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Solutions with Wonderware Historian and Active Factory Client
Richard AndersonRegional Sales Manager
Efficient Data Storage &
Compression
Wonderware Historian is …
Enhanced for the Plant Floor Plant Floor PLC / DCS
And HMI
Fully Configured Microsoft SQL Server
Database
High Speed Data Acquisition
Quick Configuration & Setup
Reporting - ClientsTools – Based on Microsoft Technology
Web portal – Information server
Offers High Data Availability
Analysis & Reporting
High Speed Data Acquisition & Storage System
Stratus ftServer 4400
Hardware ConfigurationDual Channel Dual Core Processor 2Ghz8 GB Ram
Software ConfigurationWindows 2003 Server SP2MSSQL 2005 SP2Historian 9.0 Patch 1Active Factory 9.2Information Server 3.0
50 000 Discrete Tags
50 000 Analog Tags
60 000 tags – every 1s20 000 tags – every 3s20 000 tags – every 5s
5 Clients - continuously connected •Trending ( 100 Tags ) •Published Excel reports every Hour & 15 Min – ( 520 + Tags )
Gary Lowenstein Tech Support Manager
High Speed Data Acquisition & Storage System
Average SysPerfCPUTotal
ONLY 9%
DATA Compression
5,000 tags
x 720 values per hour
x 24 hours per day
x 365 days per year
30,153,600,000 values
Multiply – more tags, higher rates, longer term
200 GB vs. 11 TB
x 5 years
150+ billion1 TB vs. 55 TB
Typical Historian
5-second updates
< 2% of Standard SQL Compression
98% Storage savings is significant
Standard Historian functionality
Wonderware Historian
X
• I/0 Failover
Remote IDAS Store & Forward
Standard Functionality
Master I/O Sever
Slave I/O Sever
Store Forward
Prim
ary
Secondary
X
Remote IDAS
Easy to Configure Historian
► Configure Easily by Importing Tags or .CSV file
► Provides a tool for importing tag lists
► Can make use of OPC as a data source▪ Siemens , Rockwell , Schneider
& Others
Historian(InSQL)
S/W Applications
3rd PartyData Sources
3rd Party Controllers
Wonderware System Platform
Wonderware System Platform
Clients
Historian
Arhcestra and the Historian
Wonderware Historian 1. Built in Failover
2. Built in Store & Forward
Arhcestra adds Value to the Historian
Master I/O Sever
Slave I/O Sever
3. Easy to configure
4. Concept of Standards and Inheritance
Inheritance
$Control Module
$Valve-2Way
$Valve-3Way
XV101
XV102
XV103
XV104
TEMPLATES (CLASSES, PARENTS) INSTANCES (OBJECTS)
DEVELOPMENT
Application Standards Application Model
Flow
Model View
Deploy
Common NamespaceAutomatically Created
Arhcestra and the Historian
Wonderware Historian 1. Built in Failover
2. Built in Store & Forward
Arhcestra adds Value to the Historian
Master I/O Sever
Slave I/O Sever
3. Easy to configure
5. Do not have to perform Tag imports when changes are made.
4. Concept of Standards and Inheritance
6. Monitor System performance
Diagnostics With Trend
Microsoft Technology & Industry Standards
Use the Historian and Active Factory tools to contribute to
Plant Analysis & Reporting
Compare Batches
Batch Trend With Target Region
Overlay process and Compare Batches
“Golden Batch” - Compare
Highlight when process is out of Limits
“Live” & Historical Playback Mode
Use “real” data to simulate operations
Great training tool for operators
Microsoft Technology & Industry Standards
Use the Historian and Active Factory tools to contribute to
Plant Analysis & Reporting
Compare Batches
Production reports
*
Import Tags into Excel
Use Excel to customise look and feel
Display Target vs Actual Produced
View Report via Web Information Server
Generate Report with Selected time Period
Scheduled Web reports
*
Scheduled Report can run every Hour / day / shift …..etc etc
Microsoft Technology & Industry Standards
Use the Historian and Active Factory tools to contribute to
Plant Analysis & Reporting
Compare Batches
Daily Production Schedule
Ad Hoc Analysis
Answer Questions ….
Troubleshooting – When did the motor Trip
How was production influenced at that time?
Microsoft Technology & Industry Standards
Use the Historian and Active Factory tools to contribute to
Plant Analysis & Reporting
Compare Batches
Daily Production Schedule
Ad Hoc Analysis
Production Throughput
Integral Retrieval Mode
Liters / Minute
Liters (linear)
Over a shift
Over a Day
Counter Retrieval
Rollover Point
Counter Retrieval(units per period)
Infer these points
Microsoft Technology & Industry Standards
Use the Historian and Active Factory tools to contribute to
Plant Analysis & Reporting
Compare Batches
Daily Production Schedule
Ad Hoc Analysis
Production Throughput
Time weighted Average
Averages
Seconds Value(Tons)
2 s 50.0 T51 s 25.0 T4 s 50.0 T3 s 75.0 T
50.0Average: 30.0 Time Weighted Average
Microsoft Technology & Industry Standards
Use the Historian and Active Factory tools to contribute to
Plant Analysis & Reporting
Compare Batches
Daily Production Schedule
Ad Hoc Analysis
Production Throughput
Time Weghting
Maintenance &Equipment Monitoring
Duration Analysis
Duration Analysis
Determine Processing Time - How Long In Each Phase
Idle Time - If you aren’t processing, you aren’t Making Money
Duration Analysis is Key to improving (Reducing) Cycle Times
Use Active Factory Trend to….
Microsoft Technology & Industry Standards
Use the Historian and Active Factory tools to contribute to
Plant Analysis & Reporting
Compare Batches
Daily Production Schedule
Ad Hoc Analysis
Production Throughput
Time weighted Average
Maintenance &Equipment Monitoring
Duty Cycles
Time in State
“ValueState” Retrieval tells us - How many hours has the motor run
How much time in % has the motor been running
How many Motor starts have there been
Generate a report in Excel
Microsoft Technology & Industry Standards
Use the Historian and Active Factory tools to contribute to
Plant Analysis & Reporting
Compare Batches
Daily Production Schedule
Ad Hoc Analysis
Production Throughput
Time weighted Average
Maintenance &Equipment Monitoring
Duty Cycles
Time in State
Health Safety & Environment Analysis
Investigations
Emissions Monitoring
Energy Management
Microsoft Technology & Industry Standards
Use the Historian and Active Factory tools to contribute to
Plant Analysis & Reporting
Compare Batches
Daily Production Schedule
Ad Hoc Analysis
Production Throughput
Time weighted Average
Maintenance &Equipment Monitoring
Duty Cycles
Time in State
Health Safety and Environment
Investigations
Monitoring Emissions
Energy Management
Select XY Scatter Chart Function
Select Tags to compare Example• Load PV• Power PV
X/Y Scatter Plot – Power vs Load
Power
Change Load to optomise power consumption
Change Load to optomise power consumption
Load
Expected in 2009…
“Tiered Historians”
Tier-1Local troubleshooting & buffering
Tier-2Centralized reporting & system of record
Tiered Historians. Replicated Data
Replicate all data or selected tags
Tiered Historians: Summary Data
Tier-1Local troubleshooting & buffering
Send only periodic aggregates
Summary” Tag
Dual Tier-2 Historians
Tier-2Centralized reporting & system of record
Tier-1Local troubleshooting & buffering
Reporting Support: Industrial Data Cleansing
Single-point spikes
“Gaps” or “bad” data quality
SUMMARY
Historian Helps you to take better, proactive decisions …. Information - VISUALIZATION
MAINTENANCE&
OPERATIONS
ENGINEERS&
ANALYSTSMANAGEMENT
Running HoursEvent Sequences
Equipment EfficienciesEquipment Monitoring
Post event AnalysisPerformance
AnalysisProcess
Optimisation
KPI - DashboardsProduction SummariesEnergy Usage
Software Solutions for Real Time SuccessSM