SPECIFICATION OF PCTLR-521A.pdf

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Engineering Specifications

For

Model PCTLR-521A Double Pump Cementing Trailer

(Picture for reference only)

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1. Description

Model PCTLR-521A Double Pump Cementer/Recirculating Mixing Trailer developed by

Serva SJS is the most advanced, accurate computer controlled cement mixing system

available. The quality of design, component selection, and quality manufacture makes

it a benchmark in the industry.

The high energy mixing system can mix the most difficult slurries and the ACM

automatic density control will provided superior density control. The pump unit can be

utilized for a variety of pumping services including acidizing, cementing, pressure

testing and fracturing within the limits of the available horsepower. The inline triplex

pump installation makes the maintenance and service of pumps easier.

This system is designed for minimum maintenance and operating in extremely harsh

environment with temperatures ranging from -25℃ to 55℃ and relative humidity up to

90%.

1.1 Components

The PCTLR-521A Double Pump Cementing trailer comprises of the following

components.

(1) 30t Semi-trailer Chassis

(2) CATERPILLAR C15 engine, 540 HP each

(2) ALLISON 4700 OFS transmission

(1) SERVA TPH400 X 4" Dia. Plunger Triplex Pump

(1) SERVA TPH400 X 4 1/2" Dia. Plunger Triplex Pump

(1) 8 bbl mixing tank

(1) 20 bbl displacement tank

(2) Mission 6x5 centrifugal pumps (slurry recirculation and transfer pumps)

(1) Mission 4x3 centrifugal pump (mix water or displacement fluid)

(1) High Energy Mixing system

(1) Density automatic Control System(ACM-IV.1) for density control

(1) Wireless Data Acquisition System (option)

(1) Auxiliary power pack, w/closed-loop hydraulic system, w/CAT C7 engine

(1) Air reservoir, 20 gal

(1) Fuel day tank 200 gal

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1.2 Specifications

The PCTLR-521A trailer is comprised of high-pressure pumping system, high

energy recirculating mixing system, and all required controls and

instrumentation.

The high pressure pumping system consists of two diesel engines, two

automatic transmissions, and two triplex pumps. The fluid handling system

consists of centrifugal pumps for recirculation, boost and mix water. Manifold

consists of necessary piping, valves and connections to perform cementing

jobs.

Hydraulic system takes power from the auxiliary diesel engine, and drives fluid

handling and mixing equipment, including three centrifugal pumps and

agitators.

Triplex pumps are horizontal single acting plunger pumps and consist of fluid

end and power end. The fluid ends are made of three-piece forged steel and

are recommended for pumping cement, acid, water, drilling fluids and other

well service fluids.

Fluid ends size: right pump 4" Dia. Plunger; left pump 4 1/2” Dia. Plunger

Mixing system consists of a high-energy jet mixer, high rate recirculating pump

and tub agitator. The diffuser aids in removing air entrainment from bulk

cement. A densitometer is mounted in the recirculating line and the mix water

is measured with a turbine flow meter. The 8bbl mixing tank maintains the

ability to mix cement on the fly with good density control.

The displacement tank consists of two 10 bbl working volume compartments

with "barrel" marks. Tanks have full flow piping to rear of unit for ease of

cleanup.

Third dedicated centrifugal pump for dedicated boosting.

Control panel labeled in English only; panel gauge units in U.S and metric.

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1.3 Operational Performance

2. Trailer chassis

The trailer chassis is a customer build, heavy duty, oil filed use, 30t anti-trailer.

TECHNICAL SPECIFICATION

Trailer

Chassis

Spec. of

Tractive Pin 2’’ (50)

Model No. of

Tyre

Meridian 12.00-20

Saddle Height

Without Load 1390mm Support Legs JOST

Axle BPW14010

(2NO.S) Span of Tyres 1300MM

Others ABS, 12V electric system

The trailer chassis must be equipped with bracket with lifting eyes to lifting the trailer.

3. Power System

Two (2) diesel engines drive two (2) high-pressure triplex pumps via automatic

transmissions and flexible drivelines.

Diesel Engines

Model: Caterpillar C15

Rated Power: 540HP@2100RPM

Lube oil pump, filter and cooling system

Fuel pump and filter system

Mode of Starting: Electric starter and Air start in both side of engine

Weight 27 t (approx.)

Dimension 11300 mm(L)X2500mm(W)X4200 mm(H)

Max. Pres 14,000 psi (96.5 MPa, 4” fluid end)

Max. Flow 2.7 m3/min (one 4” and one 4 1/2” Fluid End)

Density Range 1.3～2.6 g/cm3±0.024 g/cm

3

Mixing Capacity 1.9～14.5 BPM (0.3-2.3 m3/min)

Working Temp. -25ºC～50ºC

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Cooling: Radiator and Fan.55deg c

Heavy-duty air filter, dry element type

Emergency kill for air intake shutdown

24 Alternator, equipped with 180aH capacity batteries.

15.7 CFM Air compressor with complete accessories.

Spark-arrest stainless steel muffler with flexible stainless steel connection

4. Power Distribution System

4.1 Transmissions

Allison 4700 OFS automatic transmission, completes with fill tube, dip stick gauge,

torque converter, and 1810 series output flange.

Gear ratios as follows:

1 st gear 7.63

2-nd gear 3.51

3 rd gear 1.91

4-th gear 1.43

5-th gear, 1.00

Gear ratios are selected manually, Reverse - Blocked out

4.2 Transmission Accessories

Oil pan with level gauge and filler tube

An engine mounted water to oil tube and shell cooling system

4.3 Drivelines

Heavy-duty drivelines are used between the transmissions and triplex pumps.

They are built with heavy-duty universal joints using 1810 series components.

Installation of drivelines is such that the manufacturer's maximum

recommended angle is not exceeded.

Each driveline is equipped with a metal guard assembly complete with

greasing access.

Manufacturer name & model: Spicer 1800 series, US

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5. High Pressure Pumping System

5.1 Triplex Pumps

The TPH400 triplex pumps are good for high-pressure well service. Each pump

is equipped with an integral gear reduction box. The triplex pumps are designed

to pump cement slurries, sand-laden fluids, crude oil, acids, mud and other oil

well servicing fluids. The pumps have the following specifications.

Model TPH400

Power End

Type - Single acting Triplex

Configuration - Horizontal in line

Stoke - 8" (203.2 mm)

Maximum Rod Load - 170,000 lb (79,230360 kg)

Maximum input Horse Power - 600 BHP

Fluid End

Plunger Size Max Pressure PSI (Mpa) Max Flow m3/min(bmp)

4" (101.6) 14,000 (96.5) 1.20 (7.6)

4 1/2" (114.3) 11,200 (77.2) 1.52 (9.6)

Gear Box

Ratio - 8.4:1

Maximum input RPM - 2400 RPM

Coupling - Spicer 1800 series drive flange

Note: 4” and 4 1/2” plunger size is available.

Performance

Plunger dia

Displacement per rev

DISPLACEMENT AT PUMP STROKES PER MINUTES/PINION RPM

32 / 275 70 / 598 128 / 1099 171 / 1469 244 / 2100

Inch

(㎜) Gallon/rev (Liter/rev)

GPM (LPM)

PSI (MPa)

GPM (LPM)

PSI (MPa)

GPM (LPM)

PSI (MPa)

GPM (LPM)

PSI (MPa)

GPM (LPM)

PSI (MPa)

4” (101.6)

1.31 (4.94)

41.8 (158)

14000 (96.5)

91

(344)

7,150

(49.3)

167

(632)

3,896

(26.8)

223

(844)

2,918

(20.1)

319

(1206)

2,042

(14.1)

4 1/2” (114.3)

1.65 (6.25)

53 (200)

11200 (77.2)

115 (435)

5,658 (39)

211.3 (799)

3,079 (21.2)

282.2 (1068)

2,306 (15.9)

403.5 (1527)

1,610 (11.1)

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HHP(Kw) 346(257) 380(283) 380(283) 380(283)) 380(283)

Note: The data above is based on 90%ME and 100%VE and 380HP hydraulic

horsepower —— Intermittent servicing only.

5.2 Power End Lubrication System

The power end lubrication system contains:

Pump

Bypass valve

Required plumbing and hoses

Heat exchanger

Pressure gauge

Temperature gauge

Full flow filter

Suction strainer

5.3 Plunger Packing Lubrication System

The plunger lubrication system is provided by a pressurized oil supply system.

The packing lubrication system contains:

Lube oil reservoir

Distribution manifold

Required plumbing and hoses

Pressure gauge

Pressure regulator

Flow control valves for each plunger with setting locks

6. Fluid Handling System

6.1 Fluid Displacement Tank

The displacement tank is a custom built stainless steel construction. It has a

working volume of 20 bbl and consists of two 10 bbl compartments each having

graduated markers measuring in increments of 1 bbl. The discharge ports from

the displacement tank are 152.4mm (6 in) butterfly valves leading into a 127 mm

(5 in) pipe that provides good velocity for gravity flow to boost pump and triplex

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pumps. A flow back release line is provided to allow the triplex pumps pressure

to be discharged into the displacement tank. Standpipes provide overflow

protection with (3 in) butterfly valves located under the displacement tank. These

valves are connected to drain hoses to direct over-flow to desired location. Drain

valves are 76.2 mm (3 in) and connect to the over-flow line. They allow the

draining of each tank compartment. The piping manifold is designed with

sufficient couplings to allow complete disassembly of the piping.

Water input piping consist of 4 sets 4” port of the 3” fill up line.

6.2 Low-pressure piping

The suction manifold has a working pressure rating of 1.6 MPa. The manifold

includes various butterfly valves, which are convenient to operate, and

various flanges, couplings, union connections, pipe and fittings that are easy

to connect.

Fluid from the mixing tank connects to both the recirculating & boost pumps

or to the suction manifold for the two triplex plunger pumps. Fluid from the

recirculating pump can be pumped into mixing tank via the densitometer and

slurry mixer and into the suction manifold of the triplex pumps.

The suction manifold of the triplex pumps is supplied by either the transfer

pump or gravity fed from the line connecting the displacement tank.

A 76.2mm (3in.) fill manifold for filling the displacement tank from an external

mud or water supply is equipped with 76.2mon (3 in.) Weco style butterfly

valves, and 76.2mm (3 in.) coupling. An over pressure relief valve is included

to protect the system from receiving fluid with too much pressure.

Remote valves are air actuated.

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7. Cement Mixing System

7.1 Introduction

The mixing system is a high-energy recirculating slurry mixer type. It consists of

a high energy jet mixer, diffuser, mixing tank, agitators and recirculating and mix

water pumps. The mixer design maximizes wetting of all cement by forcing the

dry bulk cement into and between the fresh water and the recirculating slurry.

The mix water centrifugal pump and the recirculating centrifugal pump provide

most of the high energy. The diffuser aids in removing air entrainment from the

bulk cement and eliminates dust in the mix tank. The 8bbl mixing tank allows

adequate residence time for good mixing and averaging of density with varying

bulk cement delivery. A hydraulic-driven paddle agitator in each tank provides

improved mixing and more homogenous slurry. The mix tub piping delivers fluid

to the suction manifold of the recirculating centrifugal pump via 6” piping.

The cement mixing system can be operated in a manual or automatic mode. In

manual mode the operator uses a manually operated hydraulic control valve to

control the cement-metering valve. In the automatic mode, an electro-hydraulic

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control system operates the cement-metering valve. The electro-hydraulic

system is controlled by an industrial process controller/computer.

The mix tank has drain line under the tank.

7.2 ACM-IV.1 system

Model ACM-IV.1 Automatic Density & Tub Level Control Mixing System is an

advanced automatic controlled mixing system developed by Serva. It is

designed to help the operator maintain the desired density and a preset tub level

during the cementing job through inputting parameters, which greatly improves

the job performance and makes the operation much easier.

Specification

Density: 1.3～2.5 g/cm3

Density accuracy: ±0.024 g/cm3

Densitometer: 3” Micro Motion F300 non-radioactive densitometer

Cement valve： Patented off-center bulk cement metering valve

Mixer: Patented HEMI High energy recirculation mixer.

Level transmitter: “radar type” is NIVELCO.

Basic Operating Principle:

Bulk cement is pneumatically delivered to the HEMI mixer via cement metering

valve. This proportional valve controls the flow rate of the bulk cement, and a

transducer feeds back valve position to computer system. Flow rate of mixing

water is controlled by metering valve which is integrated in the mixer and

measured by a turbo flow meter. The tub level of mixing tank is monitored by an

radar level meter and will be fed back to the computer system. The 3”

densitometer located on the circulating piping system detects the actual density

and feeds it back to the computer.

The control software analyzes the measured tub level and triplex pump flow rate

and calculates a desired proportional water valve percentage open, then it

controls the mixing water flow to the designed point. As soon as the computer

system gets the water signal, it will compare the current measured density with

the desired value, then determine the new cement valve position to satisfy the

designed density.

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Key Features

The screens and the function keys are designed according to the cementing

job features. The latest control software makes the control more accurate and

stable.

The 10” operating panel is used to makes it available to display more data

and real-time curves more clearly.

Data storage & communication module is used to store more than 100

cementing jobs data without data acquisition system support in real time.

The radar level meter works without the interference of the foam and

blending, which ensure the tub level can be accurately controlled.

The displacement tank high level and low level warning makes it possible to

monitor water supply remotely.

7.3 Mixing water Centrifugal Pump

The MISSION 4x3 mixing centrifugal pump will meet the following specification.

Model: MISSION 4X3

Suction: 4” pipe size

Discharge: 3” pipe size

Flow rate at 110 psi: 1.65 m3/min (10.4 bpm)

Maximum closed-in pressure: 1.17 MPa (170 psi)

The mixing water centrifugal pump takes on fluid from external sources or the

displacement tank through a manifold with 101.6 mm (4 in) piping and union

connections.

The pump can discharge fluid into the mix tub or displacement tank.

7.4 Recirculating Centrifugal Pump

The recirculating centrifugal pump has the following specifications.

Model: Mission 56

Suction: 6” pipe size

Discharge: 5” pipe size

Max. Flow rate at 64 psi: 3.7 m3/min (23 bpm)

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The recirculating centrifugal pump is capable of receiving fluid from the mixing

tub and discharge fluid back into the mix tub for recirculating.

7.5 Boost Centrifugal Pump

The boost centrifugal pump has the following specifications.

Model: Mission 56

Suction: 152 mm (6 in) pipe size

Discharge: 127 mm (5 in) pipe size

Flow rate at 64 psi: 3.7 m3/min (23 bpm)


The boost centrifugal pump is capable of receiving fluid from the mixing tank,

and discharge fluid into the mix tub for recirculating or into the suction manifold

of the triplex pumps.

Note: The recirculation and boost pumps are dedicated pumps for their

respective functions but in case there was a problem with either pump, the other

pump can take the place of the inoperative pump or can take both functions at

the same time at a reduced rate.

8. Auxiliary power unit and Hydraulic System

The auxiliary power unit includes diesel engine, gear box and hydraulic system.

Engine: Model: CAT C7

300HP@2200RPM

W/ complete accessories, air compressor, starter, alternator, etc.

Gearbox: Funk, 3 output (SAE C)

Hydraulic System

Hydraulic system consists of 2 independent systems: one for closed loop

hydraulic pumps and the other for agitator open loop systems. The system

contains of stainless steel reservoir with sight gauge, filtration system, heat

exchanger, hoses and the other complete accessories.

The brand contains of Parker and Denison.

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The hydraulic systems take power from the auxiliary diesel engine, and will drive

the following components:

Recirculating pump (close loop)

Boost centrifugal pump (close loop)

Mixing water centrifugal pump. (close loop)

Mix tub agitator (open loop)

Metering valve actuator (open loop)

9. High Pressure Discharge Manifold

All the discharge connector and piping are 2”, fig 1502

Rated working pressure of the exhaust manifold and the union: 105MPa

(15,000psi)

Rated working pressure for the plug valve and relief valve: 105MPa

(15,000psi)

Two triplex pumps can be manifolded together so as to be capable of

discharging simultaneously to the same outlet.

A flow back manifold (connected to the opposite side of the pump) connects

to the pressure release line with an open end connected to the displacement

tank. One 2" X1" 1502 plug valve control the release line.

Each of the pump discharge line has a safety valve.

Each of the pump discharge lines has a pressure transducer and 105MPa

(15,000 psi) mechanical pressure gauges.

The discharge manifold/valves are mounted firmly by a heavy duty mounting

system.

All treating iron should be FMC.

10. Operation and Display System

10.1 Operator Console

The Operator console is a custom built steel cabinet with a protective stainless

steel cover. The instrument panel is stainless steel with permanently engraved

labeling in English. The location of the console allows the operator a full view of

the various instruments and gauges of the console.

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10.2 Deck Instrumentation

The main engine gauges includes tachometers, oil pressure, water

temperature, voltmeter, and warning lights that indicate low engine oil

pressure and high water temperature.

The transmission gauges includes the main oil pressure, lock-up clutch

indicator light, oil temperature.

Auxiliary engine gauges and relative controls.

The triplex pump gauges includes lube oil pressure gauge, oil temperature,

and an oil level gauge. The pressure and temperature gauges are switch

gauge type and activate a warning light whenever a certain level is reached.

A transducer and a mechanical diaphragm mounted on the triplex fluid-end

are utilized to measure the discharge pressure.

The unit is equipped with an over pressure protection system. When the

pressure of the pump reaches to a predetermined point, the computer

system will output a command to engine throttle system to bring the engine

to idle speed.

10” panel view for the parameter inputting and monitoring.

The hydraulic system has pressure gauges for each pump circuit and an oil

temperature gauge mounted in the console.

Console mounted pressure gauges are liquid filled with dual scale face

reading in standard U. S. units and metric units.

Mixing water pump is equipped with a flow meter and pressure gauge.

One push button emergency kill should be included for all engines shut off

simultaneously.

11. Wireless Data Acquisition System

Technical Specifications for Wireless Data Acquisition System

1. Radio Modem

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(1) Operating Frequency

License-free, 2.4-2.4835 GHz

(2) Rated range

15 miles

(3) Output Power

100mv-1W

(4) Interface

Double RS232, Asynchronous, Full-duplex

(5) Connector

RS232

(6) Operating Modes

Point-to-point, Point-to-multipoint

(7) Operating Environment

Temperature, -40° to 75°C (-40° to +167°F)

Humidity, 0 to 95% non-condensing humidity

(8) Certification

FCC/IC/CE

2. Computer

(1) Standard operating temperature is -29° to 40°C, need heater when below

-30°C.

(2) Laptop, Panasonic Toughbook 31

(3) Vibration-resistant

(4) Data acquisition software with latest version. Display and record job data

in real-time, replay history data in chart, create and print data reports, run

screen in English language. Customization is available.

3. Power Supply

(1) When using 24VDC input，supply power for the radio modem by a

24VDC-12VDC power switch, supply power for the computer by a 300W power

inverter;

(2) When using 220VAC input, supply power for the radio modem by a

220VAC-12VDC power switch, supply power for the computer directly.

4. Cable Communication

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Cable communication is also supported. Operators can use communication

cable to connect the equipment and the wireless data acquisition system to

transport data. Cable transportation distance is from 10 to 50 m.

12. Unitization and completion

To keep the equipment completion, the following items should be included.

Tool Box.

Lights and electric system.

Air system

Centrifugal pump Lubrication system

Bracket for high pressure iron and universal joint.

The instrumentation brand must be followed as below:

Description Brand

PLC&INSTRUMENTATION SIEMENS

DENSITOMETER EMERSON

GAUGES M/D, MURPHY,WIKA

13. Painting

The body loaded equipment will have the following finish and preparations:

All steel parts will be sand blasted to white metal

Primer will be zinc rich

Color will be polyurethane paint with catalyst

Clear yellow coat

The brands: International or Jotun

14. Tools and Spare Parts

14.1 Tools

Description Quantity

Hammer (2.7 Kg) 1

Hammer with plastic handle (4 pound) 1

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Pipe clamp (24” 18”) 1

Metric system allen key (1/4~1 1/2) 1

English system allen key (1/4~1 1/2) 1

Electronic tool assembly 1

Circuit tester 1

Universal wrench (3/8”~1 1/2”) 1

Wire clamp 1

Grease gun 1

Hacksaw 1

Vise grip 1

Pliers 1

Socket spanner (12 14) 1

Chisel (1/2~1) 1

Screw driver (flat tip and phillips tip) 1

Punch 1

Wrench (used to fill fuel, chain) 1

Special tools for plunger pump 1

Seat puller 1

Tools box 1

14.2 Spare parts

Master fuel filter , C15 1

Auxiliary fuel filter, C15 1

Engine oil filter, C15 1

Air filter element , C15 1

Element, transmission 1

Master fuel filter , C7 1

Auxiliary fuel filter, C7 1

Engine oil filter, C7 1

Air filter element , C7 1

Packing, 4” fluid end 3 set

Packing, 4 1/2” fluid end 3 set

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Packing, 5X6 Centrifugal pump 2 set

Element,Filter,Power End Lube 1

Element,Filter Return 2

15. Documentation

Trailer, Engine, Transmission, Triplex pump, Centrifugal pump operation manual

2 set

Engine, transmission parts manual. 2 set.

PCTLR-521A double pump cementer trailer operation and maintenance manual. 2 set

ACM-IV.1 density auto control system operation manual. 2 set

CD of all abve manuals 2set

16. Warranty

STATEMENT OF WARRANTY POLICY

1. Serva SJS. ("SJS") warrants the Equipment to be free from defects in material

and workmanship for a period of eighteen (18) months from the Date of

receiving the unit.

2. SJS reserves the right to inspect the Equipment to determine the validity of the

warranty claim and if determined to be valid, SJS will, at its option: (1) replace

the defective Equipment or parts thereof; or (2) authorize the Equipment or part

to be returned to its authorized repair facility for repair; or (3) authorize the

Equipment or part to be repaired at your plant. SJS will not be responsible for

any transportation costs.

3. Repair or replacement will be without charge, but removal and installation of

other parts, including additional parts furnished, will be made at Purchaser's

expense. No charges will be accepted for returns, repairs or alternations done

by the Purchaser unless previously authorized in writing by SJS.

4. Purchaser acknowledges that the Equipment is of a size, design and type

requested by the Purchaser and agrees that, except as stated herein, there are

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no other warranties, express or implied, including those or merchantability or

fitness for particular use, which SJS hereby disclaims.

5. Purchaser to pay all charges for travel time, kilometer charges and travel

expenses for warranty work performed away from the SJS facility.

NOT COVERED UNDER THIS WARRANTY

1. Equipment or parts manufactured by others however, SJS will assign the

benefits of any manufacturers ' warranty if assignable.

2. Equipment or parts that are or have been in contact with corrosive chemicals or

corrosive materials.

3. Equipment, fluids or parts customarily subject to wear.

4. Failure resulting from improper use or inadequate maintenance.

5. Personal injuries or death to any person (including the Purchaser and any of its

employees, agents and contractors) or claims for loss or damage to property or

business either direct, indirect or consequential, caused or contributed to by the

Equipment or any failure thereof, regardless of whether caused by SJS or any

other person or by any default or negligence of SJS, its employees, agents and

contractors.

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The Treating iron list

Qty Description PN (SJ)

12 Discharge pipe joints 2”(10’long) X05-91-700

6 Discharge pipe joints 2”(6’long) X05-91-005

3 2”x1”plug valve X05-91-602

3 2”x2”plug valve X05-91-473

6 2”style 50 two way swivel joints X05-91-170

4 2”style 10 three way swivel joints X05-91-229

5 2”chicksan hose(one50-one10)1502union X05-91-197

2 2”adapters change over nipple integral union nut nut X05-91-331

2 2”Adapters change over nipple intergral union thread X tread X05-91-283

2 2”tee (wing to thread) X05-91-293

2 2” check valve (standard flow) X05-91-111

1 2”Y(wing to thread) X05-91-163

4 4”x 10’long loading hose with fig 206 unions X04-09-871

1 4” X 20’ long reg hose (rated to 250 PSi)with fig.206 unions X04-09-870

Spare parts list (recommended for 2 years)

Item Qty. Part No. Description

1 4 X04-01-027 Element, Master fuel filter, C15

2 4 X04-04-280 Element, Auxiliary fuel filter, C15

3 4 X04-04-276 Element, Engine oil filter, C15

4 4 X04-04-306 Element, Air filter, C15

5 4 X04-04-306 Element, Oil filter, 4700OFS

6 2 X04-04-627 Element, As-primary, air cleaner, Cat C7

7 2 X04-04-659 Element, As-secondary, air cleaner, Cat C7

8 2 X04-04-626 Filter, engine oil, Cat C7

9 2 X04-01-635 Filter, fuel, C7

10 2 X04-04-625 Belt, Cat C7

11 16 V06-54-820 Packing,RA56 pump

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12 4 X04-04-283 Element, return filter

13 3 X04-00-587 Element, charge

14 2 X04-09-155 Element, power end lube

15 1 B10-12-059 Repair kit, high energy mixer

16 1 B10-17-311 Repair kit, Cement metering valve

17 2 X04-02-502 Ring,2 1/2” Victaulic coupling

18 8 X04-02-503 Ring, 3” Victaulic coupling




22 2 F32-29-885 Valve, butterfly 3”




26 2 A170014000 O-ring, 5 1/2" union

27 4 V06-67-707 Actuator,3-6" butterfly valve

28 4 X05-91-472 Repair kit, 2" 1502 Plug Vavle

29 2 X05-91-568 Repair kit, 1" 1502 Plug Vavle

30 10 X05-91-296 Seal, 1502 union

TRIPLEX PUMP W/4 " FLUID END

1 12 P40-40-108 Insert, polyurethane

2 12 P40-40-107 Valve, frac no.4 frac

3 12 P40-40-109 Seat, valve, tapered no.4 frac

4 12 000P569240 O-ring, nitrile 90 duro

5 12 P8T0009400 Packing,sps,assy,4”ph400

6 6 P40-40-533 Plunger, short tie bolt

7 12 P40-40-112 Insert, for two-piece bushing

8 6 P40-40-106 Spring, valve, stainless

9 12 P40-40-103 Gasket,no.4 discharge valve,4"

10 12 P40-40-709 Ring,spacer,no.4 discharge valve, 4"

11 12 P40-40-215 Boot, suction stop

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12 6 P40-13-013 Shoe top, crosshead

13 6 P40-13-019 Shoe bottom, crosshead

14 4 P40-40-104 Seal, oil

15 6 P40-40-512 Seal assembly, plunger nose, 4"

16 6 000P569432 O-ring, nitrile 90 duro

17 8 P40-40-612 Seal, discharge passage

TRIPLEX PUMP W/4 1/2" FLUID END

1 12 P40-44-108 Insert, polyurethane

2 12 P40-44-107 Valve, frac no.4 frac

3 12 P40-44-109 Seat, valve, tapered no.4 frac

4 12 000P569244 O-ring, nitrile 90 duro #244

5 12 P8T0009450 Packing,sps,assy,4.500,tph400

6 6 P40-44-533 Plunger, short tie bolt

7 12 P40-40-112 Insert, for two-piece bushing

8 6 P40-44-106 Spring,valve,25lb/in,stainless

9 12 P40-40-103 Gasket,no.4 discharge valve,4 1/2"

10 12 P40-44-709 Ring,spacer,no.4 discharge valve, 4 1/2"

11 12 P40-44-213 Spring,lock,no.4 suction stop

12 12 P40-40-215 Boot, Suction stop,

13 12 P40-44-215 Retainer, stop and spring

14 12 P40-13-013 Shoe top, crosshead

15 12 P40-13-019 Shoe bottom, crosshead

16 4 P40-14-104 Seal, oil

17 12 P40-44-512 Seal assembly, plunger nose,4 1/2"

18 12 000P569436 O-ring, Nitrile 90 Duro #436

19 12 000P569432 O-ring, Nitrile 90 Duro #432

20 8 P40-40-612 Seal, discharge passage, 3 3/8" O.D.

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Martin Decker Data Recorder

The unit should also be equipped with Dual Input Martin Decker Pressure Chart

recorder.

Model: M365-series

Working Pressure: 15,000 PSI

Portable recorder with 5” pressure gauges

~~OVER~~

Documents

SPECIFICATION OF PCTLR-521A.pdf