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Rohm and Haas Electronic Materials LLC Designing Suitable ALD Precursors for High-k Dielectrics, Barriers and Metals Applications Deo V. Shenai , Huazhi Li, Qing Min Wang, and Yoshi Senzaki, Rohm and Haas Electronic Materials LLC Roy G. Gordon , Harvard University Designing Suitable ALD Precursors for High-k Dielectrics, Barriers and Metals Applications Deo V. Shenai , Huazhi Li, Qing Min Wang, and Yoshi Senzaki, Rohm and Haas Electronic Materials LLC Roy G. Gordon , Harvard University Sources for Superior Devices SM 2007, Rohm and Haas Electronic Materials LLC

Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

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Page 1: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

Des

igni

ng S

uita

ble

ALD

Pre

curs

ors

for H

igh-

k D

iele

ctric

s, B

arrie

rs a

nd

Met

als

App

licat

ions

Deo

V. S

hena

i, H

uazh

iLi,

Qin

gM

in W

ang,

and

Yos

hiSe

nzak

i,R

ohm

and

Haa

s El

ectr

onic

Mat

eria

ls L

LCR

oy G

. Gor

don ,

Har

vard

Uni

vers

ity

Des

igni

ng S

uita

ble

ALD

Pre

curs

ors

for H

igh-

k D

iele

ctric

s, B

arrie

rs a

nd

Met

als

App

licat

ions

Deo

V. S

hena

i, H

uazh

iLi,

Qin

gM

in W

ang,

and

Yos

hiSe

nzak

i,R

ohm

and

Haa

s El

ectr

onic

Mat

eria

ls L

LCR

oy G

. Gor

don ,

Har

vard

Uni

vers

ity

Sour

ces

for S

uper

ior D

evic

esSM

2007

, Roh

m a

nd H

aas

Elec

tron

ic M

ater

ials

LLC

Page 2: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

Out

line

ALD

Pre

curs

or S

elec

tion

Crit

eria

Met

al A

mid

inat

es=>

Bes

t The

rmal

Sta

bilit

y vi

s-à-

vis

Am

ides

ZrA

mid

inat

efo

r ALD

of Z

rO2

Ru

Am

idin

ate

for A

LD o

f Ru

La F

orm

amid

inat

e=>

Nov

el s

ourc

e fo

r ALD

of L

aAlO

3P

recu

rsor

Dev

elop

men

t for

Impr

oved

The

rmal

Sta

bilit

y

Page 3: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

ALD

Pre

curs

orS

elec

tion

Crit

eria

1) A

dequ

ate

vapo

r pre

ssur

e (>

~0.

1 To

rrat

< 2

00 ºC

)-m

onon

ucle

ar m

etal

com

plex

es p

refe

rred

2) A

ccep

tabl

e Th

erm

al s

tabi

lity

durin

g va

poriz

atio

n3)

Rea

dily

reac

ts w

ith 2

ndre

acta

nt a

t a lo

w te

mpe

ratu

re4)

Exh

ibits

low

impu

rity

inco

rpor

atio

n in

the

film

s5)

Liq

uid

sour

ces

are

pref

erre

d fo

r con

sist

ent v

apor

del

iver

y

Prec

urso

r Des

ign:

Pra

ctic

al fo

r com

mer

cial

app

licat

ion,

i.e. S

afet

y, S

tabi

lity,

She

lf-lif

e, T

hrou

ghpu

t, an

d Pr

ice.

Page 4: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

Sel

ectio

n of

Sui

tabl

e P

recu

rsor

s fo

r ALD

OOR

1

R3

MR

2

MR

MX

MO

R

MN

R1

R2

N NR

2

R1

R3

M

M

O O R

M

MR

1 R2

NR

8

R7

R6

R5

R3

R4

NNR

2

R4

MR

3

R1

R5

O NR

M

R

Met

al a

lkyl

Met

al h

alid

e

Met

al a

lkox

ide

Met

al-d

iket

onat

e

Met

al d

ialk

ylam

ide

Met

al a

mid

inat

e

Met

al c

yclo

pent

adie

nide

Met

al d

ialk

ylam

inoa

lkyl

Met

al-d

iket

imin

ate

Met

al a

lkox

yalk

oxid

e

Met

al d

ialk

ylam

inoa

lkox

ide

Met

al A

mid

inat

es: N

o di

rect

M-C

bon

ds, a

nd e

xhib

it si

gnifi

cant

ly b

ette

r th

erm

al s

tabi

lity

than

am

ides

, as

a re

sult

of “c

hela

ting”

amid

inat

elig

and.

Page 5: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

Zr(a

mid

inat

e)4

for H

igh-

k A

pplic

atio

n

Hig

h th

erm

al s

tabi

lity:

No

resi

due

afte

r TG

No

chan

ge in

NM

R a

fter h

eatin

g at

250

o Cfo

r 1 w

eek

Page 6: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

Dec

ompo

sitio

n P

rofil

es

for T

EM

AZr

and

Zr(a

mid

inat

e)4

Vap

or P

ress

ure

Cur

vefo

r Zr(a

mid

inat

e)4

05

1015

20

0.00

674

0.01

832

0.04

979

0.13

534

0.36

7881

2.71

828

05

1015

20Ti

me

(day

)

Ln ratio

Tim

e (h

r)

0.01

0.10

1.00

10.0

0

4060

8010

012

014

016

018

0Te

mpe

ratu

re C

entig

rade

Vapor Pressure(torr

Zr(M

e 2-a

md)

4

log

P =

3.4

85-1

762/

TZr

(AM

D) 4,

t 1/2

= 46

8 da

ys

TEM

AZr

, t1/

2=

1.8

Hou

rs

No

deco

mpo

sitio

n of

Zra

mid

inat

esfo

r > 1

000

Hou

rs a

t 200

ºCSo

lid s

ourc

e w

ith re

ason

able

vap

or p

ress

ure

for A

LD a

pplic

atio

nB

est c

andi

date

for p

oten

tial d

irect

liqu

id in

ject

ion

deliv

ery

inA

LDFu

rthe

r DLI

form

ulat

ion

wor

k is

ong

oing

, and

will

be

pres

ente

d in

due

cou

rse

Page 7: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

ALD

of Z

rO2U

sing

Zr(

amid

inat

e)4&

TE

MA

Zrat

UT

Dal

las

150

200

250

300

350

46810121416 Thickness [nm]

Prog

ram

min

g su

bstra

te te

mpe

ratu

re [C

]

TEM

A-Zr

Zr-A

MD

•Fo

rTEM

A-Z

r, th

e gr

owth

rate

incr

ease

d ra

pidl

y ab

ove

300C

and

poo

r uni

form

ity w

as o

bser

ved.

•Fo

rZr-

AM

D, t

he g

row

th ra

te d

oes

not v

ary

sign

ifica

ntly

eve

n at

a d

epos

ition

tem

pera

ture

of

high

er th

an 3

00C

and

a g

ood

unifo

rmity

was

obs

erve

d as

wel

l.

# of

cyc

les

: 40c

y (T

EM

A-Z

r)18

0cy

(Zr-

AM

D)

Page 8: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

Sat

urat

ion

Cur

ve :

ZrO

2U

sing

Zr(

amid

inat

e)4

at U

T D

alla

s

0.0

0.3

0.6

0.9

1.2

1.5

0.0

0.1

0.2

0.3

0.4

0.5

Growth rate[A(cycle)-1

]

Puls

e tim

e [s

ec]

Gro

wth

rate

: ~0

.24A

/cy

The

self-

limiti

ng g

row

th w

as v

erifi

ed fo

r the

ZrO

2de

posi

tion

proc

ess

usin

g th

e Zr

-AM

D

prec

urso

r by

incr

easi

ng th

e pu

lse

time

at 3

00C

.A

line

ar d

epos

ition

rate

, cha

ract

eris

tics

of A

LD, w

as a

lso

obse

rved

with

Zr-

AM

D a

nd H

2O.

•Sub

stra

te :

HF-

treat

ed S

i•P

rogr

amm

ing

subs

trate

tem

p :3

00C

010

020

030

040

050

060

070

0024681012141618 Thickness [nm]

Num

ber o

f cyc

les

Gro

wth

rate

: ~0

.25A

/cy

Inte

rfaci

al o

xide

: ~1

nm

Page 9: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

XR

D: Z

rO2A

LD U

sing

Zr(

amid

inat

e)4

at U

T D

alla

s

Sam

ple

: ZrO

2fil

m (3

.7nm

)

Sub

stra

te :

SiO

2(1n

m)/p

-Si

Anne

alin

g : R

TA 7

00ºC

for 3

0s

Gla

ncin

g A

ngle

: 0.

As-

dep

O2-

700C

N2-

700C

2024

2832

3640

4448

52

Intensity (a.u.)

2 Th

eta

011

-111101

111

200

200

: tet

rago

nal

: mon

oclin

ic

As-

depo

site

d on

eam

orph

ous

phas

eA

s-an

neal

ed o

ne in

N2/O

2

tetra

gona

l pha

se

Page 10: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

Sum

mar

y: Z

rO2

ALD

usi

ng Z

r(am

idin

ate)

4an

d O

zone

at A

SM

Rea

ctor

s : F

-120

and

F-45

0fro

m A

SM

Si S

ubst

rate

and

Rea

ctio

n te

mpe

ratu

re 2

00-3

50 °

CTh

e hi

gher

ther

mal

sta

bilit

y of

Zr(

amid

inat

e)4

is d

emon

stra

ted,

and

no

ther

mal

dec

ompo

stio

n is

foun

d to

occ

ur d

urin

g th

e pr

ecur

sor

deliv

ery

at 1

00-1

20

C u

sing

F-1

20 re

acto

r.A

LD m

ode

thin

film

gro

wth

is d

emon

stra

ted

betw

een

200-

250C

. A

t 200

-250

C

, the

film

gro

wth

rate

was

foun

d to

be

ca. 0

.23

A/c

ycle

und

er u

nopt

imiz

ed c

ondi

tions

, and

can

be

expe

cted

to b

e gr

eate

r with

furth

er p

roce

ss o

ptim

izat

ion,

as

high

as

1.4

A/c

ycle

base

d on

pre

limin

ary

cust

omer

eva

luat

ion

resu

lts.

Page 11: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

Rut

heni

um (C

arbo

nyl)

Am

idin

ates

for A

LD A

pplic

atio

n

Ru(

amd)

Ru(

amd)

22(C

O)

(CO

) 22

Ru(

tBu 2

-AM

D) 2

(CO

) 2is

an

air &

moi

stur

e st

able

sol

idVa

por p

ress

ure>

0.05

Tor

r@13

0°C

Low

eva

pora

tion

resi

due

0.14

% b

y TG

A

Page 12: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

Ru(

CO

) 2(a

mid

inat

e)2

: ALD

and

CV

D G

row

th R

ates

Ru(

amd)

Ru(

amd)

22(C

O)

(CO

) 22

Adv

anta

ge: O

xyge

n-fr

ee A

LD P

roce

ss !!

Page 13: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

Ste

p co

vera

ge: R

ufil

mus

ing

Ru(

CO

) 2(a

mid

inat

e)2

Top

of tr

ench

45 n

m

Mid

dle

of tr

ench

40 n

m

Bot

tom

of t

renc

h40

nm

Page 14: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

New

La

Sou

rce

from

Roh

m a

nd H

aas

Com

pany

: La

ntha

num

For

mam

idin

ate,

La(

FAM

D) 3

Ther

mal

Sta

bilit

y at

200

C

Exce

llent

The

rmal

Sta

bilit

yTG

A: t

1/2

= 20

9°C

with

neg

ligib

le re

sidu

e M

ost V

olat

ile L

a So

urce

so

far

Hig

her V

apor

Pre

ssur

e th

an L

a(C

p)3

and

La(th

d)3

020406080100

120

050

100

150

200

Tim

e (h

r)

% Precursorsremaining

TD

IPA

LaT

DIP

FLa

HN NR

1

R3

La 3

Lant

hanu

mFo

rmam

idin

ate

TGA

of L

a(FA

MD

) 3

Page 15: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

Vap

or P

ress

ures

for L

a(am

d)3

and

La(fo

rmam

idin

ate)

3

0.10

00

1.00

00

10.0

000

100.

0000

1000

.000

0

4060

8010

012

014

016

018

0Te

mp

erat

ure

Cen

tig

rad

e

Vapor Pressure (mtorr)

La(iP

r2-f

md)

3lo

g P

= 1

.840

8 -

1151

/T

La(t

hd)3

log

P =

2.4

732

- 19

03/T

La(iP

r2-a

md)

3lo

gP

= 2

.477

4 -

1456

/T

Page 16: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

ALD

of L

a 2O

3an

d La

xAl 2-

xO3

Usi

ng L

a(FM

D) 3

at H

arva

rd U

nive

rsity

020

4060

8010

012

014

005101520

Y =

A +

B *

XP

aram

eter

Val

ueE

rror

----

-----

----

-----

-----

----

-----

-- --

-A

-0.1

2272

0.15

751

B0.

1597

90.

0027

4--

----

-----

-----

----

-----

-----

----

-----

-R

= 0

.999

71

Thickness (nm)

cycl

es

La2O

3

LaxA

l 2-xO

3

Co-

reac

tant

s: T

rimet

hyla

lum

inum

(Me 3

Al)

and

H2O

Subs

trat

e Te

mpe

ratu

re: 3

00 ºC

, Bub

bler

Tem

pera

ture

: 120

ºCR

efer

ence

: Res

ults

pre

sent

ed b

y G

ordo

n et

al.

at th

is C

onfe

renc

e

Page 17: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

Zr(M

e 2-A

MD

) 4, X

P-07

226

and

XP-0

7227

New

ZrS

ourc

es w

ith Im

prov

ed T

herm

al S

tabi

lity

From

Roh

m a

nd H

aas

Com

pany

050

100

150

200

250

300

350

020406080100

Weight Percentage%

Tem

pera

ture

(C)

TGA

of T

EMA

Zran

d Zr

(Me 2

-AM

D) 4

•Mot

ivat

ion:

Gre

ater

The

rmal

Sta

bilit

y th

an c

onve

ntio

nal p

recu

rsor

s.•D

esira

ble:

Acc

epta

ble

vola

tility

(ca

0.1

Torr

at <

200

C) a

nd p

refe

rabl

y a

liqui

d pr

ecur

sor.

•Zr(

AM

D) 4,

XP-

0722

6 an

d XP

-072

27 e

xhib

it be

tter t

herm

al s

tabi

lity

vis-

à-vi

s TE

MA

Zr.

•XP-

0722

7 is

a li

quid

with

hig

her v

apor

pre

ssur

e th

an T

EMA

Zr(1

60 m

Torr

and

28 m

Torr

at 4

0 C

resp

) tha

t is

desi

rabl

e fo

r hig

her t

hrou

ghpu

t in

ALD

.

TGA

Dat

a fo

r Zr S

ourc

es

120

140

160

180

200

220

240

TEM

AZr

Zr(M

eCp)

2(O

Me)

(Me)

XP-

0722

7X

P-07

226

Zr(M

e2-A

MD

)4

Temp for 50%Mass Loss(Deg C)

Page 18: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

Acc

eler

ated

Rat

e C

alor

imet

ry(A

RC

) and

Impr

oved

The

rmal

Sta

bilit

y

ARC

Resu

lts:

TEM

AZr

050100

150

200

250

300

050

010

0015

0020

0025

0030

00

Tim

e (M

inut

es)

SampleTemp. (Degrees C)

0100

200

300

400

500

600

700

800

Pressure (psia)

onse

t at 1

39 d

eg C

ARC

Resu

lts:

XP-

0722

7

020406080100

120

140

160

180

010

020

030

040

050

060

070

080

0

Tim

e (M

inut

es)

Sample Temp. (Degrees C)

010203040506070

Pressure (psia)

onse

t at >

160

C

•Com

para

tive

AR

C b

ench

mar

king

of X

P-07

227

and

TEM

AZr

conf

irms

impr

ovem

ent i

n th

erm

al s

tabi

lity.

•Zr(

Me 2

-AM

D) 4

and

La(F

MD

) 3sh

ow n

o de

com

posi

tion

upto

250

C(e

xper

imen

t ter

min

atio

n po

int).

•Mor

e re

sults

on

ALD

and

film

cha

ract

eriz

atio

n us

ing

new

pre

curs

ors

will

be

repo

rted

in fu

ture

.

Page 19: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

Sum

mar

y

Met

al A

mid

inat

esar

e fo

und

to b

e m

ore

stab

le th

an c

onve

ntio

nal M

etal

A

mid

es a

s pr

ecur

sors

for A

LD a

pplic

atio

ns.

Am

idin

ates

of Z

r, R

uan

d La

are

dem

onst

rate

d as

sui

tabl

e pr

ecur

sors

fo

r ALD

of Z

rO2,

Ru,

La 2

O3

and

LaxA

l 2-xO

3

La F

orm

amid

inat

e=>

a n

ovel

vol

atile

La

sour

ce fr

om R

ohm

and

Haa

s C

ompa

ny fo

r ALD

of L

a 2O

3an

d La

xAl 2-

xO3.

Ong

oing

dev

elop

men

t of n

ew s

ourc

es fo

r ALD

app

licat

ion

at R

ohm

an

d H

aas

Com

pany

and

in c

olla

bora

tion

with

Gor

don

Gro

up a

t H

arva

rd U

nive

rsity

.

Page 20: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C

Ack

now

ledg

emen

ts

Roh

m a

nd H

aas

Com

pany

:A

rt A

mam

chya

n, R

on D

iCar

lo, J

osep

h M

agee

, S

teph

en M

anzi

k, M

icha

el P

ower

, Ral

ph P

ugh,

M

icha

el R

ouss

eau,

John

Suy

dam

Uni

vers

ity o

f Tex

as a

t Dal

las:

D

r. J.

Kim

et a

l.

ASM

Mic

roch

emis

try,

Fin

land

Gor

don

Gro

up, H

arva

rd U

nive

rsity

Page 21: Sources for Superior Devices - Harvard University · 2014. 12. 3. · Rohm and Haas Electronic Materials LLC ALD of ZrO 2 Using Zr(amidinate) 4 & TEMAZr at UT Dallas 150 200 250 300

Roh

m a

nd H

aas E

lect

roni

c M

ater

ials

LL

C