SPARE PARTS MANUAL: CHASSIS - KTM · 1190 rc 8 usa 2009 fig part number description qty 1 69001034034 top triple clamp rc8 210/34 08 1 2 69001032034 bottom triple clamp cpl

1190 RC 8 USA 2009

Valid from VIN-No. VBKVR940%9M953734 to VIN-No. VBKVR940%9M953793

(% = variable: X, 0-9)

SPARE PARTS MANUAL: CHASSIS

ART.NO.: 3CF9975I0EN

EN

GLIS

H

INDEX 1190 RC 8 USA 2009

FRONT FORK, TRIPLE CLAMP

4x

FRONT FORK DISASSEMBLED

5x

HANDLEBAR, CONTROLS

6x

FRAME

8x

SIDE / CENTER STAND

10x

MONOSHOCK

11x

PRO LEVER LINKING

12x

SWING ARM

13x

EXHAUST SYSTEM

14x

AIR FILTER

15x

FUEL PUMP

16x

TANK, SEAT, COVER

17x

1


MASK, FENDERS

18x

FRONT WHEEL

20x

REAR WHEEL

21x

WIRING HARNESS

22x

BATTERY

23x

HAND BRAKE CYLINDER

24x

REAR BRAKE CONTROL

25x

BRAKE CALIPER FRONT

26x

BRAKE CALIPER REAR

27x

LIGHTING SYSTEM

28x

INSTRUMENTS / LOCK SYSTEM

29x

EVAPORATIVE CANISTER

30x

2


ACCESSORIES KIT

31x

x

x

x

x

x

x

x

x

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical

specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local

conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing

certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,

descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.

© by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM-

SPORTMOTORCYCLE AG, Mattighofen only.

3

1190 RC 8 USA 2009

FIG PART NUMBER DESCRIPTION QTY

1 69001034034 TOP TRIPLE CLAMP RC8 210/34 08 1

2 69001032034 BOTTOM TRIPLE CLAMP CPL. 08 1

3 69001036000 STEERING HEAD SCREW 08 1

4 69001086100 PROT. RING STEER. HEAD BEARING 1

5 69001084000 O-RING SUPPORT W. SEALING LIP 2

6 69001081000 STEERINGHEAD BEARING CPL. 2

7 0025080356 HH COLLAR SCREW M8X35 TX40 7

8 0025080306S HH COLLAR SCREW M8X30 TX40 2

10 16180D01 STEERING DAMPER 1508 1

12 0770120025 O-RING 12X2,5 NBR 70 1

13 69012060060 WASHER F. STEERING DAMPER RC8 1

14 69012006000 STEERING DAMPER SUPPORT 1


20 05187D07 FORK 43MM RC8 1


22 15080120S CLAMP CPL. + SCREW 08 1

086900110 / C086900110

* NEW PART

X AS REQUIRED

4

FRONT FORK, TRIPLE CLAMP

1190 RC 8 USA 2009


1 43570457S1 AXLE-CLAMP L/S CPL. W. TUBE 1

2 43570456S1 AXLE-CLAMP R/S CPL. W. TUBE 1

3 48600176 BOLT M12X1 D=3 2

4 48600704 SEALING RING COPPER 12X18X1,5 2

5 43570453S CARTRIDGE CPL. RC8 2

6 43570445S ALU SPACER D32XD28X145 CPL. 2

7 95010034S SPRING LINEAR SET D=4,9 x

7 95010035S SPRING LINEAR SET D=5,0 x

8 43570133 SPACER 26X38X2,5 x

8 43570134 SPACER 26X38X5 x

8 43570135 SPACER 26X38X10 x

8 43570136 SPACER 26X38X1,5 x

9 43570023 O-RING NBR 41X2 2

10 43570447S SCREW CAP M46X1 PA CPL. 2

11 48600046 O-RING NBR 3X1,5 2

12 48600481 VENT SCREW M4X8 2

13 43570202 DUST STRIPPER 43 X 53,4 X 11,8 2

14 43570008 LOCK WASHER SB53 2

15 43570201 OIL SEAL RING 43 X 52,9 X 9,5 2

16 43570092 SUPPORT RING 45 X 52,5 X 1,5 2

17 43570204 DU-BUSH 43X47X12 DAIDO 2

18 43570454S OUTER TUBE 51/54 L500 2L CPL. 2

97 R510 REPAIR-KIT GASKET 4357 MXMA 03 1

98 T511 SILICONE GREASE F. DUST STRI 1

99 48600401S1 FORK OIL SAE5 5L 2005 1

086900130 / C086900130

* NEW PART

X AS REQUIRED

5

FRONT FORK DISASSEMBLED

1190 RC 8 USA 2009


1 69002101000 CLIP-ON L/S 1

2 69002201000 CLIP-ON R/S 1

3 69002004000 VIBRATION ABSORBER 08 2

4 0912060653 AH SCREW DIN0912-M 6X65 2

5 69002010000 THROTTLE GRIP CPL. 08 1

6 69002021000 GRIP-SET WITH OPEN END 08 1

7 69002091000 THROTTLE CABLE OPEN 1

8 69002092000 THROTTLE CABLE CLOSE 1

9 61011070000 LIGHT SWITCH 05 1

10 58411074100 START-STOP SWITCH AD LC4 02 1

11 69012042000 MIRROR BRACKET 08 1

12 69012041000 MIRROR R/S CPL. W. FLASHER 1

13 69012040000 MIRROR L/S CPL. W. FLASHER 1

14 69012040091 DISK SPRING 12,5X6,2X0,35 4

15 69012040080 ALUMINUM WASHER 2

16 0912060163 AH SCREW DIN0912-M 6X16 2

17 0912050353 AH SCREW DIN912 M5X35 2

18 69002003000 DISTANCE BUSHING TRIPLE CLAMP 2


20 61002030000 MASTER CYLINDER CPL. 05 1

21 61002044100 CLAMP WITH PIN 1


23 61011049000 CLUTCH SWITCH 05 1

24 61002031000 CLUTCH LEVER CPL. 05 1

25 61002038000 LEVER SCREW CPL. 05 1

26 61002056000 ROCKER CPL. 05 1

27 61002043000 ADJUSTING SCREW CPL. 1

29 61002051000 O-RING ANGLE PIECE 1

30 61002032000 REP.SET PISTON D=13 05 1

31 61002055000 RESERVOIR CPL. 05 1

32 69032070044 BRACKET F. CLUTCH RES. CPL.RC8 1

33 58007117000 YDNAC-CLAMP 10107 10MM 2

35 61002054000 BLEEDER SCREW WITH CAP 1

36 50302036200 OIL FOR HYD. CLUTCH 75ML 1

37 61032063000 CLUTCH PIPE 05 1

38 59032062000 HOLLOW SCREW + COPPER GASKET 1

086900210 / C086900210

* NEW PART

X AS REQUIRED

6

HANDLEBAR, CONTROLS

1190 RC 8 USA 2009


40 69011071000 CONTROLLER F. INSTRUMENTS 1

45 57013072000 WIRING HOLDER 12MM 1

086900210 / C086900210

* NEW PART

X AS REQUIRED

7

HANDLEBAR, CONTROLS

1190 RC 8 USA 2009


1 6900300100033 FRAME "OA08" RC8 08 1

2 6900300200092 SUB FRAME PLATINUM 08 1

3 69003039000 FOOTREST BRACKET R/S 08 1

4 69003038000 FOOTREST BRACKET L/S 08 1

5 69003039050 FOOTREST MOUNTING R/S 08 1

6 69003038050 FOOTREST MOUNTING L/S 08 1

7 69003041000 FOOTREST FRONT R/S 08 1

8 69003040000 FOOTREST FRONT L/S 08 1

9 6900304900001S FOOTREST BRACKET REAR R/S 1

10 6900304800001S FOOTREST BRACKET REAR L/S 1

11 69003051033 FOOTREST REAR R/S CPL. 1

12 69003050033 FOOTREST REAR L/S CPL. 1

13 69003006000 ENGINE SUPPORT R/S 08 1

14 69003005000 ENGINE SUPPORT L/S 08 1

15 69008025000 REAR SEAT ADJUSTMENT 1

16 69008027000 LOCK BRIDGE 1

17 69008025070 WASHER LEVER REAR SEAT RELEASE 1

18 69008025060 LEVER REAR SEAT RELEASE 1

19 69008025080 SPRING F. REAR SEAT LOCK 1

20 69008025050 ADJUSTMENT WIRE REAR SEAT 1

21 69008026050 CLOSURE CAP 2

22 69008026000 GUIDE BUSHING 2

23 0081050161 EJOT PT SCREW K50X16 1451 4

24 60003052000 ENGAGE PANEL FOOTREST R/S 03 2

25 60003152000 ENGAGE PANEL FOOTREST L/S 03 2

27 60003044000 BOLT FOR FOOTREST REAR 03 4

28 0799060003 TAB WASHER DIN6799-RS 6,0 4

29 69003047000 DISTANCE BUSHING 8,5X21X14 ALU 4





34 6900300400001 WASHER SUB FRAME MOUNTING 08 4


36 0035100309S AH-COLLAR SCREW M10X30 ISA45 4

37 6900300700001 WASHER ENGINE SUSPENSION 08 4

086900310 / C086900310

* NEW PART

X AS REQUIRED

8

FRAME

1190 RC 8 USA 2009


38 0035100249 AH-COLLAR SCREW M10X24 ISA45 8

39 69008021080 RANGE CHANGE METAL NUT M5 2

40 69004095000 ADAPTOR NUT M10 2


42 61003042000 SPRING FOOTREST FRONT 05 2

43 69011047000 CABLE DUCT BRAKE LIGHT SW. RC8 1

086900310 / C086900310

* NEW PART

X AS REQUIRED

9

FRAME

1190 RC 8 USA 2009


1 69003023033 SIDE STAND CPL. 1

2 75603023011 BOLT F. SIDE STAND SPRING 1

3 61003024000 SPRING L=116 MM 05 1

4 69003027050 SCREW F. SIDE STAND M10 1

5 69003027060 DISTANCE RUBBER D=14X10,5 1

6 61003028001 SCREW SIDE STAND SPRING 05 1

7 69003027000 CONSOLE INTERMEDIATE METAL 1

8 61011045000 SIDE STAND SENSOR 05 1

9 0084040123 CYL.HEAD SCREW DIN84A M4x12 2

10 69003026000 SIDE STAND CONSOLE 08 1

11 69003029000 KEEL RETAINING BRACKET 1



086900360 / C086900360

* NEW PART

X AS REQUIRED

10

SIDE / CENTER STAND

1190 RC 8 USA 2009


1 40140329S1 MONOSHOCK LOWER PART CPL. 08 1

2 40140331S1 MONOSHOCK TOP PART CPL. 08 1

3 46180533S DCC-COMPR.DAMP.CONTROL CPL. 07 1

4 91750001 SPRING (55) 110 - 160 D=11,5 1

5 36120559 SPRING RETAINER 1

6 40140342S ADJUSTING RING + SCREW M5 1

7 0912050203 AH SCREW DIN0912-M 5X20 1

8 50180095 BLEED PLUG R 1/8 1

9 46810893 O-RING NBR 5,28X1,78 1

10 36120151 SCREW PLUG M5X6 1

11 50180005 BUSHING KGW 1525 HD 1

12 50180168 WASHER KGW D=25 2

13 46180003 OIL SEAL KGW D=25 2

14 40140337 ADAPTER BUSHING 10X24 2

15 46811208 RUBBER CAP "DO NOT OPEN" 1

16 52000044 STICKER WP KTM 1

20 17187D07 MONOSHOCK RC8 1

21 69004089000 HH COLLAR SCREW M10X42 WS13 08 2

97 50180342S1 SHOCK ABSORBER FLUID 5 LT '03 1

98 R17004 REP. KIT BEARINGS 08 1

99 R17003 REP. KIT GASKET 08 1

086900410 / C086900410

* NEW PART

X AS REQUIRED

11

MONOSHOCK

1190 RC 8 USA 2009


1 69004080044 SWING ARM DEFLECTION CPL. 08 1

3 69004083044 CONNECTING ROD CPL. 1

4 69004081044 BEARING BOLT SWING LEVER CPL. 1

5 58303090000 SPAC.F.SHAFT SEALRING 15X25X11 2

6 0760253270 SHAFT SEAL RING 25X32X7 2

7 59033080000 SHIM 20X32X1 2

8 54603097000 NEEDLE BUSH HK 2016 2

9 50203081800 BEARING BUSHING 2

10 69004087000 DIST. BUSHING SWING LEVER 08 1

11 69004082000 FLANGE NUT M14X1,5 WS17 1

12 69004095000 ADAPTOR NUT M10 2




16 56503195100 NEEDLE BEARING HK 1816 1

17 69004085000 BEAR. BUSH. CONN. ROD BELOW 08 1

18 69004093000 BUCKET F. SHAFT SEAL RING 08 2

19 0760202640 SHAFT SEAL RING 20X26X4 NBR 2

20 69004092000 STOP DISC 15,1X25,9X1MM 08 2

21 69004088000 BEAR. BUSH. CONN. ROD ABOVE 08 1

22 0618152200 NEEDLE SLEEVE HK1522 1

23 69004084000 ECCENTRIC PUSHROD 08 1


25 54630044000 COLLAR NUT M10 WS=13 1

26 69004096000 QUAD-RING 17,12X2,62X2,62 NBR 2

086900460 / C086900460

* NEW PART

X AS REQUIRED

12

PRO LEVER LINKING

1190 RC 8 USA 2009


1 6900403004401 SWING ARM CPL. RC8 08 1

2 60004034000 BUCKET F. SHAFT SEAL RING 03 4


4 69004032000 INNER RING JR 20X25X56,5 1

5 60004031000 NEEDLE BUSH HK2526B 03 2

6 60004033000 STOP DISK 03 2

7 60004032000 INNER RING JR20X25X38,5 03 1

8 69004095000 ADAPTOR NUT M10 1

9 69013010000 BRAKE HOSE GUIDE 1

10 69004066100 CHAIN SLIDING GUARD 1

11 46104066050 %BUSH FOR CHAINSLIDER GUARD 02 3

12 0009050103 SPECIAL SCREW M 5,0X10 9

14 69004040000 SUPPORT F. LIFITNG GEAR 2


16 69004072000 BUSHING F. BRAKE-CAL. BRACKET 1

17 0025060166S HH COLLAR SCREW M6X16 ISA 30 1

18 69004050000 SPLASH PROTECTION 1

19 69008021060 SPECIAL SCREW M5X17 4

20 6900406010033 UPPER CHAIN GUARD RC8 1

22 69004060050 BUSHING CHAIN GUARD 08 2

23 69004037044 SWING ARM BOLT 08 1

24 60004038000 COLLAR NUT M19X1,5 WS=27MM 03 1

25 6900406100033 LOWER CHAIN GUIDE 1

27 58414030000 HH COLLAR NUT M10X1,25 WS=13 2

28 50304040100 SCREW M10X1,25X50 WS=10 2

29 60004042000 PLUG SFL12 GREY 05 2

99 69004230010 SWING ARM REP. KIT 08 1

086900490 / C086900490

* NEW PART

X AS REQUIRED

13

SWING ARM

1190 RC 8 USA 2009


1 69005183000 SILENCER CPL. RC8 USA 08 1

2 69005007000 EXHAUST PIPE FRONT CPL. 1

3 69005008000 EXHAUST PIPE REAR CPL. 1

5 61041090000 LAMBDA SENSOR 05 2

6 69005011000 HEAT SHIELD REAR 1

7 0991060082 FLAT H.SCREW M6X8 DIN7991 NIRO 2

8 51010086100 SELF LOCKING NUT M 8 CU 6


10 69005050000 CLAMP CPL. 2

11 69005005005 MANIFOLD GASKET 2



15 0021080003 WASHER DIN9021-A 8,4 1

16 58405050065 COLLAR BUSH 8,5X12X23,5X10 6

17 54305068100 DAMP. COMPONENT SILICONE GREY 3

18 54308042000 RUBBER BUFFER 9

19 61005091000 DAMP. COMPON. SILICONE GREY 05 4


30 6900806000033 KEEL COVER 1

31 6900805603330A EXH. COV. R/S CPL. BL. BR. RC8 1

32 6900805503330A EXH. COV. L/S CPL. BL. BR. RC8 1

33 69005083092 HEAT SHIELD F. EXH. COVER R/S 1

34 69005083093 HEAT SHIELD F. EXH. COVER L/S 1

35 69008021060 SPECIAL SCREW M5X17 4

086900510 / C086900512

* NEW PART

X AS REQUIRED

14

EXHAUST SYSTEM

1190 RC 8 USA 2009


1 69006002044 FILTER BOX UPPER PART CPL. 08 1

3 69006001000 FILTER BOX LOWER PART 08 1

4 69006015000 FILTER ELEMENT 1

5 69006041060 PROT. GRILL INTAKE SNORKEL R/S 1

6 69006040060 PROT. GRILL INTAKE SNORKEL L/S 1

7 69006041000 INTAKE SNORKEL R/S 1

8 69006040000 INTAKE SNORKEL L/S 1

9 69006041050 SNORKEL SEALING R/S 1

10 69006040050 SNORKEL SEALING L/S 1

11 69006015050 BRACKET F. EFI-PLUG 1

12 0081050161 EJOT PT SCREW K50X16 1451 10

13 69006004000 FILTER BOX COVER R/S 2

14 69006001030 THROTTLE ROPE CHANNEL 1

15 69007029000 PVC-CLAMP HEYCO 13,9 3379 1

16 69006001040 PROTECTION SLEEVE FUEL HOSE 1

17 69006087000 MOLDED HOSE ENGINE BREATHER 1

18 58431082100 YDNAC-CLAMP 10173 (16MM) '98 1


20 0081400253 PLASTIC SCREW KA40X25WN1412 8

21 0017060303 SPECIAL SCREW T60 6X30 WS=6 8

22 58031005000 CLAMP YDNAC 10128 12MM 2

23 60015019001 HOSE NBR 7X11 PER METER x


086900611 / C086900611

* NEW PART

X AS REQUIRED

15

AIR FILTER

1190 RC 8 USA 2009


1 61007088200 PUMP WITHOUT RESERVE INDICATOR 1

2 61007089000 O-RING SET FOR FUEL PUMP 05 1

3 61007090000 FILTER-SET FUEL PUMP 05 1


23 58507012000 O-RING VITON F. PLUG CPC 05 1

26 00049140121 CLAMP STD DN14 1

27 75007116060 FUEL HOSE WITH CLUTCH 1

28 61007116050 FUEL HOSE 1 CPL. 1

086900730 / C086900730

* NEW PART

X AS REQUIRED

16

FUEL PUMP

1190 RC 8 USA 2009


1 6900701304475A FUEL TANK CPL. ORANGE MATT RC8 1

2 69007040000 RIDER´S SEAT 1

4 69007047000 PASSENGER SEAT 1

5 69007008000 TANK CAP 1

6 6900702600033 TANK PROT. R/S BLACK MATT 08 1

7 6900702500033 TANK PROT. L/S BLACK MATT 08 1

9 69008021060 SPECIAL SCREW M5X17 2

10 60007024050 GASKET FOR CONNECTING PIECE 03 2

11 60007024000 CONNECT.PIECE F.OVERFLOW M7 03 2

12 60007026001 HOSE NBR 5,4X9,4 PER METER x

13 58207080100 GAS-LEVEL SENSOR ADV. 2006 1

14 0912050163 AH SCREW DIN0912-M 5X16 2

15 69007014000 TANK REST RUBBER 08 2


17 69007028000 COLLAR BUSH. 6,2X10X21X14MM 08 4

18 69007027000 RUBBER SLEEVE TANK MOUNT 08 4

19 0912050123 AH SCREW DIN0912-M 5X12 4

22 69007040010 DISTANCE RUBBER 14X8 2

23 69007040020 DISTANCE RUBBER 17,8X16 2

24 69007040030 DISTANCE RUBBER 18X8 4

25 69007047020 PLATE RUBBER WASHER 2

096900710 / C096900710

* NEW PART

X AS REQUIRED

17

TANK, SEAT, COVER

1190 RC 8 USA 2009


1 69008008000 FAIRING WASHER HIGH 08 1

2 6900800100077A FR.FAIR.UP.PART L/S OR.BR. RC8 1

3 6900800200077A FR.FAIR.UP.PART R/S OR.BR. RC8 1

4 6900800300075A FR.FAIR.LO.PART L/S OR.MA. RC8 1

5 6900800400075A FR.FAIR.LO.PART R/S OR.MA. RC8 1

6 6900805200033A EXIT-AIR SHAFT L/S BL.MATT RC8 1

7 6900805300033A EXIT-AIR SHAFT R/S BL.MATT RC8 1

8 6900805000077A COOLER FAIRING L/S OR. BR. RC8 1

9 6900805100077A COOLER FAIRING R/S OR. BR. RC8 1

10 6900802200033 FRESH-AIR SHAFT L/S BL. MA. 08 1

11 6900802300033 FRESH-AIR SHAFT R/S BL. MA. 08 1

12 6900802100033 UP. FRESH-AIR SHAFT BL. MA. 08 1

13 6110801000075A FRONT FENDER OR. MATT 08 1

14 6900804300030A SIDE COVER L/S BL. BR. RC8 1

15 6900804400030A SIDE COVER R/S BL. GL. RC8 1

16 6900804100030A REAR FAIRING L/S BL. BR. RC8 1

17 6900804200030A REAR FAIRING R/S BL. BR. RC8 1

18 69008039000 REAR LIGHT ADAPTER R/S 1

19 69008038000 REAR LIGHT ADAPTER L/S 1

20 6900803100033 UPPER REAR END PANEL 1

21 69008016000 LICENSE PLATE BRACKET LO. PART 1

22 69008015000 LICENSE PLATE BRACKET UP. PART 1

23 61108045000 SPECIAL WASHER 6

24 014580060166 CYL. SCREW DIN14580 M 6X16 6

25 69008021080 RANGE CHANGE METAL NUT M5 x

26 69008021060 SPECIAL SCREW M5X17 x

27 60008008050 BLIND PLUG-IN NUT M5 WN 16A 03 6


29 76503075000 SPREAD RIVET CPL. 6,2MM 2


31 58605083010 SCREW TORX M5X10 05 4

32 75008023000 WASHER REAR-UT D=14MM 6

33 31008060000 RUBBER SLEEVE D=8MM OPEN 2


35 69003004050 WASHER MOUNT. REAR FAIRING 4

36 0081050161 EJOT PT SCREW K50X16 1451 4

086900811 / C086900812

* NEW PART

X AS REQUIRED

18

MASK, FENDERS

1190 RC 8 USA 2009


37 69014078000 RUBBER SLEEVE 10X14X20 08 4

38 69007047050 PASSENGER´S SEAT PLATE 2

39 0081040161 SCREW FOR PLASTIC K40X16 T20 10


41 69007028000 COLLAR BUSH. 6,2X10X21X14MM 08 2


43 69008020000 BUSHING LICENSE PLATE BRACKET 2


45 69008008050 PLAIN WASHER PA 9,5X14X2 4

50 60012081200 LICENCE FITTING 06 1


52 0021060003 WASHER DIN9021-A 6,4 4

53 0985060003 SELF LOCK. NUT DIN0985-M 6 4

54 0966050163 OVAL HEAD SCREW DIN0966-M 5X16 2

55 40006006000 WASHER 6MM 2

56 0125050003 WASHER DIN0125-A 5,3 2

57 0985050003 SELF LOCKING NUT DIN0985-M 5 2

58 58412080000 REFLECTOR RED LC4 '98 1

59 58412080050 BRACKET FOR REFLECTOR 1

62 62512081000 BRACKET SIDE REFLECTOR 06 1

63 16512180100 SIDE REFLECTOR RED REAR 2

64 60012080000 SIDE REFLECTOR YELLOW 03 2

65 69012080050 BRACKET F. SIDE REFLECTOR L/S 1

66 69012080060 BRACKET F. SIDE REFLECTOR R/S 1

086900811 / C086900812

* NEW PART

X AS REQUIRED

19

MASK, FENDERS

1190 RC 8 USA 2009


1 6100900104430 FRONT WHEEL CPL. BLACK 07 1

2 61009012000 SPACER BUSH. FR. WHEEL L/S 05 1

3 60009013000 SPACER BUSH. FR. WHEEL R/S 03 1

4 61009011000 BEARING SPACER TUBE FRONT 05 1

5 0625069068 GR.BALL BEAR.6906 DDU2CG23S6NM 2

6 0472048175 LOCK RING DIN0472-48X1,75 1

7 0760354771 SHAFT SEAL RING 35X47X7 TC 2

11 61009081000 WHEEL SPINDEL FRONT 05 1

12 69001036000 STEERING HEAD SCREW 08 1

13 61009060000 BRAKE DISK FRONT 320MM 05 2

14 61009062018 SPECIAL SCREW M8X18 05 12

21 61009076000 VALVE ANGLED 90° 05 1

99 69009015000 FRONT WHEEL REPAIR KIT 1

086900910 / C086900910

* NEW PART

X AS REQUIRED

20

FRONT WHEEL

1190 RC 8 USA 2009


1 6901000104430 REARWHEEL ALU BLACK 6,0X17 1

2 0625062052 GR.BALL BEAR. 6205-2RSHC3HMTF7 2

3 69010011000 BEARING SPACER TUBE 1

4 0472052200 CIRCLIP DIN0472-52X2 1


6 69010013000 DIST.BUSHING REAR WHEEL R/S 08 1

7 58709076000 VALVE CPL. BREMBO DUKE 2003 1

8 61010059000 DAMPING RUBBER 05 5

9 69010065108 CHAIN DID 525 HV2 108 ROLLS 1

10 69010050044 SPROCKET SUPPORT CPL. 1

11 69010012000 SPACER CHAIN WHEEL SUPPORT 2

12 0625060060 BALL BEARING 6006 DDU2CG23S6NM 2

13 69010054000 BEAR.DIST. RING 30,3X37,8X4,65 1

14 69010051037 CHAIN WHEEL STEEL 37-T RC8 1

15 61010056000 BOLT FOR SPROCKET SUPPORT 05 5

16 61010057000 NUT REAR SPROCKET 05 5

17 69010060000 BRAKE DISC KTM 690 08 1

18 61009062018 SPECIAL SCREW M8X18 05 5

20 69010081044 WHEEL SPINDLE REAR 08 1

21 60010084000 CHAIN TENSIONER R/S LC8 03 1

22 61010086000 COLLAR NUT M25X1,5 WS=32 05 1

99 69010015000 REAR WHEEL REPAIR KIT 1

086901010 / C086901010

* NEW PART

X AS REQUIRED

21

REAR WHEEL

1190 RC 8 USA 2009


1 69011075000 MAIN WIRING HARNESS 1

2 69011077000 WIRING HARNESS FRAME REARPART 1

3 69011048000 BRACKET FOR PLUGS 1

4 69011060010 HORN BRACKET RC8 CPL. 1

5 69011060000 HORN CPL. 1

6 0021050003 WASHER DIN9021-A 5,3 1



9 69011049000 PLUG BORD STEERING HEAD 1

10 58605083010 SCREW TORX M5X10 05 2

11 61111018000 TEMPERATURE SENSOR 07 1

12 44611207200 FLASHER UNIT 97 1

13 58513001000 SPIRAL HOSE D=9MM PER METER x

14 61111020000 STARTER INTERLOCK 1

15 000700000AN SPARE CONNECTOR AN 4-PINS 1

16 61111057000 RELAY CM1A-R-12V-H80 07 4

17 58411096100 DIODE S3H-15 97 1

18 75011088015 FUSE 15A 07 x

19 75011088010 FUSE 10A 07 x

20 75011087050 RUBBER CASING FOR FUSE BOX 1

22 60011092000 OIL-PRESSURE SWITCH CABLE 03 1

23 60111094000 CLAMP 5/7 MM 06 1

24 44011076100 CABLE TIE 100/2,5MM BLACK x



24 69011092000 CABLE TIE W. SOCKET D=6,5 2

25 69011040000 END PLUG CAN-BUS 08 1

26 000700000BH SPARE CONNECTOR BH 6-PINS 1

27 69011078050 BRACKET F. PLUG RC8 08 1

086901110 / C086901110

* NEW PART

X AS REQUIRED

22

WIRING HARNESS

1190 RC 8 USA 2009


1 69008019000 TAIL END LOWER PART RC8 1

2 6900803200033 LOWER REAR END PANEL 1

3 60011053000 BATTERY 12V/11AH 03 1

4 69011048000 BRACKET FOR PLUGS 1

5 69011055044 BATTERY RETAINING PLATE CPL. 1

6 60011034100 VOLTAGE REGULATOR 1

7 58211058000 STARTER RELAY 12V '99 1

8 58011109130 FUSE 30 A 2

10 69011097000 GROUND CABLE 1

11 69011059050 BATTERY CABLE 1

12 69011059000 STARTER CABLE 1

13 69011096000 GROUND CABLE STARTER TO FRAME 1

14 60040009000 RUBBER CAP STARTER PORT 03 1

15 69011059060 COVER F. POSITIVE POLE RC8 08 1

20 0017060303 SPECIAL SCREW T60 6X30 WS=6 2

21 58605083010 SCREW TORX M5X10 05 2


23 69008021060 SPECIAL SCREW M5X17 2


25 0902060083 AH OVAL SCREW ISO 7380 M 6X8 2

26 0025050126 HH COLLAR SCREW M5x12 TX30 1


086901130 / C086901130

* NEW PART

X AS REQUIRED

23

BATTERY

1190 RC 8 USA 2009


1 69013001000 HAND BRAKE CYL. RADIAL 18MM 1

2 61013009002 BRAKE FLUID RESERVOIR CPL. 1

3 61013009003 SCREW + NUT FOR RESERVOIR 1

4 61013013050 SCREW RET.PANEL-RESERVOIR 1

5 61013013000 RUBBER BUSH 05 1

9 58007016101 HOSE FOR RESERVOIR 6X1,5 x

10 58007017000 YDNAC CLAMP 10101 (9MM) 2

12 69013005000 CLAMP CPL. 08 1

15 61013002044 HAND BRAKE LEVER 05 1

20 61013006000 LEVER SCREW CPL. 05 1


22 54513155000 ANGLE PIECE 1

25 61011050000 BRAKE LIGHT SWITCH FRONT 05 1

80 00062030000 BRAKE FLUID DOT5.1 0,25L 1

086901310 / C086901310

* NEW PART

X AS REQUIRED

24

HAND BRAKE CYLINDER

1190 RC 8 USA 2009


1 69013060044 MAIN BRAKE CYLINDER REAR CPL. 1


3 69013062000 PUSH ROD SET 1

4 49030028000 COLLAR NUT M8 1

6 54513155000 ANGLE PIECE 1

7 61013069000 RESERVOIR REAR CPL. 05 1

8 58007016101 HOSE FOR RESERVOIR 6X1,5 x

9 58007017000 YDNAC CLAMP 10101 (9MM) 2

10 69013099050 SCREW F. EXPANSION TANK 1


14 58303060051 BRAKE LEVER PEDAL DUKE'94 1

15 69013050044 BRAKE LEVER CPL. RC8 1

16 0625060002 BALL BEARING SKF 6000-2RS1 2

17 69013054000 SPACER F. BRAKE-LEV.-REDIRECT. 1

18 69013051000 SHAFT F. BRAKE-LEVER-REDIRECT. 1

24 69013072000 BRAKE TUBE REAR 1

25 0603100141 COPPER GASKET DIN7603-10X14X1 2

26 61011051000 BRAKE LIGHT SWITCH REAR 05 1

086901330 / C086901330

* NEW PART

X AS REQUIRED

25

REAR BRAKE CONTROL

1190 RC 8 USA 2009


1 69013015001 BRAKE CAL. L/S - WITHOUT PADS 1

2 69013016001 BRAKE CAL. R/S - WITHOUT PADS 1

5 0035100559 AH-COLLAR SCREW M10X1,25X55 4

6 69013030000 BRAKE-PADS FRONT TOSH.TT2172HH 2

7 69013018000 SPRING PLATE 2

11 69013012000 BRAKE TUBE FRONT RC8 1


13 54813020100 HOLLOW SCREW BLACK M10X1X19 2


15 69013025000 HOLLOW SCREW M10X1X19 SW12 1


086901360 / C086901360

* NEW PART

X AS REQUIRED

26

BRAKE CALIPER FRONT

1190 RC 8 USA 2009


1 69013080001 BRAKE CALI. RE. - WITHOUT PADS 1

2 69013075000 BRAKE-CALIPER SUPPORT 1


4 69013082000 BOLT KIT 08 1

5 69013090000 BRAKE-PADS REAR SBS S40GF 1

5 69013190000 BRAKE-PADS REAR FERIT I/D 450 x

6 69013076000 SCREW F. BRAKE CALIPER 2


8 54813020100 HOLLOW SCREW BLACK M10X1X19 1

086901390 / C086901390

* NEW PART

X AS REQUIRED

27

BRAKE CALIPER REAR

1190 RC 8 USA 2009


1 69014001000 HEADLIGHT RC8 1

2 60014003100 BULB H7 12V 55W 2

4 49011435100 BULB 12V 5W (W2,1X9,5D) PHIL. 2


6 69014001050 RUBBER CAP FOR HEADLIGHT 08 2

7 69011076000 WIRING HARN. NUMB.-PLATE ILLU. 1

8 6901401100033 HEAD LIGHT BRACKET R/S 08 1

9 6901401000033 HEAD LIGHT BRACKET L/S 08 1

10 75014047000 LICENSE PLATE ILLUMINATION 07 1

11 69014525000 FLASHER FR.L/S / RE.R/S USA 08 2

12 69014526000 FLASHER FR.R/S / RE.L/S USA 08 2

13 69014040000 REAR LIGHT CPL. 1

14 69014017000 SPECIAL SCREW M6X18 ISA30 08 8

15 69014014000 BUSHING 6,1X9,2X7,5 08 4

16 60006001022 RUB.SLEEVE FLOAT CHAMB.VENTING 8

17 0081050161 EJOT PT SCREW K50X16 1451 4

18 69014015000 BUSHING HEAD LIGHT 08 4

19 0081040161 SCREW FOR PLASTIC K40X16 T20 1

20 69014078000 RUBBER SLEEVE 10X14X20 08 6

086901411 / C086901411

* NEW PART

X AS REQUIRED

28

LIGHTING SYSTEM

1190 RC 8 USA 2009


1 69014169000 SPEEDOMETER MPH 08 1

2 69014078000 RUBBER SLEEVE 10X14X20 08 2

3 69014012000 COVER IGNITION LOCK 08 1

4 61014069050 SPEEDOMETER SENSOR 05 1

5 0084040083 CYL.HEAD SCREW DIN0084-M 4X8 A 2

10 69011066044 LOCK SET RC8 08 1

11 61111064000 TAMPER-PROOF SCREW 07 2

12 69011066000 IGNITION LOCK RACELOCK W. ANT. 1

13 69011021000 IMMOBILIZER 08 1

14 69007008000 TANK CAP 1

15 69007050000 SEAT LOCK 1

16 69011067000 KEY WITH TRANSPONDER 1

086901430 / C086901431

* NEW PART

X AS REQUIRED

29

INSTRUMENTS / LOCK SYSTEM

1190 RC 8 USA 2009


1 75015001100 EVAPORATIVE CANISTER 09 1

2 61115016000 FITTING PIECE NQV2 NW7 90° 1

3 61115015000 VALVE FOR CARBON CANISTER 07 1

4 58007017000 YDNAC CLAMP 10101 (9MM) 4

5 78015019000 HOSE EPA D=6/10 L=2000MM x

6 60015025100 Y-CONNECTING PIECE YS 6-6-6 06 1

7 63015001040 PRESSURE SPRING D1X12X60 1

8 60006001022 RUB.SLEEVE FLOAT CHAMB.VENTING 2

9 69014015000 BUSHING HEAD LIGHT 08 2

10 0125060003 WASHER DIN0125-A 6,4 2


12 60011093075 RUBBER CABLE TIE 75MM 03 3

086901510 / C086901510

* NEW PART

X AS REQUIRED

30

EVAPORATIVE CANISTER

1190 RC 8 USA 2009


0 00063099111 BAG FOR INSTRUCTION MANUAL 1

0 0021060003 WASHER DIN9021-A 6,4 4




0 0125050003 WASHER DIN0125-A 5,3 2

0 0966050163 OVAL HEAD SCREW DIN0966-M 5X16 2



0 312305 DOCUMENTS BAG 2006 1

0 312313 KTM BALLPOINT ORANGE 1

0 3210039 CUSTOMER WELCOME LETTER 1

0 40006006000 WASHER 6MM 2

0 58412080000 REFLECTOR RED LC4 '98 1

0 58412080050 BRACKET FOR REFLECTOR 1

0 60012081200 LICENCE FITTING 06 1

0 69003048033 FOOTREST SUPPORT REAR L/S CPL. 1

0 69003049033 FOOTREST SUPPORT REAR R/S CPL. 1

0 69007047000 PASSENGER SEAT 1

1 3211250 OWN. MANUAL 1190 RC8 08 1

1 3CF9975I0EN SPM CHASSIS RC8 USA 2009 1

1 3CM089851HEN SPM ENGINE RC8 USA 09 1

29 69029099000 TOOL KIT 1

30 60012015000 HELMET LOCK 04 1

33 60029070200 T-WRENCH WS=6/8/10 TX=45 B&F 1

086902001 / C086902005

* NEW PART

X AS REQUIRED

31

ACCESSORIES KIT

1190 RC8 USA 2009

SPARE PARTS MANUAL: ENGINE

ART.NO.: 3CM089851HEN

EN

GLIS

H

INDEX 1190 RC8 USA 2009

SPECIAL TOOLS

3x

ENGINE CASE

4x

CLUTCH COVER

5x

BALANCER SHAFT

6x

CYLINDER

7x

CRANKSHAFT, PISTON

8x

SECONDARY AIR SYSTEM SAS

9x

CLUTCH

10x

TRANSMISSION I - MAIN SHAFT

11x

TRANSMISSION II - COUNTERSHAFT

12x

SHIFTING MECHANISM

13x

WATER PUMP

15x

1

INDEX 1190 RC8 USA 2009

COOLING SYSTEM

16x

VALVE DRIVE

17x

TIMING DRIVE

18x

CYLINDER HEAD REAR

19x

CYLINDER HEAD FRONT

21x

LUBRICATING SYSTEM

22x

IGNITION SYSTEM

24x

ELECTRIC STARTER

25x

THROTTLE BODY

26x

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical

specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local

conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing

certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,

descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.

© by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM-

SPORTMOTORCYCLE AG, Mattighofen only.

2

1190 RC8 USA 2009


1 61229001000 UNIVERSAL MOUNTING RACK 1

2 61229002000 ENGINE BRACKET 1

3 61229003000 CLUTCH HOLDER 1

4 61229005000 MOUNT. SLEEVE SHAFT SEAL RING 1

5 61229044000 PRESSING TOOL D53 MAIN BEARING 1

6 61229045000 BEARING RING F. PRESSING TOOL 1

7 61229010000 PULLER CPL. F. IGNITION COVER 1

8 61229020000 RING F. COMB. SHAFT BEARING 1

9 61229013000 ARBOR PRESS SS-RING DRIVE 1

10 61229015000 ENGINE BLOCKING SCREW 1

11 61229016000 PRES.SOCKET COUNTERSHAFT DRIVE 1

12 61229017000 PULLER F. COUNTERSHAFT DRIVE 1

13 61229018000 COMBINATION PRESSURE PAD 1

14 61229025000 EXTENSION TORQUE WRENCH 1

15 61229021000 UNLOCKING TOOL 1

16 61229008000 PRES. PEACE F. ROTOR EXTRACTOR 1

17 58429009000 MAGNETO EXTRACTOR 1

18 61229050000 FRAME SUPPORT 1

19 61229051000 CENTERING PIN 1

086122910 / C086122910

* NEW PART

X AS REQUIRED

3

SPECIAL TOOLS

1190 RC8 USA 2009


1 61230000044 ENGINE CASE CPL. WITH BEARINGS 1

2 0019050103 INT. TORX FLAT HEAD M 5X10 8.8 7

3 61230084000 BRACKET FOR BEARING INSERT 08 2


6 61230066100 ENGINE BRACKET R/S 1

7 61230039100 MOLDED RING CASE CENTER 1

9 0015050163 HH COLLAR SCREW M 5X16 WS=8 2

10 75038041200 OILFILTER CAP 1

11 0770039026 O-RING 39,34X2,62 NBR 70 SH 1


13 69030060044 PINION COVER CPL. 1

14 61230047044 CHAIN FAIL. PROTECTION CPL. 1

15 0412153511 CYL.ROLLER BEAR. NJ202 ECP C3 1

16 60030010000 SWING BEARING OUTSIDE LC8 03 2

17 60030023000 DOWEL 20,1X24X12 03 1

18 49030090000 DOWEL 9,8 X 7 X 10 3

19 61230044000 STUD M6X110 08 4


21 61230043000 CASE SCREW M8X125 AS 08 5



24 60038029200 REDUCING JET "30" M6X0,75 1

25 0770090015 O-RING 9X1,5 NBR 1

26 77336056095 SCREW PLUG 1

27 0906200100 PLUG DIN0913-M10X1X8 2

28 0018050103 INT. TORX OVAL HEAD M 5X10 8.8 2

29 57031523140 MAIN JET 140 1

30 60005026000 SLS-VALVE 03 1

31 0603082131 COPPER GASK.DIN7603- 8,2X13X1 1


99 61230099000 GASKET SET ENGINE CPL. 1

086123010 / C086123010

* NEW PART

X AS REQUIRED

4

ENGINE CASE

1190 RC8 USA 2009


1 61230026000 OUTER CLUTCH COVER 08 1

2 61230027000 MOLDED RING OUTER CLUTCH COVER 1

3 61230001044 CLUTCH CASE WITH BEARINGS 1

4 61230025000 CLUTCH COVER GASGET 08 1

5 49030090000 DOWEL 9,8 X 7 X 10 2


11 0015060303 HH COLLAR SCREW M 6X30 SW=8 8





16 45038017000 SEAL RING 8X14X1 AI 1

086123020 / C086123020

* NEW PART

X AS REQUIRED

5

CLUTCH COVER

1190 RC8 USA 2009


1 61230057060 STOP DISK 15,2X25X1 2

2 61230058050 BEARING BOLT 15X39 08 1

3 0405151917 NEEDLE BEARING K 15X19X17 1

4 61230058000 BALANCER SHAFT L/S 08 1

086123030 / C086123030

* NEW PART

X AS REQUIRED

6

BALANCER SHAFT

1190 RC8 USA 2009


1 61230035000 CYLINDER BASE GASGET 08 2

2 61230005000 CYLINDER 08 2

3 0474050100 GROOVED PIN DIN1474 5X10 4

086123040 / C086123040

* NEW PART

X AS REQUIRED

7

CYLINDER

1190 RC8 USA 2009


1 61230015000 CONNECTING-ROD SCREW MJ10X1 08 4

2 0402040980 NEEDLE ROL.DIN5402 NRB 4X9,8 4

3 61230013000 CONNECTING-ROD 08 2

4 612300150101 SPLIT BEAR. BUSH RED 08 x

4 612300150102 SPLIT BEAR. BUSH BLUE 08 x

4 612300150103 SPLIT BEAR. BUSH YELLOW 08 x

5 0888040050 WOODRUFF KEY DIN6888 4X5X13 3

6 612300820001 SPLIT BEAR. BUSH RED 08 x

6 612300820002 SPLIT BEAR. BUSH BLUE 08 x

6 612300820003 SPLIT BEAR. BUSH YELLOW 08 x

7 61230018200 CRANKSHAFT CPL. 1

8 60030026010 BUSHING BOWL 28X32X13 03 2

9 60032009050 HH-NUT M33X1,5 L/S WS46 03 1

10 60032009040 WASHER 33,2X46X2 03 1

11 61230007300 I PISTON SIZE 1 x

11 61230007300 II PISTON SIZE 2 x

12 61230033000 PISTON PIN D=20 08 2

13 77630074000 CIRCLIP 4

14 61230055000 PRIMARY GEAR 1

15 61230056000 DRIVE WHEEL BALANCER SHAFT 08 1

16 61230030000 L-RING 2

17 61230031000 PISTON RING MN 2

18 61230032000 PISTON RING GFSOE 2

086123060 / C086123060

* NEW PART

X AS REQUIRED

8

CRANKSHAFT, PISTON

1190 RC8 USA 2009


2 61005026000 CONTROL VALVE SAS 05 1

3 69005035021 SAS HOSE-CYLINDER FRONT 1

4 69005035022 SAS HOSE-CYLINDER REAR 1

5 69005035023 SAS HOSE-AIR FILTER BOX 1

6 61205022000 SAS-FLANGE 2

7 60005026000 SLS-VALVE 03 2

8 00050226706 VARIABLE ONE-EAR CLAMP 22,6MM 3


10 00049190121 CLAMP STD DN19 1

11 69005028100 SAS-SUPPORT RC8 08 1


13 0025050126 HH COLLAR SCREW M5x12 TX30 2


086123130 / C086123130

* NEW PART

X AS REQUIRED

9

SECONDARY AIR SYSTEM SAS

1190 RC8 USA 2009


1 0984060162 AH SCREW DIN7984-M 6X16 6

2 61232006000 SPRING RETAINER STEPPED 6

3 61232005000 CLUTCH SPRING D2,7/35MM PINK 6

4 61232003000 PRESSURE CAP 1

5 0625060032 BALL BEARING 6003 JR2 C4 1

6 61232111000 LINING DISK OUTSIDE 3MM 1

7 61232010000 STEEL DISK 2MM 9

8 61232011000 LINING DISK 3MM 8

9 61232012000 LINING DISK INSIDE 3,8MM 1

10 61232034000 BELLEVILLE SPRING 1

11 61232035000 BEARING RING 1

12 0936220155 HEXAGON NUT DIN0936-M22X1,5 R. 1

13 0125220393 PULLEY 22X39X3MM 1

14 60032080000 CLUTCH BOOSTER UNIT CPL. 03 1

15 61232002000 CLUTCH TAPPET CPL. 1

16 60032021000 SECTION WASHER 03 1

17 61232001044 CLUTCH CAGE CPL. 08 1

18 60038001132 OIL PUMP GEAR WHEEL 32-T 07 1

19 0618303526 NEEDLE BUSH HK 30X35X26 1

20 60032020000 STOP DISK 30,2/50/2 1

21 61232054000 PUSH ROD CPL. 2-PARTS 08 1

22 0472030160 GROOVED PIN DIN1472 3x16 1


24 50332062000 HOLLOW SCREW CPL. M 10X1 '98 1

25 61232069000 PUSH ROD GUIDE 1

26 61232068100 DISTANCE PLATE 7MM 1


28 60032061244 CYLINDER CPL. LC8 08 1


30 60032061050 DISTANCE CLUTCH CONTR. CPL. 1

31 60032065000 O-RING GASKET 03 1

32 0760091862 SHAFT SEAL RING 9X18X06 B-NBR 1

33 61232061051 SLEEVE CLUTCH CONTR. 2

086123210 / C086123210

* NEW PART

X AS REQUIRED

10

CLUTCH

1190 RC8 USA 2009


1 0625062062 BALL BEARING 6206 C3 J1 NSK 1

2 61233001000 MAIN SHAFT 14T 1

3 0618091312 NEEDLE BUSH HK0912 9/13/12 03 1

4 0405263113 NEEDLE BEAR. K 26-31-13 1

5 61233005000 IDLER GEAR 5.G 1

6 61233042000 STOP DISK 27,9/35,75/1,5 1

7 0417280150 LOCK RING DIN5417-WS28 1

8 61233003000 SLIDING GEAR 3./4.G 1

9 61233041000 STOP DISK 22,2/30,2/1,5 1

10 0405222613 NEEDLE BEAR. K 22X26X13 TN 1

11 61233006000 IDLER GEAR 6.G 1

12 61233002000 SOLID GEAR 2.G 1

13 0625062040 BALL BEARING 6204 DU J1 C3 1

14 60033040015 STOP DISK 20,2X28X1,5 x

14 60033040016 STOP DISK 20,2/28/1,6 x

14 60033040017 STOP DISK 20,2/28/1,7 x

14 60033040018 STOP DISK 20,2/28/1,8 x

14 60033040019 STOP DISK 20,2/28/1,9 x

14 60033040020 STOP DISK 20,2/28/2,0 x

14 60033040021 STOP DISK 20,2/28/2,1 x

14 60033040022 STOP DISK 20,2/28/2,2 x

086123330 / C086123330

* NEW PART

X AS REQUIRED

11

TRANSMISSION I - MAIN SHAFT

1190 RC8 USA 2009


1 0471200120 CIRCLIP DIN471 20X1,2 1

2 60033040010 STOP DISK 20,2X28X1,0 x

2 60033040011 STOP DISK 20,2X28X1,1 x

2 60033040012 STOP DISK 20,2X28X1,2 x

2 60033040013 STOP DISK 20,2X28X1,3 x

2 60033040014 STOP DISK 20,2X28X1,4 x

2 60033040015 STOP DISK 20,2X28X1,5 x

3 0625062043 BALL BEARING 6204 J1 C3 1

4 61233011000 IDLER GEAR 1.G 1

5 0405242813 NEEDLE BEAR. K 24X28X13 TN 1

6 60033044000 STOP DISK 24,3/35,75/1 1

7 61233015000 SLIDING GEAR 5.G 1

8 0417290151 LOCK RING WS30 2

9 61233045000 STOP DISK 27/36/1,5 2

10 61233014000 IDLER GEAR 4.G 1

11 0405263113 NEEDLE BEAR. K 26-31-13 3

12 61233013000 IDLER GEAR 3.G 1

13 61233016000 SLIDING GEAR 6.G 1

14 0471300151 CIRCLIP DIN0471-30X1,5 NIRO 1

15 61233046000 STOP DISK 29,9/39/1,5 1

16 61233012000 IDLER GEAR 2.G 1

17 61233010000 COUNTER SHAFT 08 1

18 50330082000 CYL.ROLLER BEAR.NJ206 ET2XCS46 1

19 0760304772 SH.SEAL RING 30X47X7 BSL VITON 1

20 60033029016 CHAIN SPROCKET 16-T 03 x

20 60033029017 CHAIN SPROCKET 17-T 03 x

21 60033129017 CHAIN SPROCKET 17-T DAMPED 03 x

22 60033034000 SECURING PLATE TOOTHED 03 1

23 60033035000 HEXAGON NUT M20X1,5 03 1

24 60033043000 STOP DISK 20,2 X 34 X 1 1

086123360 / C086123360

* NEW PART

X AS REQUIRED

12

TRANSMISSION II - COUNTERSHAFT

1190 RC8 USA 2009


1 54632095000 NEEDLE BEAR.HK 1412 14X20X12 2

2 61234005044 SHIFT SHAFT CPL. 08 1

4 56534013100 TENSIONING SPRING 0,8MM 1

6 0760142460 SHAFT SEAL RING 14X24X6 B 1

7 54634014100 RETURN SPRING 2,2MM '95 1

8 54634020000 SPRING GUIDE 1

9 54634050000 STOP DISK 14X30X1 1

10 58038023200 PRESSURE SPRING 0,9MM 4

11 59034020000 SHIFT RAIL 11,8X105MM 2

12 50334018100 SHIFTING ROLLER 6X8X5,2 3

13 61234002000 SHIFTING FORK 08 1

14 61234001000 SHIFTING FORK 08 1


16 75034024044 LOCKING LEVER CPL. 07 1

17 75034052000 SLEEVE FOR LOCKING LEVER 07 1

18 60034023000 ARRESTING LEVER SPRING 03 1

19 0012060303 AH SCREW DIN6912 M6X30 8.8 1

20 61234015044 SHIFT DRUM LOCATING CPL. 08 1

21 0625618050 BALL BEARING 61805 C3 1

22 61234003000 SHIFTING FORK 08 1

23 0625068080 GROOVED BALL BEARING 6808 JRC3 1

24 61234012000 SHIFT ROLLER CPL. 08 1

25 60034014000 CONTACT SPRING 03 2

26 60034037000 CONTACT BOLT 03 2

27 0770275025 O-RING 27,5X2,5 NBR 1

28 0912060123 AH SCREW DIN0912-M 6X12 2

29 60011023100 GEAR-POSITION SENSOR 06 1

30 69034040000 COLLAR BUSHING 6X8X12X9 1

31 0625006087 GROOVED BALL BEAR. 608 2RS C3 4

32 69034031044 SHIFTING LEVER CPL. 1

34 61034035000 RUBBER FOR SHIFT LEVER 05 1

35 69034032000 STEP PLATE SHIFTING LEVER 1

36 0912060353 AH SCREW DIN0912-M 6X35 1


38 69034036044 SHIFT ROD CPL. 1

39 69034041000 SPECIAL WASHER 6,4X21,4X2,6 1

086123410 / C086123410

* NEW PART

X AS REQUIRED

13

SHIFTING MECHANISM

1190 RC8 USA 2009



41 6900303801001 SPECIAL WASHER D=26X3 ALU ELO. 1


43 59009062019 SPECIAL SCREW M6X19 WS=8 10.9 1

44 50233041000 PAIR OF WASHERS M 6 NORDLOCK 1

45 50232050001 STEEL WASHER 6,4X17X3 1

46 6903403000001S RESERVE GEAR CHANGE KIT 08 1

47 56509064100 SELF LOCKING NUT M6 10.9 1

086123410 / C086123410

* NEW PART

X AS REQUIRED

14

SHIFTING MECHANISM

1190 RC8 USA 2009



2 61235052000 WATER PUMP COVER 08 1

3 61235061000 MOLDED RING WATER PUMP COV. 08 1


5 61235055000 WATER PUMP ROTOR 08 1

6 60035055150 FORM WASHER 16X1 NIRO 03 1

7 61235065044 WEAR BUSHING WITH SEAL RING 1



10 0770050012 O-RING 5,0X1,2 NBR 70 1

11 59030023000 DOWEL 6X8X11,5 2

12 0770090015 O-RING 9X1,5 NBR 1

13 0760153045 SHAFT SEAL RING 15/30/4,5 BAUD 2

14 04720300121 CIRCLIP DIN0472-30X1,2 NIRO 1

15 0412153511 CYL.ROLLER BEAR. NJ202 ECP C3 1

086123510 / C086123510

* NEW PART

X AS REQUIRED

15

WATER PUMP

1190 RC8 USA 2009


1 69035010000 COOLER "VW1585" CPL. 08 1

2 62535009000 RADIATOR CAP 1,4 BAR 1


4 0125060003 WASHER DIN0125-A 6,4 2

5 60035045000 THERMOSWITCH LC8 102DG '03 1

6 0770017015 O-RING 17X1,5 NB75 1

7 60035001000 SPECIAL SCREW M6X21 WS=8 2

8 41001052000 RUBBER SLEEVE D=12MM 3

9 69035091000 RADIATOR HOSE CPL. CYL.-FRONT 1

10 69035092000 RADIATOR HOSE CPL. CYL.-REAR 1

11 69035023000 PREFORMED HOSE COOLER/WAPU 08 1

12 54305058000 HOSE CLAMP 30-45 SGT 2

13 76235028000 HOSE CLAMP GEMI 20-32 MM 4


15 69035024000 PREFORMED HOSE COOLER INLET 08 2

16 69035028000 WATER PIPE CYL. REAR 08 1

17 69035027000 WATER PIPE CYL. FRONT 08 1

18 69035026000 PREFORMED HOSE CYL. REAR 08 1

19 69035025000 PREFORMED HOSE CYL. FRONT 08 1

20 69035065000 EXPANSION TANK CPL. 1

21 60035067001 HOSE 6X10 EPDM 03 x

22 58007117000 YDNAC-CLAMP 10107 10MM 3

24 60035066000 PLUG F. EXPANSION TANK 1


30 69035030000 HOSE CLAMP 19/25 CPL. 08 1


32 61235017000 THERMOSTAT 70 DEGREE 2


34 62635044050 FAN CLACK RUBBER 08 1

35 69035044000 FAN COWL WITH FAN 08 1

36 31008060000 RUBBER SLEEVE D=8MM OPEN 2

38 69008021060 SPECIAL SCREW M5X17 1

086123530 / C086123530

* NEW PART

X AS REQUIRED

16

COOLING SYSTEM

1190 RC8 USA 2009


1 61236056000 VALVE LEVER SHAFT 08 4

2 61236060000 VALVE LEVER 08 8

3 60036035200 SHIM D=10/2,00 03 x

3 60036035205 SHIM D=10/2,05 03 x

3 60036035210 SHIM D=10/2,10 03 x

3 60036035215 SHIM D=10/2,15 03 x

3 60036035220 SHIM D=10/2,20 03 x

3 60036035225 SHIM D=10/2,25 03 x

3 60036035230 SHIM D=10/2,30 03 x

3 60036035235 SHIM D=10/2,35 03 x

3 60036035240 SHIM D=10/2,40 03 x

3 60036035245 SHIM D=10/2,45 03 x

3 60036035250 SHIM D=10/2,50 03 x

3 60036035255 SHIM D=10/2,55 03 x

3 60036035260 SHIM D=10/2,60 03 x

3 60036035265 SHIM D=10/2,65 03 x

3 60036035270 SHIM D=10/2,70 03 x

3 60036035275 SHIM D=10/2,75 03 x

3 60036035280 SHIM D=10/2,80 03 x

3 60036035285 SHIM D=10/2,85 03 x

3 60036035290 SHIM D=10/2,90 03 x

3 60036035295 SHIM D=10/2,95 03 x

3 60036035300 SHIM D=10/3,00 03 x

3 60036035305 SHIM D=10/3,05 03 x

3 60036035310 SHIM D=10/3,10 03 x

3 60036035315 SHIM D=10/3,15 03 x

3 60036035320 SHIM D=10/3,20 03 x

4 78036033000 VALVE COLLET LK 6H 16

5 61236032100 VALVE SPRING RETAINER 8

6 61236028100 VALVE SPRING NHK 8

7 59036027000 VALVE-STEM SEALING RACING 8

8 61236036100 VALVE SPRING HOLDER 8

9 61236030000 INTAKE VALVE D=42/6 (TI) 08 4

10 61236031000 EXHAUST VALVE D=34/6 (ST) 08 4

086123610 / C086123610

* NEW PART

X AS REQUIRED

17

VALVE DRIVE

1190 RC8 USA 2009


1 77336008010 HOLDING BOLT 2

2 0770010010 O-RING 10,00X1,00 NBR 70 SH 2

3 61236008100 SCR. PLUG TIM. CHAIN TENS. CPL 2

4 0770220020 O-RING 22,00X2,00 B70 2

5 77036003000 CHAIN ADJUSTER HYD. 05 2

6 61236005000 GUIDE RAIL TOP 08 2

7 61236009000 CAMSHAFT INTAKE 08 1

8 61236010000 CAMSHAFT EXHAUST 08 1

9 61236109000 CAMSHAFT INTAKE 08 1

10 61236110000 CAMSHAFT EXHAUST 08 1

11 61236001000 GUIDE RAIL 08 2

12 61236002000 TENSIONER RAIL 08 2

13 61236013000 TIMING CHAIN 08 2

14 61230057000 IDLER GEAR L/S 1

15 0405151924 NEEDLE BEARING K 15X19X24ZW 1

16 61230057050 BEARING BOLT 15X57,5 08 1

17 61230057060 STOP DISK 15,2X25X1 2

18 61230157000 IDLER GEAR R/S 1

19 61236002050 COLLAR SCREW 08 4

20 0770034015 O-RING 34X1,5 VITON 1

21 61236080100 CENTRIFUGE CONE 1

22 61236081000 ANGLE PIECE F. BREATHER SYSTEM 1


086123620 / C086123620

* NEW PART

X AS REQUIRED

18

TIMING DRIVE

1190 RC8 USA 2009


1 0984080305 AH SCREW DIN7984-M 8X30 10.9 6

2 0912060255 AH SCREW DIN0912-M 6X25 10.9 3

6 61236099100 VALVE COVER GASKET SET 1

7 61236120000 CYL.HEAD RC8 REAR 08 1

8 61230036000 CYLINDER HEAD GASGET 08 1

9 60011252000 TEMPERAT.-SENSOR WATER LC8 02 1

10 61036023100 VACUUM CONECTION 2006 1

11 0835080165 STUD M 8X16 10.9 3

13 60030063050 OIL JET 50 05 4

14 61236026000 VALVE GUIDE EXHAUST 08 2

15 61236025000 VALVE GUIDE INTAKE 08 2

16 0402050980 NEEDLE ROLLER DIN5402 5X9,8 2

17 61236082100 CONNECTING ANGLE 1

18 0770150151 O-RING 15,00X1,50 VITON 1

19 0770120020 O-RING 12,00X2,00 NBR 70 1

20 61236152000 VALVE COVER REAR 08 1

21 60036052020 COLLAR SCREW M 6 WS=10 03 3

22 61236075000 INSERT SPARK-PLUG SHAFT 08 1

23 0770298178 O-RING 29,87X1,78 VITON 2

24 61236079050 WASHER 11,1X20X3 08 4

25 61236079000 CYLINDER HEAD SCREW 08 4

27 61236044000 RUBBERSLEEVE INTAKE FLANGE 08 1

28 61236048000 HOSE CLAMP GEMI 66 / 1 1

29 60036023100 VACUUM CONECTION M6/0,5MM 1

30 0603061001 CU-SEAL RING DIN7603-6X10X1 1

31 0125060003 WASHER DIN0125-A 6,4 2

32 0587060002 HH CAP NUT DIN1587-M 6 SS. 2

33 0770100020 O-RING 10,00X2,00 SILCONE 1

34 61235019100 WATER CONNECTION CPL. 1


36 77336056095 SCREW PLUG 3

37 0770090015 O-RING 9X1,5 NBR 3

38 69005005000 EXHAUST PIPE FLANGE GASKET 1

39 61236052020 COLLAR SCREW M6/M4 1

40 0912040103 AH.SCREW DIN0912-M 4X10 1

41 61236082050 CONNECTING ANGLE RETAIN. PLATE 1

086123641 / C086123641

* NEW PART

X AS REQUIRED

19

CYLINDER HEAD REAR

1190 RC8 USA 2009


99 61230097000 GASKET SET CYLINDER+HEAD F+R 1

086123641 / C086123641

* NEW PART

X AS REQUIRED

20

CYLINDER HEAD REAR

1190 RC8 USA 2009


1 0912060255 AH SCREW DIN0912-M 6X25 10.9 3

2 61236099100 VALVE COVER GASKET SET 1

6 61236052000 VALVE COVER FRONT 08 1

7 60036052020 COLLAR SCREW M 6 WS=10 03 4

8 61236075000 INSERT SPARK-PLUG SHAFT 08 1

9 0770298178 O-RING 29,87X1,78 VITON 2

10 61236079000 CYLINDER HEAD SCREW 08 4

11 61236079050 WASHER 11,1X20X3 08 4

12 61236044000 RUBBERSLEEVE INTAKE FLANGE 08 1

13 61236048000 HOSE CLAMP GEMI 66 / 1 1

15 60030063050 OIL JET 50 05 4

16 60038091100 OIL-PRESSURE SWITCH LC8 04 1

17 0603061001 CU-SEAL RING DIN7603-6X10X1 1

18 60036023100 VACUUM CONECTION M6/0,5MM 1

19 61230036000 CYLINDER HEAD GASGET 08 1

21 0835080165 STUD M 8X16 10.9 3

22 61236020000 CYL.HEAD RC8 FRONT 08 1


24 0984080305 AH SCREW DIN7984-M 8X30 10.9 6

25 61236026000 VALVE GUIDE EXHAUST 08 2

26 61236025000 VALVE GUIDE INTAKE 08 2


28 60011252000 TEMPERAT.-SENSOR WATER LC8 02 1

29 0125060003 WASHER DIN0125-A 6,4 2

30 0587060002 HH CAP NUT DIN1587-M 6 SS. 2

31 0770100020 O-RING 10,00X2,00 SILCONE 1

32 0770090015 O-RING 9X1,5 NBR 3

33 61235019100 WATER CONNECTION CPL. 1


35 69005005000 EXHAUST PIPE FLANGE GASKET 1

36 77336056095 SCREW PLUG 2

99 61230097000 GASKET SET CYLINDER+HEAD F+R 1

086123651 / C086123651

* NEW PART

X AS REQUIRED

21

CYLINDER HEAD FRONT

1190 RC8 USA 2009




4 0770300020 O-RING 30X2,0 FPM 1

5 0770320020 O-RING 32,00X2,00 1

7 61238085100 OIL FILLER PLUG CPL. 1

8 60030063070 OIL JET 70 M5 4

9 61238017000 OIL SCREEN BUSHING 08 2

10 61238021000 OIL SCREEN CPL. 2

11 60038015000 OIL FILTER 03 1

13 0770140200 O-RING 14,00X2,00 2

16 0770125015 O-RING 12,5X1,5 NBR 2

17 0770170200 O-RING 17,00X2,00 2

19 61230065000 OIL INJECTION TUBE CPL. 08 1

20 0770010010 O-RING 10,00X1,00 NBR 70 SH 2


22 0799080000 TAB WASHER DIN6799 RS8 1

23 60038007010 WASHER 10X16X0,5 03 2

24 60038001124 OIL PUMP GEAR 24-T 1

25 0402041580 NEEDLE ROLLER NRB 4X15,8 G2 4

26 61238009000 PRESSURE PUMP COVER 08 1

27 60038028000 CONTROL PISTON LC8 03 1

28 0472012010 CIRCLIP DIN0472 J12 1

29 0988060121 WASHER 6X12X1 HRC 40-45 1

30 61238026000 CONTROL SPRING 1

31 60038009000 ROTOR-SET 19MM 03 1

32 61238002000 OIL PUMP SHAFT 08 1

33 61238011000 ROTOR-SET 22MM 08 1

34 61238010000 ROTOR-SET 30MM 08 1

35 61238008150 MOLDED RING SUCTION PUMP COVER 1

36 61238008000 SUC. PUMP COVER CRANK CASE 08 1



39 61238051000 MOLDED RING 1

40 61238050000 OIL COOLER CPL. 1


43 61238052000 BUSHING 2

086123810 / C086123810

* NEW PART

X AS REQUIRED

22

LUBRICATING SYSTEM

1190 RC8 USA 2009


44 0770012021 O-RING 12X2 VITON GREEN 2

46 61238055000 REGULATING SCREW 1

47 0770060020 O-RING 6,00X2,00 NBR 70 1

086123810 / C086123810

* NEW PART

X AS REQUIRED

23

LUBRICATING SYSTEM

1190 RC8 USA 2009


1 60039006000 STICK COIL 03 2

2 61239093200 SPARK PLUG M12X1,25 NGK R 08 2

3 60039040020 CABLE SUPPORT GENERATOR 03 1


5 59039034000 PULSER COIL KOKUSAN 4K3-A/B 1

8 61239005000 FLYWHEEL CPL. 08 1


11 61230040000 IGNITION COVER GASKET 08 1

12 49030090000 DOWEL 9,8 X 7 X 10 2

13 61239004000 STATOR 1

14 61230002044 IGNITION COVER WITH BEARING 1

15 0770024025 O-RING 24X2,5 NBR 1

16 6003009400030 SCREW PLUG M24X1,5 PA 6.6 1

17 61239003050 WASHER 12,5/25/3 1

18 61239003000 SCREW M12X1,5 1

19 80030058060 OIL JET "60" M4 1


086123910 / C086123910

* NEW PART

X AS REQUIRED

24

IGNITION SYSTEM

1190 RC8 USA 2009



2 0125060003 WASHER DIN0125-A 6,4 1

3 61240001000 E-STARTER ENGINE 9T 08 1

4 0618101410 NEEDLE SLEEVE HK 1010 10/14/10 1

5 60038007010 WASHER 10X16X0,5 03 1

9 0625060016 GROOV.BALL BEAR. 6001.2RSR C3 1

10 61240017100 TORQUE LIMITER 10/45 CPL. 1

14 61230058050 BEARING BOLT 15X39 08 1

15 0405151913 NEEDLE BEARING K 15X19X13 1

16 61240022100 INTERMEDIATE GEAR 43T 1

17 61230057060 STOP DISK 15,2X25X1 2

18 0618354220 NEEDLE BUSH HK3520 35/42/20 1

21 61239005000 FLYWHEEL CPL. 08 1

22 0984060203 AH SCREW DIN6912-M 6X20 8.8 8

23 61240020200 FREEWHEEL GEAR CPL. 66T 1


25 60040027000 FREEWHEEL HOLDER 03 1

26 60040027050 SUPPORTING SLEEVE 03 2


28 0770335030 O-RING 33,5X3 VITON 1

086124010 / C086124010

* NEW PART

X AS REQUIRED

25

ELECTRIC STARTER

1190 RC8 USA 2009


1 0081500181 SCREW FOR PLASTIC D=5X18 2

2 61041080000 AMBIENT-AIR TEMPERATURE SENSOR 1

3 61041085150 RUBBER SUPP. PRESSURE SENS. 06 3

4 61041085100 PRESSURE SENSOR 06 3


6 60031098001 HOSE 3,2X8,5 PER METER x

8 61241040000 INTAKE TRUMPET 08 2

9 61241001000 THROTTLE BODY CPL. DK52 1

10 69006001031 SENSOR-RETAIN. PLATE AIRBOX 08 1

11 69006001032 HOLDER WIRING HARNESS REAR 1

12 0081050161 EJOT PT SCREW K50X16 1451 4

13 61041031200 TIMING CHARGER EFI 08 1

14 60039030000 VIBRATION DAMPER DIGITALBOX 03 2

15 0021050003 WASHER DIN9021-A 5,3 2

17 0912040203 AH SCREW DIN 912-M 4X20 2

18 61041088050 SHIM 4,3X15X1,25MM GALVANIZED 2

19 61041088000 ROLLOVER SENSOR 05 1


21 69041088050 HOLDER ROLLOVER SENSOR 1

22 75041023020 O-RING 3

23 75041023010 SEAL RING 2

24 61241023044 INJECTOR CPL. 2

25 61241013044 FUEL HOSE CPL. 1

27 61241013060 SCREW SHOULDER 2

28 61041060040 SCREW FOR SUPPORT STEPPER MOT. 1

086124110 / C086124110

* NEW PART

X AS REQUIRED

26

THROTTLE BODY

Documents

SPARE PARTS MANUAL: CHASSIS - KTM · 1190 rc 8 usa 2009 fig part number description qty 1 69001034034 top triple clamp rc8 210/34 08 1 2 69001032034 bottom triple clamp cpl