SPECIALTY CABLESTube outer diameter range 1.1–1.6 mm 0.043–0.062 in Outer size (square) 11.0×11.0 mm 0.433×0.433 in Fiber count up to 12 Design Single or double layer central

SPECIALTYCABLESCATALOGUE 2020

2

3

Incab Specialty Cables, LLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Incab Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Supply experience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Test center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Specialty cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Fiber optic monitoring technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Application areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Specialty cables range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

SensoTube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

SensoTEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

UniTEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

SensoWire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

SlickLight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

SensoTEFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

LinkTEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

FlatPack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

SensoCompojack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

PowerCompojack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

CreepGuard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Armored Capillary Tube For Downhole Chemical Injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Fiber optic monitoring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Why Incab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4

5

INCAB SPECIALTY CABLES, LLC

Saeed Rehman PhDEVP, Business [email protected]

Alexander Smilgevich CEO [email protected]

Fiber optic cable is used as a medium to transfer data, for control and sensing purposes. The large bandwidth of fiber optic cable along with compact size and weight make its installation less time-consuming. With sensing capability, fiber optic system provides a wide range of data on environmental conditions such as temperature, oil reserve levels and equipment status or performance. The FO cable can be used to monitor assets at a long distance from the control room, on shore as well off shore making it the most durable and robust solution in the industry.

The Fiber Optic Sensing requires very specific cabling to ensure safety, productivity and durability in such a challenging environment. These cables must be reliable and able to withstand heat, pressure, moisture, corrosion and vibration.

Incab Specialty Cables (ISC) LLC covers such applications as: Oil&Gas, Security, Structural health and assets monitoring, Rail Road, IoT, Fire Detection, Geophysics, and offers a range of specialty cables including Sensing cable with Encapsulated Conductor and Encapsulated Fiber and hybrid cables.

The company is a spin off from INCAB which has a rich manufacturing expertise and history. Incab Group is based in Russia and has a US subsidiary Incab America LLC, operating two production sites in Perm (Russia) and in Arlington (TX, USA). Incab Group designs, develops and manufactures cables for telecommunications and power industry for the last 12 years. It is one of the leading manufacturers of cables in Europe. The in-house capability of producing basic steel tubing, Fiber-In-Metal-Tube (FIMT), encapsulating optical fiber and copper conductor with various metals, alloys and polymers, allows us to develop and offer unique solutions for the harsh environment applications.

As the need for more sophisticated fiber optic cables grows, ISC remains at the forefront of development and customization of these cables for various applications, using different metals and encapsulation materials and configurations. Through the relationships with system manufacturers and understanding of customer and market needs, ISC is ready to serve this high-tech industry with a cable portfolio which is unique and cost-competitive.

6

INCAB GROUPWORKING SINCE 2007

12 YEARS

12 100 500 km 7 519 000 miles of fiber

487 500 km 303 000 miles of cable

1 662 500 km1 033 000 miles of fiber

78 500 km 49 000 miles of cable

IN 2019

103 cable designs

GEOGRAPHYof supplies: North America, Europe, Middle East, Russia, CIS

7

SUPPLY EXPERIENCE

8

TEST CENTER

WE CARRY OUT ALL THE NECESSARY TEST TYPES:

Mechanical tests (tensile performance, crush, repeated bending, torsion, impact)

Temperature tests (cooling, heating, temperature cycling)

Electrical tests

(electrical resistance of circuit «armour-ground (water)», leakage current)

Water penetration

9

WE SPECIFY:

• Central Brillouin Frequency• Strain sensitivity of Brillouin Frequency• Temperature sensitivity of Brillouin Frequency

We guarantee no slipping of fiber inside the cable.

Measurement of mechanical stress and fiber elongation inside the cable by BOFDA / BOFDR by fibrisTerre.

Rel

ativ

e St

rain

Position

200 m-1000

1000

0

05 0 100

2000

4000

3000

5000

6000

150 250

µ

HOW YOU BENEFIT:

• Precise and complete characteristics of specialty cables for distributed monitoring• Fast and efficient system deployment and predictable response to events• Reliability and long cable lifetime

10

MEASURE

CONTROL

Temperature Deformation Movement Acoustics

Deviation angle

Leakage

Pressure

Fire safety Operation modeStructural health of buildings and constructions

Perimeters

SPECIALTY CABLES

11

FIBER OPTIC MONITORING TECHNOLOGIES

DTS Distributed Temperature Sensing • temperature monitoring

DAS Distributed Acoustic Sensing • acoustic monitoring

DSS Distributed Strain Sensing• strain monitoring

APPLICATION AREAS

Oil & GasDownstreamMidstreamUpstream

Structural health monitoringBridgesRail RoadsSoil MovementsGeothermal Activity

Pipeline leak monitoring

Security Fire Detection

13

SPECIALTY CABLES RANGE

Oil and Gas Structural health and Assets monitoring

Downstream Midstream Upstream Bridges Rail Roads Soil Movements

Geothermal Activity


Security Fire detection

SensoTube page 14

+ + + + + + +

SensoTEF page 15

+ + + + + + + +

UniTEF page 16

+ + + + + + + + + +

SensoWire page 17

+ +

SlickLight page 18

+ +

SensoTEFC page 19

+ + +

LinkTEC page 20

+ + +

FlatPack page 21

+ + + + + +

Senso Compojack page 22

+

Power Compojack page 23

+

Creep Guard page 24

+ + + + +

Armored Capillary Tube For Downhole Chemical Injection page 25

+ + +

14

SensoTubeFiber in metal tube (FIMT)

1

2

34

134

2

ADVANTAGES

• The best solutions to protect optical fibers in harsh environments• Hermetically sealed

APPLICATION

• Main component in different types of cable as well as stand-alone• Industrial distributed sensing application DTS/DAS• Telecommunications

CABLE DESIGN

1. Optical fibers2. Marking thread3. Water-blocking gel 4. Single, double or triple layer steel tube

Design Single, double or triple layer steel tubeGel-filled or dry

Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingTube: Stainless steel 304, 316L, Incoloy

Minimum bending radius ×20D

FEATURES

OPTIONS Metric Units US Units

Temperature ratings

+85°C+150°C+300°Cand more upon request

+185°F+300°F+570°Fand more upon request

Tube outer diameter range (without encapsulation)

1.1–6.35 mm 0.043–0.25 in

Fiber count up to 48

15

SensoTEFSensing Cable Tubing Encapsulated Fiber

3 12

FEATURES


Temperature ratings

+85°C+150°C+300°Cand more upon request

+185°F+300°F+570°Fand more upon request


1.1–6.35 mm 0.043–0.25 in


ADVANTAGES

• High pressure resistance • Compact size and low weight • High chemical resistance• Fast temperature response

APPLICATION

• Industrial distributed sensing application DTS/DAS• Downhole application• Reservoir surveillance solutions

Design Single, double or triple layer steel tubeGel-filled or dryPlastic encapsulation

Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingTube: Stainless steel 304, 316L, IncoloyEncapsulation: HDPE, PP, PA, ETFE, FEP, PFA

Minimum bending radius×20D

Other options available upon request.

CABLE DESIGN

1. Optical fibers2. Stainless steel tube filled with water-blocking gel3. Outer jacket

FEATURES


Temperature ratings+85°C +150°C+260°C

+185°F +300°F+500°F


1.1–6.35 mm 0.043–0.25 in

Cable outer diameter 1.9–10 mm 0.075–0.394 in


16

UniTEF Universal Sensing Cable Tubing Encapsulated Fiber

1234

ADVANTAGES

• Remains functional under direct flame for at least 180 minutes• Excellent rodent resistance• Minimum combustible materials• Withstands the physical impact and water used during fire-fighting• High crush resistance (more than 1 kN/cm) which is retained even after the flame action • Compact size & low weight• Diameter less than 10 mm• Hermetically sealed• High tensile strength • Indoor/Outdoor/Direct burial in soil/harsh environments• Up to 48 fibers in standard design, max 96 fibers as option

APPLICATION

• Industrial distributed sensing application DTS/DAS• Long facilities monitoring (roads, tunnels, railways, powerlines, conveyor lines)• Leak detection in pipelines• Fire prevention system

CABLE DESIGN

1. Optical fibers2. Stainless steel tube filled with water-blocking gel3. Armor wires4. Outer jacket

FEATURES


Temperature ratings+85°C+150°C+260°C

+185°F+300°F+500°F

Allowable tensile load /Maximum installationtension

4–7 kN 900–2250 lbf

Tube outer diameter range

1.1–6.35 mm 0.043–0.25 in

Cable outer diameter 6.35–12.7 mm 0.25–0.5 in


Design Single, double or triple layer steel tubeGel-filled or dryPlastic encapsulation

Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingTube: Stainless steel 304, 316L, IncoloyArmor: High tensile strength GIPS (galvanized improved plow steel) wires or special alloy wiresEncapsulation: HDPE, PP, PA, ETFE, FEP, PFA



17

SensoWireSensing Cable Stranded Wires

ADVANTAGES

• High resistance to high temperature (up to 300°C and more) • High-temperature fiber• High tensile strength• High abrasion resistance

APPLICATION

• Industrial distributed sensing application DTS/DAS• Reservoir surveillance • Harsh environment temperature monitoring• Signal transmission from downhole gauges • Wireline works

CABLE DESIGN

1. Optical fiber2. Stainless steel tube3. Copper conductor 4. Inner jacket 5. Stainless steel wires

FEATURES

Options Metric Units US Units

Temperature ratings

+85°C+150°C+300°C and more upon request

+185°F+300°F+570°F and more upon request

Outer diameter range 4.5–18.5 mm 0.177–0.728 in

Copper conductor section 0.75–3.0 мм2 18 AWG–13 AWG


Design Single, double or triple layer central steel tubeGel-filled or dryHigh-strength wire armor Copper conductor

Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingTube: Stainless steel 304, 316L, IncoloyArmor wire: GIPS (galvanized improved plow steel), Stainless steel, Ni-alloys



125

2345 1

18

SlickLightSlickline With Sensing Functions

ADVANTAGES

• Compact size and low weight• Resistance to high temperature• High tensile strength• High abrasion resistance

APPLICATION

• Industrial distributed sensing application DTS/DAS• Reservoir surveillance• Harsh environment temperature monitoring• Signal transmission from downhole gauges• Wireline works

FEATURES



+302°F+392°F+500°F


Copper conductor section 0.75–3.0 mm2 18 AWG–13 AWG


Design Single, double or triple layer outer steel tubeGel-filled or dryCopper conductor

Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingTube: Stainless steel 304, 316L, Incoloy



23435 1

CABLE DESIGN

1. Optical fiber2. Stainless steel tube3. Insulation4. Copper conductor5. Outer protection tube

19

SensoTEFC Sensing Cable Tubing Encapsulated Fiber and Conductor

12

3

4556

ADVANTAGES

• Combination of electrical conductors and optical fibers in one cable• Distributed sensing function• High resistance to pressure• High resistance to aggressive environment• Remote power• Flatpack configuration• Standard tubing size 1/4”

APPLICATION

• Industrial distributed sensing application DTS/DAS• Reservoir surveillance• Harsh environment temperature monitoring• Signal transmission from downhole gauges• Power transmission to downhole gauges• Downhole temperature real time profiling • Permanent downhole cable

CABLE DESIGN

1. Optical fiber2. Stainless steel tube3. Copper conductor4. Insulation5. Double layer stainless steel tube6. Outer jacket (encapsulation)

FEATURES



+185°F+300°F+500°F

Tube outer diameter range 1.1–1.6 mm 0.043–0.062 in

Outer size (square) 11.0×11.0 mm 0.433×0.433 in


Design Single or double layer central steel tubeGel-filled or dryRound or square encapsulation

Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingInsulation: PP, ETFE, FEP, PFA Tube: Stainless steel 304, 316L, IncoloyEncapsulation: HDPE, PP, PA, ETFE, FEP, PFA



20

LinkTECInstrumentation Single & Multi-Wire Conductor Tubing Encapsulation Cable

134 45 2

ADVANTAGES

• High resistance to pressure• High resistance to aggressive environment• Remote power • Flatpack configuration• Standard tubing size 1/4”• Excellent mechanical protection

CABLE DESIGN

1. Copper conductor2. The 1st insulation layer3. The 2nd insulation layer4. Double layers stainless steel tube5. Outer jacket

APPLICATION

• Reservoir surveillance• Harsh environment downhole systems• Signal transmission from downhole gauges• Power transmission to downhole gauges • Permanent downhole cable

FEATURES



+185°F+300°F+500°F

Outer size (square) 11.0×11.0 mm 0.433×0.433 in

Copper conductor section 5.3 mm² up to 10 AWG

Design Single or double layer central steel tubeRound or square encapsulation

Materials Conductor Insulation: PP, ETFE, FEP, PFATube: Stainless steel 304, 316L, IncoloyEncapsulation: HDPE, PP, PA, ETFE, FEP, PFA



21

FlatPack

UNITS Available 0.25'' / 6.35 mm elements

1 center conductor 18 AWG – 13 AWG

3 stranded conductors 18 AWG

Optical unitup to 12 OF

Optical reinforced unit up to 12 OF UTS 15 kN / 3300 lbf

Bumper bar / Reinforcing elementUTS 45 kN / 10 000 lbf

Control line tube

ENCAPSULATION Available combination of elements

0.433’’ × 0.433’’

11 × 11 mm

0.433’’ × 0.787’’

11 × 20 mm

0.433’’ × 1.114’’

11 × 28 mm

0.433’’ × 1.144’’

11 × 37 mm

Conductors: Tinned Copper Wires 18 AWG / 0.75 mm2 — 0.015’’ /1.14 mm

Insulation: Polypropylene or Fluoropolymer — 0,076’’ /1.93 mm

Buffer filler: PP, O.D. 4.75 mm nominal — 0.187’’ /4.75 mm

Armor: Double layer tube, stainless steel 316L or Ni-Alloy 825 — 0.25’’ /6.35 mm

Unit color coding (optional): colored PP insulation — 0.291’’ /7.4 mm

Armor: Double layer tube, stainless steel 316L or Ni-Alloy 825 — 0.25’’ /6.35 mm

Wire Armor: High-strength wires, galvanized high carbon steel or stainless steel 316L or Ni-Alloy 825 — 0.187’’ /4.75 mm

FIMT: Optical fibers (up to 12) in Tube, stainless steel 316L or Ni-Alloy 825, gel-filled or dry — 0.098’’ /2.5 mm

Encapsulation: Rectangle profile, Polypropylene — 0.433’’ × 0.787 /11×20 mm

EXAMPLE OF CABLE DESIGN

Сables range based on harmonized 0.25’’ (6.35 mm) functional units combined in flat rectangle shape plastic encapsulation well-known in OIL&GAS Industry.

22

SensoCompojackSensing/Instrumentation electro-optic cable

13564

7 2

FEATURES



+185°F+300°F+500°F

Tube outer diameter 1.1–1.6 mm 0.043–0.062 in


Copper conductor section 0.35–1.0 mm² 22 AWG–17 AWG

ADVANTAGES

• Unique composite outer jacket with integrated strength members• Robust design• High tensile strength• High crush resistance• Improved protection against aggressive environment• Distributed sensing function• Combination of electrical conductors and optical fibers in one cable

Design Single, double or triple layer central steel tubeGel-filled or dryHigh-strength steel wires integrated into outer jacket

Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingTube: Stainless steel 304, 316L, IncoloyJacket / Insulation: HDPE, PP, PA, ETFE, FEP, PFAArmoring wire: GIPS (galvanized improved plow steel), Stainless steel, Ni-alloys



APPLICATION

• Industrial distributed sensing application DTS/DAS• Harsh environment downhole system• Signal transmission from downhole gauges• Power transmission to downhole gauges• Wireline — logging operation• Harsh environment temperature monitoring• Downhole temperature real time profiling

CABLE DESIGN

1. Optical fiber2. Water-blocking gel3. Stainless steel tube4. Copper conductor5. Insulation6. Armoring steel wires incorporated into the outer jacket 7. Outer jacket

23

FEATURES



+185°F+300°F+500°F

Tube outer diameter 1.1–1.6 mm 0.043–0.062 in



Design Single, double or triple layer central steel tubeGel-filled or dryHigh-strength steel wires integrated into outer jacket

Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingTube: Stainless steel 304, 316L, IncoloyJacket / Insulation: HDPE, PP, PA, ETFE, FEP, PFAArmoring wire: GIPS (galvanized improved plow steel), Stainless steel, Ni-alloys



PowerCompojackElectric-power load-bearing cable

12

3 2

3

4

4

5

5

ADVANTAGES

• Unique composite outer jacket with integrated strength members• Robust design• High tensile strength• High crush resistance• Improved protection against aggressive environment

APPLICATION

• Power transmission to downhole devices (pumps, gauges)• Wireline — logging operation

CABLE DESIGN

1. Central member (insulated wire rope)2. Insulated copper conductor3. Inner jacket4. Armoring steel wires incorporated into the outer jacket5. Outer jacket

Design Insulated copper conductorsStranded coreHigh-strength steel wires integrated into outer jacket

Materials Jacket / Insulation: HDPE, PP, PA, ETFE, FEP, PFAArmoring wire: GIPS (galvanized impover plow steel) wire, Stainless steel, Ni-alloys



FEATURES



+185°F+300°F+500°F



24

CreepGuard

124 356

ADVANTAGES

• Optimized for strain sensitiveness • Excellent rodent resistance• Good chemical resistance• High tensile strength and crush resistance

APPLICATION

• Strain monitoring• Soil movements• Pipeline integrity monitoring• Structural monitoring • Indoor / Outdoor / Direct Burial in Soil / Embedded in Concrete

Design Optical fiber tight bufferingSingle, double or triple layer steel tubeSteel armor wiresPlastic encapsulation

Materials Optical fibers: SM or MM (50 or 62.5), coating depends on temperature ratingTube: Stainless steel 304, 316LArmor: High tensile strength GIPS (galvanized improved plow steel) wires or special alloy wiresJacket: HDPE, PP, PA, ETFE, FEP, PFA



CABLE DESIGN

1. Optical fiber2. Tight buffer3. Stainless steel tube4. Inner jacket5. Armor wires6. Outer jacket

FEATURES


Temperature ratings+85°C+150°C

+185°F+300°F

Allowable tensile load /Maximum installationtension

4–10 kN 900–2250 lbf

Cable outer diameter 7.2–12.7 mm 0.283–0.5 in

25

ADVANTAGES

• High resistance to inner and outer pressure• High resistance of outer jacket to temperature up to 140°C (284°F)• High resistance to harsh environment• The standard range includes stainless steel 304, 316L and alloy 825

APPLICATION

• Exploring and extraction of oil and gas

CABLE DESIGN

1. Capillary tube2. Galvanized steel wire armor3. PP encapsulation (jacket)

13 2

Materials Tubing and armor: stainless steel 304, 316L and alloy 825Encapsulation: PP, HDPE, PA, ETPE, FEP, PFA



Armored Capillary Tube For Downhole Chemical InjectionPolymer encapsulated armored tubing applies for precise dosing of chemical reagents and their delivery with minimal losses to the required level of a downhole

FEATURES


Temperature ratings +140°C +284°F

Tubing outer diameter 4.0 mm 0.157 in

Tubing wall thickness 0.2 mm 0.007 in

Collapse pressure 30 Mpa 4 300 psi

Burst pressure 80 MPa 11 500 psi

Outer jacket diameter 10.0 mm 0.393 in

Weight 275 kg/km 0.185 lb/ft

26

CUSTOM CABLES

Design, manufacture and testing of application specific cables according to customers’ requirements

Discuss your requirements with our sales team to develop the next generation of cables:


Structural health and assets monitoring

SecurityFire detectionOil and Gas

mailto:info%40incabspecialty.com?subject=

27

Mat

eri

als

of o

pti

cal fi

be

r co

atin

g

700 800 °C

Gold

-100 0 100 200 300 400 500 600

Copper/Alloy

Aluminium

Carbon and Pi

Carbon and HTA

Polyimide

Silicone

HTA

Acrylate -65 85

-65 150

-55 450

-55 600

-55 750

-65 150

-55 200

-65 300

-65 300

COATINGS FOR VARIOUS TEMPERATURES

28

SOLUTIONS

Upstream• Geophysical research• Drilling and development• Well monitoring

Midstream • Transportation system • Liquefied gas terminals • Storage facilities

Downstream • Purification • Petrochemicals • Distribution

Fiber optic cables are now routinely deployed to sense the environment around them, which turned them into a reliable, sensitive and smart source of information from remote locations where cable is deployed. The heart of these cables is optical fiber, traditionally used for data transmission only, now serves as a transducer, sensitive to the environmental changes and able to carry multi-sensing data.

Optical fibers integration played a significant role in advancing

monitoring solution to the next level and resulted in a better understanding of the physical processes taking place in deploymentenvironment.

Development of multi-sensing cables able to sense and transfer multiple data is the key to successful outcomes, i.e. decreased maintenance costs, optimized equipment operation, faster emergency response and reduced environmental damage.

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FIBER OPTIC MONITORING SYSTEM

Software

Fiber optic sensor

Analyzer

ADVANTAGES: INTERROGATION EQUIPMENT

Intelligent cable: both a cable and a sensor

Combination of optical fibers and metallic conductors

Small, lightweight with thread-like geometry

Optical fiber doesn't need power

Distributed continuous sensing element

Suitable for harsh environments

Multi-sensing capabilities

Resistance to electromagnetic influences

DTS: Distributed Temperature Sensing - temperature monitoring

DAS: Distributed Acoustic Sensing - acoustic monitoring

DSS: Distributed Strain Sensing - strain monitoring

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Control Unit: a server including DTS — Distributed Temperature Sensor. Analyzes and interprets signals from sensor cable

Pressure and temperature sensors

ESP (Electro submersible pump unit)

Distributed fiber optic sensor cable for temperature monitoring

Optimization of equipment operation

OIL&GAS WELL DOWNHOLE MONITORING

RESULTS:ADVANTAGES:

• Combination of optical and electronic sensors in one system

• A wide range of measured parameters (point sensors of pressure, humidity, fluid composition)

• Downholes and formations health assessment in continuous mode

• Remote control allowing to optimize operating modes

• Control over the implementation of procedures for oil and gas production intensification

• Monitoring of remote objects and objects in harsh environment

Reduction of emergency reactiontime

Reduction of maintenance expenses

Reduction of forced downtimeof technical facilities

31

Control Unit: a server including DTS — Distributed Temperature Sensor. Analyzes and interprets signals from sensor cable

Pressure and temperature sensors

ESP (Electro submersible pump unit)

Distributed fiber optic sensor cable for temperature monitoring

Optimization of equipment operation

OIL&GAS WELL DOWNHOLE MONITORING

RESULTS:ADVANTAGES:

• Combination of optical and electronic sensors in one system

• A wide range of measured parameters (point sensors of pressure, humidity, fluid composition)

• Downholes and formations health assessment in continuous mode

• Remote control allowing to optimize operating modes

• Control over the implementation of procedures for oil and gas production intensification

• Monitoring of remote objects and objects in harsh environment

Reduction of emergency reactiontime

Reduction of maintenance expenses

Reduction of forced downtimeof technical facilities

32

PIPELINE INTEGRITY MONITORING

Oil Field (operator room, server room)

Central Production Facility

Pipeline

DTS/DAS

Optical Sensor Cable(custom-designed based on the installation conditions and intended use) – a sensing element that tracks changes in the external environment:temperature, pressure, vibration. Sensor cable is installeddirectly on the pipelineor within 1 m from the pipeline

Specialty cable can detect the activity of construction equipment near the object

Optical cableis able to detecta leak at a pipeline

Operator Workstation SCADA workstation integrated with APCS (automated process controlsystem) of the customer

Server Roomaccommodates:1. DAU (data acquisition unit) – a server that accumulates information about the condition of all monitoring objects and all control units.2. APCS server

Control Unit a server includingDTS — DistributedTemperature SensorDAS — Distributed Acoustic Sensor.Analyzes and interprets signals from the sensor cable

Final result: leak detection and activities control on the main pipeline

Manufacturing sensor cable tailored to our customers’ needs

Describe your tasks and we will o�er a solution:[email protected]

40 km

Reduced environmental damage caused by pipeline leaks

Faster emergency response

Reduced system maintenance costs

Minimized downtime of technical facilities

33

PIPELINE INTEGRITY MONITORING

Oil Field (operator room, server room)

Central Production Facility

Pipeline

DTS/DAS

Optical Sensor Cable(custom-designed based on the installation conditions and intended use) – a sensing element that tracks changes in the external environment:temperature, pressure, vibration. Sensor cable is installeddirectly on the pipelineor within 1 m from the pipeline

Specialty cable can detect the activity of construction equipment near the object

Optical cableis able to detecta leak at a pipeline

Operator Workstation SCADA workstation integrated with APCS (automated process controlsystem) of the customer

Server Roomaccommodates:1. DAU (data acquisition unit) – a server that accumulates information about the condition of all monitoring objects and all control units.2. APCS server

Control Unit a server includingDTS — DistributedTemperature SensorDAS — Distributed Acoustic Sensor.Analyzes and interprets signals from the sensor cable

Final result: leak detection and activities control on the main pipeline

Manufacturing sensor cable tailored to our customers’ needs

Describe your tasks and we will o�er a solution:[email protected]

40 km

Reduced environmental damage caused by pipeline leaks

Faster emergency response

Reduced system maintenance costs

Minimized downtime of technical facilities

34

watch the video tourWHY INCAB

https://www.youtube.com/watch?v=8rlJoM1Jj8o&feature=share

BEST MATERIALS

BEST EQUIPMENT

CABLE FOR VARIOUS APPLICATIONS

BEST PEOPLE

QUALITY PHILOSOPHY

When choosing Incab you are sure to get reliable solutions tailored to your specific needs and designed with the best of our experience and test

• 100% step-by- step quality control

• Own test center

• Our Quality Management System is certified to ISO 9001:2015 and TÜV Thüringen

• We are ISO 14001:2015 and BS OHSAS 18001: 2007 certified

• ”Quality means doing it right when no one is looking.” Henry Ford

BEST SERVICE

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Incab Specialty Cables, LLC640 107th StreetArlington, TX 76011

+1 [email protected]

watch the video tour

https://www.youtube.com/watch?v=8rlJoM1Jj8o&feature=share

https://incabspecialty.com/

Documents

SPECIALTY CABLESTube outer diameter range 1.1–1.6 mm 0.043–0.062 in Outer size (square) 11.0×11.0 mm 0.433×0.433 in Fiber count up to 12 Design Single or double layer central