6
Solution provider for critical applications

Solution provider for critical applications - Arefco · Advanced quality planning tools ... EdgeCAM translation to CNC programming ... Milling capacity up to 29” diameter

Embed Size (px)

Citation preview

Page 1: Solution provider for critical applications - Arefco · Advanced quality planning tools ... EdgeCAM translation to CNC programming ... Milling capacity up to 29” diameter

Solution provider for critical applications

Page 2: Solution provider for critical applications - Arefco · Advanced quality planning tools ... EdgeCAM translation to CNC programming ... Milling capacity up to 29” diameter

Based in Ashington Northumberland, UTEX Industries UK Limited sits in the heart of the industrial North East of England.UTEX Industries specialities include the design and manufacture of sealing solutions and complex metallic components from a broad spectrum of advanced elastomeric, engineered thermoplastic and metallic materials; including fabric reinforced, composite and specialist bonded solutions.

Acquired by UTEX Industries Inc. in 2011, UTEX UK is a SME with the financial backing of a privately owned global fluid sealing systems provider, UTEX Industries Inc, established in 1940 and is a global leader in sealing technologies.

With a pro-active customer focused culture at our core, UTEX Industries excels in recommending and providing solutions to complex and challenging application conditions; to succeed in this endeavour, we continue to push the boundaries of both sealing technology and engineering application.

Our Materials group based in Houston, provide R&D including, new material formulations, on-site material compounding and failure analysis. In addition, further support is available for application specific guidance on material selection and chemical compatibility. Our Corporate Engineering team strategy is a global one with Design, Application & Process Engineers in all UTEX manufacturing locations and also our headquarters in Houston. As well as supporting customers face to face, our engineering team provide FEA, product testing and qualification services and industrialisation of new products and technologies.

UTEX Industries has a global manufacturing footprint with production facilities in North America, United Kingdom and Malaysia and sales offices in other key locations.

Our commercial, technical and production strategies facilitate a true global approach to our markets, providing a cohesive and collaborative relationship with our customers and supporting large multi-element projects.

UTEX Industries UK Limited is ISO approved and registered in England. Compliance to the standard is not itself an objective, but is a by-product of operating professionally and to best practice in all aspects of our business. Advanced quality planning tools (APQP, Compliance Matrix, Risk Analysis and SQDC) are deployed as standard to ensure requirements are understood and delivered to customer needs and objectives.

UTEX Industries UK Limited is a wholly owned subsidiary of UTEX Industries Inc. registered in Houston, Texas, United States of America.

About us

utexind-uk.com

Trade memberships

Page 3: Solution provider for critical applications - Arefco · Advanced quality planning tools ... EdgeCAM translation to CNC programming ... Milling capacity up to 29” diameter

Product Validation & Test Capabilities

Faro arm 3D verification measurements

Mitutoyo CMM verification measurements

Bespoke on-site test facilities including a fully enclosed test cell

Value PropositionProduct manufacture is not where our service ends; UTEX UK is a complete solution provider, offering full assembly manufacturing services including composite and modular systems to complement the critical sealing arrangement supplied. Component designs are fully engineered and optimised to operate successfully and safely in customers’ specific operating conditions whilst also focusing on system life extension. With an engineered quality model, at UTEX UK, we are proud of our performance and we are renowned for the integrity of our products.

UTEX UK prides itself on its ability to react and respond quickly, knowledgeably and effectively to the needs of our customers and the demands of the market. Backed up with a very strong value proposition which includes pre and post sales technical support, application engineering & design, project management, industry leading lead-times in our core competencies and world class customer service has established UTEX UK as an ethical partner of choice for many blue chip OE manufacturers.

Product integrity and conformance to standard are vital in delivering our customers promises to their end users. We employ class leading validation techniques to ensure that we do just that.

Technical Design & Development Capabilities

3D Solid model design “SolidWorks”

EdgeCAM translation to CNC programming

Elastomer testing equipment, including tensometer

As a partner of UTEX UK, we look to share risk and opportunity with prototype design, material development and third party approvals. Aside from our talent, some of our assets are shown here.

Page 4: Solution provider for critical applications - Arefco · Advanced quality planning tools ... EdgeCAM translation to CNC programming ... Milling capacity up to 29” diameter

Sector Overview

Polymer Product CapabilitiesCurrently occupying a 12,000ft2 production footprint, UTEX UK operates a lean manufacturing strategy. UTEX UK’s signature technologies are:

Rubber compression moulding Rubber, Plastic & Urethane injection moulding Multi-Material bonded solutions Bespoke composite fabrications and assemblies Textile reinforced mouldings PEEK Spring production In house tooling development and manufacture

Employing Compression Moulding equipment capable of manufacturing products from less than 1” diameter up to 60” diameter and 30” height with 800 tonne clamping force gives us flexibility to provide standard and bespoke geometry solutions both as fully elastomeric or modular systems including metal elements. UTEX UK also employs Injection Moulding equipment giving us capability to manufacture:

Rubber and Plastic components Insert mouldings Complex 3D shapes Close tolerance parts

Machined Product CapabilitiesOur metallic and engineered thermoplastic production facility firmly establishes machined products and sub-contract engineering services as a key business stream within the UTEX UK portfolio of core competencies and enables us to provide our customers with full turnkey solutions.

UTEX UK assets include:

16 state of the art machining centres Over 40 years’ experience in the manufacturing and supply of CNC components Turning capacity up to 62” diameter, 16’ length, 22 tonne component weight Milling capacity up to 29” diameter Bespoke programs Live tooling

Materials & Approvals

Elastomers: ACM, CR, CSM, EPDM, EPR, FEPM, FKM, FFKM, HNBR, IIR, NBR, NR, PUR, SBR, Vamac®, XNBR

Fabrics: Cotton, Kevlar™, Nylon, PolyesterThermoplastics: ABS, ACETAL, HDPE, NYLON, PEEK, PTFE, TFM™ virgin and filled versions

Metallics: Castings, Forgings, Bar/Tube: Aluminium, Brass, Copper, High Carbon Steel, Inconel, Mild steel, Stainless SteelThermoplastic Elastomer: Hytrel™, PU

Spring Materials: Brass, Copper, Elgiloy™, Hasteloy™, High Carbon Steel, Inconel, Mild steel, PEEK, Stainless SteelApprovals/ Standards: Norsok M630, Norsok M710, API Standards including PR2, API 6A, API 14L

Mass TransitUTEX UK have established an excellent reputation in the Railway Industry. Safety critical components are amongst the wide range of differing seals that are supplied. Materials have to be vigorously tested to the extreme to ensure they will live up to the expectation of either the rolling freight stock or passenger cars. Brake diaphragms and buffer seals both in single or multiple materials including fabric reinforcement can be supplied. Metal to rubber bonding’s and plastic elastomers to metal bonding’s are supplied for anti-vibration systems.

Typical Products: Diaphragms, Dust Covers, Gaskets, Damper Seals, Buffer Seals, Accumulator Seals, Brake Seals, Metallic Vehicle Components

Construction & Mining

Robust designs in quality, reliability and endurance are key to the cost effective nature of solutions destined for Construction and Mining applications. UTEX UK responds to these challenges with a complete understanding of the demands of these industries. We execute this strategy by demonstrating true cost of ownership by adding value and taking costs out of the Supply Chain.

Typical Products: Anti-vibration pads, Damper Seals, Manifolds, Couplings, Drilling Equipment Shock Absorbers, Assemblies, Metallic Vehicle Components

Oil & GasUTEX UK have over 30 years’ experience in designing and manufacturing sealing products used in the exploration and production of oil, primarily in offshore situations. The demands of the market are extreme and continue to broaden, mandating technologies and engineering intelligence to cope with the collection of media, temperature, pressure and lifespan requirements of the application. Customers have come to respect the abilities of UTEX UK when difficult situations confront them.

UTEX UK offers full turnkey products for the Oil & Gas Industry, that include the seal, the back up device and the housing assembly.

Typical Products: High Pressure Spring Energised Seals, SureTex Seals, GS Seals, FS Seals, Packers, Flowline Seals, Slip Joint Seals, Diverter Seals, Riser Seals, Choke & Kill Seals, Trash Seals, Blowout Preventer Seals, Metal End Cap Seals (MEC), Valve Seals, Stem Packing Sets, Face Seals, Metal Seals

Aerospace & Defence

UTEX UK have a long history of producing specialist rubber products for applications in fighting vehicles, ordnance delivery systems and military Aerospace platforms. High temperature, high abrasion resistance, ballistic impact protection, NBC capability are all considerations that have formed part of the development of products for these very special environments. The ability to work with materials at the extremes of their capabilities and yet put together robust, repeatable and deliverable solutions is the trade mark of UTEX UK.

Typical Products: Spring Energised Seals, Drive Shaft Seals, Bespoke Mouldings

UTEX UK has expert knowledge in Oil & Gas, Aerospace & Defence, Mass Transit and Construction & Mining.

Page 5: Solution provider for critical applications - Arefco · Advanced quality planning tools ... EdgeCAM translation to CNC programming ... Milling capacity up to 29” diameter

Our History

1982 1st solutions supplied to Oil & Gas Customers in Aberdeen

1983-1990 3x Plant Expansions for growth

2015 Acquisition of Stephenson Precision Components, metallic engineering company

2002 Reformed as Arefco Special Products Ltd

2004 Established Houston trading facility

2011 Acquired by Utex Industries Inc

2012 Further Plant expansion for growth

2013 – 3 year Contract signed with

major Middle East Wellhead & Valve manufacturer

– Capital investment in new 350tn press

2016 – Capital investment –

Temperature Controlled Thermoplastic Manufacturing Cell

2014 – Capital investment in 2x new

CNC lathes with Live Tooling– Capital investment in new

800tn press

2017 – Capital investment – CNC lathe

with Live Tooling– Capital investment – additional

automated Seal Finishing Equipment

1978RF Rubber Products formed

Page 6: Solution provider for critical applications - Arefco · Advanced quality planning tools ... EdgeCAM translation to CNC programming ... Milling capacity up to 29” diameter

Mission Statement

Vision A team that is recognized as the best at what we do

A team that exceeds customer expectations every time

�Continued�pride�in�achieving�profitable�growth�that�benefits

–��Employees�personally�&�professionally�

– Customers by providing ongoing investment�in�people�&�plant

Mission To exceed customer expectations with innovative,�reliable,�value-added�products�and services when and where needed

A�leading�solution�provider�for�customers�with�challenging�applications�that�require�Elastomer,�Plastic�and�Metallic�technology

Vision & Objectives

Financial

Customer

Business

Enablers

Market�leading�technical�capabilities

Customer focussed�sales�&�operations�

execution

Efficient�&�coordinated

business management

systems

Produce�year�on� year growth,

increase�our�ROI�&�Capital�employment

Proactive�technology road map

Strong�sales� &�marketing

strategy

Well�trained�motivated�&�empowered employees

Strength and stability�in�business�

and�financial�systems

Added�value solution�provider

Supplier of�choice

Exceed our customers expectation

in SQDC

World Headquarters

UTEX Industries UK Limited Jubilee�Industrial�Estate Ashington Northumberland�NE63�8UA England

T +44�1670�819513 F �+44�1670�816132

USA Division

UTEX Industries Inc 10810�Katy�Freeway Suite�100 Houston TX�77043 United�States�of�America

T +1�713�683�9600 F +1�713�683�9601

Contact

utexind-uk.com