Solution for Transmission Tower Industry

Solution for Transmission Solution for Transmission Tower IndustryTower Industry

G-15, Upper Ground Floor, Dreams

The Mall LBS Marg, Bhandup (W),

Mumbai, India.

Pin Code: 400078.

Phone : +91-22-1661600

Fax : +91-22-39167297

Email Id : [email protected]

Website : http://www.nirvanatec.com

Nirvana Technologies Pvt. Ltd.

Nirvana Technology Pvt Ltd - Confidential

Bring the FULL benefits of ERP to the Design, Planning and Production departments.

Plug gaps in ERP, by addressing needs like BOM, Routing generation, Material optimization etc.

Integrate diverse information sources into the workflow.

Enhance automation and standardization.

An industry standard solution currently in use by leaders like Jyoti Structures Ltd., KEC, etc.


Solution ObjectivesSolution Objectives

Gaps in ERPGaps in ERP


ERPERP

DesignDesign PlanningPlanning ProductionProductionBOM & Routing

information extraction from CAD, PDF

drawings & Blueprints.

Material planning Estimation and

purchase of Raw material for

Angles/Plates.

Material Optimization based on actual stocks

available

BOM, Routing data upload to ERP

Time estimation for production

planning (based on tonnage calc.)

Shop Drawing for Prod.CNC code generation

as applicable for Angles, plates.

Zinc Weight, Piece Weight

Calculations

Multiple formats, Vernet, Fanuc, Ficep,

DXF, DSTV,…

Gaps AddressedGaps Addressed

Automatic/Manual BOM generation & capture of process information from diverse sources

AutoCAD, PDF, Third-Party CAD drawings.

Other packages like BoCad via custom import filters.

Integrate with ERP to Upload BOM and process info.



Accurate Raw Material estimation

At material indent with PR generation for Purchase.

With actual stocks during Production..

Tower split, subtype wise optimization for Angles and Plates (based on

PLUS 1D & PLUS 2D technologies).


Utilization% RM Code wise Cut List RM Code wise

Stocks RM Code wise


Automatic Route generation with accurate process time calculations.

Based on available Work Centre constraints and material

properties, processes.


Accurate Process Time EstimationAccurate Process Time EstimationWork Centre constraints

Mark Nos., Thickness, Length, Processes

Process Time formulae based on Time Study.


Automation in manufacturing

Zinc calculations.

Automated shop drawing generation.

Interface with beam and plate lines.CNC code for Vernet, Fanuc controllers.DXF drawings for Winsteel for Ficep.DSTV files.


DXF drawing for WinSteel

DSTV file Vernet CNC

PLUS AIDEAutoCAD In-house Design Extension

Annotation of structural drawing and capturing BOM and process data.

PLUS ADEPTAutomation in Design, Engineering, Production of Towers

Captures data for BOM, Routing & generates Shop Drawing, CNC for angles.

PLUS TOWEROPTTower Optimization

Optimization of Angles & Plates.

Transmission Tower SolutionTransmission Tower Solution


AdvantagesAdvantages

Manual extraction of BOM & Routing info. from CAD, PDF, Third party drawings…

Simplified Data entry

Common structured data format

Accurate Piece weight and Zinc weight calculations.

Batch upload to ERP

Automatic BOM & Routing data captured while annotating structural drawing using PLUS AIDE.

No double data entry, no errors,

Manpower requirement reduced.



Material optimization.

Maximizes yield - significant money saving.

Evaluate What-If – simulate different procurement scenarios.

Improve procurement strategy.

Handles maximum 3 open pallets, cleats.

Accurate Time estimation & Routing.

Better production scheduling.



Shop drawing and CNC for angles generated automatically.

Batch generation of required files for the workcenters available.

Automatic generation => no human errors.

Work in mm or inches.

Can integrate with your ERP.

Currently integrated with SAP, JD Edwards.


For a detailed presentationFor a detailed presentation

Contact: Mr. Shrikanth Swaminathan Phone: +91-22-21661600 e-mail: [email protected] website: www.nirvanatec.com


To plug gaps in ERP and multiply its benefits• Save raw material,• Compress the design-to-manufacture time,• Reduce manpower requirement,• Improve existing procurement strategy,• Benefit from higher automation in design, manufacturing

Based in Mumbai - commercial capital of India.

Unit under the Software Technology Park of India.

Dedicated to providing quality CAD/CAM solutions at lower total cost of ownership.

Material Optimization Solutions for


Sheet Metal Glass Woodworking

About Nirvana TechnologiesAbout Nirvana Technologies


Nirvana Technologies Pvt. Ltd.

Thank You

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Solution for Transmission Tower Industry