Sony_KDL40V2500

LCD DIGITAL COLOR TELEVISION

SERVICE MANUAL WAX2F CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION

9-883-722-02

KDL-40V2500 RM-YD012 CANADA KDL-40V2500 RM-YD012 US KDL-46V2500 RM-YD012 CANADA KDL-46V2500 RM-YD012 US KDL-46V25L1 RM-YD012 US

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

ORIGINAL MANUAL ISSUE DATE: 9/2006

:UPDATED ITEM

REVISION DATE SUBJECT

9/2006 No revisions or updates are applicable at this time.9/2006 Added APPENDIX A: ENCRYPTION KEY COMPONENTS to service manual. Added Page A-1 Updated Table of Contents. Replaced page 3 Updated Encryption Key notes. Replaced pages 23, 54-58, and 64

LCD DIGITAL COLOR TELEVISION

SERVICE MANUAL WAX2F CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION

9-883-722-02

KDL-40V2500 RM-YD012 CANADA KDL-40V2500 RM-YD012 US KDL-46V2500 RM-YD012 CANADA KDL-46V2500 RM-YD012 US KDL-46V25L1 RM-YD012 US

Self DiagnosisSupported model

KDL-40V2500 RM-YD012

3KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

TABLE OF CONTENTS

SECTION TITLE PAGE SECTION TITLE PAGE

Speci cations ................................................................................. 4Warnings and Cautions .................................................................. 6Safety-Related Component Warning .............................................. 7Safety Check-Out ........................................................................... 9Self-Diagnostic Function ............................................................... 10

SECTION 1: DISASSEMBLY ............................................................... 121-1. Rear Cover Removal ............................................... 121-2. Vesa Bracket Assembly and Stand Removal ........... 131-3. H1U Board Removal ................................................ 141-4. G2A Board Removal ................................................ 141-5. H2U Board Removal ................................................ 151-6. AU Board Removal .................................................. 151-7. QT Board Removal .................................................. 161-8. H3U Board and Speaker Removal .......................... 161-9. QSF board and BU Board Removal ........................ 171-10. LCD Panel Removal ................................................ 18

SECTION 2: SERVICE ADJUSTMENTS ............................................. 192-1. Remote Adjustment Buttons and Indicators ......................... 192-2. Accessing Service Adjustments ........................................... 19

2-2-1. Accessing the Digital Service Adjustment Menus .... 192-2-2. Viewing the Digital Module Box (Q-Box)

Service Items ........................................................... 202-2-3. Accessing the Analog Service Adjustment Menus ... 20

2-3. Resetting the User Menu - Factory Reset ............................ 212-4. Aging Mode .......................................................................... 212-5. White Balance Adjustment. .................................................. 22

SECTION 3: DIAGRAMS ..................................................................... 233-1. Circuit Boards Location ........................................................ 233-2. Printed Wiring Boards and

Schematic Diagrams Information ......................................... 233-3. Block Diagram ...................................................................... 25

3-4. Schematics and Supporting Information .............................. 26AU Board Schematic Diagram (1 of 2) ................................. 26AU Board Schematic Diagram (2 of 2) ................................. 27BU Board Schematic Diagram (1 of 9) ................................. 29BU Board Schematic Diagram (2 of 9) ................................. 30BU Board Schematic Diagram (3 of 9) ................................. 31BU Board Schematic Diagram (4 of 9) ................................. 32BU Board Schematic Diagram (5 of 9) ................................. 33BU Board Schematic Diagram (6 of 9) ................................. 34BU Board Schematic Diagram (7 of 9) ................................. 35BU Board Schematic Diagram (8 of 9) ................................. 36BU Board Schematic Diagram (9 of 9) ................................. 37G2A Board Schematic Diagram ........................................... 39H1U Board Schematic Diagram ........................................... 41H2U Board Schematic Diagram ........................................... 42H3U Board Schematic Diagram ........................................... 44QSF Board Schematic Diagram (1 of 5) .............................. 45QSF Board Schematic Diagram (2 of 5) .............................. 46QSF Board Schematic Diagram (3 of 5) .............................. 47QSF Board Schematic Diagram (4 of 5) .............................. 48QSF Board Schematic Diagram (5 of 5) .............................. 49QT Board Schematic Diagram ............................................. 51

3-5. Semiconductors ................................................................... 53

SECTION 4: EXPLODED VIEWS ........................................................ 544-1. Rear Cabinet and Stand Assembly ..................................... 544-2. Chassis ............................................................................... 554-3. Speakers .............................................................................. 564-4. LCD Panel ............................................................................ 57

SECTION 5: ELECTRICAL PARTS LIST ............................................ 58

APPENDIX A: ENCRYPTION KEY COMPONENTS ..........................A-1

4KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

SPECIFICATIONS

Design and speci cations are subject to change without notice.

120V-240V AC, 50/60Hz

200W (KDL-40V2500 Only)240W (KDL-46V2500/46V25L1 Only)

Less than 0.1W

Video (IN) 1/2/3: S Video (4-Pin Mini DIN (VIDEO 1/2 Only): Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative C: 0.286 Vp-p (Burst signal), 75 ohms Video: 1.0 Vp-p, 75ohms unbalanced, sync negative Audio: 500 mVrms (100% modulation) Impedance:47 kilohms

HD/DVD IN 4/5: YPBPR (Component Video): Y:1.0 Vp-p, 75 ohms unbalanced, sync negative PB:0.7 Vp-p, 75 ohms PR:0.7 Vp-p, 75 ohms Signal format: 480i, 480p, 720p, 1080i AUDIO: 500 mVrms (100% modulation) Impedance: 47 kilohms

Power Requirements:

Power Consumption (W): In Use (Max):

In Standby :

HDMI IN 6/7:HDMI: Video:480i, 480p, 720p, 1080i, 1080p Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24 bitsAUDIO (HDMI IN 6 Only): 500 mVrms (100% modulation) Impedance: 47 kilohms

AUDIO OUT: 500 mVrms (100% modulation) More than 1 Vrms at the maximum volume setting (Variable) More than 500 mVrms (Fixed)

PC IN 8: D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive

PC AUDIO INPUT: Stereo mini jack, 0.5 Vrms, 1 kilohmHeadphones: Stereo mini jack Impedance: 16 ohmsSpeaker: Full range: 5.5 15 cmm (2 1/4 6 inches) (2) (KDL-40V2500) Full range: 7 13 cm (2 3/4 5 7/16 inches) (2) (KDL-46V2500/46V25L1)

Trademark Information

TruSurround XT, SRS and ( ) symbol are trademarks of SRS Labs, Inc. TruSurround XT technology is incorporated under license from SRS Labs, Inc.

Manufactured under license from BBE Sound, Inc. Licensed by BBE Sound, Inc. under one or more of the following US patents: 5510752, 5736897. BBE and BBE symbol are registered trademarks of BBE Sound, Inc.Macintosh is a trademark licensed to Apple Computer, Inc., registered in the U.S.A and other countries.BRAVIA and are trademarks of Sony Corporation.

As an ENERGY STAR Partner, Sony Corporation has determined that this product meets the ENERGY STARguidelines for energy efficiency.ENERGY STAR is a U.S. registered mark.

This TV incorporates High-Definition Multimedia Interface (HDMI) technology.

HDMI, the HDMI logo and High-Definition Multimedia Interface are trademarks or registered trademarks of HDMI Licensing, LLC.

Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories.

5KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

Television systemAmerican TV StandardATSC compliant 8VSBANSI/SCTE 07 2000(Does not include CableCARD functionality)

Channel coverage Analog DigitalTerrestrial 2-69 2-69Cable 1-125 1-135

Antenna75-ohm external terminal for VHF/UHF

Panel SystemLCD (Liquid Crystal Display) Panel

Display Resolution (horizontal x vertical):1,920 dots x 1,080 lines

Screen Size (measured diagonally)40 inches (KDL-40V2500 Only)46 inches (KDL-46V2500/46V25L1 Only)

Supplied AccessoriesRemote Commander RM-YD012Two Size AA (R6) Batteries75-ohm coaxial cableAC Power CordHD15-HD15 CableSuport Belt, Securing Screw, and Wood ScrewCable HolderOperating InstructionsQuick Setup GuideWarranty Card

Optional AccessoriesHeadphones Plug AdaptorConnecting CablesWall-Mount Bracket SU-WL51

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6KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

WARNINGS AND CAUTIONS

CAUTION

These servicing instructions are for use by quali ed service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are quali ed to do so.

WARNING!!

An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.

! SAFETY-RELATED COMPONENT WARNING!!

Components identi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identi ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

ATTENTION!!

Ces instructions de service sont lusage du personnel de service quali seulement. Pour prvenir le risque de choc lectrique, ne pas faire lentretien autre que celui contenu dans le Mode demploi moins que vous soyez quali faire ainsi.

A n deviter tout risque delectrocution provenant dun chssis sous tension, un transformateur disolement doit etre utilis lors de tout dpannage. Le chssis de ce rcepteur est directement raccord lalimentation du secteur.

! ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!

Les composants identi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont dune importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont limportance est critique pour la securite du fonctionnement sont identi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsquun mauvais fonctionnement suspecte.

7KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

SAFETY-RELATED COMPONENT WARNING

There are critical components used in LCD color TVs that are important for safety. These components are identi ed with shading and ! mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number speci ed in the electrical parts list to prevent electric shock, re, or other hazard.

NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and labor guarantee.

USE CAUTION WHEN HANDLING THE LCD PANELWhen repairing the LCD panel, be sure you are grounded by using a wrist band.

When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

To avoid damaging the LCD panel: do not press on the panel or frame edge to avoid the risk of electric shock. do not scratch or press on the panel with any sharp objects. do not leave the module in high temperatures or in areas of high humidity for an extended period of time. do not expose the LCD panel to direct sunlight. avoid contact with water. It may cause a short circuit within the module. disconnect the AC adapter when replacing the backlight (CCFL) or inverter circuit.

(High voltage occurs at the inverter circuit at 650Vrms.) always clean the LCD panel with a soft cloth material. use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short. protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

LEAKAGE CURRENT HOT CHECK CIRCUIT

8KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

The circuit boards used in these models have been processed usingLead Free Solder. The boards are identified by the LF logo locatedclose to the board designation e.g. H1 etc [ see example ]. Theservicing of these boards requires special precautions to be taken asoutlined below.

example 1

It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is available under the following part numbers :

Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.

For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com

rebmuntraP retemaiD skrameR91-500-046-7 mm3.0 gK52.002-500-046-7 mm4.0 gK05.012-500-046-7 mm5.0 gK05.022-500-046-7 mm6.0 gK52.032-500-046-7 mm8.0 gK00.142-500-046-7 mm0.1 gK00.152-500-046-7 mm2.1 gK00.162-500-046-7 mm6.1 gK00.1

9KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

Leakage Test

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instructions.

2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth GroundA cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.

If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

To Exposed MetalParts on Set

0.15 F

Earth Ground

ACVoltmeter(0.75V)

Trouble Light

AC Outlet BoxOhmmeter

Cold-water Pipe

Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.

10KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

SELF-DIAGNOSTIC FUNCTION Self DiagnosisSupported model

Control Buttons

PIC OFF/TIMER STANDBY POWER

TV/VIDEO VOLUME

MENU

CHANNEL POWER

Description of LED Indictors

LED LED Type Description* Light is green when the TV set is on* Functions as failure indicator* Blinks green in aging mode

TIMER LED Red LED Lights when timer is set

PIC OFF LED Green LED Lights when power saving setting is set to picture off (See Instruction Manual)

POWER LED Red/Green LED

11KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

LED Control

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12KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

SECTION 1: DISASSEMBLY

1-1. REAR COVER REMOVAL

Rear Cover

12 Screws, +BVTP2 4X16 (KDL-40V2500 ONLY)

4 Screws, +PSW M6X16

18 Screws, +BVTP2 4X16 (KDL-46V2500/46V25L1)

5 Screws, +BVPT 3X12 TYPE2 IT-3

21

4

5 Screws, +PSW M3X53

13KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

Stand Assembly

VESA Bracket Assembly 2 4 Screws, +PSW M5X16

1 4 Screws, +PSW M4X16

1-2. VESA BRACKET ASSEMBLY AND STAND REMOVAL

14KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

1-3. H1U BOARD REMOVAL

1-4. G2A BOARD REMOVAL

1 2 Screws, +BVTP2 4X16

Multi Button Assy

Disconnect CN1101

H1U Board

4 Screws, +PSW 3SG 1

G2 Bracket

G2A board

4 Connectors CN6001, CN6200, CN6202and CN6217

15KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

1-5. H2U BOARD REMOVAL

H2U Board

Side Jack HolderSide Terminal Assembly

2 Screws, +BVTP 3X12 TYPE2 IT-3

One Connector CN1201

1

AU board

16 Screws,+BVST 3x8

Disconnect CN9501, CN9502, CN9001, CN2500, CN2303, CN2302 and CN2301

1-6. AU BOARD REMOVAL

16KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

1-7. QT BOARD REMOVAL

1-8. H3U BOARD AND SPEAKER REMOVAL

1One Screw,+PSW M3x52

4 Screws,+BVST 3x8

QT Board

32 Screws,+BVTP2 4X16

42 Screws,+KTT 3X10

22 Screws,+BVTP2 4X16

14 Screws,

+PSW M5X8

H3U Board

Bottom Frame Assembly

AC Inlet

Speaker

Speaker

Under Cover

5One Screw,+PSW M4X8

17KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

27 Screws,+BVST 3X8

43 Screws,

+PSW M3X5

1 4 Screws,+BVST 3X8

39 Screws,+PSW M3X5

Chassis Bracket

QSF Board

BU Board

Disconnect CN4001, CN4002, CN4007, CN4008, CN4701, CN4702, CN4300, CN5003, CN7003 and CN7008

Disconnect CN7314, CN7317 and CN7802

1-9. QSF BOARD AND BU BOARD REMOVAL

18KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

1-10. LCD PANEL REMOVAL

2

Top Frame

Bezel Assembly

LCD Panel

Harness with Connector (LVDS)

Bezel Support (S)(46 Panel only)

Bezel Support (L)(46 Panel only)

Panel Corner Bracket

Two Screws,+BVTP2 4X16

3 Two Screws,+BVTP 3X12

1 Two Screws,+BVTP2 4X16

4 Two Screws,+PSW 5X8

5Two Screws,+BVTP2 4X12

19KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

2-1. REMOTE ADJUSTMENT BUTTONS AND INDICATORS

POWER

DIGITAL/ANALOG

Onscreen cursorand select button

DISPLAY

RM-YD012

5

VOLUME+

SECTION 2: SERVICE ADJUSTMENTS

2-2. ACCESSING SERVICE ADJUSTMENTSTo adjust various set features, use the Remote Commander to put the set into service mode to display the service menus. The Remote Commander displays the service menu associated with the Digital or Analog format depending on which format is on the TV when you enter service mode.

2-2-1. ACCESSING THE DIGITAL SERVICE ADJUSTMENT MENUS

1. Turn the TV on and view a Digital channel.2. Put the TV in standby mode. (Power off).3. Press the following buttons on the Remote Commander within a

second: DISPLAY Channel 5 Volume + POWER On. The Digital service menu displays.

Video 1

MAIN VER. 1009H PACK VER. 1008S PACK VER. 1008CHECK SUM E20ENVM VER. 1006ATI VER. 01.06ATI UD NVM VER. 02ATI SD NVM VER. 02ETI 46h 39m

4. Use the button to view the next category listing the white balance adjustment items.

Video 1

R_DRIVE 256B_DRIVE 256R_BKG 512G_BKG 512B_BKG 512COLOR SAVE

5. Use the or button to select the item you want to adjust.a. To increase the data value of the category, press the button.

b. To decrease the data value of the category, press the button.

6. To save the data value changes, press the button to select Color Save and then press the button.

a. To save the data value changes, select Save by pressing the button and then press the button.

b. To cancel the data value changes, select Cancel by pressing the button and then pressing the button.

20KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

2-2-2. VIEWING THE DIGITAL MODULE BOX (Q-BOX) SERVICE ITEMS

Use the following instructions to display the Digital menu items you want to adjust.

1. Turn the TV on and view a Digital channel.2. Put the TV in standby mode. (Power off).3. Press the following buttons on the Remote Commander within a

second: DISPLAY Channel 5 Volume + POWER On. The Digital service menu displays.

Video 1


4. To display the Digital Module (Q Box) service adjustment menus, press JUMP .

The QM category displays.

Category

Item

SERVICE

DTVINFO

QM

Item #

Data Value

Sample DMB (Q Box) Service Menu

0 0

5. To change the category, press 2 or 5 on the Remote Commander. Note: Pressing 2 or 5 only changes the categories within the service

menu displayed. To return to the Digital Service Menu, press the JUMP button.

6. To change the adjustment item, press 1 or 4 on the Remote Commander.

7. To change the data value, press 3 or 6 on the Remote Commander. Note: To go back to the last saved data value, press 0 then ENTER

on the Remote Commander to read the memory.8. To write into memory, press MUTING then ENT on the Remote

Commander.9. To exit service mode, turn the power off.

2-2-3. ACCESSING THE ANALOG SERVICE ADJUSTMENT MENUS

1. Turn the TV on and view an Analog channel.2. Put the TV in standby mode. (Power off).3. Press the following buttons on the Remote Commander within a

second: DISPLAY Channel 5 Volume + POWER On. The Analog service menu displays.

Video 1

MAIN VER. 1008H PACK VER. 1005S PACK VER. 1008CHECK SUM F99FNVM VER. 1006ATI VER. ATI UD NVM VER. ATI SD NVM VER. 02ETI 2h 16m


Video 1


5. Use the or button to select the item you want to adjust.a. To increase the data value of the category, press the button.

b. To decrease the data value of the category, press the button.

6. To save the data value changes, press the button to select Color Save and then press the button.

a. To save the data value changes, select Save by pressing the button and then press the button.

b. To cancel the data value changes, select Cancel by pressing the button and then pressing the button.

21KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

2-3. RESETTING THE USER MENU - FACTORY RESET

The TEST RESET option resets all the customer adjustable data back to the factory defaults.

1. Put the TV in standby mode. (Power off).2. Press the following buttons on the Remote Commander within a second: DISPLAY Channel 5 Volume + POWER On. The service menu displays.

2-4. AGING MODEAging mode is designed to remove image retention from the screen.

NOTE: Once you enter into Aging Mode the Remote Commander no longer functions with the set. To turn off the set, push the Power Button on the set.

1. Put the TV in standby mode. (Power off).2. Press the following buttons on the Remote Commander within a

second: DISPLAY Channel 5 Volume + POWER On. The service menu displays.

Video 1



Video 1


4. Continue pressing the button until the next category list displays.

Video 1

TEST RESETAGING MODE OffAUTO SHUT-OFF OnETI CLEARINFORMATION RESET SOUND MUTE On

5. Press the button to select AGING MODE. 6. Press the button to display the Aging Mode options.7. Press the button to select ON. 8. Press the button to start the aging process.

Video 1



Video 1


4. Continue pressing the button until the next category list displays.

Video 1

TEST RESETAGING MODE OffAUTO SHUT-OFF OnETI CLEARINFORMATION RESET SOUND MUTE On

5. Press the button to select TEST RESET options.6. Press the button to select OK. 7. Press the button to reset the TV.

22KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

2-5. WHITE BALANCE ADJUSTMENT.The White Balance only needs to be adjusted when you replace the BU Board.

1. Through the Video 1 input, step Gray Scale with Setup.2. Press MENU on the Remote Commander. The User Menu displays.

Select from connected equipment

MENU

External Inputs

Analog Favorites

Digital Favorites

Analog

Digital

Settings

Select: Exit:Set: MENU

3. Press the button until Settings is selected, then press the button.4. From the Picture menu, press the button to display the picture mode

options.a. Press the button to select Custom, then press the button.

5. From the Picture menu, press the button to select Color Temperature.a. Press the button to display the Color Temperature options. b. Press the button to select Cool, then press the button.

6. From the Picture menu, press the button to select Advanced Settings.

Picture Video 1

Target Inputs All Inputs Picture Mode CustomReset Backlight MaxPicture MaxBrightness 50Color 50Hue 0Color Temperature CoolSharpness 15Noise Reduction LowAdvanced Settings

AA

DD

Select: Back: Exit:Set: MENURETURN

7. Using the arrow keys set all the registers in the Advanced Setting menu to Off.

Picture Video 1

Advanced Settings ResetBlack Corrector OffContrast Enhancer OffGamma OffClear White OffLive Color OffMPEG Noise Reduction Off

AA

DD

Select: Back: Exit:Set: MENURETURN

8. Put the TV in standby mode. (Power off).

9. Access the Service Menu by pressing the following buttons on the Remote Commander within a second:

DISPLAY Channel 5 Volume + POWER On. The Digital service menu displays.

Video 1


10. Press the button to display the white balance adjustment menu items.

Video 1


11. Using 10 step NTSC Gray Scale with Setup adjust the White Balance of the 60% shade with R_Drive and B_Drive.

12. Using the same pattern, adjust the white balance 20% with R_BKG and B_BKG.

13. 20IRE and 60IRE shades should have the same color.

20 IRE Level 60 IRE Level

20%188mv

60%451mv

SET-UP56mv

10 STEPGRAY SCALE

23

KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

SECTION 3: DIAGRAMS

3-1. CIRCUIT BOARDS LOCATION

H3U Board

AU Board

H2U Board

H1U Board

BU Board

G2A Board

QSF Board

QT Board

3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION

All capacitors are in F unless otherwise noted. pF : F 50WV or less are not indicated except for electrolytics and tantalums.All electrolytics are in 50V unless otherwise speci ed.All resistors are in ohms. k=1000, M=1000kIndication of resistance, which does not have one for rating electrical power, is as follows: Pitch : 5mm Rating electrical power : 1/ 4 W1/ 4 W in resistance, 1/10 W and 1/16 W in chip resistance.

: non ammable resistor : fusible resistor

: internal component : panel designation and adjustment for repair

: earth ground : earth-chassis

All variable and adjustable resistors have characteristic curve B, unless otherwise noted.Readings are taken with a color-bar signal input.Readings are taken with a 10M digital multimeter.Voltages are DC with respect to ground unless otherwise noted.Voltage variations may be noted due to normal production tolerances.

All voltages are in V.S : Measurement impossibility.

: B+line.: B-line. (Actual measured value may be different).

: signal path. (RF)Circled numbers are waveform references.

The components identi ed by shading and ! symbol are critical for safety. Replace only with part number speci ed.

The symbol indicates a fast operating fuse and is displayed on the component side of the board. Replace only with fuse of the same rating as marked.

Les composants identi es per un trame et une marque ! sont critiques pour la securite. Ne les remplacer que par une piece portant le numero speci e.

Le symbole indique une fusible a action rapide. Doit etre remplace par une fusible de meme yaleur, comme maque.

NOTE: The components identi ed by a red outline and a mark contain con dential information. Speci c instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.

24

KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

G

D

S

B1 E1C2

B2 C1E2

2

3

4

5

6

7

8

9

0

!

!

!

!

!

!

1

G

D

S

B2 E2C1

B1 C2E1

B2 E2C1

B1 C2E1

B2 E2C1

B1 C2E1

!

B1 E1E2

C1(B2)C2

@

B1E2

C1C2

@

@

(B2)E1

(B2)E1

E2B1

C2C1

@

B1

E1

C2

B2

C1

E2

G

S S

D

G

D

B1

E1

C2

B2

C1

E2

B1

E2

C2C1(B2)

E2

B1

C1

C2E1(B2)

C2

B1

C1

E2E1(B2)

C2

B1

C1

E2

B2

E1

C2

Ver.1.6

Transistor(FET)

Transistor

Transistor

Transistor

Transistor

Transistor

Transistor

Transistor

Transistor

Transistor

Discrete semiconductot

(Chip semiconductors that are not actually used are included.)

Diode

Diode

Diode

Diode

Diode

Diode

Diode

Diode

Diode

Diode

Source

Source

Anode Anode

(NC)

(NC)Cathode

AnodeCathode

Common

Cathode Cathode

Common

Cathode Cathode

Common

Common

Common

Common

CathodeAnode

Base Emitter

Collector

Base Emitter

Collector

Drain

Gate

Gate

Drain

Device Printed symbol Terminal name Circuit

Terminal name of semiconductors in silk screenprinted circuit ( )

Anode

Anode

Anode Cathode

Anode Anode

Cathode

!

Transistor(FET)

Transistor(FET)!?

EmitterCollectorBase

Transistor

SourceGate

Drain

Cathode

AnodeAnode

CathodeAnodeAnode

*

REFERENCE INFORMATION RESISTOR : RN METAL FILM: RC SOLID: FPRD NONFLAMMABLE CARBON: FUSE NONFLAMMABLE FUSIBLE: RW NONFLAMMABLE WIREWOUND: RS NONFLAMMABLE METAL OXIDE: RB NONFLAMMABLE CEMENT: ADJUSTMENT RESISTOR

COIL : LF-8L MICRO INDUCTOR

CAPACITOR: TA TANTALUM: PS STYROL: PP POLYPROPYLENE: PT MYLAR: MPS METALIZED POLYESTER: MPP METALIZED POLYPROPYLENE: ALB BIPOLAR: ALT HIGH TEMPERATURE: ALR HIGH RIPPLE

25

KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1

3-3. BLOCK DIAGRAM

2006/8/10

Analog-Component/RGB

Y/CCVBS+Y/C

Digital-Component

Audio (Analog)Audio (Digital)

CVBS

PC-RGB

Audio SWCD4052

Digital F/E B

RF

Hs/

Vs

D-Comp[15:0]

UFEUFE

Audiofor DVI

CLK/Hs/Vs

Auto WideCXD2057M

Main MicroMB91305

EEP

Flash2MByte

TMDS

I2C

8bit Multiplex BUS

HDMI

16bit BUS

SP

DIF

Cable

PC

I2C

Optical Audio Out

SWSW

I2S

Comp1

AV SWCXA2069Q

Comp2

(S)Video1

(S)Video2

Video3

Audio out(Fix/Var.)

PanelFHD

Backlight

Inverter

AV mouse

Audio Amp.

HP Amp.HP Amp.MAP4400A

D/A

MPEG DEC.MPEG DEC.CPUCPU

ATiATi x240Hx240H

I2C

IF

QT QSF

D/AD/A

A/H

Chroma Dec/IP/Scalar

Trident SVP-LXS

Audiofor PC HDMI

UART

Jig(ECS)

HDMI-RxSiI9023

I2S

DDR14M x 32bit

DDR14M x 32bit

I2CI2C

RTC

UART

KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1 26

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 |

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

AU BOARD SCHEMATIC DIAGRAM (1 OF 2)3-4. SCHEMATICS AND SUPPORTING INFORMATION

D1_IN_AU_L,D1_IN_AU_R


2012

16V1

B

C9006

CHIP0

R9013

1/10WRN-CP

470kR9004

CHIP0

R9012

2012

16V1

B

C9007

2012

16V1

B

C9008

CHIP0

R9010

1/10WRN-CP

470kR9005

1/10WRN-CP

220kR9088

CHIP0

R9011

1/10WRN-CP

220kR9089

1/10WRN-CP

470kR9007

2012

16V1

B

C9005

D1_IN_CB,D1_IN_CR,D1_IN_Y


D3.3V

16V100

C2015

V2_IN

_AU_L,V2_IN

_AU_R

16V10C2019


2012

16V1

B

C2017

V2_IN

_C,V

2_IN

_S2SW

,V2_IN

_SSW

,V2_IN

_V,V

2_IN

_Y

V1_IN

_AU_L,V1_IN

_AU_R

V3_IN

_AU_L,V3_IN

_AU_R

V1_IN

_C,V

1_IN

_S2SW

,V1_IN

_SSW

,V1_IN

_V,V

1_IN

_Y

2012

16V1

B

C2016

22uHL2002

1608

16V0 .22

B

C2020


1/10WRN-CP

22R9038

1/10WRN-CP

22R9043

1/10WRN-CP

22R9044

1/10WRN-CP

22R9034

1/10WRN-CP

22R9036

1/10WRN-CP

22R9037

CHIP

0R2017

A9V

GRN

BLU

RED

WHT

RED

GRN

BLU

RED

WHT

RED

J9002

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

CHIP0

R9023

1/10WRN-CP

100R9078

2012

10V2 . 2

B

C9020

2012

10V2 . 2

B

C9019

2012

10V2 . 2

B

C9021

1/10WRN-CP

100R9057

1/10WRN-CP

470kR9020

1/10WRN-CP

100R9061

1/10WRN-CP

75R9039

5%

1/10WRN-CP

1kR90601608

10V0 .47

B

C9016

2012

10V2 . 2

B

C9022

2012

16V1

B

C9023

2012

16V1

B

C9015

2012

16V1

B

C9024

2012

16V1

B

C9014

V3_IN_AU_L,V3_IN_AU_R

1608CHIP

R90450

1/10WRN-CP

1kR9059

1/10WRN-CP

470kR9021

CHIP0

R9031

1/10WRN-CP

100R9058


CHIP0

R9030

CHIP0

R9024

1608CHIP

R90460

1/10WRN-CP

R9022470k

1/10WRN-CP

470kR9019

3 4

1 2

J9001

1 2

3 4

5 6

7

8

9

10

111312

14

15

16

17

18

1920

V1_IN_C,V1_IN_S2SW,V1_IN_SSW,V1_IN_V,V1_IN_Y

1/10WRN-CP

470kR9006

1608

50V4700p

B

C2114

2SC3052EF-T1-LEFQ2109

1/10WRN-CP5%

4 .7kR2121

1608

16V0 . 1

B

C2101

2012

6 .3V4 . 7

B

C2122

10uHL2101

1608CHIP

R21400

1608

16V0 .22

B

C2120

1/10WRN-CP5%

1kR2137

2SA1235TP-1EFQ2102

2SA1235TP-1EFQ2104

1/10WRN-CP5%

4 .7kR2109

RB501V-40TE-17D2101

16V100

C2103

1/10WRN-CP5%

1MR2117

1608

50V2200p

B

C2119

2SA1235TP-1EFQ2101


1608

25V0.022

B

C2105

1/10WRN-CP5%

1MR2132

1/10WRN-CP5%

2 .2kR2101

1608

16V0 . 1

B

C2111

1/10WRN-CP0.5%

2 .7kR2125

1/10WRN-CP0.5%

3 .9kR2128

A9V

VD9025

VD9026

1/10WRN-CP

1kR9095

1/10WRN-CP

1kR9096

1/10WRN-CP

1kR9097

1/10WRN-CP

1kR9098

1/10WRN-CP

1kR9099

1/10WRN-CP

1kR9100

1/10WRN-CP

1kR9101

1/10WRN-CP

1kR9102

D3.3V

D5V

1

2

3

4

5

6

7

8

9

9PCN9502

A9V

GND

D5V

D3.3V

GND

GND

Hsync_AU

Vsync_AU

GND


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

15PCN9001

HP_DET

HP_OUT_AU_L

AU_IN_GND

HP_OUT_AU_R

V2_IN_SSW

V2_IN_S2SW

V2_IN_AU_R

AU_IN_GND

V2_IN_AU_L

GND

V2_IN_C

GND

V2_IN_Y

GND

V2_IN_V

V2_IN_C,V2_IN_S2SW,V2_IN_SSW,V2_IN_V,V2_IN_Y

A9V

1/10WRN-CP

100R2019

CHIP0

R2027

A9V

10uHL2003

SEL2_C,SEL2_Y/C

V

1608

16V0 .22

B

C2021

CHIP0

R2028

1/10WRN-CP

470R2037

16V100

C2023

1/10WRN-CP

470R2038



1/10WRN-CP

100R2020

A9V_B

1608

1/10WRN-CP5%

4 .7kR2133

1608

1/10WRN-CP5%

4 .7kR2130


16V47

C2117

10V100

C2123

1608

25V1000p

CH

C2124

1608

RN-CP

R210822k

1/10W

0.5%

2012

16V2 . 2

C

C2109


2SA1235TP-1EFQ2113

1608

16V0 . 1

B

C2125

1608

RN-CP

R21231k

1/10W

5%

D3.3V

1608

1/10WRN-CP0.5%

R211456k

RN-CP

3 .9kR2129

1/10W

0.5%

0R2134


1608

16VB

C21260 . 1


16V100

C2127

2012

16V2 . 2

C

C2118

1/10WRN-CP0.5%

47kR2107

CHIP

0R9333

CHIP

0R9334

R2039

CHIP

0

1608

25V1000p

CH

C9501

1608

25V1000p

CH

C9502

1608

RN-CP

R9506

1/10W0.5%

39k

1608

16VB

C21060 . 1

1MR2151

100R2152

12345678910111213141516171819

20

21

22

23

24

25

26

27

28

29

30

31

32

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

52

53

54

55

56

57

58

59

60

61

62

63

64

CXA2069Q-TLIC2001

V1

LV1Y1

RV1

C1

S2-1

S-1V2

LV2Y2

RV2

C2

S2-2

S-2V3

LV3Y3

RV3

C3

S2-3

S-3

V4

LV4

Y4

RV4

C4

S2-4

S-4

LV5

V5

RV5

ADR

SCL

SDA

AGND

DCOUT

COUT3

LOUT3

YOUT3

ROUT3

VOUT3

VCC

LOUT2

V/YOUT2

ROUT2

TRAP2

COUT2

MUTE

YIN

1

BIA

S

CIN

1

LOUT1

VOUT1

ROUT1

TRAP1

YOUT1

VGND

COUT1

LV6

V6

RV6

LTV

TV

RTV

CHIP

R90860

CHIP0

R9150

CHIP0

R9151

CHIP0R9152

CHIP0R9153

CHIP0R9154

CHIP0R9155

CHIP0R9156

25V1000p

CH

C9032

V_DET

V_AVSW

V3_IN_V

V_AVSW

M_HSYNC

HP_DET

SEL2_AU_L

V3_IN

_V

SPDIF

SCL_B_5V

SEL2_AU_R

TV_L_UC

AUOUT_AU_L

HP_OUT_AU_R

AU_PRE_GND

TV_R_UC

SDA_B_5V

V_IN

AUOUT_AU_R

HP_OUT_AU_L

0FB9003

CHIP

1/10WRN-CP

220R9008

0.5%1/10WRN-CP

220R9009

0.5%

1/10WRN-CP

220R9014

0.5%

1/10WRN-CP

220R9015

0.5%

1/10WRN-CP

220R9016

0.5%

1/10WRN-CP

220R9017

0.5%

1/10WRN-CP

220R9018

0.5%

1/10WRN-CP

220R9025

0.5%

1/10WRN-CP

220R9026

0.5%

1/10WRN-CP

220R9027

0.5%

1/10WRN-CP

220R9028

0.5%

1/10WRN-CP

220R9029

0.5%

1/10WRN-CP

220R9032

0.5%

1/10WRN-CP

220R9033

0.5%

1/10WRN-CP

220R9035

0.5%

1/10WRN-CP

220R9040

0.5%

1/10WRN-CP

220R9041

0.5%

1/10WRN-CP

220R9042

0.5%

1/10WRN-CP0.5%

220R9062

1/10WRN-CP0.5%

220R9063

1/10WRN-CP0.5%

220R9064

1/10WRN-CP0.5%

220R9065

1/10WRN-CP0.5%

220R9066

1/10WRN-CP0.5%

220R9067

1/10WRN-CP0.5%

220R9068

1/10WRN-CP0.5%

220R9069

1/10WRN-CP0.5%

220R9070 CHIP

R20340

1/10W100R2030

1/10WRN-CP

100R2006

CHIP0

R2015

1/10WRN-CP

100R2007

1/10WRN-CP

1kR2024

CHIP0

R2033

1608

16V0 .22

B

C2018

1608

16V0 .22

B

C2013

2012

16V1

B

C2025

1/10WRN-CP

1kR2023

2012

16V1

B

C2024

2012

10V2 . 2

B

C2026

CHIP0

R2014

CHIP

0R2103

1/10WRN-CP5%

R2139330

1/10WRN-CP

2 .2kR2104

0.5%

1/10WRN-CP

100R2102

5%

1/10WRN-CP5%

R2112470

1/10WRN-CP5%

R21261k1/10W

RN-CP0.5%

10kR2120

1608

16V0 . 1

B

C2115

1608

25VB

C21160.022

1/10WRN-CP5%

R21132 .2k

V_DET

AC_OFF_DET_AU

SDA_B_5V

SCL_B_5V

REC_MUTE

SP_SD_MUTE


LINE_MUTE

HP_DET


HDMI_L

M_HSYNC

CHIP0

R9159

PC_IN_R

CHIP0

R9161SEL2_C,SEL2_Y/CV

HDMI_R

DVI_L

PC_IN_L

SP_MUTE

DVI_R

CHIP0R9501

AU_PROT

HP_MUTE

CHIP0

R9160

RESET_AUDIO

AU_OPT_OUT_MUTE

CHIP0R9502

VIN

VCC

GND

J9003

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

48

47

45

46

49

49PCN9501

WHT

PC_IN_R

GND

PC_IN_L

GND

DVI_R

GND

DVI_L

GND

HDMI_R

GND

HDMI_L

HP_DET

HP_MUTE

SP_SD_MUTE

SP_MUTE

RESET_AUDIO

AU_OPT_OUT_MUTE

LINE_MUTE

AC_OFF_DET_AU/TV_R_(AEP)

REC_MUTE/TV_L(AEP)

AU_PROT

SCL_B_5V

SDA_B_5V

M_HSYNC

V_DET

SEL2_C

GND

SEL2_Y/CV

GND

CR3

GND

CB3

GND

Y3

N.C./AVLINK(AEP)

N.C./FB_2

L3_2/MODE_2

CR2/R2

GND

CB2/B2

GND

Y2/G2

N.C./FB_1

L3_1/MODE_1

CR1/R1

GND

CB1/B1

GND

Y1/G1

1/10WRN-CP

10kR2008

1/10WRN-CP

33kR2009

CHIP0R9522

CHIP0R9529

CHIP0R9527

CHIP0R9530

CHIP0R9526

CHIP0R9524

CHIP0R9528

CHIP0R9523

CHIP0R9525

CHIP0

R9515

CHIP0

R9516

CHIP0

R9517

CHIP0

R9518

CHIP0R9519

CHIP0R9520

CHIP0R9521

0uHL9503

0uHL9504

0uHL9505

AU_GND

RN-CP100

R9157

1/10W

RN-CP100R9158

1/10W

MA8100-TXD9001

MA8100-TXD9002

MA8100-TXD9003

MA8100-TXD9004

MA8100-TXD9008

MA8100-TXD9009

MA8100-TXD9012

MA8100-TXD9013

MA8100-TXD9014

MA8100-TXD9015

MA8100-TXD9016

MA8100-TXD9017

MA8100-TXD9018

VD9001MA8100-TX

VD9002MA8100-TX

VD9003MA8100-TX

VD9004MA8100-TX

VD9005MA8100-TX

VD9006MA8100-TX

VD9007MA8100-TX

VD9008MA8100-TX

VD9009MA8100-TX

VD9010MA8100-TX

VD9011MA8100-TX

VD9012MA8100-TX

E

TERMINALCN9521

E

TERMINALCN9522

E

TERMINALCN9523

E

TERMINALCN9524

E

TERMINALCN9525

E

TERMINALCN9526

V1_IN_A

U_L

V2_

IN_S

2SW

V2_IN

_C

V2_

IN_S

SW

V2_IN

_Y

D1_IN_AU_L

V2_IN

_V

D1_IN_AU_R

V2_IN_A

U_R

V3_IN_A

U_R

V2_IN_A

U_L

V3_IN_A

U_L

V1_IN_A

U_R

V1_

IN_S

SW

V1_

IN_S

2SW

V1_IN

_C

V1_IN

_Y

D2_IN_AU_R

D2_IN_AU_L

V1_IN_SSW

V1_IN_S2SW

V1_IN_C

V1_IN_Y

V1_IN_V

V1_IN_AU_L

V1_IN_AU_R

V3_IN_AU_L

V3_IN_AU_R

D2_IN_AU_R

D2_IN_AU_L

D1_IN_AU_R

D1_IN_AU_L

V2_IN_AU_R

SEL2_Y/CV

SEL2_C

D1_IN_Y

D1_IN_C

B

D2_IN_Y

D2_IN_C

B

D2_IN_C

R

V2_IN_V

V1_IN

_V

V2_IN_SSW

V2_IN_S2SW

V2_IN_AU_L

V2_IN_C

V2_IN_Y

SEL2_C

D1_IN_CB

D1_IN_Y

D2_IN_CR

D2_IN_CB

D2_IN_Y

D1_IN_CR

SEL2_Y/CV

D1_IN_C

R

VideoInput3

VideoInput1

Opt/Audio Output

ComponentInput2

ComponentInput1

VideoInput2

Video2

Video1

I I C

AV SW

Video3

V ideoSys tem

TV : AnalogTunerIN1: Video1IN2: Video2IN3: Video3IN4 : D ig i ta lTunerI N 5 :I N 6 :

OUT1:OUT2: C-VideoOUT3: VideoOutput

CXA2069Q I/O list

AudioSystem

TV : AnalogTunerIN1: Video1IN2: Video2IN3: Video3IN4: DigitalTuner(RECOUT)IN5: Component1IN6: Component2

OUT1:OUT2: C-Video(to Tr ident)OUT3: VideoOutput

I /O terminal

GNDterminal

B

D5V

D3.3V

A9V

B

TO B

AU MOUNT (1/2)A/V SWITCH

INPUTS

4.4

4 . 4

5.0

4 . 4

4 . 4

5.0

4.4

4.5

3.9

4.4

4.4

4.5

4.3

4 . 4

4 . 2

4 . 4

4 . 4

4 . 4

4 . 4

4.4

4.4

3.9

4 . 2

3 . 9

4.4

4 . 4

4.4

4.4

0.1

4.9

4.4

3.9

4 . 4

4.4

0.1

0.1

4.4

3.9

4 . 4

3.9

1

2

4 . 4

3 . 6

3 . 7

4 . 3

2 . 6

2 . 0

1 . 9

1 . 2

1 . 4

2 . 01 . 3

2 . 7

3 . 2

2 . 7

1 . 8

- 0 . 9

3 . 2

1 . 2

0 . 78 . 6 3 . 5

0 . 0

TO BU BOARDCN4001

TO BU BOARDCN7008

A-1184-344-AAU-P1

TO H2 BOARDCN1201

1

Vp-p (H)

2

1.4 Vp-p (H)

AU BOARD WAVEFORMS

1.2

KDL-40V2500/46V2500/46V25L1

KDL-40V2500/46V2500/46V25L1 27

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

AU BOARD SCHEMATIC DIAGRAM (2 OF 2)

2012

16V

1 B

C2523

1/10WRN-CP

10kR2517

16V10

C2809

RT1N441M-TP-1Q2510

16V10

C2590

AU_PRE_GND

2012

16V

1 B

C2536

16V47

C2528

1/10WRN-CP

47kR2515

2012

16V

1 B

C2518

A9V

1/10WRN-CP

47kR2520

RT1N441M-TP-1Q2519

RT1N441M-TP-1Q2520

AU_PRE_GND

A9V

1/10WRN-CP0.5%

2 .2kR2616

1608

50V

2200p

B

C2547

1608

50V

2200p

B

C2548

16V47

C2805

16V47

C2511

16V47

C2544

AU_PRE_GND

1/10WRN-CP0.5%

47kR2832

CHIP

0R2852

16V10

C2800

AU_PRE_GND

2SA1235TP-1EFQ2505

1608

25V0 . 1

B

C2555

1608

50V

2200p

B

C2556

16V10

C2534

16V10

C2814

2012

16V

1 B

C2535

CHIP

0R2636

1

2

3

4

4PCN2500

L+

L -

R-

R+

8765

4 3 2 1

NJM4558V-TE2IC2503

AOUTP

UT

A-IN

A+IN

GND

B+IN

B-IN

BOUTP

UT

VCC

1608

50V

2200p

B

C2550

1/10WRN-CP0.5%

47kR2615

CHIP

0R2622

1/10WRN-CP0.5%

47kR2613

2012

16V

1 B

C2529

1/10WRN-CP0.5%

2 .2kR2834

16V10

C2591

16V10

C2811

CHIP

0R2851

16V

10

C2519

16V10

C2554

AU_PRE_GND

1608

25V

0.1 B

C2539

1608

50V

2200p

B

C2549

16V

10

C2538

16V10

C2589

16V47

C2573

2012

25V1

C2621

1608

25V0 . 1

B

C2530

AU_PRE_GND

2012

16V

1 B

C2537

AU_GND

CHIP

0R2620

2012

25V1

C2620

1608

50V

2200p

B

C2546

1608

25V

0.1 B

C2520

16V10

C2813

1608

50V

2200p

B

C2545

RT1N441M-TP-1Q2511

2012

16V

1 B

C2533

1/10WRN-CP

47kR2514

8765

4 3 2 1

NJM

3414

AV(TE2

)IC

2802

AOUTP

UT

A-INPUT

A+IN

PUT

GND

B+IN

PUT

B-INPUT

BOUTP

UT

VCC

16V10

C2553

16V47

C2557

1608

50V

2200p

B

C2542

2012

16V

1 B

C2521

1/10WRN-CP0.5%

2 .2kR2614

16V47

C2817


CHIP

0R2637

2012

25V1

C2619

AU_PRE_GND

16V47

C2818

2012

16V

1 B

C2527

1/10WRN-CP0.5%

47kR2833

16V10

C2588

18.432MHzX2500


8765

4 3 2 1

NJM4558V-TE2IC2801

AOUTP

UT

A-IN

A+IN

GND

B+IN

B-IN

BOUTP

UT

VCC

1/10WRN-CP0.5%

2 .2kR2835

10uHL2505

D5V

DTV_IN

JL2503

A9V

AU_GND

AU_15V

2012

16V1

B

C2803

2012

16V1

B

C2804

1/10WRN-CP

47kR2805

1/10WRN-CP

47kR2806

0uHFB2500

0uHFB2501

0uHFB2502

0uHFB2503

A9V

1

2

3

4

5

6

7

7PCN2301

TV_R/TV_V(GA)

GND

TV_L/QSS

GND

N.C./FM_AM

TV_V(UC)/GND

N.C .

1

2

3

4

5

6

7

8

8PCN2302

SPDIF

GND

DATA0

GND

BCK

GND

LRCK

GND

DTV_IN

0R2303

0R2304

2SA1235TP-1EFQ2514

2SA1235TP-1EFQ2516

2SA1235TP-1EFQ2515

2SA1235TP-1EFQ2517


2012

16V1

B

C2551

2012

16V1

B

C2552

0uHFB2504

0uHFB2505

0uH

FB2506 0

uHFB

2507

0uH

FB2508

1608

50V470p

B

C2514

CHIP

0R2876

CHIP

0R2879

1

2

3

4

5

CN23035P

UNREG15V

UNREG15V

NC

AU_GND

AU_GND

RT1N141M-TP-1Q2521

1/10WRN-CP

6 .8kR2566

1/10WRN-CP

10kR2567

L2504

1608

25V1000p

CH

C2561

1608

25V1000p

CH

C2562

1608

25V1000p

CH

C2563

1608

25V1000p

CH

C2564

L2512

L2513

L2511

L2506

1608

25V1000p

CH

C2565

1608

CHIP

R28820

1608

CHIP

R28830

1608

CHIP

R28840

L2502

PS25014A25V

25V470

C2613

35V100

C2614

35V100

C2615

35V100

C2616

35V100

C2617

L250822uH

1 2

RN-CP4 .7k

R28221/10W

0.5%

HP_OUT_AU_R

AU_+8V

PC_IN_L

SDA_B_5V

FIX/VAR_R_IN009:4K

TV_L_UC

V_IN

AUOUT_AU_R

HDMI_R

AU_PRE_GND

AU_PROT

FIX/VAR_L_IN

HP_L_IN

FM/AM

RN-CP4 .7k

R28211/10W

0.5%

DVI_L

HP_R_IN

RN-CP8 .2k

R25621/10W

HP_OUT_AU_L

SCL_B_5V

RESET_AUDIO

SEL2_AU_L

HDMI_L

SEL2_AU_R

AU_PRE_GND

HP_L_IN

FIX/VAR_R_IN

TV_R_UC

HP_R_IN

AU_HP9V

PC_IN_R

RN-CP8 .2k

R25631/10W

SPDIF

DVI_R

AU_HP9V

SP_SD_MUTE

AUOUT_AU_LFIX/VAR_L_IN

AC_OFF_DET_AU

AU_+8V

SP_MUTE

1608

50V1500p

B

C2592

1608

50V1500p

B

C2595

1608

50V1500p

B

C2596

1608

50V1500p

B

C2599

1608

50V150p

CH

C2593

1608

50V150p

CH

C2594

1608

50V150p

CH

C2597

1608

50V150p

CH

C2598

1/10WRN-CP0.5%

6 .8kR2624

1/10WRN-CP0.5%

6 .8kR2625

1/10WRN-CP0.5%

6 .8kR2630

1/10WRN-CP0.5%

6 .8kR2631

25V0 .22

C2583

B2012

1/10WRN-CP

1kR2872

1/10WRN-CP

220kR2873

16V470

C2826

DTC614TUT106Q2806

DTC614TUT106Q2807

1608

50V100p

CH

C2815

0 . 1C2604

25V

2012

B

1/10WRN-CP

R2601100k

1/10WRN-CP

3 .3kR2829

1/10WRN-CP

4 .7kR2801

1/10WRN-CP

100kR2839

16V1

C2525

B

2012

1/10WRN-CP

82kR2831

1/10WRN-CP

R256410k

1/10WRN-CP

100kR2827

1/10WRN-CP

4 .7kR2802

1/10WRN-CP

R2823

0.5%

10k

1/10WRN-CP

10kR2814

1.5pC2505

1608

16V0 . 1

B

C2812

1/10WRN-CP

3 .3kR2830

1/10WRN-CP

12kR2815

1/10WRN-CP

1MR2587

25V0 . 1

B

C2510

16V1

C2524

B

2012

1.5pC2504

CHIP

0R2612

0 . 1C2606

25VB

2012

25V1

C2575

1608

16V0 . 1

B

C2801

1/10WRN-CP

47kR2611

1/10WRN-CP

12kR2539

0.5%

100kR2511

1/10WRN-CP

100kR2826

1/10WRN-CP

220R2844

1608

50V100p

CH

C2816

2012

25V1

C2576

1/10WRN-CP

10kR2658

1608

16V0 . 1

B

C2543

1/10WRN-CP

100kR2843

1/10WRN-CP

15kR2804

0.5%

2012

25V1

C2586

0 . 1C2600

25V

2012

B

2012

25V1

C2587

1608

16V0 . 1

B

C2802

1/10WRN-CP

12kR2803

0.5%

1/10WRN-CP

22kR2588

1/10WRN-CP

15kR2540

0.5%

1/10WRN-CP

R282010k

1/10WRN-CP

47kR2554

0 . 1C2607

25V

2012

B

1/10WRN-CP

47kR2593

1/10WRN-CP

5 .6kR2603

0 . 1C2608

25V

2012

B

1/10WRN-CP

82kR2828

0 . 1C260325V 2012B

RN-CP

10kR2617

1/10W

0 . 1C2601

25V

2012

B

0 . 1C2605

25VB

1/10WRN-CP

R256110k

1608

16V0 . 1

B

C2810

1/10WRN-CP

220R2846

0 . 1C260225V

2012B

1/10WRN-CP

100kR2645

1/10WRN-CP

100kR2647

1/10WRN-CP

100kR2644

1/10WRN-CP

47kR2656

1/10WRN-CP

100kR2642

2012

25V1

B

C2627

1/10WRN-CP

10kR2652

CHIP

0R2655

2012

25V1

B

C2628

1608

16V0 . 1

B

C2648

1/10WRN-CP

100kR2643

1/10WRN-CP

100kR2646

1/10WRN-CP

100kR2654

1/10WRN-CP

100kR2653

2012

25V1

B

C2647

CHIP0

R2662

CHIP0

R2663

CHIP0

R2664

CHIP0

R2665

CHIP0

R2855

CHIP0

R2856

1005

50V220p

B

C2515

1608

25V0 . 1

B

C2540

1005

50V1000p

CH

C2560

CHIP0

R2512

RN-CP

4 .7kR2531

1/16W

0.5%

R253215k

1/16W

RN-CP

4 .7kR2533

1/16W

0.5%

RN-CP

R253415k

1/16W

0.5%

1/16WRN-CP

100kR2535

RN-CP

10kR2537

1/16W RN-CP

10kR2541

1/16W

RN-CP

10kR2545

1/16WRN-CP

10kR2547

1/16W

1/16WRN-CP

47kR2549

RN-CP

4 .7kR2550

1/16W

0.5%

1/16WRN-CP

100kR2555

RN-CP

4 .7kR2556

1/16W

0.5%

RN-CP

15kR2557

1/16W

RN-CP

15kR2559

1/16W

CHIP0

R2525

R23010uH

2012

25V1

C2618

RN-CP

10kR2859

1/10W

CHIP0

R2840

HP_MUTE

25V

C2819

B1608

0 . 1

AC_OFF_DET_AU

1/10WRN-CP

1MR2837

RN-CP

10kR2863

1/10W

AC_OFF_DET_AU

LINE_MUTE

1/10WRN-CP

1MR2858

RB160M-60TRD2509

RB160M-60TRD2514

RB160M-60TRD2515RB160M-60TR

D2510

RB160M-60TRD2516RB160M-60TR

D2511

RB160M-60TRD2517

MC2836D2504

CHIP0

R2505

CHIP0

R2504

2SC4154TP-1GQ2815

RT1N141M-TP-1Q2507

1 2 3

456

RT8H225CIC2803

1 2 3

456

RT8H225CIC2804

1/10WRN-CP0.5%

15kR2626

1/10WRN-CP0.5%

15kR2629

1/10WRN-CP0.5%

120kR2632

1/10WRN-CP0.5%

120kR2633

1/10W RN-CP120kR2627

1/10WRN-CP0.5%

39kR2628

1 234

22uHL2509

1 234

22uHL2510

25V0 .68

C2623

B3216

25V0 .68

C2624

B3216

25V0 .68

C2625

B3216

25V0 .68

C2626

B3216

MA111-TXD2505

MA111-TXD2507

MA111-TXD2513

MA111-TXD2804

MA111-TXD2805

MA8110-TXD2501

15V

DTC614TUT106Q2512

DTC614TUT106Q2513

CHIP

0R2841

DTC614TUT106Q2803

DTC614TUT106Q2804

15V

15V

0uHR2518

0uHR2519

15V

15V

AU_15V

48

49

50

51

52

54

32

1

41

47

46

45

44

43

42

12

11

10

98

76

34

35

36

37

38

39

40

19

18

17

16

15

14

13

27

28

29

30

31

32

33

20

21

22

23

24

25

26

R2A15105SPIC2507

DVDD1

DGND1

PWM2A1

PWM1A1

PWM1B1

PWM2B1

OP1O

IN1

STBY/MUTE

MUTEC

SUB

VCOR

AGND

VREF

AVCC

SUB

CLK

CLKCTRL

IN2

OP2O

PWM2B2

PWM1B2

PWM1A2

PWM2A2

DGND2

DVDD2 HBA2

VDA2

VSA2

VSA2

OUTA2

OUTA2

VDB2

VSB2

VSB2

OUTB2

SUB

OUTB2

HBB2

HBB1

OUTB1

SUB

OUTB1

VSB1

VSB1

VDB1

OUTA1

OUTA1

VSA1

VSA1

VDA1

HBA1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

414243444546474849505152535455565758596061626364

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

MAP4400A-QA-B2-501-TIC2501

NC

I2C_CL

I2C_D

A

I2S_CL

I2S_

WS

I2S_

DATA

_OUT

I2S_

DA_IN1

I2S_DEL_

IN

I2S_

DEL

_OUT

I2S_

DEL

_WS

I2S_

DEL

_WS

DVS

UP

DVS

UP

DVS

S

DVS

S

DVS

S

I2S_

DA_IN2

NC

I2S_CL3

I2S_

WS3

RESE

TQ

I2S_

DA_IN3

I2S_

DA_IN4

DACA

_R

DACA_L

VREF2

DACM_R

DACM_L

DACM_C

DACM_SUB

DACM_SR

DACM_SL

SC2_OUT_R

SC2_OUT_L

VREF1

SC1_OUT_R

SC1_OUT_L

CAPL_A

AHVSUP

CAPL_MSC3_

OUT_

R

SC3_

OUOT_

L

AHVS

S

AHVS

S

AGNDCNC

SC4_IN_L

SC4_

IN_R

ASG

SC3_IN_L

SC3_

IN_R

ASG

SC2_IN_L

SC2_

IN_R

ASG

SC1_IN_L

SC1_

IN_R

VRE

FTOP

SC5_IN_L

SC5_

IN_R

AVSS

AVSSNC

NC

AVSUP

AVSUP

ANA_IN1+

ANA_IN-

ANA_IN2+

TESTEN

XTAL_IN

XTAL_OUT

TP

AUD_CL_OUT

NC

SPDIF_OUT

D_CTR_I/O_1

D_CTR_I/O_0

ADR_SEL

STANDBYQ

RB160M-60TRD2512

HDMI_R

HDMI_L

BCLK

LRCLK

AU_D

ATA

AU_DATA

BCLK

LRCLK

LINE_OUT

HP_OUT

A9V

TO DETECT

LINE_OUT

AUDIOAU MOUNT (2/2)

CN7803

TO QT BOARD

CN6200TO G2A BOARD

TO Speakers

OP AMP

5.0

5.0

5.0

5.0

5.0 5.0

0 . 0

0 . 0

0 . 0

0 . 0

AUDIO DSP

0 . 0

2 . 4

2 . 3

3.8

3.73

.8

3.8

4.4

3.8

3.8

3.8

3.8

3.83.8

0 . 0

3 . 8

0 .0

7 . 3

3 .8

3 .8

0 . 0

3 . 8

7 .4

0 . 0

4 . 6

5 . 0

5.0 1 . 7 1 . 7 4 . 6 0 . 0 0 . 0

OP AMP

5.0

5.0

5.0

5 . 0

5.0

5 . 0

DIGITALAUDIO AMP

4 . 5

4 . 5

0 . 0

4 . 5

4 . 5

4 . 5

4 . 5

4 . 5

8 . 8

4 . 5

0 . 8 .

4 . 5

4 . 5

4 . 5

7 . 2

15 .5

7 . 2

15 .5

7 . 2

15 .5

7 . 2

15 .5

7 . 2

0 . 0

0 . 0

0 . 0

0 . 0

MUTE

MUTE

0 . 0

2 . 8

0 . 014 .3

2 . 8

MUTE

MUTE

MUTE

8 . 8

0 . 0

2 . 8

0 . 0

0 . 0MUTE

MUTE

MUTE

5 . 0 5 . 0 5 . 0

5 . 05 . 0 5 . 0

0 . 0

0 . 0

0 . 0

0 . 0

7 . 2

7 . 2

0 . 0

7 . 1

0 . 0

7 . 1

0 . 0

2 . 9

A-1184-344-AAU-P2

MUTE

MUTE

CN7314

TO QSF BOARD

KDL-40V2500/46V2500/46V25L1

28 KDL-40V2500/46V2500/46V25L1

[A/V SWITCH, INPUTS, AUDIO]AUCOMPONENT SIDE

[A/V SWITCH, INPUTS, AUDIO]

CONDUCTOR SIDEAU

VL

R

71

81

15

14

BE

BE

2524

404164

65

801

#1#4#5

#8

522726

1

145

8

V1 V2L2L1

R1 R2

1

2

48

49

91

G S

GS

BE

BE

BE

BE

BE

5251 33

32

20191

64

GS

GS

4212

1 22

BE

134

6

115

R2865

R2867

J9301

C9016C9020

R9008

R9009

R9014R9015

R9017R9025

CN2301

CN2302

C2103

R9034

R9036

R9037

CN250

0

R9039C21

17

R9045

C2504

C2505

C2701

C2702

C2510

Q2701

C2511

Q2702

C2512C2513

R9058

R9059

C2517

C2518

R9060

R2301

R2302

R2303R2304

R2305

C2521

R2306

C2523

C2524

C2525

D2503

C2527

C2529

C2530

IC2501

IC2503

C2533

R2701

C2535

R2702

R2703

IC2507

C2537

R2704

R2705

R2511

R2706

R2512

R2513

R2708

IC2701

R2709

R9086

C2542

C2543

R2710

C2544

R2711

C2545

R2712

C2546

R2713

C2547

R2520

C2549

R2528

C2550

C2553C2554

C2555

C2557

R2530 R2532

R2534

R2538

R2542

R2546

R2548 R2549

C2573

JL9501

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Documents

Sony_KDL40V2500