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TQWEB DOSSIER 2013 1 Software for control and guarantee of quality of QS-9000, ISO 9001:2008, VDA, EAQF Optimize resources and eliminate Costs spent on quality control

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TQWEB DOSSIER   2013  

1

             

   

Software for control and guarantee of quality of QS-9000,

ISO 9001:2008, VDA, EAQF

Optimize resources and eliminate Costs spent on quality control

     

 

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Some references by sectors  

AUTOMOTIVE G. A. C. MOTO VESPA, S.A. IVECO-PEGASO RENAULT VEHI.IND. AUTOMOTIVE AUXILIAR A.C.E.S.A. AL-GUSS, S.A. ALAI, S.A. ALMACENES DELCA, S.A. ANGLI INDUSTRIES ARVIN MERITOR AUTOBAR VACUPLAS, S.A. AUT. PRODUCTS IBERICA,SA BATZ S.COOP.L. BENDIX ESPAÑA, S.A. BERITCH, S.L. BERTRAND FAURE ESP.S.A. BITRON INDUSTRIE ESPAÑA BOWDEN FRANCE BRIMO TALLERS, S.A. BUTZ IEPER IBERICA, S..A. CABLES PIRELLI, S.A. CASPLE, S.A. CASTELLON, S.A. CATELSA CIRFLEX COMP. ESPAÑOLA FLOCAGE COMPLASA ASIENTOS COPO IBERICA CREMSA, S.L. DALPHI-METAL ESPAÑA, S.A DALPHI-METAL INT., S.A. DIEMEN, S.A. DIK MGI-COUTIER, S.A. DURA AUTOMOTIVE, S.L. EGAÑA, S.A. ESTAMP, S.A. FADESA, S.A. FAINSA FENOLLOSA MECANIZADOS FIBERPACHS, S.A. FILTROS MANN, S.A. FOVISA FRAPE BHER, S.A. FRENOS K.H. ESPAÑA, S.L. GECOTOR GESTAMP TOLEDO, S.L. HAYES LEMMERZ, MANRRESSA HOLANPLAST IBERICA, S.A. HNOS. PEDRAZA LLAMA, S.A HUTCHINSON PALAMOS IND. AMAYA TELLERIA, S.A IND. COUSIN FRERES, S.A. INBRI 2000, S.A. IND. MEC. SAN ANDRES INDUST. CEMACSA INDUST.MATRI.CARCELLER INELVE INDUSTRIAS REGARD, S.A. INICIATIVAS OPORTO INTEVA IVECO PEGASO VALLADOLID J.M. GISPERT S.A. JEGAN, S.A.L. KELSEY HAYES, S.A. LAUBAT INDUSTRIAS, S.A. LINDE WEIMANN, S.A. LOMI POWER, S.A. LUNKE Y PRENSOLD ESPAÑA LYC, S.A. MAIER, S.C.L. MAGNA EMFISINT, S.A. MANUFACTURADOS GARCIA MANUFACTURAS EDESMA MECANISMOSAUTOMOCION MECOBUSA MERITOR

METALSIT MIKALOR, S.A. M.C. AZCONIZAGA, S.A. MOLDIPLAST, S.L. MOLLES I RESSORTS, S.A. MOTOR FILTROS, S.A. PLASTICOS HENARES, S.A. PLASTICOS MORELL, S.A. PLHIMCO, S.A. VELCRO EUROPE, S.A. METALLURGY ARJAL IND. METAL. LTDA. BINASA-BIDEKO NAVARRA BONASTRE, S.A. DAYCO-CREMSA CURVADOS Y PERFILES,S.A. EDSCHA ESPAÑA, S.A. EUROESTAMPACIONES,S.A. FABISA, S.A. HEASA MECANIZACION, S.A. MEPRESA METALURGICA HNOS. UCEDA PALMERA INDUSTRIAL PATRICIO ECHEBARRIA, S.A SINTERMETAL TROQUELES GACO, S.A. UMESA METROLOGY CETENASA CHATILLON DEA IBERICA, S.A. FICHER HOITOM LAB.NAC.ENGENHEIRIA METLER MARPOSS MITUTOYO SARTORIUS SIST. IND. APLICADOS. SYLVAC TISA CHEMISTRY AUXILIAR INDUSTRIAL, S.A HOESCH IBERICA(HERBERTS) PARKER HISPANIA, S.A. PARKER LUSITANA CROMOGENIA UNITS, S.A. INDUSTRIAL RUBBER AMABI, S.L. ELRING ESPAÑOLA, S.A. GEBASA HERGOM, S.A. HUTCHINSON IND. CAUCHO INDUSTRIAL FLEXO, S.A. INDUSTRIAS DEL CAUCHO,SA PERMOLCA, S.A. S.W.F. AUTOELECTRIC. S.A TAMECA, S.C.L. CONSTRUCTION GRES DE VALLS, S.A. CLARIANACAL, S.A. COSMETICS MONTURAS, S.A. PRECISION TURNING DECFA DECOLETAJE DE PRECISION COLL-R, S.A. CROLI G. J. M. S.A. INDUSTRIAS EKA, S.A. IND. SORALUCE HNOS.S.A. KNIPPING ESPAÑA, S.A.

NOR-DIN, S.A. VILARDELL PURTI VINCKE EDUCATION ESCUELA DE ARMERIA GOBIERNO DE NAVARRA INST. F.P. BERGARA INST. F.P. TURRETA INST.F.P.JESUS OBRERO INST. MAD. TECNOLOGIA LAB. NACIONAL ENGENHERIA MIN. IND. PORTUGAL MIN. EDUC. FRANCIA ELECTRICITY CELSA DIEMEN, S.A. EIKA, S.A. TUDOR, S.A. ECTROMECHANICAL BITRON INDUST. ESPAÑA, S.A. ELBI ITALIA, S.A. ELECTROMECANICA CATA SA ROBERT BOSCH, S.A. HELLA (MAESA) M.A.I. (UNITED.TECH.) SANDVIK ESPAÑA, S.A. T.R.W. CARR ESPAÑA, S.A. T.R.W. TORFINASA TUBSA UNIDAD HERMETICA YORKA ZARDOYA OTIS, S.A. ELECTRONIC CEEP, S.A. DIEMEN, S.A. EICHOFF ESPAÑOLA, S.A. FAE, S.A. FURA’S, S.A. REMCO, S.A. ROBERT BOSCH, S.A. IRONWORKS CASTING ROS, S.A. FORJAS DE BERRIZ, S.A. FORJAS DE GALICIA, S.A. FORJAS NASARRE, S.A. FUNDICIONES CAETANO, S.A FUNDICIONES HUMANES, S.A FUNDIYACTO, S.A. FUNDICIONES M. ROS, S.A. INDUSTRIAS J.FERRER, S.A FORJAS IRIMO SIDER. DE TUBO SOLDADO PHARMACEUTICAL INDUSTRY LAMIRSA LAB. MIRET, S.A. KERN PHARMA, S.L. MECHANICAL INDUSTRY AUXIM, S.A. BRIMO TALLERS, S.A. CIA. ESP. MECANIZADOS CONS.MEC.DE MONCADA LYC ESTAMP, S.A. FENOLLOSA MECANIZADOS GARVI INDUSTRIAL, S.A. INBRI 2000, S.A. INDUSTRIAS BOIX, S.A. IND. MATRI. CARCELLER INDUSTRIAS BERRY, S.A. INDUSTRIAS CAIRO, S.A. IND. MEC.SAN ANDRES, S.A LAUBAT INDUSTRIAS, S.A. MENDIGUREN Y ZARRAUA SA MICROMEC, S.A.

SEALED POWER TECHN. SOME, S.A. TERMOS ELEC. E. APARICI TRW AUTOMOTIVE ESPAÑA, UTILLAJES BOY, S.A. PLASTIC INJECTION 3 M ESPAÑA, S.A. ATEPSA ADHESIVOS CORPORATION CADESA HOLANPLAST IBERICA, S.A. IBERPLASTICOS IHOSA INDEPOL INDUSTRIAL CEMACSA, S.A. INDUSTRIAS REGARD, S.A. INEPSA INERGA PLASTICOS, S.A. IN. PLASTICAS TRILLA, SA INDUSTRIAL GISPERT, S.A. I.T.W. ESPAÑA, S.A. I.T.W. FASTEX ITALY SPA MANUF. J. JOVER, S.A.L. IND. PLASTICAS SIMO, S.A LE PROFIL ESPAÑA, S.A. MECANICAS MORELL, S.A. MOLDIPLAST, S.A. NIOCO, S.L. NUDESA OETIKER PLASTICS ARIN, S.A. PLASTIC OMNIUM INDUST. PLASTIFLEX ESPAÑA, S.A. PLASGEIN, S.A. PLASTICOS DICK, S.A. PLASTICOS HENARES, S.A. PLASTICOS MORELL, S.A. PLHIMCO, S.A. METALLURGY ARJAL IND. METAL. LTDA. BINASA-BIDEKO NAVARRA BONASTRE, S.A. DAYCO-CREMSA CURVADOS Y PERFILES,S.A. EDSCHA ESPAÑA, S.A. EUROESTAMPACIONES,S.A. FABISA, S.A. HEASA MECANIZACION, S.A. MEPRESA PALMERA INDUSTRIAL PATRICIO ECHEBARRIA, S.A SINTERMETAL RADIADORESORDOÑEZ, S.A.UMESA METROLOGY CETENASA CHATILLON DEA IBERICA, S.A. FICHER HOITOM LAB.NAC.ENGENHEIRIA METLER MARPOSS MITUTOYO SARTORIUS SIST. IND. APLICADOS. SYLVAC TISA CHEMISTRY AUXILIAR INDUSTRIAL, S.A HOESCH IBERICA(HERBERTS) PARKER HISPANIA, S.A. PARKER LUSITANA CROMOGENIA UNITS, S.A.

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ADVANTAGES OF USING

   

* Save up to 75 % of the personnel assigned to quality control. * Having a single database for the entire company means that you will no longer need to enter the same data into the system two or three times. * Automatically collects and processes data from the central computer or from the Host, making result analysis possible in real time. * The system is distributed on a multi-user, multi-process network, with three levels of access for each registered user. * Adapted to the ISO, QS, VDA, and EAQF standards so you will enjoy undergoing audits. * Available in independent modules that can be configured to your needs. * Allows you to generate more than 200 documents in 9 different languages.

WHAT WE OFFER YOU

               * Generation and maintenance of FMEA, Guidelines, Surveillance and Control plans, fabrication and control synoptics, Poka-Yoke, and pages for collecting and organizing data. * Manage costumer complaints, internal and Supplier complaints with generation and follow-up corrective and preventative actions taken, internal, client and supplier, 8D format, cause analysis, assessment and logistics, continuous complaints follow-up. * Control, assessment, automatic evolution and classification of suppliers and clients according to S.Q.F.E. through a grid of demerits as well as a global evaluation of each supplier for PPM, defects, Corrective actions and auditing system. * SPC controls for variables and attributes giving you updates of the latest trends, X-R graphics, X-S, X-average, Histogram, Henry, Cp, Cpk, Cm, Cmk, according to DIN and CAM and Cpk according to CNOMO, both for variables and attributes, Paretos P, C, NP and U cost control. * Defect control with generation of more than 60 different paretos, for product, model, family, defect, client, supplier, both between dates as well as the histogram of monthly evaluations for the last 12 months * Management of tools and caliber, with analysis of Repeatability and Reproducibility (R&R), uncertainty and analysis are defined by the user himself with the possibility of configuring the guidelines for measurement and assigning them to types of calibers, issuing of calibration planning.

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Quality is a global concept The simplicity of organogram’s of information flow allows people who are not trained in information technology to understand with ease how to operate TQWEB. The on line help acts as a tutor allowing a rapid understanding of the system’s operation. The fact that we have incorporated an Access format means that we collect data of products, suppliers and clients, and can import them automatically.

The simplicity facilite the use The simplicity of organigrams of information flow allows people who are not trained in information technology to understand with ease how to operate TQWEB. The on line help acts as a tutor allowing a rapid understanding of the system’s operation. The fact that we have incorporated an Access format means that we collect data of products, suppliers and clients, and can import them automatically.

 

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The use of various languages strengthens the relationship with your Client

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For each module we configure the rights of the user

Host data is automatically entered

   Modules of TQWEB  Module Control Plan or APQP Allow you to carry out Control Plans, Follow-up, operation guidelines, Poka-Yoke, and first releases, as well as generating automatic data collecting pages. This includes product and operation synoptic, the generation of corrective actions taken with the corresponding follow-up, both internal and external and follow-up control and evaluation of suppliers.

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 5 Available Control Plan formats and 20 Operational Guidelines in addition to the synoptic  

 

SPC Module variables and attributes Allows the setting up of SPC controls, both for variables and for attributes, generating X-R or X-S graphics, Histograms, Henry line, a list of values, Graphics P, NP, C and U of attributes, as well as the paretos of the defects grouped together by recuperation, non-recuperation and scrap, and offers the possibility of obtaining the costs of the non-quality generated by the said defects.

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 Module of Corrective and preventive Actions (8D) Allows the generation of reports relating to corrective and preventive actions, the evaluation of these actions, and the generation of a typical 8D report, as well as obtaining information selectively according to product, supplier, client, family, during and between periods, as well as the graphic information of its evolution.

             Adaptation of documents to the necessities of each

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Company

         TQWEB lets you attach images

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The report of complaints, can attach a variety of objects such as images that identify the problem as Immediate. Sending automatic email to the affected sectors of the corresponding report, enables the rapid resolution of problems.

Filter by 6 levels....  

       Allows an infinite number of Pareto charts

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   Evolution of complaints over time See the evolution over time the number of complaints, and study the trend helps us achieve the goal of continuous improvement on the road to excellence.  

     Reports of complaints with quickly identifiable colors justified or not, and pending To track more exhaustive, the following report allows us to see through the traffic light colors on a monthly basis by vendor and supplier qual is the evolution of quality, to make the right decisions at the right time  

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  Data entry of self-control in plastics industry With the data obtained directly by computer vision, quickly display the status and trends of various products. They control more than 100 features in real time with visual identification by light colors. More than 60 values are collected directly from the machine vision control, and the rest are entered manually for the operator in the same screen.

8D document format supports up to 4 different designs, see an example below

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   Module of defects Allows you to introduce the defects produced in fabrication, in reception, including those detected in the home of the client, and generate the opportune corrective actions, in order to later visualize, through the use of pareto graphs, more than 48 different reports grouped according to client, supplier, defect, model, product, family, period, etc. etc.. Automatic generation of P graphics.

Supplier Module

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The philosophy of the QS-9000 standard permeates TQWEB, granting a fundamental role to the control of the productive system of the supplier more than to the control of the reception of the merchandise. The option of delivery as concerted quality, with the automatic capture of the data from production management’s central computer, allows an easy evaluation of lots and obtaining of PPM (Parts per million). The evaluation of suppliers is carried out at each stage, evaluating each one of the concepts of the standard, and tracking the situation, thus permitting us to no longer worry ourselves with the huge task of control of standards, revisions, updating and other bureaucracy.

Continuous supplier follow-up with the assessment of supplier deliveries, both in quality and timeliness and corrective actions implemented

   

Report of initial samples grouped by project provider

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 Evolution of the defective parts per million (ppm) of all providers as a whole as well as the trend display

 Caliber of Uncertainty Module and R&R

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Allow you to maintain a data base of the instruments of measurement and control, to manage the calibration guidelines for each caliber, to introduce the obtained values and automatically determine the validity of the caliber. Generates reports for calibers pending controls, planning of weekly calibration, and various reports that facilitate the management of the calibration system. Includes the option of carrying out R&R (Repeatability and Reproducibility) studies and uncertainty according to the QS 9000 standard, and automatically evaluate the measuring system.

R & R studies and uncertainty

 Repeatability and Reproducibility Graph (R&R) standard attributes as Kappa and Planning Calibration

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       FMEA Module Permits carrying out the FMEA of design and processing with total comfort, following the Ford, Nissan, and Velcro models, and incorporates NPR reports higher than a given value, NPR Histograms, both half-finished ones and completed ones, in order to detect very rapidly the most conflictive processes. Permits interaction with the Control Plan and its feedback. Design FMEA, process, Ford and other formats

Pareto chart and graph of NPR causes greater than a given value

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                 Module of Business Process Management  

   Business  Process  Management  (BPM) is a field of knowledge at the intersection between management and information technology, encompassing methods, techniques and tools to design,enact, control, and analyze operational business processes involving humans, organizations, applications, documents and other sources of information.The term ‘operational business processes’ refers to repetitive business processes performed by organizations in the context of their day-to-day operations, as opposed to strategic decision-making processes which are performed by the top-level management of an organization. BPM differs from business process reengineering, a management approach popular in the 1990s, in that it does not aim at one-off revolutionary changes to business processes, but at their continuous evolution. In addition, BPM usually combines management methods with information technology. Displaying the process tree, clicking on each icon going directly to each element

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     Management of the processes responsiveness

   For each element of the process, different sub window displays a data entry

                                   This monitoring encompasses the tracking of individual processes so that information on their state can be easily seen and the provision of statistics on the performance of

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one or more processes. An example of the tracking is being able to determine the state of a customer order (e.g. ordered arrived, awaiting delivery, invoice paid) so that problems in its operation can be identified and corrected. In addition, this information can be used to work with customers and suppliers to improve their connected processes. Examples of the statistics are the generation of measures on how quickly a customer order is processed, how many orders were processed in the last month etc.. These measures tend to fit into three categories: cycle time, defect rate and productivity.  Relations between processes window

Process Monitoring

Graphics generation Indicators and link with corrective Action

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Full management of documents

Maintaining versions of each document

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Light on the validity of each document and person responsible for Tasks

Vertex is reliable and secure

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Since 1984 Vèrtex has created programs and services for its Clients to help them control and guarantee the quality of their products. The R+D department of Vèrtex analyses the needs of the market at every moment and develops new systems, offering original and flexible solutions so that they can be adapted to the needs of each company. Thanks to a continuous evaluation of the product that we produce, and to the large quantity of implanted systems, we are able to continue offering new programs with very generous qualities and at unbeatable prices. When your company acquires a Vèrtex product, you will also receive the solution to a current need as well as the guarantee of being repaid in the future by the system of quality control since through the maintenance contract we offer the newest versions of the programs for free. This guarantees that the systems of quality assurance and control are always up-to-date. Vèrtex collaborates with its clients to elaborate and purify its programs as much as possible, always offering the best features with the greatest ease of use. Vèrtex is an active member of the A.E.C.C. (Spanish Association for Quality) and collaborates with it in congresses and shows, both national as well as European, in order to be up to date with the latest tendencies and demands in the world of quality control. All of Vèrtex’s programs are subject to international ISO 9001:2008 standard in order to be compatible with all international standards, personalized standard ISO/TS 16949:2009 for the automotive market sector like: Ford, Renault, General Motors, and the P.S.A group…. More than 600 installations in all sectors act as a guarantee that you will trust in our excellent product and our impeccable service for a long period of time.

Vèrtex Solucions Informàtiques, © 1984 - 2013

Barcelona - Spain +34 938 715 357 +34 668 816 451 http://www.vertex.cat