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Product Overview Ignition Systems Gas Fired Igniters, Pilots Burners and Ignition Lances for Flares, Furnaces and Boilers

Smitsvonk Product Overview

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  • Product Overview Ignition SystemsGas Fired Igniters, Pilots Burners and Ignition Lances for Flares, Furnaces and Boilers

  • IntroductionFor more than half a century Smitsvonk hasbeen making low-tension high-energy ignitionand control systems for industrial combustionprocesses. These electrical and electronic igni-tion systems are applied world-wide. They arecharacterized by a high degree of reliability un-der demanding conditions. Ignition is not ef-fected by dirt, humidity, extreme temperaturesor aggressive gases.

    The Smitsvonk ignition principleSmitsvonks low tension high energy ignitionsystem is designed to meet the requirements ofreliable ignition for many industrial applications.The system is based upon the principle of a ca-pacitor discharge over a special discharge sur-face. This surface consists of an isolator withsemiconductor properties. The isolator and pos-itive and negative electrodes are integrated intoa high temperature resistant spark plug. When acharged capacitor is connected, it will be dis-charged via the spark plug producing sparks,even under wet or soiled conditions.

    Process step by step1 Charge capacitor2 Capacitor connected to spark plug through

    high voltage thyristor3 As capacitor discharges a current forms across

    the semi conductor surface of the spark plug4 The area above the insulator becomes ionised5 Resulting flame shaped spark forms a plasma.

    Current from 3001000 A in 5 to 15 s.

    Applications Ground and elevated flares Industrial furnaces and boilers Pulverized coal fired power plants Portable igniters Waste incinerators Gas engines/turbines.

    This system has the following advantages Moisture, dirt, oil and grease will not effect

    the ignition Not limitation for cable length Low power consumption Insensitive to process pressure Self cleaning spark plug surface, due to flame

    shaped spark Tension is low in comparison to traditional ig-

    nition sources Easy construction for explosion proof execu-

    tion.

    The system comprises: A power supply with varying capacities Control electronics with variable pulse fre-

    quencies A thyristor A connection cable Smitsvonk low tension spark tip.

    2

    power supply

    transformer rectifier

    impulsegenerator

    capacitor thyristor

    spark tip

    control

    high energy pulse

  • 3

    Smitsvonk flare ignition systemsA: Classic flare ignition,

    flame front ignition

    A flame front generator isa system in which agas/air mixture is intro-duced at ground leveland flows up a one-inch line to the pilot burner. After filling thisline with themixture it is ignited by aspark. The re-sulting flametravels to thetop of the flarewhere the pilotburner is ignit-ed.

    B: Gas-electric flare ignition

    A premixed, self-aspi-rating pilot burnerwith 3 integratedspark plugs.

    C: Combination of A and B

    flame front ignition (gas/air mixture)

    flame front connection

    pilot gas consumption:35 Nm3/hr,

    26,00043,800 Nm3/year

    Flare Ignition SystemsFlaring systems in a refinery, petrochemicalplant or steel plant ensure the safe and efficientdisposal of relieved gases. A flare is expected tooperate twenty-four hours a day. The flare sys-tem must be in service for several years withouta need for maintenance. Therefore proper de-sign and operation are extremely important.Ignition of the waste gases can be done by pilotburners (flame) or for some applications by igni-tion lances (spark).The ignition system must reliably ignite thewaste gas of the flare. If the ignition system fails,unburned hydrocarbons and/or toxic gasescould be released into the atmosphere.

    Electricalignition

    with three integrated

    spark plugslocated away

    from the highheat radiation

    zone

    pilot gas consumption:1.53 Nm3/hr, 13,00026,000 Nm3/year

  • Pilot Burner

    Ignition of waste gas from pipeflares, air and steam assisted flaresand ground flares.

    For most flare systems the pilot burner can notbe accessed for service. Maintenance or replace-ment is not possible while the flare is in opera-tion. To safeguard operation, Smitsvonks pilotsprovide reliable ignition and stable burningeven under the most difficult climate condi-tions.

    Features High energy ignition Ignition by three integrated spark plugs Long lifetime, longer maintenance intervals Insensitive to moisture and dirt Complete delivery; cables, junction boxes and

    ignition unit Easy fit cable connectors Self-aspirating or forced air supply Integrated and protected thermocouple Functionally tested to client specifications Construction completely out of high temper-

    ature-resistant stainless steel.

    Applications Ignition of all kind of flares in the (petro)

    chemical, oil and gas, steel and biogas indus-try.

    4

    Common data

    pipe diameter 2" (60 mm) materials mainly 310 SST

    length 1200, 2326 or 2500 mm windcap diameter 4"

    design angled or straight mounting hooks included

    air requirement self-aspirating flame detection by thermocouple type K

    gas connection 1/2" BSPM option: double thermocouple

    supply gas natural gas orpropane/butane 2 separate thermocouples

    refinery gas (max. 40 vol% H2)

    options refinery gas, up to 100% H2,coke gas,biogas

    Heavy duty pilot burner with radiation shield to protect theelectrical connections

    Pilot burners in different lengths and shapes

  • Pilot Burner Selection Table for Small and Medium Size Flaresmodel number design heat

    releasebased onnaturalgas in kW

    gas flow innm3/hr

    requiredpressure

    gas ignition thermocouple

    ST57(60)AF13/2326/360/25/TWlength: 2326 mm

    option for thermocoupleST57(60)AF13/2326/360/25/DTWoption for extra flame front ignition:ST57(60)AF13/2326/360/25/TW-FFG

    angled 1017 11.7 0.51.5 natural gas orpropane/butane orrefinery gas (max. 40% H2)

    3 integrated spark plugsat flame side

    3 spark plugs and extraflame front tube

    single

    double

    ST57(60)AF13/1200/TWlength: 1200 mm

    option for thermocoupleST57(60)AF13/1200/DTW

    angled 1017 11.7 0.51.5 natural gas orpropane/butane orrefinery gas (max. 40% H2)

    3 integrated spark plugsat flame side tube

    single

    double

    ST57(60)AF13/2500/360/25/TWlength: 2500 mm

    option for thermocoupleST57(60)AF13/2500/360/25/DTWoption for extra flame front ignition:ST57(60)AF13/2500/360/25/TW-FFG

    straight 1017 11.7 0.51.5 natural gas orpropane/butane orrefinery gas (max. 40% H2)

    3 integrated spark plugsat flame side

    3 spark plugs and extraflame front tube

    single

    double

    ST57(60)AF19/2326/360/25/TWlength: 2326 mm

    option for thermocouple:ST57(60)AF19/2326/360/25/DTWoption for extra flame front ignition:ST57(60)AF19/2326/360/25/TW-FFG

    angled 1529 1.52.9 0.20.8 natural gas orpropane/butane orrefinery gas (max. 40% H2)

    3 integrated spark plugsat flame side

    3 spark plugs and extraflame front tube

    single

    double

    ST57(60)AF19/2500/360/25/TWlength: 2500 mm

    option for thermocouple ST57(60)AF19/2500/360/25/DTWoption for extra flame front ignition:ST57(60)AF19/2500/360/25/TWFFG

    straight 1529 1.52.9 0.20.8 natural gas orpropane/butane orrefinery gas (max. 40% H2)

    3 integrated spark plugsat flame side

    3 spark plugs and extraflame front tube

    single

    double

    for biogasST57(60)BF19/1200/T3length: 1200 mm

    straight 46 biogas

    0.70.9 0.070.1 bio gas 3 integrated spark plugsat flame side

    single

    for coke gasST57(60)WF13/2326/360/25/TW length: 2326 mm

    angled 1525coke gas

    35 0.10.3 coke gas 4060% H2rest CO

    3 integrated spark plugsat flame side

    single

    for low pressureST76(60)AF23/2326/360/25/T6length: 2326 mm

    angled 617 0.61.7 1050mBarg

    natural gas 3 integrated spark plugsat flame side

    single

    5

    Straight construction

    Angled construction

  • 6

    Pilot Burner Selection Table for Large Flares (Heavy Duty Applications)model number design heat

    releasebased onnaturalgas in kW

    gas flowin nm3/hr

    requiredpressure

    gas ignition thermocouple

    HDEP60AF19/2326/360/25/TWlength: 2326 mm

    option for thermocouple HDEPST60AF19/2326/360/25/DTWHDEPST60AF19/2326/360/25/2TWoption for extra flame front ignition:ST60AF13/2326/360/25/TW-FFG

    angled 1630 1.63.0 0.20.8 natural gas orpropane/butane orrefinery gas (max. 40% H2)

    3 integrated sparkplugs at 1.8 m fromthe top

    3 spark plugs andextra flame front tube

    single

    double 2 pieces

    HDEPST60AF19/2500/360/TWlength: 2500 mm

    option for thermocouple:HDEPST60AF19/2500/360/DTWHDEPST60AF19/2500/360/2TWoption for extra flame front ignition:ST60AF13/2500/360/TW-FFG

    angled 1630 1.63.0 0.20.8 natural gas orpropane/butane orrefinery gas(max. 40% H2)

    3 integrated sparkplugs at 1.9 m fromthe top

    3 spark plugs andextra flame front tube

    single

    double 2 pieces

    Heavy duty pilot burner with a hybrid ignition system:Integrated spark plugs and flame front ignition

  • Pilot Burner Inquiry Check List

    7

    Location

    Type Plant type

    Flare tip type

    Flare tip manufacturer

    Diameter of flare tip

    Total height

    Drawing of the flare tip available

    Min./max. flow of the waste gas

    Composition of the waste gas

    Number of pilot burners required

    Pilot gas pressure available min.: max.: Barg

    Pilot gas composition

    Location of the ignition/control unit

    Explosion proof required yes no

    ATEX or other

    For gas group IIB or IIC, zone 1 or 2

    Power supply available: yes no

    Other requirements:

    Accessories

    High temperature (775C) ignition cable with connector and SST protection hose

    High temperature (775C) thermocouple cable with connector and SST protection hose

    SST junction box for ignition or thermocouple signal

    Low temperature ignition cable

    Low temperature thermocouple cable

    Ignition and control unit (see pages 15 and 16)

  • Continuous ElectronicSpark Flare Ignition

    Features No gas consumption; offering considerable

    savings Substantial reduction of investment costs

    since no gas lines, valves, instrumentation orelectrical control system for the pilot burnerare needed.

    Applications Coke oven flares Pipe flares with hydrogen in the waste gas Temporary flares from tank farms.

    DescriptionSmitsvonk has decades of experience with di-rect electric ignition of flare units. A repro-ducible, high energy, highly reliable spark (de-scribed in the literature as plasma ignition)that is not susceptible to external influencessuch as moisture and dirt, guarantees the safeignition and combustion of the residual gas inthe flare. Such direct electric spark ignition may, for ex-ample, be used in flares firing coke oven gasand flares where fuel gas containing a minimumof 6% hydrogen is burnt at relatively low flamevelocities in the flare head. In addition, the spark ignition module em-ployed by Smitsvonk offers the decisive advan-tage of thyristor-controlled circuitry that is notsubjected to wear and tear. The ignition systemis designed to withstand the long operation andmaintenance cycles typical for these types of in-dustries.The construction of the ignition lance dependson exit velocity, gas composition and the num-ber of operation hours. The number of lancesdepends on the flare diameter.

    8

    Ignition and controlunit, see pages 15and 16

  • Ignition Lances

    Direct ignition of (pilot) burners,flares and other processes.

    Features Built to client specifications High temperature resistance Long life time Easy fit cable connectors Insensitive to moisture Exchangeable spark plug.

    Applications Burners and flares.

    Options explosion proof versions for thermocouple for flexible lances for special bent lances for angled spark plug.

    Ignition Lances for Flares

    diameter 26.7 mm 26.7 mm 26.7 mm 26.7 mm

    type 26.7T/L/TK18/18 26.7T/L/TK18/18-35 26.7T/L/90/TK18/18 26.7T/L/120/90AH/TK18/18-CF

    construction straight angled spark plug angled lance 45 angled lance 180

    length L 3001000 mm:multiple of 100 mm,10002000 mm:multiple of 100 mm,20003000 mm:200 mm intervals

    3001000 mm:multiple of 100 mm,10002000 mm:multiple of 100 mm,20003000 mm:200 mm intervals

    1500, 2000 or2300 mm

    2300 or 3000 mm

    tube material 310 SST 310 SST 310 SST 310 SST

    electrical connection

    M30 easy fitconnector

    M30 easy fitconnector

    M30 easy fitconnector

    M30 easy fit connector

    mounting hooks option option fixed or adjustable fixed or adjustable

    options - thermocouple- explosion proof- ATEX

    II 2G EEx d IIC T6

    - thermocouple- explosion proof- ATEX

    II 2G EEx d IIC T6

    - thermocouple- explosion proof- ATEX

    II 2G EEx d IIC T6

    - thermocouple- explosion proof- ATEX

    II 2G EEx d IIC T6 9

    Angled (45) ignition lance Angled (180) ignition lance

  • Ignition Lances

    For burners and processes.

    Spark Plugs All types of low tension high energy spark

    plugs to replace existing high tension systems Standard mechanical connection: M10, M14

    and M18.

    Accessories High temperature (775 C) ignition cable with

    connector and SST protection hose High temperature (775 C) thermocouple ca-

    ble with connector and SST protection hose SST junction box for ignition or thermocouple

    signal Low temperature ignition cable Low temperature thermocouple cable Ignition and control unit (see pages 15 and

    16).

    Ignition lances for burners and processes

    diameter 17.2 mm 17.2 mm 15 mm

    type 17.2/L/TP14/12 17.2/L/TP14/12-JB 15.7/L/TP12/JB

    design straight straight straight

    length L 2001000 mm: multiple of 100 mm,10002000 mm: multiple of 100 mm,20003000 mm: 200 mm intervals

    2001000 mm: multiple of 100 mm,10002000 mm: multiple of 100 mm,20003000 mm: 200 mm intervals

    2001000 mm: multiple of 100 mm,10002000 mm: multiple of 100 mm,20003000 mm: 200 mm intervals

    tube material 310 SST 310 SST 316 SST

    electrical connection M25 easy fit connectormaterial: 316 SST

    junction boxmaterial: aluminium

    junction boxmaterial: aluminium

    mounting hooks option fixed or adjustable option

    option - flexible lance - special bent shape - mounting adapter - ATEX II2G EEx dIIC T6

    - flexible lance - special bent shape - mounting adapter - ATEX II2G EEx dIIC T6

    - flexible lance - special bent shape - mounting adapter - ATEX II2G EEx dIIC T6

    10

  • Gas Fired IgnitersTube 54 mm

    Ignition of main burners in furnaces,boilers, power plants and incinera-tors.

    Features and Benefits High energy ignition Insensitive to moisture Sstainless steel construction Self-aspirating, forced air supply or combina-

    tion For self-aspirating version no air supply line

    required Insensitive to pressure fluctuations Robust design For all kind of gases and pressures Integrated spark plug(s) and ionisation elec-

    trode Explosion proof version (ATEX) available.

    Applications Main burners of furnaces, boilers, incinerators

    and power plants.

    Self-aspirating ignition burner

    type N54APV13/L/A/V2E N54APV13/L/A/V3E N54APV13/UA/V5E

    heat release with natural gas 80132 kW 115192 kW 185305 kW

    heat release with propane 120195 kW 170285 kW 280458 kW

    min. max pressure 0.51.5 Barg

    length L 400, 500, 600: multiple of 100 mm,from 1000 to 2000 mm: 200 mm intervals,2000, 2500, 3000 mm

    air inlet A 165, 230 or 400 mm in steps of 10 mm

    connection to main burner Flange 2 ANSI 150 LBS RF

    gas connection 1/2 BSPF 3/4 BSPF 3/4 BSPF

    air conn. for forced draft 1/2 BSPF 1/2 BSPF 1/2 BSPF

    ignition by 3 integrated spark plugs

    flame detection ionisation

    tube material 310 SST

    connection material 316 SST

    electrical connection M25 connector for ignitition, M25 connector for ionisation

    protection IP65

    Explosion proof self-aspirating ignition burner

    type 54APVD13/L/A/VE 54APVD13/L/A/V2E 54APVD13/L/A/v5E

    heat release with natural gas 4675 kW 80132 kW 185305 kW

    heat release with propane 67109 kW 120195 kW 280458 kW

    min. max. pressure 0.51.5 Barg

    length L 400, 500, 600: multiple of 100 mm,from 1000 to 2000 mm: 200 mm intervals2000, 2500, 3000 mm

    air inlet A 165, 230 or 400 mm in steps of 10 mm

    connection to main burner flange 2 ANSI 150 LBS RF

    gas connection NPTF NPTF NPTF

    air conn. for forced draft BSPF BSPF BSPF

    ignition 3 integrated spark plugs

    flame detection ionisation

    tube material 310 SST

    connection material 316 SST

    electrical connection explosion proof connection housing

    protection IP65

    explosion proof ATEX II G EEx D IIC T6 11

  • 12

    Gas Fired IgnitersTube 48.3 mm

    Ignition of main burners in furnaces,boilers, power plants and incinera-tors.

    Features and Benefits High energy ignition Insensitive to moisture Stainless steel construction Self-aspirating, forced air supply or combina-

    tion For self-aspirating version no air supply line

    required Insensitive to pressure fluctuations Rugged design For all kind of gases and pressures Integrated spark plugs(s) and ionisation elec-

    trode Explosion proof version (ATEX) available.

    Applications Main burners of furnaces, boilers, incinerators

    and power plants.

    Self-aspirating ignition burner

    type JB48APV13/L/A/VE JB48APV13/L/A/V2E JB48APV13/L/A/V4E

    heat release with natural gas 4675 kW 80132 kW 150250 kW

    heat release with propane 67109 kW 120195 kW 226370 kW

    min. max. pressure 0.51.5 Barg

    length L 400, 500, 600: multiple of 100 mm,from 1000 to 2000 mm: 200 mm intervals,2000, 2500, 3000 mm

    air inlet A 300 mm in steps of 10 mm

    connection to main burner flange 2" ANSI 150 LBS RF

    gas connection 3/8" NPTF 3/8" NPTF 3/8" NPTF

    air conn. for forced draft option option option

    ignition integrated spark plug

    flame detection ionisation

    tube material 310 SST

    connection material 316 SST

    electrical connection connection housing

    protection IP65

    Explosion proof self-aspirating ignition burner

    type 48APVD13/L/A/VE 48APVD13/L/A/V2E 48APVD13/L/A/V4E

    heat release with natural gas 4675 kW 80132 kW 150250 kW

    heat release with propane 67109 kW 120195 kW 226370 kW

    min. max. pressure 0.51.5 Barg

    length L 400, 500, 600: multiple of 100 mm,from 1000 to 2000 mm: 200 mm intervals,2000, 2500, 3000 mm

    air inlet A 300 mm in steps of 10 mm

    connection to main burner flange 2" ANSI 150 LBS RF

    gas connection " NPTF " NPTF " NPTF

    air conn. for forced draft " BSPF " BSPF " BSPF

    ignition integrated spark plug

    flame detection ionisation

    tube material 310 SST

    connection material 316 SST

    electrical connection explosion proof connection housing

    protection IP65

    explosion proof ATEX II 2G EEx d IIC T6

    Igniter connection

  • Gas Fired IgnitersTube 38 mm

    Ignition of main burners in furnaces,boilers, power plants and incinera-tors.

    Features and Benefits High energy ignition Insensitive to moisture Stainless steel construction Self-aspirating, forced air supply or combina-

    tion No air supply line required for self-aspirating

    version Insensitive to pressure fluctuations Rugged design For all kind of gases and pressures Integrated spark plugs(s) and ionisation elec-

    trode Explosion proof version (ATEX) available.

    Applications Main burners of furnaces, boilers, incinerators

    and power plants.

    Self-aspirating ignition burner

    type 38ALV/L/A/VE

    heat release with natural gas 1729 kW

    heat release with propane 2439 kW

    min. max pressure 0.51.5 Barg

    length L 400, 500 600: multiple of 100 mmfrom 1000 to 2000: 200 mm intervals2000, 2500, 3000 mm

    air inlet A 300 mm in steps of 10 mm

    connection to main burner flange 1" ANSI 150 LBS RF

    gas connection 3/8" NPTF

    air conn, for forced draft option

    ignition by 1 integrated spark plug

    flame detection ionisation

    tube material 310 and 321 SST

    connection material 316 SST

    electrical connection M25 connector for ignition, M25 connector for ionisation

    protection IP65

    Explosion proof self-aspirating ignition burner

    type 38APVD/L/A/VE

    heat release with natural gas 1729 kW

    heat release with propane 2439 kW

    min. max pressure 1.5 Barg

    length L 400, 500 600: multiple of 100 mmfrom 1000 to 2000: 200 mm intervals2000, 2500, 3000 mm

    air inlet A 300 mm in steps of 10 mm

    connection to main burner flange 1" ANSI 150 LBS RF

    gas connection " NPTF

    air conn, for forced draft " BSPF

    ignition integrated spark plug

    flame detection ionisation

    tube material 310 and 321 SST

    connection material 316 SST

    electrical connection explosion proof connection housing

    protection IP65

    explosion proof ATEX II 2G EEx d IIC T6 13

  • 14

    Igniter (Ignition Burner) Inquiry Check List

    Location

    Type plant type

    Location

    Application furnace boiler incinerator

    Furnace draft/pressure

    Igniter mounting position

    Igniter outer tube diameter

    Gas specification

    Gas pressure

    Area classification

    Total length (L)

    Air sleeves position (A)

    Insert length (X)

    Flame control ionisation

    Required heat release

    Required flame length

    Mounting flange

    Frequency of use

    Air connection self-aspirating version forced air supply (option)

    Air temperature

    Air pressure or wind box pressure

    Ambient air temperature min.: max.:

    Distance to ignition/control unit

    For ignition units see pages 15 and 16

  • Ignition Units

    Ignition and burner control for igni-tion burner, pilots burners, lancesand spark plugs.

    Features and Benefits High energy ignition Capacitor discharge with thyristor/diode 100% Electronic, no wear Wide range of power supply voltages. Low power consumption No limitation for cable length for flare ignition

    units.

    Applications Furnaces Boilers Incinerators.

    Ignition units for igniters of furnaces, boilers and incinerators

    type E-LIGHT 2000V 162609 E-LIGHT 2000V-233311-SV98H-CR

    function ignition ignition, flame detection and remote start

    spark energy 2 Joule 2 Joule

    spark tension 2000 Volt 2000 Volt

    spark frequency 2 Hz 2 Hz

    power supply 230, 115 or 24 VAC 5060 Hz 230, 115 or 24 VAC 5060 Hz

    power consumption 15 VA 22 VA

    housing aluminum aluminum

    dimensions LxWxH 260 x 160 x 90 mm 230 x 230 x 110 mm

    protection IP65 IP65

    remote start relay: n/a 24, 48 VDC, 110 or 230 VAC

    flame relay n/a ionisation SV98H

    Explosion proof, same specification only different dimensions

    type E-LIGHT 2000V CCA/GUB03 E-LIGHT 2000V-CCA/GUB04-SV98H-CR

    explosion proof ATEX II 2G EEx d IIC T6 ATEX II 2G EEx d IIC T6

    dimensions LxWxH 276 x 276 x 217 mm 430 x 430 x 290 mm 15

  • Ignition units for igniters of furnaces, boilers and incinerators

    type BWO(EE) 2/2 SV98H-CR

    function ignition, flame detection and remote start

    design EEx d housing for ignition unit and relays

    EEx e housing for terminals

    spark energy appr. 8 J

    spark tension 2000 Volt

    spark frequency 2 Hz

    power supply 230, 115 or 24 VAC 5060 Hz

    power consumption 25 VA

    housing painted steel

    dimensions 605 x 235 x 268 mm

    protection IP 65

    remote start relay 24 VDC

    flame relay ionisation SV98H

    explosion proof ATEX II 2G EEx de IIC T6

    Ignition Units

    Ignition and burner control for ignition burners, pilots burners,lances and spark plugs.

    Ignition units for pilot burners of flares (longer distance) common data

    function ignition and flame detection for pilot burner(s) or ignition lance(s)

    power supply 230, 115 or 24 VAC 5060 Hz,option: for DC or battery back-up

    ignition 100% electronic, type SVECU

    spark energy 9 or 18 J

    spark tension 3000 Volt

    spark frequency 0,5 or 2 Hz depends on type pilot burner or lance.

    flame detection thermocouple relay type K

    control by small PLC

    enclosure IP66 general purpose or explosion proof (ATEX),option: explosion proof for IIC

    material painted steel for IP66 enclosure, cast aluminium for ex-proof enclosure,option: SST enclosure

    LED signal lamps yellow power on, green for pilot on, red for pilot off, red for ignition failure

    switches main power isolator, start, stop, reset and lamp test

    contacts pilot on/off, ignition failure,option for 420 mA

    for one pilot burner for two pilot burners for two pilot burners for three pilot burners for three pilot burners

    type SVECU X/2-EJB5-H4D4ST-L-CR

    SVECU X/2/2P-EJB5-H4D6S2T-L-CR

    2 SVECU X/2-EJB4/5-H4D6S2T-L-CR

    2 SVECU X/2-2EJB5-H4D8S3T-L-CR

    3 SVECU X/2-2EJB5-H4D8S3T-L-CR

    construction 1 EEx d housing 1 EEx d housing 2 EEx d housing 2 EEx d housings 2 EEx d housings

    number of ignition units 1 1 with 2 outputs 2 2 3

    max. distance 250 m 80 m 250 m 80 m 250 m

    option for 500 m 500 m500 moption: for more pilotburners

    16

  • Portable Ignition Units

    Lightweight, battery operated ignition unit.

    Features Compact and lightweight unit weighs only

    4 kg High energy ignition Easy to replace rechargeable battery pack Ergonomically designed, easy to handle.

    Application Direct spark ignition of industrial burners in

    absence of fixed igniters.

    Schematic

    function direct spark ignition of burners

    type LSI-17-MH12-15-L-TP12

    ignition type high energy

    spark energy 2 Joule

    spark tension 2 kV

    spark frequency 2 Hz

    battery type reloadable 12 V NiMh

    battery capacity 3.0 AH (suitable for 2 hours of continuous operation)

    protection class IP54

    housing material polyurethane

    lance material 316 SST

    lance connection material aluminum

    lance diameter 15 mm

    lance length L 5002000 mm in steps of 100 mm

    total weight (L=1000 mm) 4 kg

    battery charger power supply 220240 VAC

    power consumption 60 W

    loading time 70 min

    option special bent lances 17

    dimensions

  • 18

    Semi Portable IgnitionUnit

    Explosion proof ignition unit with ignition lance to ignite main burnerin furnaces or boilers. Ignition can becontrolled by a remote switch.

    Features Explosion proof ignition unit High energy ignition Operation controlled by remote switch Easy to handle.

    Application Direct spark ignition for industrial burners in

    absence of fixed igniters.

    ignition high Energy

    spark energy 2 J

    spark tension 2 kV

    spark frequency 2 Hz

    power supply 220240 VAC 5060 Hz, option 24 VAC or 115 VAC

    power consumption 20 VA

    protection class IP65

    explosion proof ATEX II 2G EEx d IIC T6

    housing material aluminum

    lance material 316 SST

    handgrip material aluminum

    lance diameter 15 mm

    lance length L 5002000 mm, in steps of 100 mm

    option bent lance

  • 2-wheeled trolly 4-wheeled trolly

    consisting of: consisting of:

    self-aspirating igniter type 7diameter: 38 mmlength: 1000 mm (other lengths possible)capacity: 20 kWgas: propaneigniter materials: 316 and 321 SST

    self-aspirating igniter type 51diameter: 48 and 51 mmlength: 1000 mm (other lengths possible)capacity: 180350 kWgas: propaneigniter materials: 310 and 316 SST

    explosion proof (ATEX 2G IIC) high energy ignition unit explosion proof (ATEX 2G IIC) high energy ignition unit

    explosion proof switch explosion proof switch

    explosion proof solenoid valve explosion proof solenoid valve

    pressure reducer with downstream pressure gauge pressure reducer with downstream pressure gauge

    2 reels, including all cabling and gas hose 2 reels, including all cabling and gas hose

    11 m gas hose and ignition cable 11 m gas hose and ignition cable

    25 m power supply cable 25 m for power supply cable

    suitable for 24, 120 or 230 VAC suitable for 24, 120 or 230 VAC

    IP 65 enclosure for instruments IP 65 enclosure for instruments

    not included: gas bottles not included: gas bottles

    options:- igniter diameter 25 mm (not for natural gas)- ionisation flame detection- LPG, butane, natural gas or refinery gas

    options:- wall mounted version with longer cable lengths- ionisation flame detection- LPG, butane, natural gas or refinery gas 19

    Mobile Ignition Units

    Ignition of main burners at placeswhere a fixed pilot burner or igniteris not available and a spark is insuffi-cient to ignite the main burner.

    Features High energy ignition unit Insensitive to moisture and dirt Self-aspirating SST igniter Available for different gases and pressures.

    Application Furnaces Boilers Ground flares.

    2-wheeled trolly

    4-wheeled trolly

  • DURAG GROUP 11/2007 All specifications subject to change without notice

    Smitsvonk Holland B.V.P.O. Box 180 2700 AD ZoetermeerLoodstraat 57 2718 RV ZoetermeerThe NetherlandsTel. +31 (0)79 361 35 33Fax +31 (0)79 361 13 78Email: [email protected]

    DURAG GmbHKollaustrae 10522453 Hamburg GermanyTel. +49 (0)40 55 42 18-0Fax +49 (0)40 58 41 54Email: [email protected]

    DVN - DURAG Vertrieb/Service NordKollaustrae 10522453 Hamburg GermanyTel. +49 (0)40 55 42 18-0Fax +49 (0)40 58 41 54Email: [email protected]

    DVO - DURAG Vertrieb/Service OstMeiner Ring 409599 Freiberg GermanyTel.+49 (0)3731 30 04-0Fax+49 (0)3731 30 04-22Email: [email protected]

    DVS - DURAG Vertrieb/Service SdWeidenweg 1673087 Boll GermanyTel.+49 (0)7164 912 25-0Fax+49 (0)7164 912 25-50 Email: [email protected]

    DVW- DURAG Vertrieb/Service WestAn der Pnt 53a40885 Ratingen GermanyTel.+49 (0)2102 74 00-0Fax+49 (0)2102 74 00 28Email: [email protected]

    DURAG France S.a.r.l.Parc GIP Charles de Gaulle49, rue Lonard de VinciBP 7016695691 GOUSSAINVILLE CEDEX FranceTel. +33 (0)1 301 811 80Fax +33 (0)1 393 383 60Email: [email protected]

    DURAG UK OfficeHoneysuckle CottageRidding BankStoke on Trent Staffordshire ST4 8SB Great BritainTel. +44 (0)1782 657666Fax +44 (0)1782 6460200Email: [email protected]

    DURAG, Inc., USA1355 Mendota Heights Road Suite 200,Mendota Heights MN 55120 USA Tel. +1 (0)651 451-1710Fax +1 (0)651 457-7684Email: [email protected]

    DURAG India Instrumentation Ltd#143/16, Ground Floor, 4th Main RoadIndustrial Town, RajajinagarBengalooru 560 044Tel. +91 (0)80 23 14 56 26 Fax +91 (0)80 23 14 56 26 Ext. 30Email: [email protected]

    DURAG ChinaRoom 708 TSENG CHOW Commercial Mansion1590 Yan An West RoadShanghai 200052 P. R. ChinaTel. +86 (0)21 6280 8277Fax +86 (0)21 6280 9236Email: [email protected]

    Hegwein GmbHAm Boschwerk 770469 StuttgartTel. +49 (0)711 135 788-0Fax +49 (0)711 135 788-5Email: [email protected]

    VEREWA Umwelt- und ProzessmesstechnikGmbHKollaustrae 10522453 Hamburg GermanyTel. +49 (0)40 55 42 18-0Fax +49 (0)40 58 41 54Email: [email protected]

    DURAG process & systems technology gmbhKollaustrae 10522453 Hamburg GermanyTel. +49 (0)40 55 42 18-0Fax +49 (0)40 58 41 54Email: [email protected]

    www.durag.de