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SMS Concast
1 2017 Special Products
CONTINUOUS CASTING The world’s leading technology for long products
Special Products
© SMS group GmbH All rights reserved
SMS Concast – Deburrer for effective burr removal
CONMARK – Product Marking Machine
CONREAD – Optical Product Recognition
CONYARD – Warehouse Management System
CONGAUGE – STEEL & POWDER LEVEL MEASURING
CONDRIVE – DIRECT OSCILLATION DRIVE
SMS Concast – Tundish Monitoring System
SMS Concast – Weighing Systems
Special Products - Content Overview
SMS Concast
SMS Concast – Long Life Tundish
CONFLOW – Stopper Control
CONSAFE – Thermal Mould Level Control
CONSTIR – Electromagnetic Stirrers
CONSTIR-MWS – Modulated Wave Stirring
CONCOR – Guiding Roll for Beam Blanks
CONCOR – Guiding Roll for Blooms
COOL – Real Time Solidification Model
2017 Special Products 2
contact ›
© SMS group GmbH All rights reserved
SMS CONCAST – LONG LIFE TUNDISH A stronger tundish for higher productivity
SMS CONCAST Long Life Tundishes - Lower production
costs and better quality!
SMS Concast
3 2017 Special Products
‹ overview contact ›
Lower operating and maintenance costs compared to conventional tundishes
Extended service life - Advanced structural design increases stability against heat and deflection
Consistent steel quality and stable processes thanks to the optimized flow of liquid steel
© SMS group GmbH All rights reserved
CONFLOW The reliable tundish stopper control
SMS Concast
4 2017 Special Products
‹ overview
CONFLOW – Assuring a stable
steel flow for reliable casting!
Precise and stable steel flow assured - Reliable casting thanks to CONFLOW’s robust design
Easy integration - A true plug-and-play stopper solution, ready for your system
Maintenance-free, extra long service life - The industry standard - over 2000 reference installations!
contact ›
© SMS group GmbH All rights reserved
CONSAFE The innovative mould level control for open stream casting
SMS Concast
5 2017 Special Products
CONSAFE -eliminates radioactive
materials for greater safety,
savings and speed!
CONSAFE delivers safety - Operators no longer risk radioactive exposure
CONSAFE delivers savings - No more paperwork for approvals, import licenses, use and disposal of radioactive material. No more costly staff training either.
CONSAFE delivers faster - Reliable auto-starts thanks to quicker sensor reaction
‹ overview contact ›
© SMS group GmbH All rights reserved
CONSTIR- ELECTROMAGNETIC STIRRERS Robust, long-life stirrers customized for your caster
SMS Concast
6 2017 Special Products
CONSTIR Electromagnetic
Stirrers – The industry
benchmark for quality and process
stability Enhanced steel quality and process stability thanks to
customized design and SMS Concast’s total process know-how
Extended service life thanks to robust design. Over 1000 reference installations worldwide
Modulated Wave Stirring option significantly boosts performance and efficiency
‹ overview contact ›
© SMS group GmbH All rights reserved
CONSTIR- MODULATED WAVE STIRRING A powerful tool to boost your EMS performance
SMS Concast
7 2017 Special Products
CONSTIR Modulated Wave
Stirring - cuts EMS energy use by 30% and delivers better
steel quality too!
Energy savings of 30% thanks to much more efficient stirring
Improved quality – MWS markedly enhances the stirring effect on the solidifying steel
Quick and easy implementation with no interruption to production
‹ overview contact ›
© SMS group GmbH All rights reserved
CONCOR® for Beam Blanks Ideal web support for optimal shape containment
SMS Concast
8 2017 Special Products
CONCOR® - The future of beam blank casting has
arrived!
Excellent shape control and product quality - Compact, internally cooled CONCOR® rolls actively contain the beam’s critical web zone
Big operational savings thanks to reduced secondary water cooling and elimination of a separate central greasing system for bearings
Big maintenance savings too thanks to CONCOR’s robust design, minimal cooling water needs and internal lifetime lubrication
‹ overview contact ›
© SMS group GmbH All rights reserved SMS Concast
9 2017 Special Products
CONCOR ® for Blooms The innovative strand guiding roll
CONCOR® - Win-win-win: Higher quality,
lower maintenance, longer
service life!
Lower maintenance costs: Robust design assures extended service life
Higher product quality: Fewer roll marks thanks to vastly improved roller operation
Lower operating costs: No need to install and maintain a central greasing system for bearings
‹ overview contact ›
© SMS group GmbH All rights reserved SMS Concast
10 2017 Special Products
COOL – The real-time solidification simulator to fine-tune your continuous caster!
COOL - fine-tunes your
caster for optimum efficiency and
product quality!
Consistent steel quality and accurate process reproducibility thanks to a tightly defined solidification model
Less cracking from internal reheating thanks to real-time spray cooling adjustments
Improved center segregation and porosity thanks to optimized dynamic MSR control
A powerful metallurgical tool to develop your steel grade portfolio
‹ overview contact ›
© SMS group GmbH All rights reserved SMS Concast
11 2017 Special Products
SMS Concast Deburrer For effective burr removal
SMS Concast Deburrer
The finishing touch for roll-ready long
products!
Clean products, ready to roll – whether you sell them on or roll them yourself, deburred products add value
Works on any steel grade thanks to the high quality cutting plates
Easy installation – Compact, stand-alone units can be readily installed in most plants
‹ overview contact ›
© SMS group GmbH All rights reserved SMS Concast
12 2017 Special Products
CONMARK Product Marking Machine
CONMARK Step 1 in reliable product tracking!
Fast, legible, reliable marking for accurate product tracking downstream
Low operating costs - unit has no hydraulics or pneumatics, draws minimal electrical power and is easy to maintain, with only a few spare parts
Accurate deliveries – Together with our CONREAD optical product recognition system, reliable product-tracking is assured
‹ overview contact ›
© SMS group GmbH All rights reserved SMS Concast
13 2017 Special Products
CONREAD The optical product recognition for seamless product tracking
CONREAD - lets you track your
products seamlessly, from
caster to customer
No delivery mistakes. No more costly surprises when the wrong material goes to the rolling mill
Airtight product traceability thanks to high recognition rate and intelligent system design
Full-spectrum reading capability for stamped marks on hot, cold and rough surfaces, stationary or moving, plus printed bar code labels
‹ overview contact ›
© SMS group GmbH All rights reserved SMS Concast
14 2017 Special Products
CONGAUGELB6755 STEEL & POWDER LEVEL MEASURING
CONGAUGE - the powerful new tool for accurate
mold level control
Improved surface quality due to constant thickness of powder layer above the meniscus.
Improved yield due to reduced downtime: The two critical measurements from CONGAUGELB6755 support a stable casting process.
Easy upgrade: Compact size makes CONGAUGELB6755 easy to install in almost any caster
contact › ‹ overview
© SMS group GmbH All rights reserved SMS Concast
15 2017 Special Products
CONDRIVE Online oscillation control, simplified
Improved product surface quality thanks to online oscillation adjustment, tuned for each steel grade.
Torque drive with superior controls enables online stroke adjustment at a lower cost than hydraulics.
High reliability and lowered operational cost due to the purely electrical direct drive concept.
CONDRIVE - delivering the functionality of
hydraulic servos at a fraction of the
price
contact › ‹ overview
© SMS group GmbH All rights reserved SMS Concast
16 2017 Special Products
Tundish Monitoring System For longer casting sequences and improved safety
Increased safety from continuous tundish temperature monitoring
Increased output thanks to longer casting sequences and fewer tundish changes
Refractory costs reduced by 10-20% due to optimal utilization of the tundish wear lining
Tundish Monitoring System -
taking the guesswork out of
tundish operations
contact › ‹ overview
© SMS group GmbH All rights reserved SMS Concast
17 2017 Special Products
SMS CONCAST INLINE WEIGHT OPTIMIZATION Less handling, less scrap – more efficient production
More production in the same time raises plant utilization – save money by increasing the number of just-in-weight products
Cut unnecessary handling — No more resources wasted for handling of substandard products
Online TCM monitoring — Operator is alerted, should the TCM produce off target product weight.
Inline weight optimization -
save money, time and scrap costs!
contact › ‹ overview
© SMS group GmbH All rights reserved SMS Concast
18 2017 Special Products
CONYARD-Out Advanced warehouse management for customer satisfaction
‹ overview
CONYARD Track your
products door-to-door and improve
your delivery performance!
contact ›
Improved delivery performance thanks to shorter handling times in your yard
Greater operational safety, since personnel no longer need to go on ‘hunting expeditions’ in the storage yard
User-friendly portable touchscreen tablet makes using the system easy
© SMS group GmbH All rights reserved
www.sms-group.com/contact/
The information provided in this presentation contains a general description of the performance characteristics of the products concerned. The actual products may not always have these characteristics as described and, in particular, these may change as a result of further developments of the products. The provision of this information is not intended to have and will not have legal effect.
General contact
https://www.sms-group.com/plants/all-plants/continuous-caster-for-long-products/
+41 44 204 6511
Please contact me for further information or to arrange a personal meeting
www.sms-concast.ch
SMS Concast
Toedistrasse 9 8027 Zürich, Switzerland
‹ overview