SmartPlateInnovative Software for Reliable Plating

SmartPlateInnovative Software for Reliable Plating

“The Economist” Magazine:Use Math to Improve your Business

Plating is a Critical Process

• Essential for board performance• Strict tolerances• Hole plating is closely monitored by

customers: – “My customers judge me by my drill holes”

• Quote from a PCB manufacturer

Plating is Black Magic

• Complex electrochemical process• Job dependent

– Copper pattern– Hole aspect ratio

• No analytical understanding,Purely empirical, based on experience

• Unavoidible consequence:– Errors – Human factor, quality depends on skill of operator

Plating Uncertainty is Costly

• Cost of scrap– Typical scrap rate > 1% due to plating problems

• Indicated by a customer survey

• Cost of missed deadlines due to rework• Cost of dissatisfied customers• Cost of test plating new jobs• Cost of overplating to guarantee minimum

– Waste of copper– Waste of electricity

The TeamElsyca And Ucamco

• Elsyca– Delivers modeling software, engineering services and hardware

solutions to the electrochemical industry– Is dedicated to deliver advanced electrochemical modeling

• Ucamco– Delivers pre-CAM, CAM software, the Smart range of machine front-end

and job viewing software, as well as related services to the PCB industry– Is dedicated to bring solutions to the PCB industry

• The Elsyca-Ucamco consortium is uniquely capable to provide plating modeling software to the PCB industry– Ucamco supplies the panel data to Elsyca modeling software– Elsyca calculates the copper thickness’s– Ucamco combines this with the image and displays copper thickness

on-board and in-hole within the PCB plant

SmartPlate takes the Guesswork out of Plating

• Sophisticated model predicts plating thickness;uses all relevant parameters– Plate line chemistry– Copper pattern– Jig and plate line geometry– Panel layout– Electrical current

• Fully automated• Fully integrated in Ucam• Very accurate

Error < 15%

SpecificationSetting the Plating Parameters

CalculationIn background

Visualization On-board Thickness

Visualization On-board Thickness

Visualization In-hole Thickness

Visualization In-hole Thickness - detail

SmartPlate worksResults at a Customer

Job Side Calculated (µm) Measured (µm) Error

Job 1Top 28.5 27.0 5.6%

Bottom 25.4 23.0 10.4%

Job 2Top 39.3 44.0 -10.7%

Bottom 48.5 48.0 1.0%

Job 3Top 39.0 44.0 -11.4%

Bottom 37.3 42.0 -11.2%

Job 4Top 47.9 46.0 4.1%

Bottom 41.6 44.0 -5.5%

Job 5Top 34.3 30.0 14.3%

Bottom 34.1 30.0 13.7%

SmartPlate worksResults at a Customer

Features/Benefits

• Calculates plating at CAM time, within 15% error- Correct errors before they happen- No sample boards needed- Consistent quality, independent of operator- Increase plating knowledge in CAM

• Select critical holes in CAM and visualize these on screen in production and lab-The true critical holes are monitored

• Report plating in coupon and on board - The relation between coupon and real holes is then known, not guessed

Configuration

• SmartPlate modeling engine– Performs the calculation– One (1) floating license

• SmartPlate Full – Allows to

• Specify job parameters• Submit job• Visualize results

– One (1) license to a SmartPlate Full seat• Ucam users can replace the seat by (1) floating license to

this functionality at the same cost

• SmartPlate View– Allows to visualize job and plating– Three (3) licenses

Genesis

• I have a Genesis system and I do not want to change CAM systems– No problem– SmartPlate works on ODB++ as well as DPF

• Workflow– SmartPlate Full

• Reads ODB++ job• Submits job to SmartPlate Modeling Engine• Visualizes plating date

– SmartPlate View• Visualizes plating data

SmartPlateAn Attractive ProposalSmartPlate

An Attractive Proposal

Software Is Paid Out Of Cost Savings

• Investment capability is limited• Investment in cost savings compete with

investments in capability• Proposal to eliminate the investment bottleneck

- Rental per quarter

- Rental fee 5,500 € per quarter

- Payment after the quarter• No financing, pay out of cost savings

- Automatically prolonged until cancelled• Cancellation up to one month before the end of the period

Earn the money before you spend it!

Next Step

Interested but skeptical if it really works…?Contact a Ucamco business partner

or see www.ucamco.com

We will with pleasure organize a benchmark to know if it really works for you

Don’t wait! Every day money is wasted…