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Smart Supply Chain Strategies for Uncertain Times
Presenter’s Name:
Presenter’s Title:
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
The following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decision. The development, release, and timing of any features or functionality described for Oracle’s products remains at the sole discretion of Oracle.
Safe Harbor Statement
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
“…this crisis is affecting equity and credit markets… and the discretionary spending power of virtually everyone and every business. This means that all companies must do two major
things with regard to their global supply chains:
1. Find every bit of cost reduction and efficiency gain possible without degrading service, especially to their key customers, and
2. Determine what selective investments in supply chains will payback in the near-term when the economy begins to turn around.”
Uncertainty Requires New Thinking
Gene Tyndall,“Global Logistics Person of 2007”
Author- “Supercharging Supply Chains”
December 2008
Gene Tyndall,“Global Logistics Person of 2007”
Author- “Supercharging Supply Chains”
December 2008
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
“In times of economic downturn, leading companies will focus on restructuring
supply chain operations to better position themselves to grab additional market share and profits as economies around the world
start down the path of recovery. A large part of supply chain re-engineering efforts focus on driving out inefficiencies while
balancing risk.”
-- Bernie Hart, J.P. Morgan
Today’s CrisisCan Drive Tomorrow’s Transformation
Source: Global Supply Chain Risks and Rewards, Top Challenges for '09, December 2008
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
““Manufacturers and retailers are forming crisis Manufacturers and retailers are forming crisis management teams not only to cope with their own management teams not only to cope with their own suddenly dimming financial picture, but those of their suddenly dimming financial picture, but those of their transportation and logistics partners as well.” transportation and logistics partners as well.”
William Hoffman, Managing in a Crisis, Traffic World, December 2008William Hoffman, Managing in a Crisis, Traffic World, December 2008
Re-calibrating Your Supply ChainOptimizing For Risk
Re-calibrating Your Supply ChainOptimizing For Risk
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Smart StrategiesLook for High-Impact Opportunities
Targeted technology investments can deliver up to 10X the impact of traditional IT cost reduction efforts
3%-5%
3%-4%
1%-2%
.5%
Source: Managing IT in a Downturn, McKinsey on Business Technology, Fall 2008
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Actions You Can Take ImmediatelyActions You Can Take Immediately
Minimize Product Costs & Risks
Optimize Inventory & Maximize Profits
Reduce Spend on Goods & Services
Lower Logistics Costs
Smart Strategies: Focus on Costs, Risk, ROI
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Source: DARPA Rapid Design Exploration and Optimization Project
100
80
60
40
20
Concept Develop/ Prototype NPI / Ramp Volume
Life Cycle CostDeterminations
70%
85%
95%
Cost ReductionOpportunities
35%
22%
Technology & Supplier
Decisions are Made
Technology & Supplier
Decisions are Made
Typically… ERP Visibility
Begins
Typically… ERP Visibility
Begins
Material Costs are Locked
Material Costs are Locked
With Today’s Cycle Times You have to Design for Supply – Get it right at the Point of Attack
Only 12.5% of manufacturers involve sourcing & suppliers before the prototype/pilot phase¹
Product Cost & Risk Locked in Early70%-85% of Sourcing Decisions & Costs Determined before Prototype
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Product Lifecycle ManagementMinimize Product Costs and Risks
ChallengeChallengeChallengeChallenge SolutionSolutionSolutionSolution BenefitBenefitBenefitBenefit
Lack of or delayed visibility into product costs and risks
Proliferation of products, designs, & specifications
Low collaboration with outsourced partners during design
Numerous design and prototype iterations
Oracle Product Lifecycle Management Solutions
• Collaborate across stakeholders
• Design for supply & costs
• Manage across product network
• Reduce product costs & risks through early cost visibility & target cost mgmt.
• Reduce costs through parts & design re-use, reducing product cannibalization
• Drive product success by investing in lower risk, higher profit projects
• Reduce design & prototype iteration costs, scrap and rework with multi - disciplinary collaboration
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Verifone
COMPANY OVERVIEW• VeriFone is a global leader in secure electronic
payment technologies, providing solutions that enable electronic payment transactions and value-added services at the point of sale. Products include Point-of-sales terminals, kiosk systems, multi-media and petrol solutions.
CHALLENGES / OPPORTUNITIES• $575M Spend, 80% outsourced (EMS and ODM)
with 100% control on the AVL• 1500 Suppliers . 48 sub-commodities. Split 50/50
Mechanical vs Active Components• Cost refresh was taking months & included NPI –
pulling BOMs in Agile to Excel, added demand to aggregate 8-12 level deep products, up to 3000 items per SKU.
• Only 70-85% of spend under control (20% parts / 80% value) – savings tapping out at $1.3M qtr over qtr
• NPI was a tedious process for suppliers to get the drawings, review and quote price and terms of delivery
• Resource reduction resulted in 50% less resources to do the work of 12 resources
RESULTS
• Four months to implementation, starting with 700 suppliers on-boarded
• Cost Refresh cycle time down to 3 weeks from eight weeks (could achieve 1 week)
• One ‘push’ sends requests to 1,500 suppliers
• Increase coverage of spend to 99% of spend
CUSTOMER PERSPECTIVE
“With Agile PCM we’ve been able to double our cost savings over manual cost refresh methods by covering a greater supply base in a shorter amount of time, with half the resources.”
-- Khanh Ngo, Global Supply Chain Operations Manager
Pending customer approval – Internal Use Only
SOLUTIONS• Agile Product Cost Management 7/07• Sierra Atlantic PCMNet and custom process
extensions• Product Collaboration since 1998• Sierra Atlantic ECO Lens
SOLUTIONS• Agile Product Cost Management 7/07• Sierra Atlantic PCMNet and custom process
extensions• Product Collaboration since 1998• Sierra Atlantic ECO Lens
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Consider changes in demand patterns
• Re-align inventory levels to reflect market conditions
• Maximize on-time product delivery while minimizinginventory costs
• Reduce inventory write-offs
Senior executives will respond to a 10 day reduction in days in inventory when expressed as change that can generate $100M in cash
flow and add $1 EPS
Senior executives will respond to a 10 day reduction in days in inventory when expressed as change that can generate $100M in cash
flow and add $1 EPS
Inv
en
tory
Co
st
Product Delivery
10 30 50 75 80 85 90 95 100
WithoutOracle
WithOracle
LowerLowerInventoryInventory
CostCost
ImproveImproveOn-TimeOn-TimeDeliveryDelivery
Optimize InventoryRe-Balance to Current Market Conditions
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Value Chain PlanningOptimize Inventory and Maximize Profits
ChallengeChallengeChallengeChallenge SolutionSolutionSolutionSolution BenefitBenefitBenefitBenefit
Impact profitability, and generate cash
Adjust to demand shocks & changing patterns
Optimally manage resources in a volatile environment
Identify and exploit opportunities for competitive advantage
Oracle Value Chain Planning Solutions
• Predict demand and risk
• Adapt to changing conditions
• Align enterprise response
• Generate cash by optimizing your supply chain network and rationalizing assets
• Identify leading indicators of demand shifts for quick and profitable response
• Quickly balance capacity and supply to current demand and align operating plans with financial goals
• Leverage service business to improve revenue
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Leap Frog Sees Dramatic Cost Savings by Implementing Oracle Planning Solutions
COMPANY OVERVIEW• Designs, develops and markets innovative,
technology-based learning products and related proprietary content for the education of infant through grade school children in schools around the world.
• 2006 Revenues: US$ 464 million• Approx. Employees: 90,000+• Industry: Consumer Products (Education,
Media & Entertainment)
CHALLENGES / OPPORTUNITIES• Need to replace home-grown custom
applications• Poor visibility into demand and inventory• Cumbersome, inaccurate forecasting and
planning process• Need to centralize processes for global business
SOLUTIONSOracle E-Business Suite
• Advanced Supply Chain Planning• Global Order Promising• Demand Planning• Advanced Procurement October 2008
RESULTS
• Gross margin increase of 8 to 10%
• Inventory reduced from $200 million to $50 million
• Chargebacks reduced from $12million to $400K
• Annual obsolete inventory writedowns reduced from $36 million to <$1 million
• 90% reduction in Airfreight
WHY ORACLE
“We complete 80 percent of our business within a six-month period to help ensure that our learning products and games are on the shelves of Wal-Mart, Target, and Toys ‘R’ Us for the Christmas shopping season… With Oracle, we now have the scalability and visibility we need to support the dramatic fluctuations in our supply chain and ensure that we meet our customer demand while reducing inventory levels.”
-- Robert Moon, CIO
Pending customer approval – Internal Use Only
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Procurement’s Direct Impact on Margin
Other Costs
Profit
Purchases
100% 100%
45
50
45
47.5
57.5
-5%
• Increase sales by 50%
• Reduce overhead by up to 20%
• Significantly reduce headcount
A 5% reduction in purchase cost can result in a 50% increase in profit margin!
A 5% reduction in purchase cost can result in a 50% increase in profit margin!
In order to obtain an equivalent impact, a firm would have to...
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Supply Management Reduce Spend on Goods and Services
ChallengeChallengeChallengeChallenge SolutionSolutionSolutionSolution BenefitBenefitBenefitBenefit
Growing Risk of Supplier Financial Instability
Restricted Access to Credit & Capital
Extreme Volatility in Commodity Prices
Ongoing Shortage of Procurement Resources & Talent
Oracle Advanced Procurement
Dramatically Cut All Supply Management Costs
• Use Sourcing On Demand to negotiate immediate price cuts from suppliers
• Reduce risk & TCO with online collaboration & award optimization
• Optimize cash, early payment discounts, & DPO with integrated Financial & Supply Management
• Slash overhead costs & cycle time with complete “Source-to-Settle” automation
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
TOYS “R” US Completes Implementation in 16 Weeks
OVERVIEW• $11.3 billion retail leader with 1,599
children’s stores• Fiercely competitive, low-margin business
CHALLENGES / OPPORTUNITIES• Leverage buying power to reduce the costs of
products and services
CUSTOMER PERSPECTIVE
“We chose Oracle because of its ability to develop and deliver an integrated e-business suite that addresses both the strategic and tactical aspects of the procurement process.” -- Kimberly Brown, VP of Procurement
RESULTS
• 16-week implementation of entire Advanced Procurement Platform
• Began on-line sourcing with auctions:
– eg. Carpeting for retail stores -- saved nearly $500K in 38 minute auction
– eg. Shopping bags -- saved $2 million in two hours through a reverse auction
• Advanced to negotiating direct materials (eg. kids apparel and registry stationary)
• Expanding to Real Estate department and Internationally (eg. Germany)
SOLUTIONSOracle E-Business Suite • Sourcing
• Purchasing
• iProcurement
• iSupplier Portal
• Purchasing Intelligence
• Financials
• Sales Analyzer
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
28.9%
42.1%
13.2% 13.2%
2.6%
0%
10%
20%
30%
40%
50%
% o
f C
om
pa
nie
s R
ese
arch
ed
1-5% 6-10% 11-20% 21-30% x > 30%
Source: The Logistics Institute at Georgia Tech (companies with annual transportation spend > $10M)
Savings Opportunity
Transportation Mgmt
Solutions can Save Most
Companies 5%-25%
Company with $ 750,000,000 in sales annually
Spends on average $ 69,600,000 on logistics
And of that $ 35,100,000 is spent on transportation
At 10% savings $ 3,510,000 can be saved annually by installing a TMS
Transportation Management Opportunity
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Logistics and Transportation Management Lower Logistics Costs
ChallengeChallengeChallengeChallenge SolutionSolutionSolutionSolution BenefitBenefitBenefitBenefit
• Lower costs through best-in-class optimization and execution techniques
• Improve service via reporting and analytics tools that create accountability
• Distributing control and centrally managing information creates cross-business synergies
• Reduced emissions and a more environmentally friendly operation
Controlling costs and environmental impact of operations
Measuring performance and adjusting plans
Managing holistically across businesses and geographies
Lowering risk and increasing security
Oracle Transportation Management
• Global capabilities
• Local execution
• Central management
High Performance
TransportationOptimization
Global TransportationCollaborationand Execution
Logistics Automation
with ExceptionManagement
Complete LogisticsNetwork Visibility
Global, Local, andCentral Logistics
Management
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Kraft Foods Reduces Transportation Costs with Innovative OTM Solution
COMPANY OVERVIEW• #1 food company in the US and #2 in the world
(behind Nestle). A century-old company that currently serves consumers and retailers in 155 countries. Seven of Kraft’s brands have more than US$1 billion in annual revenues. Kraft has 159 manufacturing and processing facilities worldwide.
• 2006 Revenues: US$34.4 billion; Net Income: US$3.0 billion
• Approx. Employees: 90,000+
CHALLENGES / OPPORTUNITIES• Sought transportation cost reductions through
long-term planning within a dense network• Manage operations across common carriers and
private fleet• Operate globally across many currencies, languages
and transportation modes• Transport dry, refrigerated and frozen goods
SOLUTIONSOracle Transportation Management• Operational Planning• Cooperative Routing January 2008
RESULTS
• Transportation cost savings of 10%-15% through strategic planning and execution of cooperative routes
• Improved operations and analytics with a single global instance
• Improved carrier performance via long-range capacity forecasts
WHY ORACLE
Kraft Foods views Oracle as a strategic partner to provide a single, global, scalable, multi-country, multi-mode transportation instance able to plan and execute across common carriers and private fleet to reduce transportation costs while improving service levels
Pending customer approval – Internal Use Only
• Freight Payment, Billing and Claims
• Freight Payment, Billing and Claims
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Smart StrategiesFocused Initiatives Deliver Tangible Results
Action Benefit Area Percentage Improvement
Minimize Product Minimize Product Costs & RisksCosts & Risks
• Products ‘right’ for cost & supply
• Streamline global NPD & NPI
• Maximize reuse & rationalization
• 2%-5% direct material cost reduction
• 25%-50% reduction in scrap & rework
• 10%-30% labor efficiency improvement
Optimize Optimize Inventory & Inventory &
Maximize ProfitsMaximize Profits
• Optimize supply network
• Improved demand fulfillment
• Better forecasts & replenishments
• 20%-60% reduced inventory
• 5%-10% increase in profitability
• 10%-15% service margin improvement
Reduce Spend on Reduce Spend on Goods & ServicesGoods & Services
• Reduced material costs
• Reduced sourcing cycle time
• Reduce sourcing admin. costs
• 2%-20% savings on historical prices
• 50%-60% savings over manual methods
Lower Logistics Lower Logistics CostsCosts
• Optimize lanes and providers
• Better rates and utilization
• Consolidation and mode selection
• 3%-8% reduced transportation spend
• 5%-15% lower transportation costs
RESULTS YOU CAN SEE IMMEDIATELYRESULTS YOU CAN SEE IMMEDIATELY
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Customers Implementing Smart StrategiesOracle Supply Chain Management
Reduced inventory by 65% and cycle times by 75%
Cut supply base 25%, spend shifted strategic players
Cut inventory costs by 85% and write-offs by 50%
Improved gross margins 8%, cut inventory 4X
Saved 10-15% in transportation costs
Reduced per kilogram freightcosts by 15-20%
$34M in cost savings over 6 years expected
Procurement solution live in only 16 weeks
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Smart StrategiesCritical Success Factors
• Design products right up-front for cost, supply, & quality
• Synchronize product definitions and changes across functions
• Streamline NPI across global teams & outsourced partners
Minimize ProductCosts & Risks
Optimize Inventory & Maximize Profits
• Improve cash flow by optimizing your inventory and assets
• Profitably balance capacity and supply with demand
• Transform service business from a cost center to a profit center
Reduce Spend onGoods & Services
• Analyze historic spending & develop portfolio of strategic sourcing projects
• Define & refine complete purchasing requirements across stakeholders
• Enable online collaboration and negotiation to improve cost and quality
LowerLogistics Costs
• Optimize transportation providers and lanes
• Lower transportation rates & increase resource utilization
• Improve load consolidation & make better modal decisions
• Design products right up-front for cost, supply, & quality
• Synchronize product definitions and changes across functions
• Streamline NPI across global teams & outsourced partners
• Improve cash flow by optimizing your inventory and assets
• Profitably balance capacity and supply with demand
• Transform service business from a cost center to a profit center
• Analyze historic spending & develop portfolio of strategic sourcing projects
• Define & refine complete purchasing requirements across stakeholders
• Enable online collaboration and negotiation to improve cost and quality
• Optimize transportation providers and lanes
• Lower transportation rates & increase resource utilization
• Improve load consolidation & make better modal decisions
Performance Performance
ManagementManagement
& Visibility& Visibility
Fast Fast
Time-to-Time-to-
ImplementImplement
Quantifiable Quantifiable
ROIROI
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Compare alternatescenarios
Analyze keyPlanning metrics
Analyze profitand loss
Analyze constrained forecast
Supply Chain Performance Management Supply Chain Intelligence and Top-Down Performance Visibility
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
24
Achieving Benefits Quickly and IncrementallyFocus on the Most Important Problem First
• Start with the biggest opportunities, plug-in additional solutions incrementally • Configurable, best-in-class applications deploy quickly• Reconfigure & upgrade without reimplementation
PAIN POINTS LOW HANGING FRUIT STRATEGIC SOLUTION
LogisticsCosts
Inventory &Asset Optimization Demand
Management
Supply Chain Management
ProductCost & Risks
Spend Management
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Summary: High-Impact OpportunitiesSupply Chain Management
• Demand shaping, product mix and spares optimization
• Sourcing optimization• SAAS / on-demand
• Optimized sourcing• Load & mode optimization
• Performance management
• Inventory & optimization• Postponement
VALUE DRIVERS & QUICK ROI /VALUE DRIVERS & QUICK ROI / HIGH-IMPACT OPPORTUNITIES HIGH-IMPACT OPPORTUNITIES
• Product cost optimization • Network & location optimization
• Capacity & utilization
2-5%
15-40%
5-35%
15-30%
25-50%
ReturnReturn
CostCost
Invested Capital
Invested Capital
EconomicValue
EconomicValue
Fulfillment & Service
Fulfillment & Service
ProcurementProcurement
Logistics / Transportation
Logistics / Transportation
Material & ConversionMaterial &
Conversion
SG & ASG & A
InventoryInventory
Assets & EquipmentAssets &
Equipment
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Rapid ROI Solutions for High ImpactOracle Supply Chain Management
ORACLE SOLUTIONSORACLE SOLUTIONS
ReturnReturn
CostCost
Invested Capital
Invested Capital
EconomicValue
EconomicValue
Fulfillment & Service
Fulfillment & Service
ProcurementProcurement
Logistics / Transportation
Logistics / Transportation
Material & ConversionMaterial &
Conversion
SG & ASG & A
InventoryInventory
Assets & EquipmentAssets &
Equipment
• Demand Management,Spare Parts Planning
• Sourcing Optimization• Sourcing-on-Demand
• Transportation Management
• Enterprise Performance Management
• Inventory Optimization
• Strategic Network Optimization• Product Lifecycle Management
• Strategic Network Optimization• Mfg. Operations Center
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Conclusion
• Current Economic Climate: Challenge & Opportunity– Leaders will capitalize – Clear winners and losers will emerge
• Target High-Impact Opportunities across Supply Chain– Quick ROI focused on Costs, Revenues, Cash, Risk – Determine selective investments in technology
• Compress Time-to-Deployment & Measure Performance– Configurable Applications & Business Accelerators – Application Integration Architecture (packaged integrations)– Enterprise Performance Management (visibility & intelligence)
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract