Smart Handling Training Courses

The SmartCart AGC product line was designed with two primary goals in mind:

• Easy to install and modify• Open controls architecture

The reason for these goals is to establish a product that integra-tors and customers can maintain with little or no outside assistance. With some basic skills and some help from documentation and train-ing, the SmartCart Product can be completely managed and modified.

The following classes are offered to enhance your knowledge of the features and controls systems for the SmartCart product line. After completing these classes, technicians; maintenance people; and engineers will be able to take care of a SmartCart system.

Check online for class schedule. http://daifukuna.com/About-Us/SHUCredit card payment or purchase order accepted.Contact Customer Service for reservation requests. Phone: 1-877-529-3221Email: [email protected]

SM

ART HANDLING

UNIVERSITY

Get Smart About SmartCart® AGCs

Class Length Price‡ Class Size• CartTools Programming 2 days $2000 8 Maximum

• CartTools & SAM Operators Training 3 days $3000 8 Maximum

• General Maintenance and Basic 2 days $1800** 8 Maximum Troubleshooting - On site

• SAM Certification for Transport 3 days $3500 8 Maximum Control

OverviewThis course provides the knowledge base for utilizing CartTools to program simple or complex reliable systems, providing an in depth discussion of CartTools commands and programming best practices.

Programming Functions• Review functionality and best

practices of each command.• Incorporate exercises and

actual programming of SmartCarts on site

• Review files generated by CartTools

Blocking Database• Normal release • PLC destination• PLC release• Alternate routing• Negative claimed/required

blocks.

Students completing this course will leave with full working knowledge on how to efficiently and effectively program any type of SmartCart product and system and will be able to make changes at any time by themselves.

34375 W. Twelve Mile Road • Farmington Hills, MI 48331 USA248-553-1220 phone • 248-553-1228 fax

[email protected] • www.DaifukuNA.com

The use of this program is subject to the SmartCart® End-user Sublicense Agreement viewable by selecting Help->User License Agreement from the program menu.

CartTools Programming SM

ART HANDLING

UNIVERSITY

OverviewThis course combines CartTools Programming with System Automation Manger (SAM) Operators training. CartTools programming provides the knowledge base to program simple or complex systems, providing an in depth discussion of CarTools commands and programming best practices. SAM is a robust control system of Automatic Guided Vehicles (AGVs) and SmartCart Automatic Guided Carts (AGCs).

Included in this class are hands-on programming exercises of SmartCart AGCs along with an explanation of how traffic management is achieved through both programs. Operators learn how to monitor and interact with a system’s vehicle fleet through SAM’s SmartView Interface and how to make modifications to a system through both CartTools and SAM programs.

All CartTools Programming Material Covered (see previous page)

SAM Topics Covered Include• System Architecture• Startup/Shutdown• SMARTVIEW™ Operator

Screens

• Hot Backup • Centralized Vehicle Management ○ Traffic management ○ Dynamic routing ○ Continuous communication ○ Alarming ○ Vehicle management

Introduction to SAM System Applications• Transport management• Assembly management• Remote dispatching management

Graphical User Interface • Monitoring system & vehicle

status• Operator interaction with vehicle

fleet

Comprehensive Reports • How to generate and read• Setting reporting parameters



SM

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UNIVERSITY

CartTools Programming and System Automation Manager (SAM) Operators Training

OverviewThis on-site course promotes preventative maintenance procedures to increase the performance and longevity of Automatic Guided Carts (AGCs). Basic mechanical/ electrical functions will be reviewed with recommended guidepath installation and proper care. Class exercises and reference materials will be covered to assist users with troubleshooting techniques.

Electrical Functions and Maintenance Topics Include• Vehicle power controls and

safety relay• CCU Board• Radios• Drive motor controller • Ethernet communications with

vehicle and SAM.• Sensors• Battery charging• Steering components • Speed Control components

Recommended Preventative Maintenance Schedules• Weekly, monthly, and annual

procedures

Guide Path Installation and Maintenance Topics Include• Recommended installation and

maintenance of magnetic paths, transponder reader antennas, transponders, and mag sensor calibration.

• (weekly, monthly, and annual).

Basic Troubleshooting Techniques Include• Input/Output Sensors and

switches• Communication issues

o Guidance problems with tag reader antenna, steering, speed control, and brake operation

• Error recovery procedures



**Price: Minimum charge for the class is $6,500 for 4 students. $1,800 per person for additional students.

Note: This does not include the travel hours for the Instructor. The Instructor’s travel hours will be based on where the class takes place in the United States and added into the final proposal.

General Maintenance and Basic Troubleshooting - On site

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OverviewThis class teaches the configuration of the following SAM options available for sale by Webb and VARs:

• Remote Dispatching• Transport Management ○ Bus Routes• Transport Management ○ Auto Transports

Certification in this class is required to: • Sell SAM Transport Functionality• Configure, Install, and Modify

a SAM Transport Management System

• Request Technical Support for SAM Transport Manager from JBW Engineer Groups.

Prerequisites• Basic SAM user training• CartTools

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SAM Certification for Transport Control



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SM

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Established in 1919, Jervis B. Webb Company specializes in the design, engineering, installation and support of innovative material handling systems used in the automotive, airport, beverage, warehousing and manufacturing industries. As a subsidiary of Daifuku Co., Ltd., we are part of the largest automated material handling company in the world, providing the widest range of solutions in the industry for companies around the globe.



SAM™, SmartCart®, SmartView® and the CartTools are trademarks of Jervis B. Webb Company. All other trademarks are the property of their respective owners.NOTICE: * Smart Handling University is the name of our SmartCart AGC training program. No course credits nor degree will be earned with the completion of these courses. ‡ Price per person

Bulletin # 3153 071516 © 2016 Jervis B. Webb Company

JERVIS B. WEBB COMPANY

The SmartCart AGC Product Line Includes:

100STModel 100 Short Tunnel1,950 Lbs Max Towing Capacity

Daifuku’s Jervis B. Webb Company continues its 50-year tradition of leading the industry in Automatic Guided Vehicle technology with SmartCart Automatic Guided Cart Model 100ST. The Model 100ST SmartCart is part of the top-selling family of AGCs offering ultimate flexibility, reliability and scalability at an affordable price.

FEATURESLow Profile: Designed to “tunnel” under mobile racks and trailers to tow them from underneath. This keeps the footprint of the AGC with trailer to a minimum.

Safe: Safety laser scanners provide detec-tion of operators and objects.

Affordable: Many applications can demonstrate Return on Investment in three months or less.

Simple: CartTools® software provides a user friendly interface to implement/make changes. Non-invasive magnetic path and RFID transponder locations simplify deployment.

Industrial: Steel construction with powder coat and industrial enamel paint.

On-Floor: All equipment that needs to be installed to run your system can be installed on the floor, making the installation non-invasive and configurable. In-floor options are also available for ultimate durability.

Integration: If desired, standard radio communication options with Webb’s System Automation Manager™ (SAM) Software can provide Traffic Control and Interface with Plant Control System.

Hands-Off: Automatic charging to allow 24/7 hands-off operation or manual charging that can run 6-16+ hours.

Smart Automatic Transportation

SmartCart® AGC

Product Profile

OPTIONAL FEATURES: • Reverse Guidance • Radio Communication • CE Labeling • Turn Signals

Transponder Reader

4-Pattern Laser Bumper

E-Stop

Warning Light

Warning Horn

Tow Pin – Max Towing 1950 lbs

36AH Battery Pack

Operator HMIPendant Control Plug

• Trailer Present Sensor • Wheel Brushes • Music Generator • Reverse Paddle Bumper for SmartSteer™


100TTModel 100 Tunnel/Tugger1,950 Lbs Max Towing Capacity

Daifuku’s Jervis B. Webb Company continues its 50-year tradition of leading the industry in Automatic Guided Vehicle technology with SmartCart Automatic Guided Cart Model 100TT. The Model 100TT SmartCart is the top-selling AGC offering ultimate flexibility, reliability and scalability at an affordable price.










SmartCart® AGC

Product Profile

Transponder Reader

OPTIONAL FEATURES: • Reverse Guidance • 16-Pattern Laser Bumper • Fast Automatic Charging • Radio Communication • CE Labeling • Turn Signals • Trailer Slide Bars/Rollers • HMI Protector


E-Stop

Warning Light

Warning Horn

Tow Pin – Max towing 1950 lbs

105AH Battery Pack

Operator HMI

Pendant Control Plug

• 2nd Tow Pin • Premium Pin • Trailer Present Sensor • Wheel Brushes • Music Generator • Reverse Paddle Bumper for

SmartSteer™ • Automatic Ring Hitch

Transponder Reader

300TTModel 300 Tunnel/Tugger4,000 Lbs Max Towing Capacity

Daifuku’s Jervis B. Webb Company continues its 50-year tradition of leading the industry in Automatic Guided Vehicle technology with SmartCart Automatic Guided Cart Model 300TT. The Model 300TT SmartCart is the top-selling AGC offering ultimate flexibility, reliability and scalability at an affordable price.










SmartCart® AGC

Product Profile

OPTIONAL FEATURES: • Reverse Guidance • 16-Pattern Laser Bumper • Fast Automatic Charging • Radio Communication • Trailer Present Sensor • Wheel Brushes • Music Generator


Warning Light

Warning Horn

E-Stop

Tow Pin – Max towing 4000 lbs

210AH Battery Pack

Operator HMI

Pendant Control Plug

SAM is a robust, easily-configured control system for Automatic Guided Vehicles (AGVs) and SmartCart® Automatic Guided Carts (AGCs). Daifuku, with its subsidiary Jervis B. Webb Company, is one of the largest AGV manufacturers in the world. SAM is the result of more than 60 years of experience engineering, manufacturing and instal l ing more than 20,000 vehicles. We developed SAM’s framework so it can be easily customized to meet our customers’ individual needs and improve the efficiency of our AGV and AGC systems.

Benefits Include:Centralized Vehicle Management A single control ler manages m o v e m e n t o f a l l v e h i c l e s providing traffic management, dynamic routing, transport, and

assembly management.

Graphical User Interface (GUI) All vehicles displayed on one screen allowing users to visually see when vehicles need attention.

Easy Integration Inter faces wi th major PLCs, Warehouse Management Systems (WMS), and HMI displays.

Comprehensive Reports Reports include historical data, vehicle status, alarms, activity logging, faults and customized production.

Automatic Guided Vehicle Management and Control System

Product Profile

SmartCart accessories are updates and add-ons for virtually any SmartCart system. These accessories enhance productivity and flexibility in many systems.

Also included are some product items that may not have been available when you purchased your initial SmartCart AGC System.

Wired Pendant C1112430 - $1766*This new version of the Manual Pendant C1112430 was intro-

duced in January 2014 and allows AGCs to be driven when not in Automatic Mode, same as the previous pendant version.

The following is a list of features compared to the old pendant C1042936:• 40% lighter (weighs just over a

pound)• 34% smaller• More ergonomic• “Left-handed” friendly

• Protected control knobs• Detachable / replacable cable• Mode selection names now

describe actual functionality• This “wired” pendant is back-

ward compatible to replace all uses of the C1042936 pendant.

• Same sell price as old pendant

This pendant is also offered in an AGV version with mode names that match the C1042936.

Wireless Pendant C1112431 – $2464*

The Wireless Manual Pendant C1112431 al lows AGCs to be dr iven wirelessly when not in Automat ic Mode.

Added Hardware vs. Wired Pendant• Bluetooth plug for AGC• Inside Pendant o Battery Pack o Bluetooth• Pendant Battery Charger

Features• AGC bumpers are active during

Wireless Pendant use • Requires use of wired cable when

bumpers are obstructed• Uses Bluetooth pairing technology• Range 30’+• Charger is cUL & CE labeled.• Charger plug is US, EU, UK, & AU

compatible.• Compatible with all AGCs made

since 2014.

Compatibility for AGCs made prior to 2014• Requires a wiring change to AGC

in Pendant Plug Receptacle• CCU firmware V5.40 or later• Proface HMI software

Automatic Guided Vehicle System Accessories

Product Profile

Accessories to Maintain and Enhance Productivity


SmartCart Accessories Bulletin-3152

100ST SmartCart Bulletin-3151100TT SmartCart Bulletin-3147 300TT SmartCart Bulletin-3149

SmartCart SAM Bulletin-3146SmartPanel Bulletin-3148

Daifuku’s Jervis B. Webb Company has developed the SmartPanel to enhance the functionality of its Automatic Guided Ve-hicle (AGV) product lines. The SmartPanel is a touch-screen interface for operators with options for I/O and integration that make it a revolutionary development to simplify the implementation of AGV systems.

PRIMARY FEATURES:Economical – Using industrial proven hardware, SmartPanels are an affordable HMI (Human Machine Interface) while providing vital functionality. While SmartPanel software can be set up quickly and easily.

Ergonomic – SmartPanels can be installed within easy reach of personnel to reduce ergonomic stress and increase productivity.

OPTIONS:• Screen size: 3.5” or 5.7”• Add: 20 Inputs / 10 Outputs• Add: 802.11a/b/g Radio

INTEGRATION:SmartPanel has two distinct methods of integration:

Integrated with Webb’s System Automation Manager (SAM) software, SmartPanel gives operators an ergonomic interface to interact with system controls and brings I/O interaction to the SAM system.

Standalone piece of equipment that interacts directly with SmartCart AGCs (automatic guided carts) to perform functions with-out the need for a SAM system.

SAM Integration with SmartPanel

Simplified Guided Vehicle IntegrationSmartPanel

Product Profile

SmartPanels can be integrated with up to 127 AGCs and existing plant controls. SmartPanels eliminate the need for centralized controls and allow quick system deployment, making initial deployment fast and future modifica-tions simple.System Input and Output Connectivity – Deploying I/O in an AGV system is one of the most costly tasks in implementing an AGV system. The introduction of SmartPanel and optional I/O with standardized SAM functions dramatically simplifies this task. The HMI also offers Maintenance Personnel the ability to view status of I/O for improved troubleshooting.

FUNCTIONS:Remote Call – This button allows the designer to designate a location where a vehicle will become available to be called from and designate the destination where the vehicle will go. The button indicates that the vehicle is in transit and

when the vehicle has arrived at the intended location.

Remote Release – A button of this type allows the operator to indicate to SAM when it is okay for a vehicle to leave a station. For example, an operator would press the button when work is complete, so the vehicle would proceed to the next station in an assembly line.

Remote Destination – This button has several modes of operation. Two modes work similar to Remote Call, but have different status text to express a different nature of the vehicles movement. A third mode can optionally respond to an input from an external source.

Smart Release – This button can option-ally interact with the operator and be used to interact with I/O on the SmartPanel. An example of use of this button would be the interaction of an Aisle Crossing Light and pressing the button would enable the crossing.

A Revolutionary Peripheral Device... SmartPanelAn Ergonomic Operator Interface and So Much More…

Documents

Smart Handling Training Courses