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SOP Use and Maintenance of High Pressure Washer Machine

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SOP Use and Maintenance of High Pressure Washer Machine. Market chain cleaning and disinfection training. High-pressure washer Powered by gasoline. Objectives. To train participants : To become familiar with the washer equipment To use, maintain and store the washer properly - PowerPoint PPT Presentation

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Page 1: SOP  Use and Maintenance of High Pressure Washer  Machine

Technical support provided by:

Highly Pathogenic Avian Influenza Control Programme

SOP Use and Maintenance of

High Pressure Washer Machine

Market chain cleaning and disinfection training

Page 2: SOP  Use and Maintenance of High Pressure Washer  Machine

High-pressure washer Powered by gasoline

Page 3: SOP  Use and Maintenance of High Pressure Washer  Machine

Objectives

To train participants :• To become familiar with the washer equipment• To use, maintain and store the washer properly• To ensure that the equipment always works well• To know how to use detergent/disinfectant

correctly

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Page 4: SOP  Use and Maintenance of High Pressure Washer  Machine

Equipment and Materials• PPE (protective equipment) • Engine oil• Plastic hose (3/4, about 15 meters)• Detergent and disinfectant• Source of water (tap or basin of water)• Water filter if using a basin of water• Hose clamp• Gasoline • Pail for detergent

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Page 5: SOP  Use and Maintenance of High Pressure Washer  Machine

Use and Maintenance Procedures :

1. Before using the machine 2. Installing the high-pressure hose 3. Starting up the machine4. How to use the nozzle5. How to stop the machine6. Maintenance of the machine pump

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Page 6: SOP  Use and Maintenance of High Pressure Washer  Machine

1. Before using the machine

a) Check the machine’s oil level MUST be above “LOW”

b) Make sure the gasoline tank is filled

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Page 7: SOP  Use and Maintenance of High Pressure Washer  Machine

2. Installing the high-pressure hose

a) Attach the hose and spray gun before turning on the machine

b) Connect the hose to the spray gun and the water outlet c) Make sure all connections are tight/strongd) Make sure the hose is unrolled/not twisted

7Spray gun High-pressure hose (outlet)

Page 8: SOP  Use and Maintenance of High Pressure Washer  Machine

e) Check the filter for incoming water and clean it if there is dirt

f) Turn on the water for 30 seconds to remove dirt in the hoseg) Attach the hose to the water inlet with water inside to help

start the flowh) Remove air bubbles in the water hose

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Water filter

Inlet hose

High-pressure hose

Page 9: SOP  Use and Maintenance of High Pressure Washer  Machine

3. Starting up the machine

a) Make sure all water hoses are attachedb) Position the switch to OFF – Turn on the CHOKE handle – then

pull the starter cord a few times (to start up) c) Next, turn off the CHOKE handle – position the switch to ON

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Starter cord Switch CHOKE handle

Page 10: SOP  Use and Maintenance of High Pressure Washer  Machine

d) Pull the starter cord hard using a long pull. Keep trying until the machine starts up

e) When it is on turn the choke handle back to the off position

f) Adjust the gasoline with the handle

Page 11: SOP  Use and Maintenance of High Pressure Washer  Machine

g) Tighten the pressure setting on the compressor

h) Try to spray out water without the nozzle before pumping water and remove air bubbles.

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Page 12: SOP  Use and Maintenance of High Pressure Washer  Machine

4. How to attach the nozzle

a) Insert the nozzle into the end of the spray gun

b) Push with the palm of the hand to tighten

c) To remove the nozzle, pull down the end of the spray gun

d) Take care so that the nozzle does not fall

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Page 13: SOP  Use and Maintenance of High Pressure Washer  Machine

Nozzle Types

• Black = for disinfectant/detergent

• For light spraying• White (40°)• Green =spray 25°

• For powerful spraying• Yellow = spray 15°• Red = spray 0°

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Page 14: SOP  Use and Maintenance of High Pressure Washer  Machine

5. How To Turn Off The Machine

• Rinse out the remaining soap in the hose with clean water

• Turn down the machine’s power to the lowest level

• Leave the machine on for a few moments on low power

• Turn the switch to OFF• Release pressure that remains after

the machine is switched off• Lock the spray gun when not in use• Turn off the water supply and remove

the hose• Roll up the hose and clean the machine 14

Page 15: SOP  Use and Maintenance of High Pressure Washer  Machine

6. Maintenance of the machine pump

• Change engine oil regularly or after every 20 hours of use or every 3 months for both engine oil and compressor oil

• To prevent rust, rub leftover oil on any machine parts that could easily rust.

• Wash all hoses after use• After use the machine should be

wiped with a clean wiping cloth

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Page 16: SOP  Use and Maintenance of High Pressure Washer  Machine

How to spray

a) Spray water at a distance of 20 - 40 cm from the surface.

b) Do not spray car tyres from less than 20 cm.

c) Use the correct nozzle for the surface to be cleaned

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Page 17: SOP  Use and Maintenance of High Pressure Washer  Machine

Detergent

1. How to make a detergent solution

2. How to use detergent in the machine

3. How to rinse the detergent hose

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Page 18: SOP  Use and Maintenance of High Pressure Washer  Machine

1. How to make a detergent solution

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1. The detergent provided (Karcher) does not need to be dissolved

2. Ordinary household liquid detergent may be used (dishwashing soap, floor cleaner etc.)

Dose: 1/3 liquid soap mixed with 2/3 water3. Use a filter on the detergent hose4. Use 20 liter jerricans of detergent for sufficient

use

Page 19: SOP  Use and Maintenance of High Pressure Washer  Machine

2. How to use detergent in the machine

• Attach the black Nozzle. • Attach a plastic hose from the

detergent jerrican to the the pump

• Press the spray gun• Watch that the machine is

sucks in detergent from the jerrican

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Page 20: SOP  Use and Maintenance of High Pressure Washer  Machine

3. How to rinse the detergent hose

a) Use the black nozzleb) Move the end of the detergent hose from the

jerrican to a plastic bottle (600 ml) filled with clean water

c) Press the spray gun until all the water has been sucked out of the bottle

d) Remove the plastic hose and store it

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Page 21: SOP  Use and Maintenance of High Pressure Washer  Machine

Things to remember

• After spraying detergent, rinse with high-pressure spray

• Spray equipment DANGEROUS (Always use full PPE when washing)

• Use of the yellow and red nozzles must be done with care they can cause damage/injury

• Always rinse out the detergent after using the machine

• Always clean the machine after each use• Store in a dry and clean place

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Page 22: SOP  Use and Maintenance of High Pressure Washer  Machine

TOGETHER WE CAN……

ERADICATE BIRD FLU …!!!!