SPARE PARTS CATALOGUEcdnmedia.endeavorsuite.com/images/organizations/05211b9c...479561 01.13 7 479866 01.13 8 479882 02.37 12 Code No. table Pos. 479986 01.18 14 480066 01.05 12 480076

Fly 50 ESE1000US3

SPARE PARTS CATALOGUE

Fly 50 4T 2007-2009 (USA)

Chassis prefix: ZAPC446BEngine prefix: C443M

Fly 50ESE1000US3 - Fly 50 4T 2007-2009 (USA)


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Index

Finished products........................................................................................................................................................................... 4

Alphanumeric index....................................................................................................................................................................... 5

Engine............................................................................................................................................................................................. 9

Table 01.02 - Engine, assembly................................................................................................................................................9

Table 01.05 - Crankcase..........................................................................................................................................................10

Table 01.06 - Crankshaft.........................................................................................................................................................11

Table 01.07 - Cylinder-pistston-wrist pin unit........................................................................................................................12

Table 01.10 - Head unit - Valve..............................................................................................................................................13

Table 01.11 - Rocking levers support unit............................................................................................................................. 14

Table 01.12 - Cylinder head cover......................................................................................................................................... 15

Table 01.13 - Driving pulley................................................................................................................................................... 16

Table 01.14 - Driven pulley.................................................................................................................................................... 17

Table 01.15 - Crankcase cover - Crankcase cooling............................................................................................................... 18

Table 01.18 - Oil pump...........................................................................................................................................................19

Table 01.20 - Stater - Electric starter..................................................................................................................................... 21

Table 01.21 - Flywheel magneto............................................................................................................................................ 22

Table 01.23 - Flywheel magneto cover - Oil filter................................................................................................................. 23

Table 01.25 - Reduction unit..................................................................................................................................................24

Table 01.35 - Rear brake - Brake jaw.....................................................................................................................................25

Table 01.39 - Carburettor, assembly - Union pipe................................................................................................................. 26

Table 01.40 - Carburetor's components.................................................................................................................................27

Table 01.42 - Silencer............................................................................................................................................................. 28

Table 01.45 - Air filter............................................................................................................................................................ 29

Table 01.46 - Secondary air box.............................................................................................................................................30

Frame - Plastic parts - Coachwork...............................................................................................................................................31

Table 02.01 - Frame/bodywork.............................................................................................................................................. 31

Table 02.25 - Stand/s..............................................................................................................................................................32

Table 02.26 - Front shield...................................................................................................................................................... 33

Table 02.30 - Front glove-box - Knee-guard panel.................................................................................................................35

Table 02.31 - Central cover - Footrests..................................................................................................................................37

Table 02.32 - Side cover - Spoiler.......................................................................................................................................... 38

Table 02.33 - Wheel huosing - Mudguard............................................................................................................................. 40

Table 02.34 - Helmet huosing - Undersaddle........................................................................................................................ 41

Table 02.37 - Rear cover - Splash guard................................................................................................................................ 42

Table 02.38 - Plates - Emblems..............................................................................................................................................44

Table 02.39 - Saddle/seats - Tool roll.....................................................................................................................................46

Table 02.45 - Driving mirror/s................................................................................................................................................ 47

Table 02.46 - Locks................................................................................................................................................................. 48

Table 02.47 - Fuel tank...........................................................................................................................................................49

Handlebars/Steering.....................................................................................................................................................................50

Table 03.01 - Handlebars coverages...................................................................................................................................... 50

Table 03.02 - Meter combination - Cruscotto........................................................................................................................51

Table 03.06 - Handlebars - Master cil....................................................................................................................................52



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Suspensions - Wheels.................................................................................................................................................................. 53

Table 04.01 - Swinging arm....................................................................................................................................................53

Table 04.02 - Fork/steering tube - Steering bearing unit...................................................................................................... 54

Table 04.10 - Rear suspension - Shock absorber/s................................................................................................................ 55

Table 04.11 - Front wheel...................................................................................................................................................... 56

Table 04.12 - Rear wheel....................................................................................................................................................... 57

Braking system - Transmissions................................................................................................................................................... 58

Table 05.01 - Brakes pipes - Calipers..................................................................................................................................... 58

Table 05.03 - Transmissions....................................................................................................................................................59

Electrical system...........................................................................................................................................................................60

Table 06.01 - Selectors - Switches - Buttons..........................................................................................................................60

Table 06.03 - Front headlamps - Turn signal lamps...............................................................................................................61

Table 06.04 - Rear headlamps - Turn signal lamps................................................................................................................ 62

Table 06.05 - Remote control switches - Battery - Horn....................................................................................................... 63

Table 06.06 - Voltage Regulators - Electronic Control Units (ecu) - H.T. Coil......................................................................... 64

Table 06.08 - Main cable harness.......................................................................................................................................... 65



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Finished products

Code ValidityESE1000US2ESE1000US3ESE1000US4ESE187CUS4 Vehicle colour:Optic White (2009)[724]ESE190CUS4 Vehicle colour:Shiny Black (2008)[94]ESE190DUS3 Vehicle colour:Shiny Black (2008)[94]ESE1A3DUS3 Vehicle colour:Sideral Blue (2008)[280]ESE1DECUS4 Vehicle colour:Midnight Blue (2009)[222/A]ESE1F2CUS4 Vehicle colour:Excalibur Grey (2008)[738/A]ESE1F2DUS3 Vehicle colour:Excalibur Grey (2008)[738/A]ESE1R7DUS3 Vehicle colour:Dragon Red (2008)[894]



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Code No. table Pos.000267 01.21 6000397 01.25 12002440 02.25 3002440 04.01 20002440 04.10 4003055 06.03 11003056 01.45 12003058 02.39 8003751 04.02 5006078 06.03 12006416 01.20 18006416 04.01 8006624 01.14 13006647 01.25 2006965 06.03 6006966 04.01 18008372 06.03 3008457 03.01 5011109 04.02 6012112 06.03 13012533 01.45 13012543 03.06 2012789 04.12 8013763 02.37 11013763 02.37 21013763 02.37 5013880 04.01 17013950 02.37 8013958 02.45 4015330 03.06 3015585 01.21 5015784 06.04 10015856 01.21 7016060 01.10 3016195 01.42 10016404 01.20 6016404 02.37 20016406 02.47 12016408 04.10 3018591 02.37 19018639 01.20 2018639 01.39 3018640 01.45 11018644 01.20 5020104 02.37 10020104 02.37 22020206 03.06 14020208 03.06 12021108 04.10 4030115 02.25 2031089 01.18 26031091 01.20 2031091 01.39 3031092 02.47 11080341 06.06 11090958 02.47 22092517 04.12 4123394 03.06 19123394 03.06 9127927 05.01 7127927 05.01 9129953 06.04 2140435 05.03 5145298 01.15 10145298 01.20 20145298 02.47 17145298 05.03 6

Code No. table Pos.145298 06.08 4145298 06.08 6159347 04.12 7178150 04.10 5178790 03.06 4179640 05.03 4180859 02.37 10181351 02.33 9181746 06.03 16181746 06.03 19181746 06.04 5181746 06.04 8181747 06.03 10181747 06.03 8184142 02.34 4194423 04.12 5196868 02.47 6199190 01.15 16217280 05.03 15219528 06.03 2223605 03.06 5231027 02.47 14231370 04.01 6231571 06.06 6232108 02.25 3232108 04.01 7232108 04.10 6239388 01.05 14239388 01.07 10239388 01.10 16239388 01.15 4241937 06.06 3241937 06.06 4242364 01.35 5252420 02.30 5253937 02.46 7254485 01.45 14254485 02.31 11254485 02.32 9254485 02.33 8254485 02.34 6254485 02.34 8254485 06.05 3257134 01.20 4257134 01.39 6257134 02.47 10257134 05.03 12257134 06.08 7257614 02.30 6257617 02.30 7258146 01.45 2258146 02.30 11258160 02.47 4258249 02.31 5258249 02.32 13258249 02.37 9258737 02.34 13259151 01.23 2259348 02.30 14259349 02.26 10259349 02.30 12259349 02.31 2259349 02.31 7259349 02.32 10259349 02.32 12259349 02.34 10259349 02.34 3

Code No. table Pos.259349 06.05 10259577 01.12 14259830 02.39 7259832 02.47 3263381 04.01 12265249 03.06 19265300 01.13 9265451 05.01 10265451 05.01 8266040 05.03 15266625 01.05 10266724 01.35 9266725 01.35 2267038 04.10 7267823 01.05 9267948 03.06 18268158 04.10 2268304 02.47 13269145 03.06 13269755 01.25 11270310 05.03 3270793 01.12 15270793 02.32 8270793 02.37 3270793 03.01 3270793 03.02 5270991 04.11 9270991 04.12 2271147 04.11 10271451 01.15 15271740 04.11 2271807 04.01 4272176 04.01 13272750 04.01 10272836 02.26 8272836 02.37 15272921 01.25 3273419 01.35 4273460 04.01 11273754 02.25 5274245 01.35 3274489 03.06 8274491 03.06 7285536 01.23 10285846 01.10 4286209 01.15 5286214 01.20 13286217 01.20 16286218 01.20 11286219 01.20 14287913 01.18 5

2879633 01.18 17288041 01.20 15288245 05.03 9288474 01.23 9288548 01.23 11288639 01.25 6288673 01.20 10289005 01.21 8289420 01.10 8289495 01.20 11289519 01.13 10289731 01.15 14289840 01.14 9289931 01.13 2289933 01.14 15289950 01.14 8



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Code No. table Pos.289952 01.14 12289955 01.14 3290404 06.08 3292022 06.04 14292507 06.08 2292823 03.01 4294434 06.01 1295528 02.30 8296743 02.39 2297275 02.30 3297498 02.26 7297498 02.26 9297498 02.30 4297498 02.32 7297498 02.37 4297498 06.04 15298497 02.34 12298581 02.46 6298604 02.01 2298729 02.39 3298731 02.46 4298838 02.46 2298903 02.46 1299602 02.46 5319242 01.10 12327187 04.11 4414837 01.18 10414837 01.20 17414837 05.03 13430264 01.12 2430535 01.18 21431242 01.23 8431860 01.05 3431860 01.15 2433122 01.42 9433477 01.18 2433987 01.20 12434345 01.18 16434447 01.18 8434541 02.37 13434541 05.03 8434541 06.05 2434541 06.06 2434735 01.25 4434943 01.11 9434947 01.18 4435251 01.15 8435295 01.15 7435363 01.05 5436438 01.10 7436695 01.11 11436695 01.18 6436751 01.18 3478028 01.14 11478028 01.14 5478115 01.05 15478197 01.25 10478247 01.18 27

4783245 01.18 15478498 01.25 5478533 01.23 4478895 01.05 20479132 01.45 9479552 01.14 11479561 01.13 7479866 01.13 8479882 02.37 12

Code No. table Pos.479986 01.18 14480066 01.05 12480076 01.15 6480227 01.13 3480842 01.25 7

4808425 01.25 74808485 01.05 6480953 01.05 11482291 01.15 12482766 01.14 10483443 01.14 6483537 01.20 9483785 01.05 7484123 01.05 16484123 01.11 5484123 01.18 19484123 01.21 10484819 01.11 3486075 01.10 15486081 01.05 8487211 01.25 9487665 01.42 4487666 01.42 3487824 01.18 11487935 01.14 4494518 03.02 2494519 03.02 3494521 03.02 4497038 01.40 23497100 04.02 956147R 04.11 756213R 04.02 1562897 02.34 11562923 03.06 1056293R 01.35 156297R 04.02 1156298R 04.02 15563246 04.11 11563728 04.12 656395R 04.11 11563977 04.01 3564475 04.11 3564497 05.03 14564527 04.11 6564606 02.39 9564683 03.06 20564813 04.01 19573052 06.08 9573057 02.30 9573512 02.46 3

5743990038 02.38 25743990095 02.38 2

574771 02.38 1575249 02.31 10575249 02.32 6575249 02.33 2575249 02.33 4575249 02.33 7575249 02.34 7575321 02.47 5575819 02.31 4576188 06.04 12576189 01.15 17576189 02.30 12576189 02.31 7576189 02.32 10576189 02.32 12

Code No. table Pos.576189 02.34 10576189 05.01 12576189 06.05 10576702 02.38 5576704 02.38 6576707 02.38 7576708 02.38 8576953 02.38 9577492 02.39 5577557 02.47 758002R 06.05 458057R 06.01 558058R 06.01 6580621 06.01 7581049 06.05 1258115R 06.05 9581248 02.25 7581249 02.25 6581560 02.25 8582043 06.08 8582058 02.37 14582175 06.06 5582298 02.25 4582520 06.05 7582619 01.39 8582691 02.37 18582922 02.37 11583332 06.04 13583575 06.01 2584078 02.33 10584079 02.33 11584083 02.33 12584084 02.33 13584208 06.03 21584208 06.03 22584332 06.04 5584332 06.04 8584810 06.05 6597374 04.01 21597374 04.01 22597495 04.01 1598180 04.02 13598181 04.02 14598277 04.11 8598277 04.12 3598795 05.01 11598919 05.01 3600293 02.33 1

6002930087 02.33 16002930090 02.33 160029300A3 02.33 160029300DE 02.33 160029300F2 02.33 160029300R7 02.33 1

600297 05.01 5600309 04.01 15600315 05.03 1600480 04.02 8600481 04.02 7600482 04.02 9600484 04.02 3600485 04.02 12600490 04.02 10600495 04.02 19600632 04.12 1600945 04.02 10601031 04.11 10



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Code No. table Pos.601113 03.06 11601120 05.03 10601204 05.03 7601368 04.10 1601401 04.02 13601462 04.11 8601462 04.12 3601510 04.01 9601569 04.02 4601708 02.25 1601744 04.01 5601983 04.02 2620048 06.05 12

6219415 03.06 1621976 02.34 2621978 02.34 9

6219790012 02.39 1621980 02.26 1

6219800087 02.26 16219800090 02.26 162198000A3 02.26 162198000DE 02.26 162198000F2 02.26 162198000R7 02.26 1621981000C 02.30 1621981000D 02.30 1621982000C 02.30 2621982000D 02.30 2

621983 02.26 26219830087 02.26 26219830090 02.26 262198300A3 02.26 262198300DE 02.26 262198300F2 02.26 262198300R7 02.26 26219840043 02.32 1621985000C 02.31 9621985000D 02.31 9

621986 02.32 26219860087 02.32 26219860090 02.32 262198600A3 02.32 262198600DE 02.32 262198600F2 02.32 262198600R7 02.32 2

621987 02.32 46219870087 02.32 46219870090 02.32 462198700A3 02.32 462198700DE 02.32 462198700F2 02.32 462198700R7 02.32 4621988000C 02.31 1621988000D 02.31 1621989000C 02.31 6621989000D 02.31 6621990000C 02.32 3621990000D 02.32 3621991000C 02.32 5621991000D 02.32 56219920043 02.26 56219930043 02.26 6621994000C 02.39 6621994000D 02.39 6

621996 02.33 3621997000C 02.30 10621997000D 02.30 10

Code No. table Pos.621998 02.33 6622267 01.15 11622268 02.37 2622275 02.38 3622276 02.38 4622840 02.26 3623004 02.39 9623012 01.15 9623132 02.47 21623369 02.38 10623460 02.34 1623503 02.37 1

623503000C 02.37 1623503000D 02.37 1

624085 02.37 7624522 02.47 24624933 02.47 9638626 06.01 4638628 06.01 3638782 06.04 6638782 06.04 9638784 06.04 6638784 06.04 9638791 06.04 3638853 01.12 11639069 06.06 7639082 06.05 8639101 06.03 15639102 06.03 18639103 06.04 4639104 06.04 7639105 06.04 1639163 06.03 9639164 06.03 7639217 06.03 20639218 06.03 17639751 06.06 1640226 06.03 1640227 06.08 1640228 03.02 1640413 06.06 10640753 06.04 2640958 03.01 1

6409580087 03.01 16409580090 03.01 164095800A3 03.01 164095800DE 03.01 164095800F2 03.01 164095800R7 03.01 1

641166 06.04 1641167 06.04 4641168 06.04 7

646686T 04.11 1646803 03.06 16646833 03.06 16647078 05.01 2647384 01.35 2648078 05.03 2648094 04.10 1649951 04.02 10649952 04.02 20650430 04.02 8650431 04.02 7650432 04.02 13650983 05.01 2651502 05.01 10651502 05.01 8

Code No. table Pos.652695 02.39 4

652742000C 03.01 2652742000D 03.01 2

653119 02.01 1653899 02.38 11654610 02.47 1654702 02.38 12655436 02.38 24655437 02.38 23655438 02.38 25655554 03.06 5664044 02.46 5664182 02.39 1664183 02.38 14664184 02.38 15664185 02.38 16664186 02.38 17664187 02.38 18664188 02.38 19664189 02.38 20664190 02.38 21709047 02.33 5709047 05.01 4709532 01.39 5709532 01.39 7709674 04.01 16825084 01.25 8

8250845 01.25 8825097 01.42 282521R 01.15 382650R 01.18 2882655R 01.14 1482671R 01.05 12827085 01.05 1882758R 01.23 6827831 01.45 7827893 01.14 782817R 01.11 2828339 06.06 8828561 01.18 25828662 01.12 10828822 01.40 3828824 01.40 1828825 01.40 15828830 01.40 12828832 01.40 18828833 01.40 19828839 01.40 11828840 01.40 9828841 01.40 10828843 01.40 8828844 01.40 6828862 01.35 7828863 01.35 8830056 01.45 5830056 02.31 3830249 01.12 6830286 01.21 9831153 01.42 2831458 01.20 8832059 01.46 5832130 01.05 19832153 01.12 7832964 01.12 1832971 01.23 3832972 01.23 7832973 01.23 5



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Code No. table Pos.833471 01.12 13833472 01.46 1833473 01.46 3833494 01.42 8833495 01.18 20

8334985 01.25 1833722 01.11 10833722 01.18 29833722 01.18 7833722 01.46 4833788 01.35 6834065 06.03 5834187 01.42 7842041 06.03 14842521 01.40 21842907 01.13 6

8429215 01.05 1843194 01.45 3843195 01.45 4843525 01.46 6843567 01.23 1844669 01.25 13844721 01.18 13844871 01.18 9844888 01.18 18844964 01.15 13845489 01.39 2845590 01.42 6845611 01.13 7

8457565 01.42 1845765 01.10 1845782 01.10 6845946 01.39 4846404 01.45 1847778 02.47 20847928 01.18 30849684 01.45 6872605 01.02 1872635 01.12 5873979 01.21 5969010 01.07 2969012 01.05 2969028 01.05 4969124 01.15 1969132 01.18 12969213 01.07 5969214 01.07 4969215 01.07 8969216 01.07 7969217 01.07 696921R 01.20 1969224 01.10 13969228 01.21 4969229 01.07 996922R 01.20 7969230 01.07 9969236 01.10 2969238 01.10 9969239 01.10 10969243 01.21 2

9692475 01.11 796925R 01.06 2969265 01.11 12969267 01.10 5969268 01.11 4969269 01.11 1

9692695 01.11 1

Code No. table Pos.96926R 01.11 8969286 01.12 4969296 01.20 19969296 05.03 11969296 06.05 5969315 01.11 6969319 01.18 1969332 01.21 3969334 01.12 17969339 01.12 1696933R 01.18 24969347 01.20 3969348 06.06 9969372 01.42 5969393 01.10 11969415 01.12 9969428 01.06 1969603 01.07 1

9696045001 01.07 39696045002 01.07 19696045003 01.07 19696045004 01.07 1

969625 01.05 17969681 01.07 7969682 01.07 8969683 01.07 6969747 01.18 22969877 01.18 23969894 01.12 3969918 01.12 12969972 01.10 14

CM001903 01.46 7CM001904 01.45 10CM001905 01.46 2CM001912 02.47 15CM001912 02.47 19CM002901 02.47 16CM002908 01.12 8CM002910 01.45 8CM002917 01.12 8CM006302 02.30 3CM013203 02.47 18CM017403 06.03 4CM017409 03.01 6CM017409 06.05 11CM017410 02.26 11CM017410 02.26 4CM017410 02.30 13CM017410 02.31 8CM017410 02.32 11CM017410 02.32 14CM017410 02.34 4CM017410 02.34 5CM017410 02.37 6CM017410 05.01 6CM017410 06.04 11CM017807 01.46 8CM022202 06.08 5CM025706 02.47 2CM027004 02.45 2CM027005 02.45 3CM027006 02.45 1CM027914 02.47 22CM027916 02.47 23CM060960 03.06 6CM061303 04.02 11CM061304 04.02 15

Code No. table Pos.CM063601 03.06 15CM063804 03.06 17CM067801 04.01 14CM067802 04.01 2CM068301 05.01 1CM068310 05.01 1CM071805 06.05 1CM074901 03.06 15CM076902 04.11 5CM100107 01.14 1CM100202 01.14 2

CM1102025 01.13 4CM110301 01.13 1CM141911 01.39 1CM142102 01.40 13CM142203 01.40 20CM142302 01.40 14CM142402 01.40 2CM142705 01.40 4CM142805 01.40 17CM142912 01.40 7CM146601 01.40 5CM147102 01.40 16CM151704 01.40 22CM178401 02.47 8



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Group EngineCode 01.02

Description Engine, assemblyService 1

Pos. Code Description Qty Variants

1 872605 ***ENG.50 4S E2 FLY "USA" 1



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Description CrankcaseService 1


1 8429215 Crank-case 12 969012 Stud bolt 43 431860 Bush 14 969028 Gasket ring 17x28x07 15 435363 Bearing 16 4808485 Driven pulley shaft 17 483785 Springs fixing pin 18 486081 Silent-block 29 267823 Shock absorber connection silent block 110 266625 Spacer 111 480953 Snap ring 112 480066 Gasket ring 112 82671R Bearing 114 239388 Pin 6,5x9,5x15 215 478115 Locating dowel 11x8,1x10 216 484123 Screw w/ flange 217 969625 Oil bulhead 118 827085 Gasket ring 14,43x9,19x2,62 119 832130 Complete oil level dipstick 120 478895 Screw w/ flange 10



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Description CrankshaftService 1


1 969428 Crankshaft cpl. 12 96925R Bearing 1



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Description Cylinder-pistston-wrist pin unitService 1


1 969603 Cylinder with piston 11 9696045002 Piston assy Cat.2 11 9696045003 Piston assy Cat.3 11 9696045004 Piston assy Cat.4 12 969010 Cylinder 13 9696045001 Piston assy Cat.1 14 969214 Piston pin 15 969213 O-ring 16 969217 Oil scraper ring 16 969683 Oil scraper ring 17 969216 Ring 17 969681 Ring 18 969215 Ring 18 969682 Ring 19 969229 Cylinder base gasket 0,4 19 969230 Cylinder base gasket 0,4 110 239388 Pin 6,5x9,5x15 2



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Description Head unit - ValveService 1


1 845765 Cylinder head assy. 12 969236 Exhaust pipe gasket 13 016060 Stud bolt 24 285846 Valve half-cone 45 969267 Cup 26 845782 Valve spring 27 436438 Valve gasket ring 28 289420 Cup 29 969238 Intake valve 110 969239 Exhaust valve 111 969393 Cylinder head gasket 112 319242 Hex socket screw 213 969224 Nut 414 969972 Hex socket screw m10x1,5 115 486075 Washer 10.5X16X2.5 116 239388 Pin 6,5x9,5x15 2



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Description Rocking levers support unitService 1


1 969269 Not available 21 9692695 Rocker arm cpl. 22 82817R Adjuster screw 13 484819 Nut 14 969268 Rocker arms axis 15 484123 Screw w/ flange 16 969315 Belleville spring d.5,2x15 17 9692475 Camshaft 18 96926R Bearing 12x32x10 19 434943 Timing system gear 110 833722 Screw w/ flange 111 436695 Belleville spring 112 969265 Spacer 1



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Description Cylinder head coverService 1


1 832964 Head cover cpl. 12 430264 Self-tapping screw 43 969894 Blow-by gasket 14 969286 plate 15 872635 Special screw 46 830249 Damper drift 47 832153 Gasket 18 CM002908 Hose clamp 18 CM002917 Hose clamp 19 969415 Oil breather pipe 110 828662 Screw M5x22 111 638853 - (NGK) CR8EB 112 969918 Fairing cooling system 113 833471 Fairing cooling system 114 259577 screw 215 270793 TBCIC Screw 116 969339 Screw with Knob 117 969334 Gasket 1



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Description Driving pulleyService 1


1 CM110301 Half-pulley assy., driving 12 289931 Sliding block 33 480227 Roller contrast 14 CM1102025 Roller 16 842907 V-belt 17 479561 Fixed driving half pulley 17 845611 Fan 18 479866 Toothed bushing 19 265300 Washer 110 289519 Flanged nut M10x1,25 2



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Description Driven pulleyService 1


1 CM100107 Complete secondary pulley 12 CM100202 Clutch, assy. 13 289955 Ring nut 14 487935 Clutch side cap 15 478028 Variator spring 16 483443 Pulley side cap 17 827893 Complete movable secondary pulley 18 289950 Gasket ring 29 289840 Gasket 210 482766 Pin 311 478028 Variator spring 111 479552 Pulley, half 112 289952 Roller cage 113 006624 Ring 114 82655R Ball bearing 115 289933 Clutch drum 1



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Description Crankcase cover - Crankcase coolingService 1


1 969124 Transmission cover 12 431860 Bush 13 82521R Bearing 14 239388 Pin 6,5x9,5x15 25 286209 Bush 16 480076 Cooling Cover 17 435295 screw 38 435251 Gasket 19 623012 Bellows 110 145298 Lock-strap 211 622267 pipe 112 482291 Hose clamp 113 844964 Hose clamp 114 289731 Screw w/ flange M6x30 715 271451 Hose clamp 116 199190 Expansion plug 117 576189 Screw d4,2x16 1



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Description Oil pumpService 1


1 969319 Oil pump assy. 12 433477 Screw w/ flange 23 436751 Carter-oil pump gasket 14 434947 O-ring 12,42x1 15 287913 Oil pump gear 16 436695 Belleville spring 17 833722 Screw w/ flange 18 434447 Oil pump chain 19 844871 Motor oil cup 110 414837 Screw w/ flange 611 487824 Retainer clamp 112 969132 Sump gasket 113 844721 Oil level rod cpl. 114 479986 O-ring 115 4783245 Cover 116 434345 Oil pump chain drift 117 2879633 Gasket ring 118 844888 Gasket ring 119 484123 Screw w/ flange 320 833495 Oil pump control pinion 121 430535 Washer 122 969747 Timing system chain pinion cpl 123 969877 Sliding block 124 96933R Camshaft chain 125 828561 Chain tensioner rod 126 031089 Hex screw M6x18 127 478247 Spacer 128 82650R Complete chain tensioner 1



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Description Oil pumpService 1


29 833722 Screw w/ flange 230 847928 Gasket 1



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Description Stater - Electric starterService 1


1 96921R Starter motor 12 018639 Hex screw M6x20 22 031091 Hex screw M6x22 23 969347 Wire 14 257134 Lock-strap 15 018644 screw 16 016404 Flat washer 4,2x7,6x0,9 17 96922R Complete gear unit 18 831458 Starting shaft 19 483537 Starting pinion 110 288673 Elastic spring 111 286218 Spring 111 289495 Starter lever return spring 112 433987 Washer 16,3x23,8 113 286214 Starter lever 114 286219 Washer 10,1x2,5 115 288041 Ring 116 286217 Protection 117 414837 Screw w/ flange 118 006416 Circlip 119 969296 Screw w/ flange 120 145298 Lock-strap 1



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Description Flywheel magnetoService 1


2 969243 Rotor 13 969332 Fairlead 14 969228 Stator 15 015585 Self-tapping screw M5x12 25 873979 Screw M5x14 26 000267 Transmission key 17 015856 screw M5x21 28 289005 Flanged nut 19 830286 Fan 110 484123 Screw w/ flange 3



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Description Flywheel magneto cover - Oil filterService 1


1 843567 Flywheel cover sas 12 259151 screw 43 832971 Cover sas 14 478533 Self-tap screw 35 832973 Gasket 16 82758R Diaphragm 17 832972 Filter sas 18 431242 Oil filter 19 288474 O-ring 20,35x1,78 110 285536 O-ring 31,47x1,78 111 288548 Oil filter plug 1



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Description Reduction unitService 1


1 8334985 Side cover 12 006647 Circlip 13 272921 Shoe fulcrum pin 14 434735 Bearing 20x47x14 15 478498 Gasket ring 16 288639 Shim washer 27 480842 ***COUNTERSHAFT 17 4808425 Shaft pin 18 825084 ***Wheel axle 18 8250845 Wheel axle 19 487211 Screw w/ flange M8x45 510 478197 Compensator ring 111 269755 Hex socket screw M8x12 112 000397 Gasket 113 844669 Breather pipe 1



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Description Rear brake - Brake jawService 1


1 56293R Brake shoes couple 12 266725 Brake shoes return spring 22 647384 Brake shoes return spring 23 274245 Brake lever shaft 14 273419 Gasket ring 15 242364 Snap ring 16 833788 Rear brake lever 17 828862 Square nut 18 828863 Screw w/ flange 19 266724 Plate 2



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Description Carburettor, assembly - Union pipeService 1


1 CM141911 Carburettor keihin 12 845489 Carburettor-air box hose 13 018639 Hex screw M6x20 23 031091 Hex screw M6x22 24 845946 Intake manifold 15 709532 Hose clamp 16 257134 Lock-strap 17 709532 Hose clamp 18 582619 Resistance 1



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Description Carburetor's componentsService 1


1 828824 Cover 12 CM142402 Spring 13 828822 Cup 14 CM142705 Conical pin 15 CM146601 Diaphragm 16 828844 Cap 17 CM142912 Starter 18 828843 Plate 19 828840 screw 110 828841 Spring 111 828839 Clamp 112 828830 Spring 113 CM142102 Main jet 75 114 CM142302 Idle jet 115 828825 Diffuser 116 CM147102 Adjuster needle 117 CM142805 Float chamber 118 828832 Float 119 828833 Float pin 120 CM142203 pipe 121 842521 Pipes kit 122 CM151704 Adjuster screw 123 497038 Gaskets set 1



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Description SilencerService 1


1 8457565 ***SILINCER ASSY 12 825097 screw 22 831153 Screw 23 487666 Washer 24 487665 Drift 25 969372 Protection 16 845590 Hex socket screw 27 834187 Spring washer 16x8,2x2,2 28 833494 Special nut 29 433122 Screw w/ flange 110 016195 Washer 1



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Description Air filterService 1


1 846404 Air.cl.case 12 258146 Self-tap screw M3x20 53 843194 Air filter 14 843195 Gasket 15 830056 Knurled bushing 46 849684 Hose 17 827831 Cap 18 CM002910 Hose clamp 19 479132 Knob 110 CM001904 Hose clamp 111 018640 Special cap screw M6x50 212 003056 Flat washer 6,4x12x1 213 012533 Notched washer 6,6x11x0 214 254485 Spring plate M6 2



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Description Secondary air boxService 1


1 833472 Hose sas 12 CM001905 Hose clamp 23 833473 Air pipe sas 14 833722 Screw w/ flange 25 832059 Gasket 16 843525 Intake pipe sas 17 CM001903 Hose clamp 18 CM017807 Pipes/cables retainer spring 1



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Group Frame - Plastic parts - CoachworkCode 02.01

Description Frame/bodyworkService 1


1 653119 Frame with u.p. 12 298604 Lock support 1



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Description Stand/sService 1


1 601708 Central stand 12 030115 Hex screw M10x130 13 002440 Self locking nut M10 13 232108 Self locking nut M10 14 582298 Spacer 15 273754 O-ring 26 581249 Spring 17 581248 Spring 18 581560 Drift 1



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Description Front shieldService 1


1 621980 Front shield 11 6219800087 Front shield bianco 1 Vehicle colour:Optic White (2009)[724]1 6219800090 Front shield nero 1 Vehicle colour:Shiny Black (2008)[94]

Vehicle colour:Shiny Black (2008)[94]1 62198000A3 Front shield 1 Vehicle colour:Sideral Blue (2008)[280]1 62198000DE Front shield blu 1 Vehicle colour:Midnight Blue (2009)[222/A]1 62198000F2 Front shield grigio 1 Vehicle colour:Excalibur Grey (2008)[738/A]

Vehicle colour:Excalibur Grey (2008)[738/A]1 62198000R7 shield 1 Vehicle colour:Dragon Red (2008)[894]2 621983 Steering cover 12 6219830087 Steering cover 1 Vehicle colour:Optic White (2009)[724]2 6219830090 Steering cover 1 Vehicle colour:Shiny Black (2008)[94]

Vehicle colour:Shiny Black (2008)[94]2 62198300A3 Steering cover 1 Vehicle colour:Sideral Blue (2008)[280]2 62198300DE Steering cover 1 Vehicle colour:Midnight Blue (2009)[222/A]2 62198300F2 Steering cover 1 Vehicle colour:Excalibur Grey (2008)[738/A]

Vehicle colour:Excalibur Grey (2008)[738/A]2 62198300R7 Cover 1 Vehicle colour:Dragon Red (2008)[894]3 622840 screw 14 CM017410 Spring plate 15 6219920043 Deflector l.h. grigio 1 Vehicle colour:Optic White (2009)[724]

Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Shiny Black (2008)[94]

6 6219930043 Deflector r.h. grigio 1 Vehicle colour:Optic White (2009)[724]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]



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Description Front shieldService 1


Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Shiny Black (2008)[94]

7 297498 Self tapping screw M3,5x13 68 272836 Screw M6x16 19 297498 Self tapping screw M3,5x13 210 259349 Screw M4,2x13 211 CM017410 Spring plate 2



10/06/2011 Page 35 / 65


Description Front glove-box - Knee-guard panelService 1


1 621981000C ***FRONT GLOVE BOX 1 Vehicle colour:Optic White (2009)[724]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]

1 621981000D Front glove comp. 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

2 621982000C Top case door 1 Vehicle colour:Optic White (2009)[724]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]

2 621982000D Glove compartment door 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Excalibur Grey (2008)[738/A]

3 297275 Gasket 13 CM006302 Gasket 14 297498 Self tapping screw M3,5x13 45 252420 Square 16 257614 Square 27 257617 Spring 18 295528 Hook 19 573057 Locking plate 110 621997000C Rim 1 Vehicle colour:Optic White (2009)[724]

Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]

10 621997000D Rim 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]

11 258146 Self-tap screw M3x20 2



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Description Front glove-box - Knee-guard panelService 1


12 259349 Screw M4,2x13 412 576189 Screw d4,2x16 413 CM017410 Spring plate 414 259348 Cap screw+shank 1



10/06/2011 Page 37 / 65


Description Central cover - FootrestsService 1


1 621988000C Under seat cover 1 Vehicle colour:Optic White (2009)[724]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]

1 621988000D Tyre 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]

2 259349 Screw M4,2x13 23 830056 Knurled bushing 24 575819 Bag holder hook 15 258249 screw 4,2x19 26 621989000C Spark plug insp. door 1 Vehicle colour:Optic White (2009)[724]


6 621989000D Spark plug insp. door 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

7 259349 Screw M4,2x13 27 576189 Screw d4,2x16 28 CM017410 Spring plate 29 621985000C Footrest 1 Vehicle colour:Optic White (2009)[724]

Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]

9 621985000D Footrest 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

10 575249 Metric screw M6x22 611 254485 Spring plate M6 6



10/06/2011 Page 38 / 65


Description Side cover - SpoilerService 1


1 6219840043 Lower spoiler grigio 1 Vehicle colour:Optic White (2009)[724]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]

2 621986 Rear body side L.H. 12 6219860087 Rear body side L.H. 1 Vehicle colour:Optic White (2009)[724]2 6219860090 Rear body side L.H. 1 Vehicle colour:Shiny Black (2008)[94]

Vehicle colour:Shiny Black (2008)[94]2 62198600A3 ***LH SIDE COVER 1 Vehicle colour:Sideral Blue (2008)[280]2 62198600DE Rear body side l.h. 1 Vehicle colour:Midnight Blue (2009)[222/A]2 62198600F2 Rear body side L.H. 1 Vehicle colour:Excalibur Grey (2008)[738/A]

Vehicle colour:Excalibur Grey (2008)[738/A]2 62198600R7 Upper side panel 1 Vehicle colour:Dragon Red (2008)[894]3 621990000C Lower side panel l.h. 1 Vehicle colour:Optic White (2009)[724]


3 621990000D Lower side panel l.h. 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Excalibur Grey (2008)[738/A]

4 621987 Rear body side R.H. 14 6219870087 Rear body side R.H. 1 Vehicle colour:Optic White (2009)[724]4 6219870090 Rear body side R.H. 1 Vehicle colour:Shiny Black (2008)[94]

Vehicle colour:Shiny Black (2008)[94]4 62198700A3 ***RH SIDE COVER 1 Vehicle colour:Sideral Blue (2008)[280]4 62198700DE Rear body side r.h. 1 Vehicle colour:Midnight Blue (2009)[222/A]4 62198700F2 Rear body side R.H. 1 Vehicle colour:Excalibur Grey (2008)[738/A]



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Description Side cover - SpoilerService 1


Vehicle colour:Excalibur Grey (2008)[738/A]4 62198700R7 Upper side panel 1 Vehicle colour:Dragon Red (2008)[894]5 621991000C Lower side panel r.h. 1 Vehicle colour:Optic White (2009)[724]


5 621991000D Lower side panel r.h. 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]

6 575249 Metric screw M6x22 27 297498 Self tapping screw M3,5x13 28 270793 TBCIC Screw 29 254485 Spring plate M6 210 259349 Screw M4,2x13 810 576189 Screw d4,2x16 811 CM017410 Spring plate 412 259349 Screw M4,2x13 212 576189 Screw d4,2x16 213 258249 screw 4,2x19 414 CM017410 Spring plate 6



10/06/2011 Page 40 / 65


Description Wheel huosing - MudguardService 1


1 600293 Front mudguard 11 6002930087 Front mudguard v.bianco 1 Vehicle colour:Optic White (2009)[724]1 6002930090 Front mudguard v.nero 1 Vehicle colour:Shiny Black (2008)[94]

Vehicle colour:Shiny Black (2008)[94]1 60029300A3 ***AR MUDGUARD 1 Vehicle colour:Sideral Blue (2008)[280]1 60029300DE Front mudguard v.blu 1 Vehicle colour:Midnight Blue (2009)[222/A]1 60029300F2 Front mudguard v.grigio 1 Vehicle colour:Excalibur Grey (2008)[738/A]

Vehicle colour:Excalibur Grey (2008)[738/A]1 60029300R7 Front mudguard 1 Vehicle colour:Dragon Red (2008)[894]2 575249 Metric screw M6x22 33 621996 Rear mudguard 14 575249 Metric screw M6x22 15 709047 Spring washer 8,4X15X1,5 16 621998 Wheel compartment 17 575249 Metric screw M6x22 18 254485 Spring plate M6 19 181351 Spring plate 410 584078 Bracket 111 584079 Bracket 112 584083 Catadiottro laterale SX 113 584084 Catadiottro laterale DX 1



10/06/2011 Page 41 / 65


Description Helmet huosing - UndersaddleService 1


1 623460 Helmet compartment 12 621976 Flap 13 259349 Screw M4,2x13 14 184142 Spring plate 14 CM017410 Spring plate 15 CM017410 Spring plate 76 254485 Spring plate M6 27 575249 Metric screw M6x22 48 254485 Spring plate M6 49 621978 Battery flap 110 259349 Screw M4,2x13 110 576189 Screw d4,2x16 111 562897 Cover 112 298497 Cover 113 258737 Drift 1



10/06/2011 Page 42 / 65


Description Rear cover - Splash guardService 1


1 623503 Rear splash guard 11 623503000C Rear splash guard 1 Vehicle colour:Optic White (2009)[724]


1 623503000D Rear splash guard 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

2 622268 Covers 13 270793 TBCIC Screw 24 297498 Self tapping screw M3,5x13 35 013763 Flat washer 4,2x12x1 36 CM017410 Spring plate 27 624085 Spacer 28 013950 Washer 6,2x18x2 29 258249 screw 4,2x19 210 020104 Nut M4 310 180859 Plate 211 013763 Flat washer 4,2x12x1 311 582922 Reflector 212 479882 Spacer 213 434541 Screw w/ flange M6x16 214 582058 Reflector 115 272836 Screw M6x16 218 582691 Number plate holder 119 018591 screw M4x14 320 016404 Flat washer 4,2x7,6x0,9 321 013763 Flat washer 4,2x12x1 3



10/06/2011 Page 43 / 65


Description Rear cover - Splash guardService 1


22 020104 Nut M4 3



10/06/2011 Page 44 / 65


Description Plates - EmblemsService 1


1 574771 Piaggio logo clip-on badge 12 5743990038 "Piaggio" Plate 1 Vehicle colour:Shiny Black (2008)[94]

Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Sideral Blue (2008)[280]

2 5743990095 "Piaggio" Plate 1 Vehicle colour:Optic White (2009)[724]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Excalibur Grey (2008)[738/A]

3 622275 "Fly" plate 24 622276 Name plate 25 576702 Battery decal 16 576704 "Safety" plate 17 576707 "Kick starter" plate 18 576708 Accessories sticker 19 576953 Name plate "No pets" 110 623369 Name plate "Press. pneum" 111 653899 Targhetta "Noise reduction" 112 654702 Name plate "Emission control" 114 664183 Shield right front decal 115 664184 Shield left front decal 116 664185 Left side mudguard decal 117 664186 Right side mudguard decal 118 664187 Right front side cover decal 119 664188 Left front side cover decal 120 664189 Right rear side cover decal 121 664190 Left rear side cover decal 123 655437 Shield lateral frame (chromed) 224 655436 Shield central frame (chromed) 1



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Description Plates - EmblemsService 1


25 655438 Side panel frame (chromed) 1



10/06/2011 Page 46 / 65


Description Saddle/seats - Tool rollService 1


1 6219790012 Saddle 1 Vehicle colour:Optic White (2009)[724]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]

1 664182 Not available 12 296743 Bracket 13 298729 Hose clamp 14 652695 Lock body 15 577492 Drift 46 621994000C Rear handle 1 Vehicle colour:Optic White (2009)[724]


6 621994000D Handle 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Excalibur Grey (2008)[738/A]

7 259830 Screw m6x22 28 003058 Washer 15x8,4x1,5 49 564606 Hex socket screw 49 623004 Hex socket screw 4



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Description Driving mirror/sService 1


1 CM027006 Mirror couple 12 CM027004 LH rearview mirror 13 CM027005 RH rearview mirror 14 013958 Flat washer 1



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Description LocksService 1


1 298903 Block 12 298838 Cylinder retainer spring 13 573512 Cylinder set 14 298731 Gasket ring 15 299602 Key blank 15 664044 Hewn key 16 298581 Lock body 17 253937 Spring 1



10/06/2011 Page 49 / 65


Description Fuel tankService 1


1 654610 Fuel tank 12 CM025706 Fuel level sensor 13 259832 Plug 14 258160 Gasket 15 575321 Faucet depression press fastener 16 196868 Gasket 17 577557 Hose clamp 18 CM178401 pipe L=350mm 19 624933 Complete vacuum pipe 110 257134 Lock-strap 111 031092 screw M6x25 312 016406 Spring washer 6,4x11,8x1 313 268304 Flat washer 6,5x21 314 231027 Spacer 315 CM001912 Hose clamp 216 CM002901 Hose clamp 217 145298 Lock-strap 318 CM013203 Sheet edge spring 219 CM001912 Hose clamp 220 847778 Hose clamp 121 623132 Tank cover 122 090958 Cover 122 CM027914 pipe 3,25x8x70 123 CM027916 pipe 3,25x8x420 124 624522 Vacuum filter 1



10/06/2011 Page 50 / 65

Group Handlebars/SteeringCode 03.01

Description Handlebars coveragesService 1


1 640958 Handlebar front cover (Pull-Pull) 11 6409580087 Handlebar front cover (Pull-Pull) 1 Vehicle colour:Optic White (2009)[724]1 6409580090 ***FF H/BAR COVER 1 Vehicle colour:Shiny Black (2008)[94]

Vehicle colour:Shiny Black (2008)[94]1 64095800A3 ***FF H/BAR COVER 1 Vehicle colour:Sideral Blue (2008)[280]1 64095800DE ***FF H/BAR COVER 1 Vehicle colour:Midnight Blue (2009)[222/A]1 64095800F2 ***FF H/BAR COVER 1 Vehicle colour:Excalibur Grey (2008)[738/A]

Vehicle colour:Excalibur Grey (2008)[738/A]1 64095800R7 ***FF H/BAR COVER 1 Vehicle colour:Dragon Red (2008)[894]2 652742000C Handlebar rear cover (Pull-Pull) 1 Vehicle colour:Optic White (2009)[724]

Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]

2 652742000D Handlebar rear cover (Pull-Pull) 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

3 270793 TBCIC Screw 44 292823 Self tapping screw 25 008457 Self-tap screw M4,2x19 16 CM017409 Spring plate 1



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Description Meter combination - CruscottoService 1


1 640228 Meter combination 12 494518 Speed. kms. cover 13 494519 Button 14 494521 Clock 15 270793 TBCIC Screw 4



10/06/2011 Page 52 / 65


Description Handlebars - Master cil.Service 1


1 6219415 Handlebar 12 012543 Flat elastic washer with internal toothing 17x10,3x2 13 015330 Nut M10 14 178790 Flat washer 22x10,3x2,5 15 223605 screw 15 655554 Hex socket screw M10x65 16 CM060960 Throttle cpl. 17 274491 RH hand grip 18 274489 LH hand grip 19 123394 Screw with bushing 110 562923 Ring 38,3x27x1,2 111 601113 Gas lever transmission 112 020208 Nut M8 213 269145 Adjuster screw 114 020206 Nut M6 115 CM063601 Front brake lever hydraulic pump GRIMECA 115 CM074901 Front brakes pump assembly (Heng Tong) 116 646803 Fr. br. lever GRIMECA 116 646833 Brake lever 117 CM063804 Hose 118 267948 Spring 119 123394 Screw with bushing 119 265249 screw 120 564683 Rear brake control lever 1



10/06/2011 Page 53 / 65

Group Suspensions - WheelsCode 04.01

Description Swinging armService 1


1 597495 Chassis side swinging arm 12 CM067802 Spacer 13 563977 Hex screw M10x245 14 271807 Hex screw M10x202 25 601744 Complete swinging arm on engine side 16 231370 Self locking nut 17 232108 Self locking nut M10 28 006416 Circlip 19 601510 Clamp 110 272750 Silent-block 111 273460 Bush 212 263381 screw 313 272176 Nut 314 CM067801 Spacer L=183 mm 115 600309 Pin 116 709674 Hex socket screw M6x20 117 013880 Flat washer 16x6,5x1,5 118 006966 Spring washer 6,4x11x0,5 119 564813 Spring 120 002440 Self locking nut M10 321 597374 Roller cage 222 597374 Roller cage 2



10/06/2011 Page 54 / 65


Description Fork/steering tube - Steering bearing unitService 1


1 56213R Front fork assembly 12 601983 Fork piston (ESCORTS) 23 600484 Fork stanchion 24 601569 Couple Sleeves 15 003751 Washer of the steering 16 011109 Steering tube ring nut 17 600481 RH slider 17 650431 R.H. sleeve assy Wuxi top 18 600480 LH slider 18 650430 L.H. sleeve assy Wuxi top 19 497100 screw 49 600482 Screw w/ flange 410 600490 Dust cover 210 600945 Dust cover 210 649951 Dust cover Wuxi top 211 56297R Upper thrust ring 111 CM061303 Upper thrust ring 112 600485 Fork oil seal 213 598180 screw 213 601401 screw 213 650432 Screw w/ flange Wuxi top 414 598181 Washer 215 56298R Lower steering bearing 115 CM061304 Lower steering bearing 119 600495 Cover 220 649952 Oil seal Wuxi top 2



10/06/2011 Page 55 / 65


Description Rear suspension - Shock absorber/sService 1


1 601368 Rear shock absorber 11 648094 Complete rear shock absorber Wuxi top 12 268158 Screw w/ flange M10 13 016408 Spring washer 13,75x8,15x4,5 14 002440 Self locking nut M10 14 021108 Nut 15 178150 Upper buffer 16 232108 Self locking nut M10 17 267038 Flat washer 1



10/06/2011 Page 56 / 65


Description Front wheelService 1


1 646686T Front wheel 12 271740 Nut M12 13 564475 Cup 14 327187 Bearing 25 CM076902 Front wheel axle 16 564527 Front wheel spacer 17 56147R Spedometer socket 18 598277 Tyre (Sava) 120/70 R12 18 601462 Tyre (Pirelli) 120/70 R12 19 270991 Tubeless tyre valve 110 271147 Hex socket screw M6x20 510 601031 screw 511 563246 Brake disc 111 56395R Front brake disc 1



10/06/2011 Page 57 / 65


Description Rear wheelService 1


1 600632 Rear wheel Wanfeng 12 270991 Tubeless tyre valve 13 598277 Tyre (Sava) 120/70 R12 13 601462 Tyre (Pirelli) 120/70 R12 14 092517 Cover 15 194423 Cap 16 563728 Nut M16x13 17 159347 Ring 18 012789 Split pin 1



10/06/2011 Page 58 / 65

Group Braking system - TransmissionsCode 05.01

Description Brakes pipes - CalipersService 1


1 CM068301 Front brake caliper (Heng Tong) 11 CM068310 Front brake caliper 12 647078 Brake pads torque (Heng Tong) 12 650983 Brake pads kit 13 598919 screw 24 709047 Spring washer 8,4X15X1,5 25 600297 Piping 16 CM017410 Spring plate 17 127927 Gasket 28 265451 Oil pipe screw 18 651502 Oil pipe screw 19 127927 Gasket 210 265451 Oil pipe screw 110 651502 Oil pipe screw 111 598795 Hose clamp 112 576189 Screw d4,2x16 1



10/06/2011 Page 59 / 65

Group Braking system - TransmissionsCode 05.03

Description TransmissionsService 1


1 600315 Transmission 12 648078 Rear brake cable 13 270310 Registro freno posteriore 14 179640 Pin 15 140435 Spring 16 145298 Lock-strap 17 601204 Hose clamp 18 434541 Screw w/ flange M6x16 19 288245 Self locking nut M6 110 601120 Hose clamp 111 969296 Screw w/ flange 112 257134 Lock-strap 213 414837 Screw w/ flange 114 564497 Plate 115 217280 Hose clamp 115 266040 Bush 1



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Group Electrical systemCode 06.01

Description Selectors - Switches - ButtonsService 1


1 294434 Headlight selector 12 583575 stop Button 23 638628 Pulsante indicatore direzione 14 638626 Button engine stop 15 58057R Start pushbutton 16 58058R Horn button 17 580621 Key switch 1



10/06/2011 Page 61 / 65


Description Front headlamps - Turn signal lampsService 1


1 640226 Headlamp, assy 12 219528 Lamp S2 35/35w 12v 13 008372 Screw d3,5x13 24 CM017403 Plate 25 834065 screw 46 006965 Washer 5.3x10x10 47 639164 Tail lamp 18 181747 Bulb 12v-5w 19 639163 Tail lamp 110 181747 Bulb 12v-5w 111 003055 Plain washer 5,4x10x0,8 112 006078 Plain washer 113 012112 Nut 114 842041 screw 115 639101 Front left turn indicator 116 181746 Lamp R10W 12v 117 639218 Blinker support 118 639102 Front right turn indicator 119 181746 Lamp R10W 12v 120 639217 Blinker support 121 584208 Glass 122 584208 Glass 1



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Description Rear headlamps - Turn signal lampsService 1


1 639105 Taillight 11 641166 Taillight assy 12 129953 Lamp 12V-21/5W 12 640753 Lamp 12V-5/21W 13 638791 Lampholder 14 639103 Turn sign. 14 641167 Left rear turn indicator 15 181746 Lamp R10W 12v 15 584332 Lamp 12V-10W 16 638782 Lampholder 16 638784 Lampholder 17 639104 Turn sign. 17 641168 ***REAR LAMP 18 181746 Lamp R10W 12v 18 584332 Lamp 12V-10W 19 638782 Lampholder 19 638784 Lampholder 110 015784 screw 211 CM017410 Spring plate 212 576188 Spacer 113 583332 Rear licence plate light 114 292022 Lamp 12V-5W 115 297498 Self tapping screw M3,5x13 2



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Description Remote control switches - Battery - HornService 1


1 CM071805 Horn 12 434541 Screw w/ flange M6x16 13 254485 Spring plate M6 14 58002R Relay 12V-30A 15 969296 Screw w/ flange 16 584810 Battery 12V-9Ah 17 582520 Breather pipe 18 639082 Hose clamp 19 58115R Starter relay 12V-80A 110 259349 Screw M4,2x13 110 576189 Screw d4,2x16 111 CM017409 Spring plate 112 581049 Breather pipe 112 620048 Stop buffer 1



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Description Voltage Regulators - Electronic Control Units (ecu) - H.T. CoilService 1


1 639751 Voltage regulator (LANGFANG KOKUSAN) 12 434541 Screw w/ flange M6x16 13 241937 Self locking nut m5 24 241937 Self locking nut m5 25 582175 Clamp 16 231571 Insulating cap 17 639069 Device 18 828339 Spark plug prot.collar 19 969348 Screened cap 110 640413 Complete control unit 111 080341 HT wire 1



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Description Main cable harnessService 1


1 640227 ***CABLE HARNESS 12 292507 Fuse 10A 13 290404 Cover 24 145298 Lock-strap 15 CM022202 Gasket 16 145298 Lock-strap 17 257134 Lock-strap 18 582043 Fairlead 19 573052 Fairlead 1

Documents

SPARE PARTS CATALOGUEcdnmedia.endeavorsuite.com/images/organizations/05211b9c...479561 01.13 7 479866 01.13 8 479882 02.37 12 Code No. table Pos. 479986 01.18 14 480066 01.05 12 480076