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150 years Jim Lindsay Head of UGC, NAFTA 14 September, 2016 1 Soil Conditioning Additives

Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

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Page 1: Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

150 years 150 years Jim Lindsay Head of UGC, NAFTA 14 September, 2016

1

Soil Conditioning Additives

Page 2: Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

EPB Machine – The operational principle

To be able to fill the working chamber completely, a certain pasty rheology and impermeability of the excavated soil is necessary

This transformation can only take place through the addition of soil conditioning agents

Pressure equilibrium between the surrounding soil / groundwater and the mix soil in the chamber (gives us the earth pressure balance = EPB)

2

• Working Chamber

Page 3: Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

Tunneling in Soft Soil

3 26.09.2016

Page 4: Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

EPB Shield - Foam Comparison

Different foams have different capacities

Foaming capacity

Stability

Anti-clay capacity

Rheological impact (liquefaction /stiffening)

Drying-up capacity

Page 5: Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

Foam Quality over wide range of FER and output quantity

5 5

FER = 8 FER = 20 FER = 14

Page 6: Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

EPB Shield - Foam Properties for Excavation

8 26.09.2016

Page 7: Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

AIRE

Foam Generators - designs and shapes

Different Designs / Shapes / Media

Different Bubble Structures

Page 8: Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

Soil Conditioning Types and Application

10 26.09.2016

Foams Allow filling of the working chamber Increase TBM speed Decrease abrasion, torque, temperature

Anti-clay-additives Decrease clogging, adhesion, transportation problems Increases TBM speed

Polymers Increases soil adhesion, impermeablity Decreases liquid soil consistency Decreases settlements

10

Page 9: Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

EPB Shield - Foam Capacities

LUBRICATION CAPACITY

DRYING CAPACITY RHEOLOGICAL

IMPACT

highly stable foam to hold the face pressure and maintain the rheology of the excavated

ground much longer than conventional foaming agents.

Page 10: Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

Changing the Rheology of Soil - Soil Lubricating Foams

12

soil addition of water addition of foam the result

Page 11: Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

EPB Shield CLOGGING with Clay

CONCLUSION Clogging of cutting wheel Clogging of screw conveyor or excavation chamber

PROBLEMS Adhesion on steel surface Cohesion of greater clay lumps

SOLUTION Addition of anti-clay polymers

Page 12: Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

Clogging of the Cutterhead

Adhesion on Cutterhead

Ineffective Tools

Closure of Opening

14

Page 13: Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

Changing the Behavior of Clay

15 26.09.2016

Page 14: Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

Where each Soil Conditioner works best..

16 26.09.2016

Page 15: Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

Another Important Chemistry - SWA (Super Water Absorbers)

Allows Soil transportation in Highly Water Saturated Soils,

Increases TBM speed, Production

Decreases Abrasion, TBM Temperature , Down Time

Decreases Water Management

Page 16: Soil Conditioning Additives - Tunneling Short Course · 2016-09-27 · Soil Conditioning Types and Application 26.09.2016 10 Foams Allow filling of the working chamber Increase TBM

150 years

BASICS of Soil Conditioning