Smartline® 3015 Fiber

C/ Colón, 113 · 46610 · GUADASSUAR (VALENCIA) ESPAÑATelf: +34 962 57 22 90 · Fax: +34 962 570 394 · www.tcicutting.com

Complete range of fiber laser cut-ting machinery

Smartline® 3015Fiber

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/ CLIENT:

• Company:

• Adress:

• City:

• Province:

/ For the attention of:

Dear Sir.

First of all we would like to thank you for your interest and for the information

which you have given us. This has enabled us to put together an excellent package

designed to deal with all your production requirements.

/ Attached:

• Our offer.

• Pricing summary.

• Layout of machinery.

Please contact us if you have any queries; we are always ready to assist you.

Best regards

/ Your contact:

• Name:

• e-mail:

• Mobile telephone:

Some images in this offer may NOT belong to the machine model offered.

All values that appear in this document are approximate. For this reason, the TCI Cutting company

does not assume any responsibility that relates or derives from said values or data.

Date:

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TABLE OF CONTENTS

/01 MACHINE DESCRIPTION 6

01.1 Machine mounting 9

01.2 Cutting Gantry 9

01.3 Fiber laser resonator IPG 10

01.4 Cutting head PRECITEC PROCUTTER 11

01.5 Electrical and control equipment CNC Fanuc 31iLB 12

01.6 Operator safety in cutting area 13

01.7 Operator safety when loading and unloading 13

01.8 CAD/CAM software. LANTEK EXPERT CUT 14

01.9 Communication system TCI ONLINE 15

01.10 Automatic shuttle table system 15

01.11 Fumes extraction system 16

01.12 Refrigeration system: laser/resonator and refrigerator source kit 16

01.13 Automatic nozzle cleaning 17

01.14 Automatic focal control 17

01.15 21” Screen with command control 17

01.16 Super-fast height regulation 18

01.17 TCI SMART CAMERA 4.0 INTELLIGENT VISION CAMERA 18

01.18 HMI TCI SMARTTOUCH V6.0 19

01.19 TCI FLY CUTTING 3.0 20

01.20 TCI FAST PIERCING 2.0 - Super-fast piercing 21

01.21 TCI DYNAMIC SYSTEM 4.0 - 2G Acceleration 21

01.22 TCI AUTOMATIC CUTTING SYSTEM 21

01.23 TCI CUT QUALITY CCC SYSTEM 4.0 21

/02 CUTTING INSTALLATION OPTIONS 22

02.1 Automation - loader and unloader 23

02.1.1 TCI Loader ARM System 2.0 23

02.1.2 TCI Loader BRG System 3.0 23

02.1.3 TCI Loader & unloader BRG System 3.0 23

02..1.4 TCI Tower System 4.0 24

02.2 Manual displacement sheet table 24

02.3 Electrical displacement sheet table 25

02.4 Software TCI Manager: INDUSTRY 4.0 25

/03 INSTALLATION AND START-UP 26

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/04 TRAINING 28

/05 DOCUMENTATION 30

/06 SAFETY/ENVIRONMENT CONDITIONS 32

06.1 Safety precautions 33

06.2 Environmental conditions 33

/07 MAINTENANCE 34

/08 MACHINE DATA SHEET 36

08.1 General machine data 37

08.2 Compressed air 38

08.3 Gases 39

08.4 Laser source consumption 40

08.5 Laser data 41

08.6 TCI LOADER ARM SYSTEM 2.0 42

08.7 TCI LOADER BRG SYSTEM 3.0 43

08.8 TCI LOADER & UNLOADER BRG SYSTEM 3.0 43

/09 BASSIC OFFER 46

/010 TERMS AND CONDITIONS 48

010.1 Technical specification 49

010.2 Warranty 49

010.3 Supplies not included 49

010.4 Delivery period 49

010.5 Offer validity 49

010.6 Payment form 49

/011 PRICING SUMMARY 50

/012 LAYOUT 52

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/01 MACHINE DESCRIPTION

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The TCI Cutting Smartline 3015 Fiber laser cutting system, equipped with a Precitec cutting head.

All construction sub-units, such as fiber laser resonators, CNC (Computer Numeric Control) controls,

program software, handling equipment, etc are supplied by world class quality manufacturers and/or are

made and developed by TCI Cutting. TCI Cutting assumes total and overall responsibility for the equipment.

The principal characteristics of the TCI Cutting Smartline 3015 Fiber laser cutting equipment are:

• Compact design facilitating a wide variety of applications.

• CNC with laser control function.

• Resonator with reflective sensors.

• Simple program for pieces and cutting plans with automatically adapted feed speed and power

output for each piece, using CNC.

• Highly dynamic equipment.

• Rigidity: high strength transfer due to stability of construction.

• Durability: enclosed drivers.

• Safety: Class I systems.

• Economic: one driver at the Y axis and two drivers at the X axis.

• Installation and start up within 14 days.

• Accessibility: spare parts service.

Additionally, TCI Cutting provides the following services:

• Optimal operator protection in the cutting area.

• Automatic adjustment of the advance mechanism and the power output for the part outline

tracer.

• TCI Cutting technical service and spare parts service.

• The machine is protected from vibration.

• Simple perforation using CAD/CAM software.

• Simple programming system.

• Reduced operating costs due to modern driver system with low electricity consumption and

regeneration.

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The TCI Cutting Smartline 3015 Fiber machine includes the following elements:

The following basic equipment forms the modular system of the TCI Cutting Smartline 3015 Fiber:

• Cutting table with a dimension of 3000 x 1500 mm of useable space.

• IPG fiber laser resonator.

• Cutting head Precitec Pro Cutter.

• Automatic shuttle table 3015.

• CAD / CAM software Lantek Expert Cut.

• Communication software TCI ONLINE 4.3.

• CNC Fanuc 31iLB.

• Automatic nozzle cleaning.

• Automatic focal control.

• 21“ screen with command control.

• Ultra fast height regulation.

• TCI SMART CAMERA 4.0 INTELLIGENT VISION CAMERA.

• TCI SMARTTOUCH V6.0.

• TCI Fly Cutting 3.0.

• TCI Fast Piercing 2.0 Ultra fast piercing.

• TCI Dynamic System 4.0 2G acceleration.

• TCI Automatic cutting system 3.2 (Automation work queues).

• Cooling system.

• Fumes extraction system.

• Safety system classI and CE.

• TCI Cut Quality CCC System 4.0.

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/01.1 MACHINE MOUNTING

The TCI Cutting Smartline 3015 Fiber yterrbium doped machine can process sheet metal to a

maximum size of 3000 x 1500 mm. The solid machine mounting is metal with steel profiles. The material

is laid on a toothed steel grill with interchangeable supports.

Electrical cabinet contains:

• Electrical cables, main switch and power distributor.

• Safety circuits.

• PLC safety module.

• CNC/PMC 31i-LB Fanuc.

• Servo-Amplifiers.

• Communication modules.

• HSSB Fiberoptic cable.

/01.2 CUTTING GANTRY

• A gantry based axis directed onto the cutting flatbed (axis Y) by a set of sliders and a high

precision guide delivering a linear drive, thus ensuring high rigidity, minimal friction resistance

and a large loading capacity; this is driven by a rack and pinion /precision reducer rectifier

system, adjustable for no play, manufactured with special tempered steel for maximum output,

connected to a brushless alternating current motor.

• Transverse linear axis (axis X) with the same system as described above.

• 1 nozzle support head (axis Z) fitted with a vertical guide system (spindle).

• A constant distance is maintained between the nozzle and the material (for metals only) by

means of a contact-free sensor.

• Prior to cutting, the contact-free cutting head detects the exact position of the sheet. The

cutting plan is automatically reoriented to adapt to the position of the sheet.

• The consumption of cutting gas is minimized by the special design of the cutting head and the

optimization of the nozzles.

• LLK Auto Security fiber connection system.

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/01.3 FIBER LASER RESONATOR IPG

The fiber laser resonator is a separate unit unattached to the cutting machine; this facilitates the design of

laser cutters to deal with high speed cutting of thin materials and high quality cutting of thick materials. The unit

contains the high stability resonator, kinetically suspended. The laser resonator includes a communication system

featuring the control unit and a closed cooling circuit.

In accordance with our company ethos to design the most flexible and reliable machines on the market, the

TCI Cutting Smartline 3015 Fiber machine includes an integrated fiber laser source. This new laser machine features

an effective and reliable start-up, handling and monitoring with simple maintenance, together with numerous special

functions offering the user a wide variety of specialist information about laser applications.

Features of the IPG equipment are as follows:

• Direct control of all the fiber laser functions.

• Synchronized control of the laser source.

• Overall power control.

• High speed perforation.

• Edge machining function.

• Cutting data library.

• High speed fiber laser cutting.

The right quality of the sheet and the purity of cutting gases, you can cut the

following thickness:

Maximum sheet thickness*

1 kW Steel · 10 mm Stainless Steel · 4 mm Aluminum · 2 mm Brass · 2 mm Copper · 2 mm







* To cut the maximum thickness, the following conditions must be carried out:

• Adjust and maintenance optimum in the cutting laser installation.

• Metals must reach the requirements of quality that TCI Cutting says.

REFRIGERATION

• Effective refrigeration of the following components guarantees the continuous reliability of the: fiber laser

resonator.

• The refrigeration unit contains a closed circuit for the coolant and the refrigeration water. R407c ecological

refrigeration water is used.

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/01.4 CUTTING HEAD PRECITEC PRO CUTTER

• Laser cutting head in solid state, high power Precitec PROCUTTER, with capacitive sensor for

tracking metallic surfaces, with cartridge for protective window.

• Motorized adjustment of lens position.

• Anticollision system included.

• Improved tightness compared to HPSSL y HPSSL+.

• Compact design.

• Motorized protection windows.

• LED bar allows you see pressure, temperature, pollution, TCP.

• App to view parameters witih mobile devices Bluetooth®.

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/01.5 ELECTRICAL AND CONTROL EQUIPMENT CNC Fanuc 31iLB

• Electrical system assembled in a metal and cooled cabinet with fan system. Command circuits

and power are absolutely protected by galvanic separation.

• Industrial PC with multitouch screen. This device will have installed communication system

with the machine, and also WINDOWS 10 ENTERPRISE as OS.

As main characteristics of CNC:

• Digital smart regulation control of machine’s axis with optimized interpolation.

• Position software limiter.

• Absolute position registration.

• Current value output of absolute incremental position.

• Integrated retention brake control.

• Automatic adaptation of parameters.

• Adjustable error reaction.

• Motor feedback for absolute position registration. Absolute incremental position.

Technical specifications:

Connection with peripherals Ethernet

Basic CNC user memory 1 GB

Supply voltage 24 Vdc

RAM Memory of the Rack 128 MB

RAM memory of the PC 4 GB

Multitouch screen 21”

Processor Intel Core i3, 64 bits

USB ports 4

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/01.6 OPERATOR SAFETY IN CUTTING AREA

In accordance with 2006/42/EC machinery guidelines, the safety regulations are fully satisfied by

means of an adjustable safety door located beside the user and solid barriers at the sides to the rear of the

machine. The user is therefore protected during ‘automatic mode’ from the moving pieces in the machine,

from the laser beam, from the laser beam reflection effects and from metal splash.

During normal cutting operations, the door remains closed. When the door is open, the cutting

activity is blocked. The cutting settings remain in position in the machine but with reduced power and the

gear control is disconnected. For maintenance purposes, the system can be set in special mode.

The TCI Cutting fiber laser systems are ranked as CLASS I machines. The machine has all the

necessary features guaranteeing full safety when used for the purposes for which they have been designed

and in accordance with current operating norms:

• The machine is equipped with a protection system.

• The observation windows are approved for solid state laser use.

• The source is equipped with advanced beam reflection control systems, ensuring functional

integrity and security.

• The 100μm diameter processing fiber emits a very fine and very low risk focus beam.

/01.7 OPERATOR SAFETY IN CUTTING AREA

The table and feed exchanger systems are interrupted when the operator is located inside the area

protected by the infrared light barrier. Once he has left the danger zone, the user should then cancel the

interruption signal. The relevant switch is therefore only accessible to the operator when he is located

outside the danger zone.

The safety system consists of an emitter, a receptor and the requisite number of mirrors to enclose

the loading and unloading zone (configuration according to the equipment layout).

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/01.8 CAD/CAM SOFTWARE. LANTEK EXPERT CUT

CAD/CAM software Lantek Expert CUT prepared to generate cutting trajectories using the TCI

Cutting Postprocessor included in the software. Adapted ideally for cutting with water jet, laser, plasma,

etc.

The main characteristics are:

• TCI Cutting Postprocessor.

• Definition of cutting geometries (qualities, attacks, loops, moorings, chamfers).

• Different fonts of letters.

• Automatic generation of the cutting sequence.

• Common cut, with the use of cutting between pieces.

• Continuous cutting, which minimizes the number of perforations.

• Calculation of costs.

• Optimization of routes.

• Technological tables by thicknesses and materials.

• Workshop sheets.

• Import formats DXF, DWG, etc.

• Management of Manufacturing Orders.

• Management of Pieces, Sheets and Scraps.

• Nested and machined parts in the sheet manually and semi-automatically.

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/01.9 COMMUNICATION SYSTEM TCI ONLINE

SMARTTOUCH V6.0 It is linked with a remote control

system, so that the machine can be tested, reprogrammed and

assisted from the technical department of TCI Cutting in our

central offices.

The remote control system and the device for monitoring

the breakdowns of the machine make it possible to attend

possible machine stops that may occur during the first months of

commissioning and later in the maintenance service. Very useful

to avoid production stops and technical assistance expenses.

/01.10 AUTOMATIC SHUTTLE TABLE SYSTEMShuttle table system contains:

• An automatic hydraulic and electric table operator, Fanuc servo with loading and unloading.

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/01.11 FUMES EXTRACTION SYSTEM

The fumes extraction or aspiration system for the treatment of vapors and fumes derived from laser

cutting, consisting of:

• Filter plates with automatic compressed air cleaning cycle.

• Integrated silencer.

• Tubes to connect between the machine and the suction

system, according to the design plan.

• Pre-coating device for protection of filter elements.

This system is used to filter dry dust from industrial leaks, in

accordance with VDI guidelines 3677, paragraph 4. The filter elements

use compact porous filters.

In many countries it is forbidden to circulate filtered air during

the cutting of stainless steel (CrNi). Therefore, it is recommended that

the user install air ducts to the outside.

/01.12 REFRIGERATION SYSTEM:LASER / RESONATOR AND REFRIGERATOR SOURCE KIT

The IPG refrigeration system is an intelligent refrigeration unit, with diagnosis, communication and

complete integration with the laser source.

Physically the refrigerator is presented together with the resonator, in a cabinet kit, with a compact

and ergonomic design, to protect them from any external damage.

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/01.13 AUTOMATIC CLEANING NOZZLES

After a predefined number of contours, the nozzle

automatically performs self-cleaning, without need for the

intervention of an operator.

/01.14 AUTOMATIC FOCAL CONTROL

Zero focal point check with artificial vision system.

/01.15 21“ SCREEN WITH COMMAND CONTROL

21-inch screen, industrial multi-touch with Win10 and independent console command.

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/01.16 SUPER-FAST HEIGHT REGULATION

Integrated sensor in the head and high frequency

electronics for ultra-fast control of the height of the

nozzle, compared to the cutting material.

/01.17 TCI SMART CAMERA 4.0 INTELLIGENT VISION CAMERA

Sheet measurement through the smart vision camera:

• Detection of the position and orientation of the sheet edges with precision, high speed and automatic

nesting adjustment.

• Detection of sheet position and orientation from reference holes, with precision, high speed and automatic

nesting adjustment.

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/01.18 HMI · SMARTTOUCH V6.0

TCI SMARTTOUCH V6.0 software provides the user with a friendly graphical interface to interact

with the numerical control that controls the cutting machines. It is a multi-language and multi-user

machine control software for simple and powerful machine management.

It offers all the potential of machine handling: regulation of machine parameters to optimize the

final quality, control of the extraction system, control of the regulation in height, etc.

It also allows you to view the cutting program at all times, move, add and remove parts, perform

cut simulations, know yields and the most important, direct machine communication to our SAT (Customer

Service).

It has a complete list of selectable materials that facilitates the cutting process: simply select

material, thickness and the characteristics of the high pressure to start carrying out the cutting operations.

If new materials are used, they can be created directly for future use.

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/01.19 TCI FLY CUTTING 3.0

• Synchronization between the CNC interpolator and the laser source for precise control of the

laser on / off.

• CAD-CAM programming of ultra fast cutting pieces Fly Cut for optimization of grid cuts and

consecutive drills (recommended up to 1.5mm thick).

If it takes a long time to cut samples of holes in thin sheet metal, then the solution is in the TCI Fly

Cutting: because, with this strategy, it will machine faster sheet metal plates up to 1.5 mm thick.

The more contours a piece has, the more time it will save.

The most important machining features of Fly Cutting are:

• Connection and disconnection without interruptions and in the exact position of the laser

beam, without stopping or braking the axes.

• Division of the perpendicular contours that are in a line to avoid the machining of corners.

• The speed is reduced only in the few cases in which a change of direction occurs.

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/01.20 TCI FAST PIERCING 2.0: SUPER-FAST PIERCING

TCI Fast piercing, what it allows is the development of the own strategy of floating piercing in two

ultra fast steps, for medium and thick thickness steels.

TCI Fast piercing, improves and shortens the piercing step in the material to the contour cut, and

the following advantages are obtained:

• Higher speed Depending on the type and thickness of the material, as well as the number of

contours to be machined, you can increase your productivity up to 100% especially in the case

of fine stainless steel.

• Better quality Thanks to the reduced laser power that is applied for penetration, the ejection

of material is reduced upwards. You will find much less chips on the top face of your sheet

metal parts.

TCI Fast Piercing , not only controls the penetration process, also regulates it according to the

following principle: as much laser power as possible, in the shortest time necessary.

Thanks to TCI Fast Piercing, the average laser power always remains slightly below the threshold,

from which the material would burn uncontrollably. The result is more precise penetration holes with less

waste material.

/01.21 TCI DYNAMIC SYSTEM 4.0: 2G ACCELERATION

Reinforced mechanics and power/transmissions prepared for 19,6m/s2 lineal acceleration.

/01.22 TCI AUTOMATIC CUTTING SYSTEM 3.2

Automation work queues.

It is the automation and Management of work queues, dynamic and editable, simple use.

Possibility of queue management from the PROmanager (optional).

/01.23 TCI Cut Quality CCC System 4.0

TCI CCC System, is the quality control of cutting, wich through a process of control of cut allows

to verify while it is cutting, that anomalies do not take place in the cut. In the event that any anomaly is

detected, corrective actions are activated to offer the optimum cutting quality established.

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/02 CUTTING INSTALLATION OPTIONS

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/02.1 Taylor-made automation

Custom automation of production processes allows the production process to be more flexible, thereby reducing

costs by up to 60% and increasing productivity by 85% .

Automated efficiency is now a reality. Eliminates manual operations on the cutting machine and optimizes the

tasks related to the supply of the machine . Improve your delivery times, optimize productive routes and ensure the

correct performance of tasks, without errors.

/02.1.1 TCI Loader ARM System 2.0

TCI Cutting provides you with the right solution for efficient sheet handling, such as loading and unloading material

on laser cutting tables, becoming a simple process in the workflow.

• The sheets are loaded automatically, quickly and safely on the table change module.

• Better profitability of the laser cutting installation.

• Easy handling from the control of the machine.

/02.1.2 TCI Loader BRG System 3.0Intelligent solutions for loading in laser cutting facilities

• Fast processing of the order as the automatic loading reduces preparation times.

• Machine’s optimisation just with a slight increase of the investment.

• Access to part production with little manual work.

• Flexible use. Not only for storage or re-storage but also for the removal of large pieces and the preparation of

protective plastic plates that the system places between sheets

• Available in three formats of different sizes.

/02.1.3 TCI Loader & Unloader BRG System 3.0TCI Loader & unloader BRG 3.0 is the automation solution that best optimizes the material flow.

• It improves both safety at work and process security.

• Solutions include an easy handling or a completed automated and modular performance.

• Fast processing of the cutting cycle, as automatic loading and unloading reduces cycle times.

• Considerably greater use of the machine with only a slight increase in investment.

• Access to the production of parts with little manual work.

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/02.1.4 TCI Tower System 4.0TCI Cutting has a complete range of laser automation towers. TCI Tower is

designed to help improve productivity and increase profits, while reducing delivery

times and costs. This automated loading and unloading system uses the vertical

space of the factory to improve the handling of the material, and at the same time

offers flexibility for the production of small lots of different materials or longer

production processes.

• Increase production capacity.

• Compact solution that occupies the minimum surface.

• Loading and unloading of automatic range of materials.

• Handling of raw material and prepared sheets.

/02.2 MANUAL DISPLACEMENT SHEET TABLE

A manually moving plate table is supplied. The sheet table is supplied with standard 6 m long guides. The tracks can be

mounted at ground level or below it.

Please remember that the installation of the guides is the responsibility of the client.

/02.3 ELECTRICAL DISPLACEMENT SHEET TABLEAn electrically displaceable sheet table is installed. The sheet table is supplied with standard 6 m long guides. The tracks

can be mounted at ground level or below it.

Please remember that the installation of the guides is the responsibility of the client.

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/02.4 TCI Manager SOFTWARE: INDUSTRY 4.0

TCI Cutting in its process of innovation and process optimization, has created TCI Manager, a

powerful software that makes INDUSTRY 4.0 a reality. TCI Manager agglutinates all the information that

a company needs, from the employees, to the positions of processing of materials, stocks and expedition

of the same ones.

TCI Manager digitally connects with all the elements of the company, collecting and sending

data and information of them with a single purpose, control and optimization of each of the processes,

thus obtaining greater profitability of the company.

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/03 INSTALLATION AND START-UP

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Personnel training will be carried out by a professional TCI Cutting technician over a period of 3

working days at the TCI Cutting workshops and over a period of 5 working days at the client’s premises

once the machine has been installed there. The training programmer is designed for: technicians and

machine operators.

From the installation period up to the completion of the operators’ training, the system will be

available for use by TCI Cutting personnel. Production will commence following the completion of these

activities.

Installation of the system (in accordance with the signed layout agreement) and start-up of

the machine will be carried out by TCI Cutting personnel. The price will include all travel expenses,

accommodation and subsistence costs of the service technicians.

For the purposes of training and familiarization with the system it is recommended that the client’s

machine operators and maintenance personnel are present during the installation period.

The client is responsible for:

• Unloading of the machine at his premises.

• Preparation of the installation site in accordance with the design plan.

• Provision of the requisite cranes and lifting equipment for unloading, installation and

maintenance.

• Supply of electrical energy, including frequency, voltage, tolerance and fuses as specified in

the ‘Technical Data’.

• Supply of containers of laser and cutting gases as specified in the ‘Technical Data’. If using

an external gas supply, high quality (clean) copper or stainless steel pipes/tubing with the

appropriate dimensions must be installed in the cabinets and the machines.

• Supply of dry compressed air, oil-free and dust-free, as specified in the ‘Technical Data’.

Provision of an appropriate installation area: solid industrial floor, as vibration-free as possible.

There should be no obstacles which could impede access and restrict the functioning of the

installation.

The client is responsible for providing the required material (in the required quality and quantity) for

cutting during the testing session.

The initial reception procedure comprises:

• Testing of functioning of the system parts as supplied.

• Cutting of pieces as indicated in the reception protocol or as specified in the written agreement.

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/04 TRAINING

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The training is designed for: technicians and machine operators.

TCI Cutting offers the following end user training:

At the TCI Cutting Training Centre and afterwards at the installation site of the laser cutter.

• CAD/CAM training.

• Cutting training. Maintenance.

• Machine manipulation and TCI SMARTTOUCH V6.0.

At the client’s premises:

• Machine manipulation and TCI SMARTTOUCH V6.0.

• Cutting training.

• Machine maintenance.

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/05 DOCUMENTATION

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The following documentation is supplied with the machine:

• Two copies of the Machine Instruction Manual:

• CE conformity declaration.

• Delivery Protocol.

• Installation plans.

• Electrical schematic diagrams.

• TCI HMI SMARTOUCH V6 software manual.

• Lantek CADCAM user manual.

• Preventive maintenance plan.

• Supplier documentation.

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/06 SAFETY/ENVIRONMENT CONDITIONS

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/06.1 SAFETY PRECAUTIONS

The machine is fitted with all the necessary devices to guarantee total user safety in accordance with

current regulations:

• The machine has a fully equipped protection system.

• The safe and enclosed work area surrounding the machine complies with all the safety measures

as laid down in the CE/CDRH directives.

• The observation windows are approved for solid state laser use.

• The laser source is equipped with advanced control systems for the beam reflectors ensuring

functioning safety and integrity.

• The 100μm diameter (according to application) processor fiber emits a very fine and very low-risk

focus beam.

• The use of safety glasses is recommended (1068-1080nm) when working with fiber laser cutting

systems; these glasses can be obtained from the TCI Cutting Consumables and Spare Parts

department.

• Preventive maintenance work should be carried out by qualified personnel. TCI Cutting will not

accept responsibility for any damage caused by non-compliance with these instructions.

• The equipment supplied by TCI Cutting should only be used for the applications for which it has

been specifically designed and as indicated during training. Improper use will exempt TCI Cutting

from all responsibility.

/06.2 ENVIRONMENT CONDITION

• The temperature range at the workplace must be between 15-35 degrees C. The system

components must not be exposed to direct sunlight.

• In the case of tropical climatic conditions or if the temperature of the workplace rises above 35

degrees C, it is recommended that the equipment should be housed within an air-conditioned

space/room.

• The Dew Point conditioning of the ambient air should be less than 10 degrees C in order to prevent

condensation in the refrigerated parts of the machine.

• It is recommended that the machine should be installed on a vibration-free floor.

• Vapors resulting from paint or solvent injection can be absorbed by the laser beam and can

adversely affect the functioning of the system. For this reason, contact with the laser beam by

such vapors may constitute a high risk of explosion.

• The ‘Technical Data’ should always be complied with.

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/07 MAINTENANCE

35


In order to guarantee the effective and economic functioning of the system the correct maintenance

procedures must be carried out by the user.

The Manual sets out the essential processes and stages for preventive maintenance of the laser cutter

together with its various components and peripherals.

The Manual also contains a table showing the tasks and time periods for regular preventive maintenance.

It is the user’s responsibility to carry out these tasks and to record them in the ‘machine log’. The component

guarantee will be considered invalid should any of the maintenance procedures fail to be complied with.

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/08 MACHINE DATA SHEET

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/08.1 MACHINE GENERAL DATA

FEATURES TECHNICAL DATA

Sheet measures 3000 x 1500 mm

Cutting zone 3150 x 1550 mm

Z-axis path 110 mm

VDI/DGQ 3441 machine tolerance ± 0.05 mm/m

Repetition tolerances ± 0.025 mm

Max. axial acceleration 19.6 m/s2

Maximum simultaneous positioning speed at the X/Y axes 170 m/min

Maximum simultaneous parallel speed at the X/Y axes 120 m/min

Maximum support weight of the table 950 kg

Weight of the total system* 10.500 kg

*Weight includes resonator. No chiller, fumes extractor and conveyor belt

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/08.2 COMPRESSED AIR

• Machine system

Minimum inlet pressure 6 bar

Connections dimensions ½ inch

Consumption 80 l/min

Minimum inlet air quality to the machine ISO 8573-1

Air class Class 3.4.3

Maximum particle diameter 15 µm

Maximum concentration <10000 part/m3

Maximum oil content 1 mg/m3

Dew point 5° C

Maximum compressed air inlet to maintenance unit 40° C

• Fumes extraction

Minimum inlet pressure 5.5 bar

Aspiration flow 3600 m3/h

Power 7.5 kW

Oil content < 5 mg/m3

The compressed air being fed in must be clean, dry and oil-free. If necessary, an oil and/or water separator should be installed as close as possible to the filter installation

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/08.3 GASES

Cutting gases

Cutting gas consumption O2 o N2Dependent on the material and

application

N2 Dynamic primary pressure in the machine connection 25 bar (1,600 l/min.)

N2 Static primary pressure in the machine connection 30 bar

O2 Dynamic low pressure in the machine connection 10 bar (600 l/min.)

O2 Static low pressure in the machine connection 12 bar

Pressures of cutting gases in the nozzle 0,1 bar a 20 bar

Static air 14 bar

Dynamic air 10 bar (2070 l/min)

Minimum connection dimension N2 ½ inch

Minimum connection dimension O2 ½ inch

Minimum connection dimension air ½ inch

Air quality (ISO 8573-1:2010)* Class 1.3.1

N2 quality (ISO 8573-1:2010) 4.5

O2 quality (ISO 8573-1:2010) 3.5

Inlet connections (O2/N2) between cutting gases and machine connections should be installed by client. Must be copper or VA tubes, no rust and clean. The authorized gas installer should set the dimensions of the gas pipes of

the process according to the previous specifications. (usual diameter: 21 mm)

*To ensure the quality of the air, it is recommended to install an alarm system to warn of possible faults in the dryer or in the filtering elements.

40


• Cutting gas quality (ISO 8573-1: 2010)Ga

s

Qual

ity

[Vol

. %] P

urity

Parti

cles

siz

e

Parti

cles

con

cent

ratio

n

N2 an

d Ar

gon

cont

ent

// O

2 [pp

m]

Wat

er C

onte

nt(H

2O) [

ppm

]

Cutti

ng s

urfa

ce

Dew

poi

nt

Oil c

onte

nt

O2 3.5 99.95 < 7 microns< 1000

particles/m3 < 400 N2+Ar < 5 rust

N2 4.5 99.995< 1000

partícles/m3 < 2 O2 < 5 Absolutely rust free.

AirClass 1.3.1

- < 5 microns< 1000

partícles/m3 < -20 ºC< 0.01mg/m3

/08.4 LASER SOURCE CONSUMPTION

Input voltage 3 x 400 V + PE (+/-10%)

Frequency 50 Hz (+/-1%)

Laser source YLR-1000-MM Maximum consumption 3,2 kW



Laser source YLS-4000-U Maximum consumption 12,1 kW




Ground resistance ≤ 4 Ohms

Line protection switch with mA regulation and time Magnetothermic with adjustable differential

Internet / Ethernet connection RJ45

The installation of the electrical supply of the machine must be carried out by an authorized installer complying with the national, regional or local regulations in force. The operating voltage and the maximum admissible current must comply with the requirements of the

specific machine model (technical data section) and the electrical circuit that supplies must be unique, provided with magnetothermal protection and industrial differential (adjustable in sensitivity and time of operation) 300mA and 0.5s), the cable section in this circuit

being suitable to withstand the maximum admissible current according to the low voltage electrotechnical regulation. Voltage oscillations greater than +/- 10% with respect to the rated voltage, can cause damage to the machine and, therefore, void the warranty established

for it.

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/08.5 LASER DATA

Wave length 1064 nm

Polarization Random

• No Laser gas consumption.

• The supply connections specified in the layout and detailed in this documentation, must be provided

by the customer, being prepared in advance of the installation and start-up of the machine, respecting the

enclosed instructions.

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/08.6 TCI LOADER ARM SYSTEM 2.0 (Availability according to model)

TCI LOADER ARM SYSTEM 2.0

Maximum dimensions of the sheet 3000x1500 mm

Minimum dimensions of the sheet 900x800 mm

Maximum loading weight 750 kg

Cycle time 35’’ (aprox)

Table height 840 mm

Maximum height of piling 1240 mm

Z axis travel 500 mm

Transversal movement speed 24-27 m/min

Maximum gross of the sheet 25 mm

43


/08.7 TCI LOADER BRG SYSTEM 3.0 (Availability according to model)

TCI LOADER BRG SYSTEM 3.0





Table height 840 mm

Maximum height of piling 1240 mm

Z axis travel 500 mm



44


/08.8 TCI Loader & Unloader BRG SYSTEM 3.0 (Availability according to model)

TCI LOADER & UNLOADER BRG SYSTEM 3.0






Maximum format for unloading 3000x1500 mm


45


46


/09 BASIC OFFER

47


Cutting machine:

• Cutting table with a dimension of 3000 x 1500 mm of useable space.

• IPG fiber laser resonator.

• Cutting head Precitec Pro Cutter.

• Automatic shuttle table 3015.

• CAD / CAM software Lantek Expert Cut.

• Communication software TCI ONLINE 4.3.

• CNC Fanuc 31iLB.

• Automatic nozzle cleaning.

• Automatic focal control.

• 21“ screen with command control.

• Ultra fast height regulation.

• TCI SMART CAMERA 4.0 INTELLIGENT VISION CAMERA.

• TCI SMARTTOUCH V6.0.

• TCI Fly Cutting 3.0.

• TCI Fast Piercing 2.0 Ultra fast piercing.

• TCI Dynamic System 4.0 2G acceleration.

• TCI Automatic cutting system 3.2 (Automation work queues).

• TCI Automatic Piercing 2.3 (Instant piercing detection).

• Cooling system .

• Fumes extraction system.

• Safety system classI and CE.

• TCI Cut Quality CCC System 4.0.

Opcionales

• TCI Loader ARM System 2.0.

• TCI Loader BRG System 3.0.

• TCI Loader & Unloader BRG System 3.0.

• TCI Tower System 4.0.

• Extraction system with conveyor belt.


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/10 TERMS AND CONDITIONS OF SALE

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/10.1 TECHNICAL SPECIFICATIONS• IPG Fiber Laser Resonator pack.

• CAD/CAM Lantek CUT software.

• Racks, pinions, precision reducers.

• CNC, Drivers, feed sources, control elements and TCI Cutting power drivers.

• RITTAL control panels.

• Class IV safety system.

/10.2 WARRANTYThe General TCI Cutting S.L. Contractual Conditions included in this offer are applicable. TCI Cutting

S.L. does not guarantee consumables such as cutting nozzles, sensor rings, cutting grills, filters or any

type of optic component.

To validate the guarantee, the following points must be satisfied, together with the general

Contractual Conditions:

• The Machine Manual Log must be completed correctly and in its entirety.

• Use of original TCI Cutting S.L. spare parts and consumables.

• Compliance with the technical requirements as specified in the ‘Checklist for Machine

Installation” document, sent to the client prior to the supply of the machine.

As specified in the terms of the attached TCI Cutting S.L. General Contractual Conditions, the

guarantee period is 24 months or a maximum of 4000 hours (general machine hours), whichever of these

two criteria are reached first. No guarantee or responsibility will be accepted after this period.

/10.3 SUPPLIES NOT INCLUDEDThe present offer excludes the cementing process, the materials and the manpower for the

electrical, pneumatic and hydraulic connection of the peripherals, the internal lifting procedures and, in

general, all other matters not specified in the present offer.

/10.4 DELIVERY PERIOD4 months from the date of signing of the contract and the receipt of the bank transfer with the first

payment.

/10.5 OFFER VALIDITY3 months.

/10.6 PAYMENT FORM30 % at signing contract.

70 % at machine’s delivery when it is completed TCI Cutting.

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/11 PRICING SUMMARY

Customer: Siegfried SchmälzleZone: ALEMANIA / GERMANYDate: 2021-03-23

Reference: TCI21-348

Reference Qty. Description

1 Smartline Fiber 3015The following elements are included:Cutting head PrecitecTCI Automatic Piercing 2.3: (Instant perforation detection)TCI Automatic cutting system 3.2:( Automation of job list)TCI Dynamic System 4.0: 2G AccelerationTCI Fast piercing 2.0: Ultrafast perforationTCI Fly Cutting 3.0TCI Smart Touch 6.0Ultra fast height regulation21" Screen with remote controlAutomatic Focus ControlAutomatic nozzle cleaningTCI ONLINE 4.0 Communication software.Class IV safety system and CE markingCooling systemAutomatic table exchanger 3015Smoke extraction systemCNC Fanuc 31iLB

LASER SOURCES OFFERED

1 IPG Fiber resonator. Power 8kW

OFFERED SOFTWARE

1 International support Lantek20100001 1 CAD/CAM Lantek Expert 2D with automatic nesting

OFFERED ACCESSORIES

1 Training, installation and set-up (3 weeks)1 Climate control for electrical cabinet

Machine total: 445347 EUR

(VAT not included)

Payment method: 30% with order and contract signing, 70% with the delivery of the machine

Delivery: 14-16 weeks / offer valid for 90 days / transport not included

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/12 LAYOUT

Oficinas centrales: C/ Colón, 113 · 46610 · GUADASSUAR ( VALENCIA) ESPAÑATelf: +34 962 57 22 90 · Fax: +34 962 570 394 · www.tcicutting.com


Documents

Smartline® 3015 Fiber