SmartPAC-6000 User Manual · SPC-6000 has EEPROM on the CPU board and Secure IC on SUMIT Add-on card. Users can choose to execute AES encryption on EEPROM or Secure IC. SI Key is

TPM SPC-6000 User Manual

1

SmartPAC

SPC-6000 User Manual

Version: V1.0 2018Jan10

To properly use the product, read this manual thoroughly is necessary.

Part No.: 81-00SPC300-021


2

Revision History

Date Revision Description Author

2018/1/10 1.0 Document creation. Kelvin


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© Copyright 2012 TPM

The product, including the product itself, the accessories, the software, the manual and the software

description in it, without the permission of TPM Inc. (“TPM”), is not allowed to be reproduced, transmitted,

transcribed, stored in a retrieval system, or translated into any language in any form or by any means, except

the documentation kept by the purchaser for backup purposes.

The names of products and corporations appearing in this manual may or may not be registered trademarks,

and may or may not have copyrights of their respective companies. These names should be used only for

identification or explanation, and to the owners’ benefit, should not be infringed without any intention.

The product’s name and version number are both printed on the product itself. Released manual visions for

each product design are represented by the digit before and after the period of the manual vision number.

Manual updates are represented by the third digit in the manual vision number.

Trademark

◼ MS-DOS and Windows 95/98/NT/2000/XP, Visual Studio, Visual C++, Visual BASIC are registered

trademarks of Microsoft.

◼ BCB (Borland C++ Builder) is registered trademark of Borland.

◼ Other product names mentioned herein are used for identification purposes only and may be trademarks

and/or registered trademarks of their respective companies.


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Electrical safely ◼ To prevent electrical shock hazard, disconnect the power cable from the electrical outlet before

relocating the system.

◼ When adding or removing devices to or from the system, ensure that the power cables for the devices

are unplugged before the signal cables are connected. Disconnect all power cables from the existing

system before you add a device.

◼ Before connecting or removing signal cables from motherboard, ensure that all power cables are

unplugged.

◼ Seek professional assistance before using an adapter or extension card. These devices could interrupt

the grounding circuit.

◼ Make sure that your power supply is set to the voltage available in your area.

◼ If the power supply is broken, contact a qualified service technician or your retailer.

Operational safely

◼ Please carefully read all the manuals that came with the package, before installing the new device.

◼ Before use ensure all cables are correctly connected and the power cables are not damaged. If you

detect and damage, contact the dealer immediately.

◼ To avoid short circuits, keep paper clips, screws, and staples away from connectors, slots, sockets and

circuitry.

◼ Avoid dust, humidity, and temperature extremes. Do not place the product in any area where it may

become wet.

◼ If you encounter technical problems with the product, contact a qualified service technician or the

dealer.


5

Contents

CONTENTS .................................................................................................................................................................................. 5

1. SPC-6000 INTRODUCTION ....................................................................................................................................................... 8

1.1. INTRODUCTION ............................................................................................................................................................................ 8

1.1.1. Architecture ............................................................................................................................................................ 8

1.1.1. Mechanical Dimension .......................................................................................................................................... 9

1.2. FEATURES.................................................................................................................................................................................. 11

1.2.1. Fan-less Design .................................................................................................................................................... 11

1.2.2. Flexible Extension ............................................................................................................................................... 12

1.2.3. High Security ....................................................................................................................................................... 13

2. CPU BOARD .......................................................................................................................................................................... 14

2.1. SPECIFICATION ........................................................................................................................................................................... 14

2.2. EXTERNAL I/O CONNECTORS ........................................................................................................................................................ 15

2.3. COM 1/2 SERIAL PORT .............................................................................................................................................................. 16

2.4. USB3 PORT .............................................................................................................................................................................. 17

2.5. LAN PORT ................................................................................................................................................................................ 18

2.6. DVI-I PORT ............................................................................................................................................................................... 19

2.7. MEMORY .................................................................................................................................................................................. 21

2.8. SUMIT-ITA .............................................................................................................................................................................. 21

3. SPC-6201D WITH SPC-C114D ................................................................................................................................................ 22

3.1. SPECIFICATIONS .......................................................................................................................................................................... 22

3.2. INTRODUCTION .......................................................................................................................................................................... 23

3.3. SPE-C114D BOARD LAYOUT ........................................................................................................................................................ 24

3.4. POWER CONNECTOR ................................................................................................................................................................... 24

3.4.1. DC24V Input ........................................................................................................................................................ 25

3.4.2. ON/OFF Switch ................................................................................................................................................... 25

3.5. ISOLATED 8DI/8DO ................................................................................................................................................................... 26


3.6.1. LED Indicator ...................................................................................................................................................... 28

3.6.2. COM 3/4 and 5/6 Serial Port................................................................................................................................ 29

3.6.3. USB3 Port ............................................................................................................................................................ 30

3.6.4. miniPCIe .............................................................................................................................................................. 31

4. SPC-6204D WITH SPC-C116D ................................................................................................................................................ 32

4.1. SPECIFICATIONS .......................................................................................................................................................................... 32

4.2. INTRODUCTION .......................................................................................................................................................................... 33

4.3. SPE-C116D BOARD LAYOUT ........................................................................................................................................................ 34

4.4. POWER CONNECTOR ................................................................................................................................................................... 34


6

4.4.1. DC24V Input ........................................................................................................................................................ 35

4.4.2. ON/OFF Switch ................................................................................................................................................... 35

4.5. ISOLATED 8DI/8DO ................................................................................................................................................................... 36


4.6.1. LED Indicator ...................................................................................................................................................... 39


4.6.1. COM 7/8 .............................................................................................................................................................. 41

4.6.2. USB2 Port ............................................................................................................................................................ 42

4.6.3. USB3 Port ............................................................................................................................................................ 43

5. SPC-6221 WITH SPC-L122D-CSM ........................................................................................................................................... 44

5.1. SPECIFICATIONS .......................................................................................................................................................................... 44

5.2. INTRODUCTION .......................................................................................................................................................................... 45

5.3. SPE-L122D-CSM BOARD LAYOUT................................................................................................................................................ 46

5.4. POWER CONNECTOR ................................................................................................................................................................... 46

5.4.1. DC24V Input ........................................................................................................................................................ 47

5.4.2. ON/OFF Switch ................................................................................................................................................... 47

5.5. CN1 ISOLATED 8DI/8DO ............................................................................................................................................................ 48


5.6.1. LED Indicator ...................................................................................................................................................... 51

5.6.2. USB3 Port ............................................................................................................................................................ 52


5.6.4. Mnet Motionnet Rings ......................................................................................................................................... 54

5.7. MOTIONNET .............................................................................................................................................................................. 55

6. SPC-6212 WITH SPC-L121D-2PA ............................................................................................................................................ 56

6.1. SPECIFICATIONS .......................................................................................................................................................................... 56

6.2. INTRODUCTION .......................................................................................................................................................................... 57

6.3. SPE-L121D-2PA BOARD LAYOUT ................................................................................................................................................. 58

6.4. POWER CONNECTOR ................................................................................................................................................................... 58

6.4.1. DC24V Input ........................................................................................................................................................ 59

6.4.2. ON/OFF Switch ................................................................................................................................................... 59

6.5. ADVANCED DIGITAL I/O ............................................................................................................................................................... 60


6.6.1. LED Indicator ...................................................................................................................................................... 64

6.6.2. USB3 Port ............................................................................................................................................................ 65

6.6.3. USB2 Port ............................................................................................................................................................ 66

6.6.4. Mnet Motionnet Ring ........................................................................................................................................... 67

6.6.5. PoE Power Ethernet ............................................................................................................................................. 68

6.6.6. CN2 Analog Output ............................................................................................................................................. 69

6.7. MOTIONNET .............................................................................................................................................................................. 70


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7. APPENDIX A: TPM915 BIOS SETUP ........................................................................................................................................ 71

7.1. MAIN MENU ............................................................................................................................................................................. 71

7.2. SELECT SERIAL PORT 2 TRANSMISSION PROTOCOL ............................................................................................................................ 72

7.3. SIO POWER FAILURE ................................................................................................................................................................... 73

8. APPENDIX B: EEPROM .......................................................................................................................................................... 74

9. APPENDIX C: PIN DEFINITION OF SUMIT-ITA ......................................................................................................................... 75

10. APPENDIX D: INTERNAL USB DONGLE INSTALLATION .......................................................................................................... 76

11. APPENDIX E: CABLE FOR COM PORT ................................................................................................................................... 78

11.1. Y CABLE FOR COM 1/2 ............................................................................................................................................................ 78

11.2. Y-CABLE FOR COM 3/4 AND 5/6 (OPTION) ................................................................................................................................. 80

12. APPENDIX F: MOTIONNET UTILITY - MYLINK ....................................................................................................................... 82

12.1. LOGIN OF MYLINK .................................................................................................................................................................... 83


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1. SPC-6000 Introduction

1.1. Introduction

Figure 1-1: SmartPAC SPC-6000

1.1.1. Architecture

The architecture of SPC-6000

= Heat sink + TPM915’s MB + SPE SUMIT add-on card + SSD-OS + Chassis + Front panel

Figure 1-2: Heat Sink, MB, SPE, Chassis, Front Panel


9

1.1.1. Mechanical Dimension

Figure 1-3: The dimensions of SmartPAC SPC-6000


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Figure 1-4: The wall mount drawing of SmartPAC SPC-6000

Figure 1-5: The DIN rail drawing of SmartPAC SPC-6000


11

1.2. Features

1.2.1. Fan-less Design

SPC-6000 Series are all fan-less design. Hence, the size of SPC-6000 is form factor. The dimension is

smaller than any other embedded system. It is suitable for different environment.

With fan-less design, the design of Heat Sink is important. The CPU and Heat Sink can directly contact

together with thermal grease to increase the efficiency of thermal conductivity.

Figure 1-6: Thermal conductivity

The surface area with curved shape increased about 50% will lead to high efficiency of dissipating.

Figure 1-7: Heat dissipation

Thermal grease

CPU

Heat sink


12

Vertical wall-mounted designed will result in better convection because heat can come out easily.

Figure 1-8: Convection

1.2.2. Flexible Extension

SPE add-on board is an extensible card. It can be customized for different function. SPE and MB can

connect together through the connector SUMIT-ITA. Please refer to “2.5 SUMIT-ITA” for detailed

information.

Figure 1-9: Flexible Extension


13

1.2.3. High Security

SPC-6000 has EEPROM on the CPU board and Secure IC on SUMIT Add-on card. Users can choose to

execute AES encryption on EEPROM or Secure IC. SI Key is provided by users. A registration key,

which can be stored into storage device and EEPROM, can be generated through AES encryption system.

When users load the program into SPC-6000 series, AES can prevent other people and TPM from

duplicating the program.

Figure 1-10: AES Encryption System

SPC-6000 provides one inner USB socket for user to protect USB Dongle. Please refer to “Appendix D”

for the internal USB Dongle installation.

SI Key AES Secure IC

Registration

Storage Device

EEPROM

Users TPM


14

2. CPU Board

2.1. Specification

System Hardware

CPU Intel® Core™ i5-6300U Processor

2.4 GHz / 3.0 GHz (Boost), 2 Cores / 4 Threads 3MB L2 Cache

Memory Dual channel supports 2 DDR4 SO-DIMM, up to 16GB

Storage SATA III for HDD/SSD

Graphics Intel® HD Graphics 520

DVI-D : DVI-I + VGA

Audio Internal stereo headphone, internal microphone

I/O Interface

Serial Ports 1 DB15 serial port:

1 RS-232, 1 RS-232/422/485 with automatic data flow control

LAN 1 Intel® GbE I211-AT and 1 Intel® GbE I219V

USB 3.0 Front : 2 USB3.0

SUMIT ITA : 2 USB3.0

Table 2-1: Specification of CPU Board


15

2.2. External I/O Connectors

Figure 2-1: Front I/O Interface of TPM915

Label Function Description

COM1/2 DB15 port supports 1 RS232 and 1 RS232/422/485 compatible serial devices.

USB Provides extensions for USB 2.0/1.1 devices.

LAN Used to connect the system to a local area network.

DVI-I Used to connect an analog VGA monitor and a digital DVI-D monitor.

Figure 2-2: Front side connector of TPM915

COM1/2 USB3.0 LAN 1 LAN 2 DVI-I


16

2.3. COM 1/2 Serial Port

Figure 2-3: Serial Port

Serial ports 1 and 2 have combined in a male DB15 connector and port 2 can be configured for RS-232,

RS-422, or RS-485 with auto flow control communication. Serial port 2 default setting is RS-232. It could

be adjusted as RS-422 or RS-485 by changing the settings in the BIOS. Please refer to “Appendix A.2” for

BIOS setting. The pin assignments of COM 1/2 are shown in the following table:

COM Port Pin NO. RS-232 RS-422 (4-Wire) RS-485 (2-Wire)

1

1 DCD --- ---

2 RXD --- ---

3 TXD --- ---

4 DTR --- ---

5 GND --- ---

6 DSR --- ---

7 RTS --- ---

8 CTS --- ---

9 RI --- ---

10 --- --- ---


2

11 RXD RXD+ ---

12 TXD RXD- ---

13 RTS TXD+ DATA+

14 CTS TXD- DATA-

15 GND GND GND

Figure 2-4: Pin Definition of COM 1/2 Serial Port

Users can use the Y-type cable to convert the 15-pin D-Sub connector into two 9-pin D-Sub connectors to

connect both COM1 and COM2 at the same time. Please refer to “Appendix E.1” for the Y-type cable of

COM 1/2.

1 5

11 15


17

2.4. USB3 Port

Figure 2-5: USB3 Port

The USB port is 3.0. It is compatible with USB 2.0. The pin assignments are shown in the following

table:

Pin NO. Label Description

1 VBUS Power

2 D- USB 2.0 differential pair

3 D+

4 GND Ground

5 SSRX- SuperSpeed transmitter differential pair

6 SSRX+

7 GND Ground

8 SSTX- SuperSpeed receiver differential pair

9 SSTX+

Figure 2-6: Pin Definition of USB 3 Port


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2.5. LAN Port

Figure 2-7: LAN Port

The LAN ports use standard RJ-45 jack connectors with LED indicators on the front side to show active/link

status and speed status. The LED indicators on the bottom corners show the cable is properly connected to

a 100 Mbps or 1000 Mbps Ethernet network. The pin assignments are shown in the following table:

Pin No. 10/100 Mbps 1000 Mbps

1 E_TX+ MDI0_P

2 E_TX- MDI0_N

3 E_RX+ MDI1_P

4 --- MDI2_P

5 --- MDI2_N

6 E_RX- MDI1_N

7 --- MDI3_P

8 --- MDI3_N

Figure 2-8: Pin Definition of LAN Port

8 1


19

2.6. DVI-I Port

Figure 2-9: DVI-I Port

The DVI-I port can both send out a digital signal and an analog signal. Users are allowed to use two

monitors simultaneously. Dual display is supported. The pin assignments are shown in the Figure 2-12.

Figure 2-10: Dual Display

DVI-I

DVI-D

VGA


20

Pin NO. Label Pin NO. Label

1 TMDS Data 2- 15 GND

2 TMDS Data 2+ 16 Hot plug detect

3 TMDS Data 2/4 shield 17 TMDS Data 0-

4 --- 18 TMDS Data 0+

5 --- 19 TMDS Data 0/5 shield

6 DDC clock 20 ---

7 DDC data 21 ---

8 Analog vertical sync 22 TMDS clock shield

9 TMDS Data 1- 23 TMDS clock+

10 TMDS Data 1+ 24 TMDS clock-

11 TMDS Data 1/3 shield C1 Analog Red

12 --- C2 Analog Green

13 --- C3 Analog Blue

14 +5V C4 Analog Horizontal sync

Figure 2-11: Pin Definition of DVI-I Port


21

2.7. Memory

Figure 2-12: DDR4-2133 SO-DIMM

The system memory is Dual Channel DDR4 2133 MHz SO-DIMM and it is up to 16GB.

2.8. SUMIT-ITA

Figure 2-13: SUMIT-ITA

SUMIT-ITA is based on SUMIT A and it is a connector that connects with SPE and MB. It’s designed by

iBASE and TPM with new specification. The capital “I”means “iBASE”, the capital “T”means “TPM”,

and the capital “A”means “SUMIT A”.

Please refer to “Appendix C” for the pin definition of SUMIT-ITA.


22

3. SPC-6201D with SPC-C114D

3.1. Specifications

System Hardware





mSATA for SSD


DVI-D : DVI-I + VGA

I/O Interface




USB 4x USB 3.0 ports

Security

USB 1x internal USB port supporting installation of a USB dongle for

security function.

SID Hardware IC with unique id

EEPROM 256 bytes

PCI Express

Mini PCIe 1 Mini PCIe for expansion

Expansion I/O

Isolated DI/O 8 Digital input and 8 Digital output

General

Operating System Windows Embedded 7

Dimensions 160 mm x 62 mm x 115 mm

Weight 1.38 kg

Construction Aluminum chassis with fan-less design

Mounting Wall-mounting for DIN-rail

Power Requirements ATX Power mode: 2-pin remote power on/off switch

24V DC input, 120 W (typical)

Environment

Operating temperature 0°C~60°C ( 32°F~140°F) ambient temperature with air flow


23

Storage temperature -20°C~80°C (-4°F~176°F)

Humidity 90% (non-condensing @60°C)

Shock Protection

IEC 68 2-27

SSD: 50G @ Wall-mount, half sine, 11ms

HDD: 20G @ Wall-mount, half sine, 11ms

Vibration Protection

IEC 68 2-64 (Random 1 Oct./min, 1hr/axis.)

SSD: 5 Grms @ 5~500Hz,

HDD: 1 Grms @ 5~500Hz

Figure 3-1: Specification of SPC-6201D

3.2. Introduction

The architecture of SPC-6201D = TPM915 CPU Board + SPE-C114D

Figure 3-2: Architecture of SPC-6201D


24

3.3. SPE-C114D Board Layout

Figure 3-3: Layout of SPE-C114D

3.4. Power Connector

Figure 3-4: Top Side Connector

24VDC PWR-ON

GND V- V+


25

3.4.1. DC24V Input

Figure 3-5: 24V DC Input

Pin No. Label Description

1 24V 24V DC power input

2 GND Ground

3 FG Frame ground

Figure 3-6: Pin Definition of Power Connector

3.4.2. ON/OFF Switch

Figure 3-7: Remote Power

It is a 2-pin power-on or power-off switch through Phoenix Contact terminal block. You could turn on or

off the system power by using this contact. This terminal block support dual function of soft power-on /

power-off (instant off or delay 4 second), and suspend mode.

There are two power modes to choose: AT/ATX. Please refer to “Appendix A.3” for detailed information

1


26

of power management in BIOS setting.

3.5. Isolated 8DI/8DO

Figure 3-8: Isolated DI/O

The SPC-6201D offers a 16-bit DIO (8-DI / 8-DO) SCSI-20 pin connector on the bottom side of I/O

interface. Each bit of DI and DO equipped with a photo-coupler for isolated protection. The pin assignments

are shown in the following table:

Pin No. Definition Description Pin No. Definition Description

1 EXT_IN0 GPIO Input 0 11 EXT_OUT0 GPIO Output 0








9 DI_COM GPIO COM 19 Reserved NC

10 EGND GPIO GND 20 E24V External 24V DC

Figure 3-9: Pin Definition of the 8DI/DO

Digital GPIO output signal circuit in SINK mode (NPN) is illustrated as follows.


27

Figure 3-10: Signal circuit of output NPN

Digital GPIO input signal circuit in SINK mode (NPN) is illustrated as follows.

Figure 3-11: Signal circuit of input NPN

Digital GPIO input signal circuit in SOURCE mode (PNP) is illustrated as follows.

Figure 3-12: Signal circuit of input PNP


28


Figure 3-13: Front I/O Interface of SPE-C114D


Com3/4 DB15 port supports 2 RS232 compatible serial devices.

Com5/6 DB15 port supports 2 RS232 compatible serial devices.

USB Provides extensions for USB 2.0/1.1 devices.

EZ-Expansion Provides extended function.

Figure 3-14: Front side connector of SPE-C114D

3.6.1. LED Indicator

Figure 3-15: LED indicator

Green-HDD LED

If the LED is on, it indicates that the system’s storage is functional. If it is off, it indicates that the system’s

storage is not functional. If it is flashing, it indicates that data access activates.

Yellow-Power LED

If the LED is solid yellow, it indicates that the system is powered on.

COM5/6 COM3/4 USB3.0

HD

PWR


29

3.6.2. COM 3/4 and 5/6 Serial Port


Serial ports 3, 4, 5 and 6 have combined in a male DB15 connector. Users can use the Y-type cable to

convert the 15-pin D-Sub connector into two 9-pin D-Sub connectors to connect both COM3/COM5 and

COM4/COM6 at the same time. Please refer to “Appendix E.2” for the Y-type cable of COM 3/4 and 5/6.

The pin assignments are shown in the following table:


3/5

(Isolated)

1 DCD --- ---

2 RXD --- ---

3 TXD --- ---

4 DTR --- ---

5 GND --- ---

6 DSR --- ---

7 RTS --- ---

8 CTS --- ---

9 RI --- ---

10 --- --- ---


4/6

(Isolated)

11 RXD --- ---

12 TXD --- ---

13 RTS --- ---

14 CTS --- ---

15 GND --- ---

Figure 3-17: Pin Definition of COM 3/4 and 5/6 Serial Port

11 15

1 5


30

3.6.3. USB3 Port



table:


1 VBUS Power


3 D+

4 GND Ground for power return


6 SSRX+

7 GND Ground for signal return


9 SSTX+

Figure 3-19: Pin Definition of USB3 Port


31

3.6.4. miniPCIe

Figure 3-20: Hilscher CIFX 90E-RE\F

SPE-C114D has an EZ-expansion on the front panel. With miniPCIe, users can expand the function of the board.

Users can install Motionnet port, USB port, LAN port or COM port.

Figure 3-21: EZ-expansion with miniPCIe


32

4. SPC-6204D with SPC-C116D

4.1. Specifications

System Hardware





mSATA for SSD


DVI-D : DVI-I + VGA

I/O Interface

Serial Ports

3 DB15 serial port:


1 Terminal Block serial port:

2 RS-485 with automatic data flow control



2x USB 2.0 ports

Security


security function.

EEPROM 256 bytes

Expansion I/O


General



Weight 1.38 kg





Environment



33



Shock Protection

IEC 68 2-27







Figure 4-1: Specification of SPC-6204D

4.2. Introduction

The architecture of SPC-6204D = TPM915 CPU Board + SPE-C116D

Figure 4-2: Architecture of SPC-6204D


34

4.3. SPE-C116D Board Layout

USB

CFastSCSI

20

COM 3/4 USB3.0USB2.0

AT/ATX

SU

MIT

-ITA

mSATA

COM 5/6COM 7/8

RS485

Figure 4-3: Layout of SPE-C116D



24VDC PWR-ON

GND V- V+


35

4.4.1. DC24V Input




2 GND Ground

3 FG Frame ground









1


36

4.5. Isolated 8DI/8DO


The SPC-6221 offers a 16-bit DIO (8-DI / 8-DO) SCSI-20 pin connector on the bottom side of I/O interface.

Each bit of DI and DO equipped with a photo-coupler for isolated protection. The pin assignments are

shown in the following table:

















37





38


Figure 4-13: Front I/O Interface of SPE-C116D-CSM


USB 3.0 Provides extensions for USB 3.0 devices.


COM 3/4 DB15 port supports 2 RS232 compatible serial devices.


COM 7/8 Terminal Block supports 2 RS85 compatible serial devices.

Figure 4-14: Front side connector of SPE-C116D

COM 3/4 COM 5/6 USB 3.0 USB 2.0

HD

PWR

COM 7/8


39


Figure 4-15: LED

Green-HDD LED



Yellow-Power LED


HD

PWR


40








3/5

(Isolated)

1 DCD --- ---

2 RXD --- ---

3 TXD --- ---

4 DTR --- ---

5 GND --- ---

6 DSR --- ---

7 RTS --- ---

8 CTS --- ---

9 RI --- ---

10 --- --- ---


4/6

(Isolated)

11 RXD --- ---

12 TXD --- ---

13 RTS --- ---

14 CTS --- ---

15 GND --- ---


11 15

1 5


41

4.6.1. COM 7/8

Heatsink

1

4

3

6




7/8

(Isolated)

1 --- --- DATA_7+

2 --- --- DATA_7-

3 --- --- ---

4 --- --- DATA_8+

5 --- --- DATA_8-

6 --- --- ---

Figure 4-19: Pin Definition of COM 7/8


42

4.6.2. USB2 Port




1 VBUS Power


3 D+




43

4.6.3. USB3 Port



table:


1 VBUS Power


3 D+



6 SSRX+



9 SSTX+



44

5. SPC-6221 with SPC-L122D-CSM

5.1. Specifications

System Hardware





mSATA for SSD


DVI-D : DVI-I + VGA

I/O Interface





Security


security function.


EEPROM 256 bytes

Motionnet

Number of Rings 2 Rings with RJ45 connector

Expansion I/O


General



Weight 1.38 kg





Environment



45



Shock Protection

IEC 68 2-27







Figure 5-1: Specification of SPC-6221

5.2. Introduction

The architecture of SPC-6221 = TPM915 CPU Board + SPE-L122D-CSM

Figure 5-2: Architecture of SPC-6221


46

5.3. SPE-L122D-CSM Board Layout

Figure 5-3: Layout of SPE-L122D



GND V- V+

24VDC

PWR-ON


47

5.4.1. DC24V Input




2 GND Ground

3 FG Frame ground









1


48

5.5. CN1 Isolated 8DI/8DO


The SPC-6221 offers a 16-bit DIO (8-DI / 8-DO) SCSI-20 pin connector on the bottom side of I/O interface.

Each bit of DI and DO equipped with a photo-coupler for isolated protection. The pin assignments are

shown in the following table:

















49





50


Figure 5-13: Front I/O Interface of SPE-L122D-CSM



Mnet Connecting to Motionnet slave modules.



Figure 5-14: Front side connector of SPE-L122D-CSM

COM 3/4 COM 5/6

COM 3/4

Mnet 0

COM 3/4

Mnet 1

COM 3/4

USB 3.0

COM 3/4

PWR

HD

COM 3/4


51


Figure 5-15: LED

Green-HDD LED



Yellow-Power LED


HD

PWR


52

5.6.2. USB3 Port



table:


1 VBUS Power


3 D+



6 SSRX+



9 SSTX+



53








3/5

(Isolated)

1 DCD --- ---

2 RXD --- ---

3 TXD --- ---

4 DTR --- ---

5 GND --- ---

6 DSR --- ---

7 RTS --- ---

8 CTS --- ---

9 RI --- ---

10 --- --- ---


4/6

(Isolated)

11 RXD --- ---

12 TXD --- ---

13 RTS --- ---

14 CTS --- ---

15 GND --- ---


11 15

1 5


54

5.6.4. Mnet Motionnet Rings

Figure 5-20: Motionnet Ring


1 FG Filed Ground

2 FG Filed Ground

3 RS485+ High Speed RS-485 protocol

4 FG Filed Ground

5 FG Filed Ground

6 RS485- High Speed RS-485 protocol

7 FG Filed Ground

8 FG Filed Ground

Figure 5-21: Pin Definition of Motionnet Ring


55

5.7. Motionnet

Motionnet is a super high-speed serial communication system. The G9000 devices provide input/output

control, motor control, CPU emulation and message communication with high speed serial communications

(up to 20Mbps) all of which are required by current Factory Automation techniques.

Motionnet always transfers 4 bytes of data in 15.1μsec using cyclic communication to control input and

output. While this data is being transferred, it can communicate a maximum of 256 bytes, such as motor

control data, and the LSI controls the data transmission using interrupts. Communication times can be

calculated using formulas, allowing users to see that Motionnet guarantees the real-time oriented support

needed by FA industries.

Figure 5-22: Wire-Saving and Long-Distance Figure 5-23: High-Speed and Time-Deterministic

Please click the following link for detailed information of Motionnet: http://www.motionnet.jp/

http://www.motionnet.jp/


56

6. SPC-6212 with SPC-L121D-2PA

6.1. Specifications

System Hardware





mSATA for SSD


DVI-D : DVI-I + VGA

I/O Interface





2x USB 3.0 ports

Security


security function.


EEPROM 256 bytes

Motionnet

Number of Rings 1 Rings with RJ45 connector

Power Over Ethernet

PoE1 Gigabit IEEE 802.3af (15.4W/48V) PoE+ by Intel® I350-AM2

PoE2 Gigabit IEEE 802.3af (15.4W/48V) PoE+ by Intel® I350-AM2

Expansion I/O

Isolated DI/O 4 Digital input, 4 for High speed 1024 FIFO Latch.

4 Digital output, 2 for programmable square signal generator.

Encoder Input 2 A/B phase encoder counters

Compare Trigger 2 High speed 1024 FIFO Position Compare output

Analog Output 4 Analog Output 0 ~ 10V in 12bits

General



57


Weight 1.38 kg





Environment




Shock Protection

IEC 68 2-27







Figure 6-1: Specification of SPC-6212

6.2. Introduction

The architecture of SPC-6212 = TPM915 CPU Board + SPE-L121D-2PA

Figure 6-2: Architecture of SPC-6212


58

6.3. SPE-L121D-2PA Board Layout

USB

CFastSCSI

20

Analog

OutputPoE1 USB3.0Mnet

AT/ATX

SU

MIT

-ITA

mSATA

PoE2

US

B2

.0

USB2.0

Figure 6-3: Layout of SPE-L121D-2PA



GND V- V+

24VDC

PWR-ON


59

6.4.1. DC24V Input




2 GND Ground

3 FG Frame ground









1


60

6.5. Advanced Digital I/O

Figure 6-8: Advanced Digital I/O

The SPC-6212 offers SCSI-20 pin connector on the bottom side of I/O interface. Each bit of DI and DO

equipped with a photo-coupler for isolated protection. The pin assignments are shown in the following table:


1 EA+_1 1st encoder A phase

(+)

11 EA-_1 1st encoder A phase

(-)

2 EB+_1 1st encoder B phase

(+)

12 EB-_1 1st encoder B phase

(-)

3 EA+_2 2nd encoder A phase

(+)

13 EA-_2 2nd encoder A phase

(-)

4 EB+_2 2nd encoder B phase

(+)

14 EB-_2 2nd encoder B phase

(-)

5 CMP_1 1st compare output 15 CMP_2 2nd compare output

6 DI_1

LTC_1

1st digital input

1st latch input 16

DI_2

LTC_2

2nd digital input

2nd latch input

7 DI_3

LTC_3

3rd digital input

3rd latch input 17

DI_4

LTC_4

4th digital input

4th latch input

8 DO_1 1st digital output

1st signal generator 18 DO_2

2nd digital output

2nd signal generator

9 DO_3 3rd digital output 19 DO_4 4th digital output

10 EGND External Ground 20 E24V External 24V DC



61

Digital Input and Latch Input Interface

Figure 6-10: Digital input for NPN-Sink mode

Digital Output Interface

Figure 6-11: Digital output for NPN-Sink mode

4.7KNPN

Switch

VCC

4.7K

+24V

VCC

DI 1

D 4I

+24V

Internal Circuit External Circuit

+

Open collector

VCC

VCC

DO 1

DO 4

Internal Circuit External Circuit

+LOAD

GND

LOAD

GND+COM

+COM

GND

+COM


62

CMP output Interface

Figure 6-12: CMP output interface

Encoder input Interface

Figure 6-13: CMP output interface

CMP 1

6

5

43

1I5V

I5V1K

GND

Internal Curcuit

1

2 3

4

CMP 2

6

5

43

1I5V

I5V

GND

GND

1K

VccVcc

1

2 3

4

GND

Vcc

External Circuit

6

5

4 3

1

EA- /1 2

EA+ /1 2

100

Internal Curcuit

13

2

AM26LS31

OUT_A-

OUT_A+

External Circuit

6

5

4 3

1

EB- /1 2

EB+ /1 2

75

6

AM26LS31

OUT_B-

OUT_B+

100

100

100


63


Figure 6-14: Front I/O Interface of SPE-L122D-CSM



Mnet Connecting to Motionnet slave modules.

PoE Power over Ethernet.

CN2 4-CH Analog output


Figure 6-15: Front side connector of SPE-L122D-CSM

USB 2.0 USB 3.0 CN2

Analog out

PoE2 PoE1 Mnet USB 2.0

PWR

HD


64


Figure 6-16: LED

Green-HDD LED



Yellow-Power LED


HD

PWR


65

6.6.2. USB3 Port



table:


1 VBUS Power


3 D+



6 SSRX+



9 SSTX+



66

6.6.3. USB2 Port




1 VBUS Power


3 D+




67

6.6.4. Mnet Motionnet Ring

Figure 6-21: Motionnet Ring


1 FG Filed Ground

2 FG Filed Ground

3 RS485+ High Speed RS-485 protocol

4 FG Filed Ground

5 FG Filed Ground

6 RS485- High Speed RS-485 protocol

7 FG Filed Ground

8 FG Filed Ground

Figure 6-22: Pin Definition of Motionnet Ring


68

6.6.5. PoE Power Ethernet

Figure 6-23: Analog Output

Power over Ethernet or PoE, is the technology used for power transmission in network equipment, via network

UTP cable, together with data. PoE is useful in situations when we want to connect network devices that are

far away from a power source. In this situation we take advantage of the Ethernet cable, because there are 4

pairs of wires, but for the majority of networks, only 2 pairs are used for data transmission. PoE uses 2 unused

twisted pairs, for electrical transmission needed to power the device.

Pin No. 10/100 Mbps 1000 Mbps

1 E_TX+ MDI0_P

2 E_TX- MDI0_N

3 E_RX+ MDI1_P

4 --- MDI2_P

5 --- MDI2_N

6 E_RX- MDI1_N

7 --- MDI3_P

8 --- MDI3_N



69

6.6.6. CN2 Analog Output

Heatsink



Label N/A AGND AGND AGND AGND

Label N/A AO 3 AO 2 AO 1 AO 0

Figure 6-26: Pin Definition of Analog output

⚫ Analog output signals

AOUT_0

AGND

+

-

AOUT_1+

-

AOUT_2+

-

AOUT_3+

-

AGND

AGND

AGND

Figure 6-27: Interface of Analog output signals


70

6.7. Motionnet

Motionnet is a super high-speed serial communication system. The G9000 devices provide input/output

control, motor control, CPU emulation and message communication with high speed serial communications

(up to 20Mbps) all of which are required by current Factory Automation techniques.

Motionnet always transfers 4 bytes of data in 15.1μsec using cyclic communication to control input and

output. While this data is being transferred, it can communicate a maximum of 256 bytes, such as motor

control data, and the LSI controls the data transmission using interrupts. Communication times can be

calculated using formulas, allowing users to see that Motionnet guarantees the real-time oriented support

needed by FA industries.

Figure 6-28: Wire-Saving and Long-Distance Figure 6-29: High-Speed and Time-Deterministic

Please click the following link for detailed information of Motionnet: http://www.motionnet.jp/

http://www.motionnet.jp/


71

7. Appendix A: TPM915 BIOS Setup

The board uses UEFI BIOS that is use Serial Peripheral Interface (SPI) Flash. The SPI Flash contains the

BIOS Setup program, POST, the PCI auto-configuration utility, LAN, EEPROM information, and Serial port

support. The BIOS setup program is accessed by pressing the <DEL> or <ESC>key after the Power-On Self-

Test (POST) memory test begins and before the operating system boot begins. The menu bar is shown below.

Figure 7-1: BIOS Menu Bar

7.1. Main Menu

Figure 7-2: BIOS Main screen

System Time / Date : Press “TAB” key to switch sub-items of value .Then press “ +” key or “-“ key number

key for modify value.


72

7.2. Select Serial Port 2 Transmission Protocol

Advanced → F81846 Super IO Configuration

→ Serial Port 2 Configuration

Figure 7-3: Setting of Super IO devices

COM2 Select: COM2 support RS-232 / 422 / 485 multi functions.

Super IO Device Setup lets you decide parameters of the system communication ports. Only COM2 has

various transmission protocols.

The options are:

RS232

RS422

RS485


73

7.3. SIO Power Failure

Advanced → F81846 Super IO Configuration

Figure 7-4: Setting of Power Management

⚫ “Always Off” Mode

If the power management is set to OFF and power failure happens, the system power will be off when

the power supply restores. Users have to switch the power on to start the system.

⚫ “Always On” Mode

If the power management is set to ON and power failure happens, the system power will be on

automatically when the power supply restores.

⚫ “Keep Last State” Mode

If the power management is set to Former-Status and power failure happens, when the power supply

restores, the system power status will be ON if the system power is ON before the power failure. The

system power status will be OFF if the system power is OFF before the power failure. In one word,

SmartPAC-6000 synchronizes the power status before and after power failures.


74

8. Appendix B: EEPROM

Figure 8-1: EEPROM

EEPROM is a chip that is put on the MB. It can be read and written. Users can not only read the

parameters, but also storage your own parameters. For example, the registration key can be stored on it.

With regard to the operation of EEPROM, please refer to TPM for more information.

http://www.tpm-pac.com/contact


75

9. Appendix C: Pin Definition of SUMIT-ITA

SUMIT-ITA

Pin NO. Label Description Pin NO. Label Description

1 GND

PCIe PORT#2

2 GND

PCIe PORT#3

3 PCIE_CLK_P2 4 PCIE_CLK_P3

5 PCIE_CLK_N2 6 PCIE_CLK_N3

7 GND 8 GND

9 PCIE_TXP_2 10 PCIE_TXP_3

11 PCIE_TXN_2 12 PCIE_TXN_3

13 PCIE_RXP_2 14 PCIE_RXP_3

15 PCIE_RXN_2 16 PCIE_RXN_3

17 GND 18 GND

19 SATA_TXP1 SATA III

PORT#1

20 SATA_RXP1 SATA III

PORT#1 21 SATA_TXN1 22 SATA_RXN1

23 GND 24 GND

25 USB3_P2_TX_DP

USB 3.0 PORT#2

(STANDARD)

OC PIN for

Port 2 & 3

26 USB3_P3_TX_DP

USB 3.0 PORT#3

(STANDARD)

27 USB3_P2_TX_DN 28 USB3_P3_TX_DN

29 USB3_P2_RX_DP 30 USB3_P3_RX_DP

31 USB3_P2_RX_DN 32 USB3_P3_RX_DN

33 GND 34 GND

35 USB_P2_DP 36 USB_P3_DP

37 USB_P2_DN 38 USB_P3_DN

39 USB_OC_23 40 HUB_OCI128

USB 2.0 PORT#3 41 HUB_DP3 USB 2.0 PORT#2

42 HUB_DP4

43 HUB_DM3 44 HUB_DM4

45 PLT_RST# 46 PCIE_WAKE#

47 5VNORMAL 48 3.3VNORMAL



Figure 9-1: Pin Definition of SUMIT-ITA


76

10. Appendix D: Internal USB Dongle

Installation

With the front, rear, left and right side of the chassis, remove 19 screws of those faces, the front panel and bottom

cover board could be taken off.

Figure 10-1: Screws on the chassis


77

Figure 10-2: Internal USB slot


78

11. Appendix E: Cable for COM Port

11.1. Y Cable for COM 1/2

Y Cable from DB15 to Two DB9 FM

Figure 11-1: HD15 Female


1

1 DCD --- ---

2 RXD --- ---

3 TXD --- ---

4 DTR --- ---

5 GND --- ---

6 DSR --- ---

7 RTS --- ---

8 CTS --- ---

9 RI --- ---

10 --- --- ---


2

11 RXD RXD+ ---

12 TXD RXD- ---

13 RTS TXD+ DATA+

14 CTS TXD- DATA-

15 GND GND GND

Figure 11-2: Pin Definition of HD15 Female

HD15 Female

5

1

15

11


79

Figure 11-3: DB9 Male and DB9 Female


1 DCD Data Carrier Detect

2 RXD Receive Data

3 TXD Transmit Data

4 DTR Data Terminal Ready

5 GND Signal Ground

6 DSR Data Set Ready

7 RTS Request to Send

8 CTS Clear to Send

9 RI Ring Indicator

Figure 11-4: Pin Definition of DB9 Male and DB9 Female

DB9 Male

DB9 Female

5 9

1 6

1 6

5 9


80

11.2. Y-Cable for COM 3/4 and 5/6 (Option)

Y Cable from DB15 to Two DB9 MM

Figure 11-5: HD15 Female


3/5

1 DCD --- ---

2 RXD --- ---

3 TXD --- ---

4 DTR --- ---

5 GND --- ---

6 DSR --- ---

7 RTS --- ---

8 CTS --- ---

9 RI --- ---

10 --- --- ---


4/6

11 RXD RXD+ ---

12 TXD RXD- ---

13 RTS TXD+ DATA+

14 CTS TXD- DATA-

15 GND GND GND

Figure 11-6: Pin Definition of HD15 Female

HD15 Female

5

1

15

11


81

Figure E-7: DB9 Male and DB9 Male


1 DCD Data Carrier Detect

2 RXD Receive Data

3 TXD Transmit Data

4 DTR Data Terminal Ready

z5 GND Signal Ground

6 DSR Data Set Ready

7 RTS Request to Send

8 CTS Clear to Send

9 RI Ring Indicator

Figure 11-7: Pin Definition of DB9 Male and DB9 Male

DB9 Male

5

1

9

6

DB9 Male

5

1

9

6


82

12. Appendix F: Motionnet Utility - MyLink

Before hands on programming the controller to control the Motionnet modules, usually we would like to

test the communication interface, accessibility and the functionalities of the chained modules. TPM

provides a software utility named MyLink to test, diagnose and verify the status of the Motionnet connection

and the functions of the remote Motionnet modules. As long as all the modules are working correctly, the

next step would be starting programming the logic of the modules.

The TPM MyLink is a utility for users to manage TPM Motionnet Master and Slaves devices. Users do not

have to write the program to run the Master and Slaves instead. It provides simple and convenient interface

to test the Master and Slave devices.

MyLink execution is divided into two types of execution methods. The first one is to execute MyLink from

the controller or PC with control card inserted directly. The second one is that MyLink is executed from the

remote PC connected to the target controller running MyLink server. Users would feel almost the same at

operation even with different MyLink running methods. This manual will focus on MyLink from the

controller or PC with control card.

MyLink operation instructions will be introduced in the following sections separated with Master and Slave.

After successful installation the TPM utility, MyLink.exe with icon could be found in the remote

PC/controller.

Please refer to “TPM Utility User Manual_v2.0” for detailed information.

http://www.tpm-pac.com/sites/default/files/files/doc/TPM%20Utility%20User%20Manual_v2.0.pdf


83

12.1. Login of MyLink

After executing the MyLink.exe to launch the program, users can follow the steps to login. Also, following will

introduce the interface of MyLink.

The controllers would be classified into two types according to the IP address. There are Remote type and Local

type. Here will only introduce Local type. For Remote type, please refer to Appendix B.

Login

⚫ Local Type

Except EPC-1000, EPC-1800 series, and SPC-2000, the other controllers, for example, SPC-6000 series, can use

local type MyLink. The figures below show the login dialog for local type of MyLink. Take LPE-L122 as an

example.

Step 1: Click “Scan” to find the Master in the PC.

Figure 12-1: Scan the Master


84

Step 2: Choose the Master and click “OK”.

Figure F-2: Choose the Master

Step 3: After clicking “OK”, users will enter into the Master Interface.

Figure 12-2: The Master Interface

Note that if users want to know further information of installation of MyLink, please refer to

Appendix A.

Tool Bar


85

Figure 12-3: MyLink main functions

There are 4 main functions in the tool bar. Functions are introduced below.

⚫ File

This is used for file access. Also this is used to set and save of axes module parameters or copy the parameters for

other axes. The function “System Configuration” is designed for KW MULTIPROG of EasyPAC, the SPC-2000

has not supported this function so far.

Figure 12-4: Functions under File option

⚫ Tools

Provide functions for setting system parameters and initializing the system. There are 2 sub-functions:

Figure 12-5: Functions under Tools option

1. Edit Path…:

This option is only available when two axis modules are grouped up. Later we will discuss about

the “Group” function. Note that “Edit Path…” is for KW MULTIPROG development environment


86

only (EasyPAC). For detailed information, please refer to Appendix D.

2. Refresh:

This function provides users to rescan all the devices connected to MyLink server after adding,

removing or replacing Motionnet slave modules without the need of restarting MyLink.

3. GetRingCount:

The Motionnet connection quality is displayed on the status bar of the MyLink main frame which is in

percentage format. The more detailed connection loss log could be retrieved in the “GetRingCount”

function option. The detailed connection loss log dialog will be popped up when

GetRingCount option is selected. The dialog is shown in the following figure.

Figure 12-6: GetRingCount dialog box


87

List:

- Index: the order of error count.

- Time: the time when error happens.

- Count: it will list all the connection error count. The upper limit of the error count value is 65535. Once

the count value reaches 65535, it will be reset to 0.

- Difference: it is a shift value between the accumulated error counts of two consecutive time stamps.

Save:

It will export the above listed records of the Ring_0 and Ring_1 to a .csv file which could be opened with

Microsoft Excel.

4. Property Type:

- Alphabetical: the property will be listed by alphabetical list.

- Categorized: the property will be listed by its categorization.

- CategorizedAlphabetical: the property will be listed by its categorization and alphabetical list for each

property.

- NoSort: the property type will not be sorted.

⚫ Windows

When multiple slave modules are displayed in the same time, the related menu will be re-arranged accordingly.

Figure 12-7: Functions under Window option

⚫ Help

This shows the information of TPM and the update for MyLink.


88

Figure 12-8: Functions under Help option

Figure12-9: Update version interface

⚫ Ring Status

The Ring status shows the ring connection quality in percentage format. The font in green means the data

package loss rate is less than 20%, which is a good to go status. In orange means the loss rate is in between 20%

to 50%, users are supposed to check the connection status. If the font is in red means the data package loss rate is

larger than 50%. The modules will stop working and connection checking is necessary.

If the ring status is in red, the entire opened dialog will be disabled and not able to operate any module. Users

need to check the connection of all modules and take two actions:

1. Make sure the cable connections are well connected. After this checking and ensuring

the connection, click on the ring in red to reset the communication quality checking.

2. If the status is still bad, please check the wiring status again and press the “Refresh” button to

reset and rescan the entire modules.

Figure 12-10: Ring status

⚫ Message


89

There is a block above the ring status displaying responses from MyLink. The responses include time stamp the

event occurred and error or hint messages.

Figure 12-11: Message box information

Documents

SmartPAC-6000 User Manual · SPC-6000 has EEPROM on the CPU board and Secure IC on SUMIT Add-on card. Users can choose to execute AES encryption on EEPROM or Secure IC. SI Key is