41
SPANN I NG PANEE WAtt SYSTEM All materiaLs ltresented herein including concept, formulae,calculation, ideas are the sole proprietary rights of Speed Concrete Industries Sd.n. Bhd. and granted pending patent applications and other intellectual property rights. Materials shoulcl only be usedfor the purpose of evaluating the technology and should not be disclosed to any third partf without the express consent Speed Concrete Industries Scln. Bhtl.

SPEED Box Culvert

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Page 1: SPEED Box Culvert

SPANN I NG PANEE WAtt SYSTEM

All materiaLs ltresented herein including concept, formulae,calculation, ideas are the sole proprietary rights of Speed Concrete Industries Sd.n. Bhd.and granted pending patent applications and other intellectual property rights. Materials shoulcl only be usedfor the purpose of evaluating the

technology and should not be disclosed to any third partf without the express consent Speed Concrete Industries Scln. Bhtl.

Page 2: SPEED Box Culvert

!t,

DESCRIPTION OF SP.WALL SYSTEM IThe Speed SP-Wall system is precast retaining wall system which consists of 3 components, namely:-

r Reinforced Concrete Pillar.r Reinforced Concrete Spannine Panel.r Tie Back System.

The stability of system is obtained from passive earth with pressure mobilized in front of the embedded toeof the wall and it has been enhanced by additional support through the deployment of anchors, ties, strutsplaced at appropriate level at the back of RC Pillar.

;The SP-Wall system is mainly used to retain earth exposed smooth concrete surfaces. The RC Pillar andRC Spanning Panel can be installed easily and efficiently because of the built-in self mounting joint. TheRC Piliar will be driven into the soil by using vibro - hammer or hydraulic drop hammer followed bymounting of RC Spanning Panel between two RC Pillars. It can be installed in straight line or curve profilefollows the required / design alignment. The sequence of installation is described following:-

r Site clearing with working access platform.r To set the alignment of wall and install guide frame.r To pitch, align in position and to drive the RC Pillar.r To install RC Spanning Panel and place tie back anchor or cast capping beam.r Backfilling and finishing.

;The SP-Wall system can be used for the following purpose:-

r Shoreline and slope protection.r River widenins and river bank protection.r Retaining walffor land reclamaiion.r Extended soil platform for addition space for residentiali commercial land developmentr Channel lining for drainage system.

: The SP-Wali system require light machineries and small access road for installation.r The deep penetration of spanning panel into soil profile and it will not affect by to erosion or scouring

which normally happen at conventional retaining wall.r Fast installation and no additional temporary work is require to save the time and cost.r The well design joints eliminate the gaps normally happen between precast drain or L-shape units.t Easy to transport as compared with large size L-shape units.I Efficient SP-Wall ciesien has minimized the foundation cost sisnificantlv.

INSTALLATION OF SP WALL SYSTEM

PROJECT FORJABATAN KERJA RAYA, KUALA KUBU, SELANGOR.

!a

Page 3: SPEED Box Culvert

x**

Typical Spanning Panel | 180 (D)

NOTTO 5CALE

INSTALLATION OF SP WALL SYSTEM

PROJECT FOR MAJLIS DAERAH PEKAN, KUALA PAHANG AT PEKAN, PAHANG.

IIoO

RC PILLAR (All in millimeter)RC Pillar wrDTH (W)

', THICKNESS (D) HETGHT (r{}

.,LENGTH (L},. ,

RCP-6 350 i I . 190 40O i

. RCP_9 350. 180 9OO0 l

RCP-1 2 3s0 4oo :: l

5P Wall Panel wrDTH (W) [ THTCKNESS (Dl) MAXTHICK, HETGHT {}r}j'.. r

100 lso i."r 2ooo .l

l82o I roo i50 '-.j 3ooo .r:l'.,1

-

SOo x 3o{, SA\DtsA( Ktsir I iNai

HT Hol Dirped (i.ra.ni>..i :onnnl H t lrai

TECHNICAL DATA

SP WALL PANHL .

(mm)hCPtLLAfl fmm) SafeAxlal Load

(KN}UltlmateBendlng

Moment (KNm)Weiqht (Ton)

Tvbe Lensth(L) SP RCPSP-2 2000 RCP-6 6000 750 60 0.98 1.47 :

RCP-9 9000 : 750 60:.i 2.22. ,

RCP-12 12000, 750 2.95 .,. 'SP-3 3000 RCP-6 OUUU 750 122 , 1.54 |,,2+/ , I

RCP-9 sooo 750 147 2.22RCP - 12 12000 l /5U 147 2.95

"

Page 4: SPEED Box Culvert

=-ri**:nnil3

The design of speed SP-1Mall system in accordance with RC Design BS 811O:Part L:1,997.Concrete grade, fcu = 45N/mm2 (Pillar). Subject to the requirements by the consultants and client.Concrete grade, fcu = 40N/mm2 (Wall). Subject to the requirements by the consultants and client.Steel reinforcement strength fy = sOON/mm2 and conforming to MS 146.The cement (OPC) is conformins.to MS 522.

rrE BACK SP-WALL SYSTEM il

It is our policy to continuously review and improve products and their design,Information in this leaflet is therefore subject to change without notice.

SPEED CONCRETE INDUSTRIES SDN BHD e3252z-x)

HEAI) OFFICE:B-03-29 & B-03-30, Block B, Merchant Square, No. l, Jalm Tropicana Selatan 1, PJU 3,47410 Petaling Jaya, Selangor Dml Ehsan, Malaysia

Tel: 603-7885 0568 Fax: 603-7885 0186

JOHOR OFFICE:No. 28-1, Tkt 1, Jalan Pemas 10/7, Bandm Baru Pemas Jaya, 81750 Masai, Johor

Tel: 607-388 7916 Fax:607-3887967RASA FACTORY:

Lot 4, Jalan PersiaranZwah 1, Pusat Perindustrian Zuah, 44200 Rasa, Hulu Selmgor, Selangor Dml EhsanTel:603-6057 4915 / 2898 / 2166 Fax: 603-6057 0552

KUANTAN FACTORY:Lot 16, Kaw. Perindustrian Gebeng,26080 Kuantm, Pahang Darul Makmur

Tel: 609-583 4881 / 4858 Fax: 609-583 4732

KLUANGFACTORY:24 km, Jalan Paloh, 86000 Kluang, Johor Darul Takzim

Tel: 607-810 6067 Fax: 607-810 6076

Website: wwwspeedconcrete.com.my

\

III

THE BACK 5Y5TEI\.4 {if f equired)

\ concnmnocx

A

SPEEDSP-WALL

sYSTElt4 _

"t.\

ISOMETRIC VIEW

( Printed in October 2010. To allow for product improvement, information contained in this brochure may change without notice.)

Page 5: SPEED Box Culvert

BW@ULVERKJ

Sprcified requirements based on

the MS 1293: Part I : 1992.

l

Size avaihbilitl

- Standard culvrts

(Not erceeding I800 mnr

width and 1800 nn depth).

- Supersize culverts

(Up to 3650 mnr width

nnd 3650 mnt depth).

Advdntnges:

- Stringent qunlitv totttrollal.

- Practices dt factlt1l conditittrt.

- Resulting in a quality TtrotluL't.

- Reduced constnu'tioil tinv.

' Minimum supenlision nt sita.

SIRIM SIRIMMALAYSIA STANDARD

il

I-nbricated through

rigorous quali7l

, I manufacturing

pr}cesses.

Progress o;f

consttactt0n

undetefted with

simple and fast

handling, and

installation

process.

i-'t

- Reduced overall cost

Page 6: SPEED Box Culvert

IIo

ADVANTAGES I* Easy for handling and installation

* The work progress less affected by adverse weather conditions

* Reduce overail construction period

DESIGN CONSIDERATIONS AND SPECIFICATION.I* I. Design Loading requirements for Speed Concrete Box

Culverts is in accordance with(a) BS 5400:Part2:1978 modified by (b),(b) Departmental Standard BD 3l/S7-Buried Concrete Box

Type Structure issued by Departmental of tansport(UI() - Highway and Tiaffic,

(c) fKRLIAL (Long Term Axle Load) and SV (SpecialVehicle) requirements.

* II. Reinforced concrete design in accordance withBS 5400:Part 4:1984

* Concrete characteristic strength at 28 days,

fcu:30Mpa to 40Mpa.

* Concrete cover to reinforcement for:-Standard Size Box Culverts : 25mmSuper Size Box Culverts : 30mm

* Soil parameters used in the design :-

Coeffecient of the earth lateral pressure at rest : 0.5bulk density of the soil : I9kN/m'

* Speed Concrete Standard Size Box Culverts (not exceedingI B00mm width and l800mm height) are designed to caterfor backfill superimposed dead load not exceeding 2m depth(inclusive of pavement) plus 45 units of HB vehicle primarylive loads.

* Speed Concrete Standard Size Box Culverts also comply withproof test load of I 12.5 lN over an area of 320mnl x 320mmplaced at any position on the Culvert Lid.

* Testing procedure is in accordance to AS 1597:Part I:1971.

* Speed Concrete Super Size Box Culverts are designed to caterfor backfill superimposed dead load not exceeding 2m depth(inclusive of pavement) plus 45 units of HB vehicle primarylive loads.

* Hydrostatic pressures are eliminated by the provision of50mm diameter weepholes placed along the centreline ofthe invert wall.

* The bacldill material beside the culvert shail be usedgranular tlpe soil for better drainage without incurringany ponding behind the wall.

Page 7: SPEED Box Culvert

All dimensions are in militnetres

h A Br 82 D tB IC

2100 12001 5001 8002100

2460246024602460

1 6351 93522352535

1 860216024602760

225225225225

10751 07510751075

180'180

180180

255255255255

2400 12001 500'r800

21002400

27602760276027602760

1 6351 935ZZJJ25352835

1 860216024602760SUOU

225zzJ225225zz5

10751075107510751075

180'180

180180180

255255255255255

2700 1 5001 800210024002700

30603060306030603060

1 93522352535283531 35

2160z40v276030603360

225zzJ225225225

10751075107510751075

180180180

180180

255255255255255

3000 1 500'1800

2100240027003000

336033603360336033603360

1 935zzJc2535283531 353435

21602460276030603360JOOU

225225225zzJ225225

107510751 075107510751075

180180

180180180

180

255

255255255255

3300 '1500

1 8002100240027003000

370037003700370037003700

1 9552255255528553'1553455

218024802780308033803680

225225225225225225

107510751075107510751 075

200200200200200200

255255255255255255

3600 1 8002104240027003000a?nn

3600

4000400040004000400040004000

227525752875317534752774

4075

2500280031 00

3400370040004300

225225225zzJ225225zz3

1075107510751075107510751075

200200200200200200200

275275275275275275275

IT

o LARGE SIZE BOX CULVERT

WITHOUT DRY WEATHER FLOW

LARGE SIZE BOX CULVERT

COMPLETE WITH DRY WEATHER FLOW

It is our policy to continuously review and irnprove products and their design. lnformation in this leaflet is therefore subject to change without notice

SPEED CONCRETE INDUSTRIES SDN BHD Q3252'7-x)

HEAD OFFICE:B-03-29 & B-03-30, Block B, N4ercharrt Square, No. 1, Jalan Tropicana Selatm 1, PJU 3, 47410 Petaling Jaya, Selangor Dml Ehsan, Malaysia

Tel:603-7885 0568 Fax: 603-7885 0186

JOHOROFFICE:No. 28-1, Tkt I, Jalan Pemas 10/7, Bmdr Baru Pemas Jaya, 81750 Mcai, Johor

Tel: 607 -388 797 6 F ax: 607 -388 1967

RASA FACTORY:Lot 4" Jalan PersiaranZurah l, Pusat Perindustrim Zuah,44200 Rasa, Hulu Selangor, Selangor Darul Ehsan

'fel: 603-6057 491 5 I 2898 I 2166 Fax: 603-6057 0552

KUANTANFACTORY:Lot 16. Kaw- Perindustrim Gebeng,26080 Kuantan, Pahang Darul Makmur

Tel: 609-583 4881 / 4858 Fax:609-583 4'732

KLUANGFACTORY:24 km, Jalan Paloh, 86000 Klumg, Johor Darul Takzim

Tel:607-810 6067 Fax: 607-810 6076

Website: www.speedconcrete.com'my

F---L--i

( printed in October 2010. Tcr ailow for prcduct impfovement, information contained in this brochure may change without notice.)

Page 8: SPEED Box Culvert

IT

TITtT

T

T

TI

TYPES AND SIZESI

l. Speed Concrete Brix Cuiverts are available in bothStandard Sizes (for nominal r,vidths between 600mmand l800mm) and Super Sizes (for nominal widthbctrveen 2 l00mm and 3600mm) in lengths of I metre.

2. Speed Cloncrete Box Cr.rlverts are available bothrvith and r.vithout drv rveather f'low (DWF) sections.

IIa

r :,.:::

:: -!:i: :

l'i:.' '

-,,r1,i: i:

:Li:: a-::itr::

:iin:,:::l:

i;=,,:]:ii:

+_%

TIo

nnrupiincll,ifting holes(u'eepholes) are provided at the box culvertsinvert r,vall and lifting hooks are pror,'ided at both endsof the lid for handling. It is recornntnded that a

spreader beam lo be used when slir-rging the inverts toavoid craclcing at the r,vallbase joint.

ttII

PROFF LOAD TESTING FOR

STANDARD SIZE BOX CULVERT.

Page 9: SPEED Box Culvert

-t I l*- cuo

IrtfoiNrrNd I

Speed Concrete Box Culverts are supplied with plainbutt joints. Cement mortar is normally used to fill thegap between box culverts.

I:O

iAYING ISpeed Concrete Box Culverts should be laid on preparedbedding (preferable compacted sand bedding). Hor,r'ever,it is recommend that contractors should refer to DesignEngineer for the necessary bedding and installationproceducer.

1Omm to 20mm to be filled by cement mortar

Lrd

'&J*et

" fA**un#*&,

*J

*g S lnvert dtp

**&

**

a; a

,q-

{t ..

'tt

?ra-

- weephoies

!4,

EIr-EF

t

!l*

aI1

&

r*

fa

*-t El tr rtc

a. -

*€t-#"%ffi ;::n:;ffffi?ffif;:i ii i!--*pites(optjon)

LAYING OF BOX CULVERTS.

r*q

*,

STACKING ?.

All int,erts shoulcl preferablv to be stacked uniformly on thelevelcd grourrd. Licls should be supported with tirnberbearers at the bottr ends and not at the cenrre.

?:

w-.:*.- ;

l:

Page 10: SPEED Box Culvert

IRIM SIRIMMAiAYSIA STANDART)

Design requirements

based on BS 8110.

Fabricated t h rou gh ri gorous

quaLitv manufac t u rin g p roc es s e s

P rog re ss of construction

undeterred with simple

andfast handLing, and

installation process.

Size availability

- Standard Size U-Drains (width 600 - 1800 mm)

- Super Size U-Drains (width 2l0A mm - 3600 mm)

U-Drains are available both with or

without Dry Weather Flow (DWF)

Channels.

Drains having

other loading

conditions or

sizes can be

made available

on special

request.

Page 11: SPEED Box Culvert

IIa

o

o

Speed U-Drains are available in both Standard sizes (for widths

between 600mrn and 1800mm) and Super sizes (for widths between

2l00mm and 3600mm).

Speed U-Drains are available both with and without Dry Weather

Flow (DWF) channels.

Easily handlecl and laid, Speed U-Drains allow fbr fast construction

of waterways/open flow channels using high quality factorY cast units t' '

minimum of wet concrete works'

o speed U-Drains are designed to the requirements of BS 8110:1985 with tht'folkiwing

concrete cover to reinforeement:

Standard size U-Drains : 25mm cover

Super size l-r-l)rains : 3Umm cover

o speed u_Drains are made frorn hieh strength concrete $ith a 28 dav characteristic

strength of 30 MPa-40NIPa'

a Speed U-Drains are designecl for the stanclard krad conditions shorvn below:

Fur other loa,ling t'ontlitr' I '

tl-Drain sizes not shorm rr.

table" helr, Please conta' t

a spetial design. 50rnm 'l'-weepholes are Provided f'',

drainage of the retained 'which, lrhen combinetl r, r:

butt jointed units, Preren:

build up of hldrostati'' 1'r'

As such. the design does rr

into consiJeration hr,lru' -

pressu res.

o

Weep holes {or drainage

JOINTINGT

O Speed U-Drains are supplied with plain butt joints

in standard lengths of I metre' Where necessary' cement mortar

is normallv usetl to fill the gap between U-Drain units'

HrNnrrxc Ia The weepholes provided in the U-Drains units double up as

lifting holes for handiing' A spreader beam should be used

when-slinging the units to avoid crack in the legs' (See figure)

./Spreader beam

Lilting cable /

Steel PiPe Ptn -

aFormostinstallationsospeedu-Drainsmaybelaidonsandbedding,Holrever',inba'rcondition, it mav be n.."r.u., to excavate deeper and place a layer of hard tott bsf":

STACKING IO Nl U-Drains should preferablv be stacked uniforrnly on level ground'

LAYING

Page 12: SPEED Box Culvert

TTITtIrIrIIIIIr-I

: U . DRAINS ll|lITH DRY l,1lEATHER I|'Ollt/

o

STANDARD U.DRAINS

lr,-D_-_-__-______--r

IH

I

STANDARD U.DRAINSWITH DRY WEATHER FLOW

lt tr-"-r1 F-v- .--

25 x25chamJer

I

TI

I

"5

7 -t-e

f25x25chamfer

I''uII

STANDARD LENGTH : I Meter

NOMINAL SIZE

mmxmm

COMMON DIMENSIO

a ib h Immlmmlmml

NS U-Drain U-Drain with

i iH lHs emm mm 1 (mm) I mm

WF

c(mm)

600 x 225600 x 300600 X 450600 X 600

760760

760760

600600600600

225300450600

8080

8080

305380530680

Jd3

460610760

80808080

300300300300

750 X 300750 X 450750 X 600750 X 750

910910910910

75Q

750750750

300450600750

80808080

380530680830

460610760910

8080

8080

375375375375

900 x 300

900 x 450900 x 600900 x 750900 x 900

060060060060060

900

900900900900

300450600750s00

80808080BO

380530680830980

460

6107609101 060

80

80808080

450450450450450

200 X 300200 X 450200 X 600200 X 750

200 X 900200 x 1050

200 X 1200

360360360360360360360

1 200120012001 200120012001 200

3004506007509001 050'1200

80808080808080

3805306808309801 130

1 280

605755905

1 0551 2051 3551 505

225225225225225225225

075075075075075075075

500 X 600

500 X 750

500 X 900

500 X 1050

500 X 1200500 x 1350500 X 1500

7t0710710714710710710

500

500

500

500

500500500

600

750

900

1 050

1 2001 3501 500

05

05

05

05

050505

705

855

005

155

305455605

930

r 080

| 230

| 380

I 530| 680I 830

225zz3225225225225225

| 075

| 075

| 075

| 075

I 075| 075t 075

1800 X 6001800 x 7501800 x 9001800 X 1050

1800 X 1200

1800 X 13501800 X 1500

1800 x 16501800 X 1800

2010201020102010201 0

20102010201 0

2010

18001 8001 80018001 8001 8001 8001 8001 800

600750s0010501 2001 3501 5001 6501 800

105105

105105

105

105105

105

105

705855

1 0051 155

1 305

1 6051 7551 905

930

1 08012301 3801 5301 6801 8301 98021 30

225225225225225225225225225

1 0751 075

1 0751 0751 0751 0751 0751 0751 075

I

Page 13: SPEED Box Culvert

U.DRAIN

& U,DRAINSTIo

NOMINAL SIZE COMMON DIMENSIONS

21 00 12001 500.1800

2100

2460246024602460

1 3801 6801 9802280

1 6051 90522052505

225225zzcz23

10751 07510751 075

180180180180

2400 1 2001 5001 80021002400

2760276027602760ltou

1 38016801 98022842580

1 6051 905220525052805

225225225225225

1 07510751 0751 0751075

180180180180180

2700 1 5001 800210024002700

30603060306030603060

1 6801980228025802880

1 90522052505280531 05

225225225225225

10751075107510751 075

180180180180180

3000 I 15ooi 1800

21 00240027003000

336033603360336033603360

1680198022802580288031 80

1 90522052505280531 053405

225z23zz3225225zzc

10751 075tu/ c10751 0751 075

180180180180180180

3300 1 5001 80021 002400270030003300

4000400040004000400040004000

16801 98022802580288031 803480

1 905220525052805el nq

34053705

225225225zz3225225225

10751075'1075

1 0751 07510751075

180180180180180180180

3600 1 80021 0024002700300033003600

4000400040004000400040004000

2000230026002900320035003800

zzzc25252825312534253/ ZC

4025

225225225225225225225

107510751 0751075'1075

1 0751 075

180180180180180180180

\VIIH DRY \VEATHER FLOh

LABGE SIZE U'DRAINSW TLIOUT DRY WTATHFB trLOW

LAFGE SIZE U.DRAINS

COMPLETE WITH DFY WEATHEF FLO1IJ

-lTrllllililliti45.llll

\,r ll l

1V--l

,' lB +-T--

a

Ji

Iififrf!

fi

fi

T

Ii

fi

il|tisourpolicytocontinuous|yreviewandimproveproductsandtheirdesign.lnformation in this leaflet is therefore subject to change without notice.

.- D

tL-..1-hWSPEED CONCRETE INDUSTRIES SDN BHD (232s27 x)

HEAD OFFICE:B-03-29 & 8-03-30. Block B, Merchant Square- No. l, Jalan Troprcana Selatan 1, PJU 3,,17,+10 Petaling Jaya. Selangor Darul Ehsan, Malalsia

Tel:603-7885 0568 Fax: 603-7885 0186

JOHOR OFFICE:No. 28- I , Tkt 1, Jalan Pemas 1 0/7, Bandar Baru Pemas Jaya' 81750 Masai' Johor

Tel: 60?-388 1916 Fax:607-388 7967

RASA FACTORY:Lot.r, raran Persiar- r*+:i.J;:_?,J,?TfiiT?l#lTl;i"'.t"nLiiTrTllTor" serangor Darur Ehsan

KUANTAN FACTORY:Lot 16. Kau'. Perindustrian Gebeng, 26080 Kuantan, Pabang Darul Makmur

Tel: 609-583 4881 / 485E Fax: 609-583 4732

KLUANG FACTORY:24 km. Jalan Paloh, 86000 Kluang, Johor Darul Takztm

TeL: 607-8 I 0 6067 Fax: 607-8 I 0 6076

Website: wlnv.speedconcrete'com'm!'

TIilI

( Printecl in June 20 I 0. To allo\\ fbr productimprol cmenl. inforlariirr etrnl:ln.',1 ir lhis brochure may change \\ thout nohce )

Page 14: SPEED Box Culvert

IIrIIIIIEilr 3iFiil

rrII

IIIII

IIIIT

Specified requirements based on the

MS 881:1991 Part I & Part 3

(incl. BS 5911 &AS 1342).

Fabricated through rigorous quality

m anufa c tur in g p ro c es s e s.

Availability offacility for load testing of all

classes of concrete pipes.

Size availability: - From DN 300 to DN 1800

Concrete pipes produced areof the following clas s es :

Land Drainage Unit

- standard reinforced

(equivalent to class S

ofAS 1342 - 1973)

Sewerage Units

* Class L

- extra strength reidorced

* Class M

- special strength reinforced

* Class H

- special strength reinforced

(equivalent to Class X, Y & Z

ofAS I3a2)

Page 15: SPEED Box Culvert

IT

O Types ofjoints:

Various types ofjoints are available in connecting

concrete pipes. Speed Pipes are connected using

three different types ofjoints as follows:

sprcor AND SOCKET JOINT IThis joint is also commonly called the Rubber Ring Joint (RRJ)'

RRJ provides maximum water tightness and flexibility in

concrete pipelines. A cerlain degree oflinear deflection is

allowed in this tYPe of joint.

REBATED JOINT T

(NOTE: Bfit Joint maY alsobe used without collar)

This joint is also known as the Ogee Joint or Flush Joint'

This is a rigid joint and deflection or settlement occuring after

installation may cause cracks, permitting leakage'

This joint is not recommended where water tightness is critical.

BUTT JOINT WITH COLLAR IThis joint uses a precast concrete collar to connect the pipes'

This is a rigid joint and no flexibility i.s provided' This joint is

not recommended for soft foundations where settlement can

occur.

DESIGN & SPECIFICATIONS ISpeed Pipes are designed to Maiaysian Standard MS 881 : 1991 'AS 4058:1992. For convenience, the following table from MS

881:Part 1:1991 is reproduced at back page'

IIn

I[,

I

I

NOMIN

LENG'

{mrr

152015201 520

1520152015201520152015201520I CZU

1520

lnternal Rebated Joint

Cement Mortar

Enernal Rebated Joinl

Collar

Iu-

- oo d

Mortar

!'o' ""

,' , -oI^' - o-o

o I . oloO

o ,o 'o a ,l

305380460610/bu920

1 07012201 3801 5301 6801 830

?n5

380

460610/ou01n

'1060

12101 370

15201 6701 820

370

450590

740890

1 0501200{ 2(n'1500

1 650

1 800

305370

440590730

BBO

'1030

'1180

1 330I 4801 630'1780

INTERNAL DIAMETER {mm)

L/DRAINAGEI CmSSL I CLASSM I CLASSH

EXTERNAL

DIAMETER

{mm}

365440540700860

1 03012101 3601 530

NOMINAL

DIAMETER

(mm)

300

450600750

9001 0501 2001 3501 500'1650

Page 16: SPEED Box Culvert

T

tT

T

ttT

rT

T

T

TIIIIIT

T

T

T

TT

O Speed sewerage pipes are manufactured toprovide a corrosion barrier to withstandcorrosive attack while maintaining flexibilityto withstand decades of severe selices

ADVANTAGES I* Resists hydrogen suiphide and other sewer gases, acids, alkalis

and salts.* The interior iining prevents the disintegration olthe concrete.* Resistant to wide variety of chemicals.* Unaffected by fungus or bacterial action.* Unaffected by continuos exposure to high humidity or water.

DESIGN AND SPECIFICATIONS I* Speed sewerage pipes are available in sizes and classes simiiar

to those ofculvert and drainage pipes.* Speed sewerage pipes come in three different categories of

protection lining:i) Using a l2mm (1/2") thick layer of HighAlumina Cement

(or Cement Fondu) which conforms to the Indah WaterKonsortium requirements for sewerage pipes.

ii) Using Sulphate Resisting Cement to British SpecificationBS 4027-1966.

iii) For aggressive corrosive conditions, the pipes can be linedinternally with a blanket of PVC sheet.

* Speed sewerage pipes utilize the Rubber Ring Joint forcomplete water tightness and protection from the

surrounding environment. Other types ofjoints are notrecommended.

* Speed sewerage pipes are also available as jacking pipes forinstallation of sewer lines without ooen excavation.

NOMINAL

DIAMETER

{mm}

300

375

450

600

750

900

1 050

1 200

1 350

1 500

SOCKET i BARREL

EXTERNAL I EXTERNAL

DIAMETER I DIAMETER

(mm) | (mm)

441 I 375

559 | 479I FF^ocu I ccu

830 | 700

1100 | 860

1195 | 1030

1390 | 1214

1525 I 1360

1719 | 1535

1908 I 1700

OVERALL

LENGTH

{mm}

'1600

't604

3158

31 68

31 68

3172

31 92

3192

?1 0A

3200

EFFECTIVE

LENGTH

{mm}

1524

1524

3048

3048

3048

3048

3048

3048

3048

3048

CLASS H

(mm)

300

375

440

60n

730

890

1 030

1190

1 330

'1480

CLASS L

(mm)

300

176

450

600

750

920

1 050

fil}1 350

1 500

CLASS M

(mm)

300

44A

590

730

890

1 030

1190

1 330

1 480

STD.

(mm)

300

375

450

600

750

920

1 050

1220

'1350

1 500

Page 17: SPEED Box Culvert

IIIrIilifrT

Ir

frIt is our policy to continuously review and improve products and their design'

Information in this leaflet is therefore subject to change without notice'

SPEED CONCRETE INDUSTRIES SDN BHD Q32s2'/-x)

HEAD OFFICE:B-03-2g & B-03-30, Block B, Merchant Square, No. 1, Jalan Tropicana selatm 1, Pru 3,47410 Petaling Jaya, Selmgor Darul Ehsan' Malaysia

Tel: 603-7885 0568 Fax: 603-7885 0186

JOHOR OFFICE:No. 28-1. Tkt 1. Jalm Pemas 10/7, Bandar Bm Pemas Jaya, 81750 Masai, Johor

Tel: 607-388 7976 Fax:607-3887967RASA FACTORY:

Lot 4, Jalm PersiaranZvah 1, Pusat Perindustrim Zurah, 44200 Rasa, Hulu Selangor, Selangor Darul Ehsan

Tel: 603-6057 4915 I 2898 I 2166 Fax: 603-6057 0552

KUANTAN FACTORY:Lot 16, Kaw Perindustrim Gebeng, 26080 Kumtan, Pahang Dml Makmur

Tel: 609-583 4881 / 4858 Fu:609-583 4732

KLUANGFACTORY:24 km, Jalan Paloh, 86000 Kluang, Johor Darul Takzim

Tel: 607-810 6067 Fax: 607-810 6076

tII]l

Ir

n

(printed in June 2009. To allow for product improvement, infomation contained in this brochure may chmge without nofice)

Page 18: SPEED Box Culvert

3ll El ll il ll F(0 3{c) E D

PILES

TI

TIIIIIrIIIIIIIIIIIII

%.

SPEED CO\CRITE INDUSTRIES SDN BHD (232s37-x)

Page 19: SPEED Box Culvert

SPEED Rcinlbrced Concrete Piles ale clesigned incompliancc w,ith 8S800:l : 1986 ancl BS8l10 : l9E5 andJKR 20709-0182-9I and JKR 20709-0359-95 *,ith theapproval fi'onr Institut Latihan dan Penyelidikarr JabatanKerla Raya Malaysia (IKI{AM).

Materials CementAggregateIIigh Tcnsilc Stecl( olcl Drau"n WircMild Stecl PlatcAduri.rturc

The cletail design r', ith high strength concrete pr le s ..

rranufacturecl uncler stringent controlled conclitions. \'pror"ic'le a tirll range o1'pile sizes ranging fionr l5Onrnr;l00nrnr of square pilc u,ith various working loacl caplelbr dillbrent types o1'soil conditions and denrand.dillerent project naturc.

IItttttttIIttI,l

Ir

B

il

Safe Working Loacl of SPEED pilc is calculated inaccordancc with tsS 800.1 : 1986.

Safe Working Load : fcu/3.65*Ac * fsc* Asc

Note: These working loads are only the structural capacities of pile:other considerations but shall not exceed the matintum :tmciural

MS522 Ordinary Portland ('ement.

BS 882 Wash Mining Szrnd ancl 20mm AggregateMSl,16 LongitudinalReinfbrcerrentBarBS 446 I Latcral Reinlbrcement StrirrupBS 4360 Encl Plate (Grade ,1lA)BS 5075 Superplasticizer

Where fcu

Acf.sc

Asc

- Characteristic Cube Strcngth of('on.at 2lJ davs

= Arca of Concrete (mmr)- l7-5 N,.mmr lbr Hrgh Yicld Re inlbrce r

- Arca of Stccl (nrmt)

Note:fsc perrttis:ible cornpre:sir c :tre\s for lortgrttr

reinfbrcement. i.e. 0.55f.v (fy : ,160 N,lmnrr )

ll

. The actual working capacities depend on the soil conditionsn'orking load.

t

,l

The safe loads are as tabulated:

ConcreteStrength

(N/mm2)

MainReinforcement

(mm')

MaximumStructuralWorking

Load

(Ton)

RecommendedAxial Working

Load

(Ton)

RecommendedBendingMoment

(kNm)

Nominal

Size

(mmt)

Max.Length

(m)

"150 x 150

175 x 175

200 x 200

25O x250300 x 300

350 x 350

400 x 400

4.5

4.5

12

lz

12

12

12

45

45

40

40

40

40

40

255

315

452

804

1257

1257

1 964

32

43

57

90

125

t/J

224

25

35

75

110

145

195

3-25

5-70

5.88

t+.ta

27.05

34.12

61 .76

Page 20: SPEED Box Culvert

II

IIT

T

T

IIT

T

I

Pilcs shall be erenly strckcd on tit.nbcr bcarcrs placed at 0.2L lionr both cnds o1'the piles r.r,ith the bottont laver q'ell above the grouncl

For unloading ' transftrrius o1'piles within thc constructron site. use the 2 lifting hooks provided (2 points pick up). Whcn pirching apile. pleasc usc a wire rope to go round the ptle at 0.3L fiom the upper encl.

The qualitl' of proclucts is achievccl by carr_ving oLttschedule testing in accordance rvith thc spccificatit,n..This is to ensure tliat thc products are of high qualrtrstandard and in conrpliance n'ith thc (locle of Pracrrccfor saf-et1, ttsa-uc in thc construction u'ork.

t-lDpe e o \-rOruCnrre llrousrRtEs sDN BHD(CoMPANY No.232537-x)

\nr.ns thc tcst to be carriecl out frorr time torirle arc.-

(irading test and relcvant test lbr asgregatclSlump test on fresh concreteiCompressive strength tcst for concrete cube;Stringent inspection on reinforcement cage to ensurestrrct compliance to the drarving;Post-casting checks on finrshed piles for straightness.cross-section. alignn-reni ofjoints and fittings.

PILE DETAILS

100mm

F_I

II|:{I

L30mm d ms tlbe

iclosed end)

tIII

IttT

I

STARTER UNIT. ELEVATION 30mm lconcrerea [

-,

covef

W

|

-.. lTnlmatn 0ar5 ]ms sltrup l

SECT]ON 1.1

50mm 80mn

Ir"-r l '45'

t

-20mm o msbar

EXTENSION UNIT - ELEVATION

T

T

CONCRETE COMPBESSVE SIq:Ii:T- .:,vAt\ FFtNtoF.f\,t\- -. . .- : .

LiNK FEINFORCEIIIENT T:".: _: : ':',.-_

COI"IPL ANCE TO STANDARDS::'-.lu'a Design BS81T0:1985. BSB004 r 1986:r' :edDeformedBar L4S146:1988,854449r1988'.' : Siee Found Bar l\,15146:1988.854449:1988

lr,4r o Sleel P ale 854360Cement BS12 or MS 522Aggregate [/S 29 BS 882Admrxture [/S 922. 8S 5075

PILE

REF.

PItE NOlr,llNAl

TENGTH

MAINS]EELAREA

ST]RRUPS PLATE THICKNESSANCHORAGE

BARS

MAX]MUil4

STBUCTUFAL

CAPACITY

RECOIi/MENDED

WOBKS

CAPACITYWIBI SIZE 00 O BODY mm mm

{mmJ (m) (nos) (srze) (As mm') {Ac mm') (mm) (nos) (c.c mm) (nos) (c.c mm) loint sn0e ms da I lenglh P Lons IONS

A 400 400 x 400 2,9,6.3 8T16 1608 158479 5.5 35 40 110 12 4 4 25 600 224 i95

A 350 350 X 350 2,9,6,3 412A 1257 121243 5.5 28 4A 120 12 4 4 2A 600 145

300 300 x 300 12,9,6,3 4 T 16 804 89196 5.5 20 135 I 4 520 125 110

A 250 250 X 250 12,9,6,3 I T 10 628 61872 5.5 16 50 X 125 8 3 500 88 75

A 200 200 x 200 6,3 41 12 452 39548 10 60 100 6 3 4 12 380 57

A 175 175 X 175 6,3 4 T 10 3031 1 I 60 85 6 3 10 330 43 35

A 150 150X150 6,3 4T10314 22186 7 60 X 75 3 4 10 330 32 25

NON STANDABD PILE

A 200 m0X20063410f'MX-00 og1-z$053 40

A 175 175X 175 6,3 4Tg 255 30371 8 60 85 6 3 4 10 330 30

A 150 150 x 150 6,3 4 T 9 255 22216 d5 7 60 75 3 4 10 330 32 25

Page 21: SPEED Box Culvert

We also manufacture JKR piles with full compliance with JKR's specification and have been certified by IKRAM(Institut Latihan dan Penyelidikan Jabatan Kerja Raya)

Srr-o Co*""=r. lror.-*'r. sDN BHD(Coueeruv ru0. zozssz-x1

JKR PILE DETAILS

STARIER UNIT . ELEVATION

I mS Plale snoe

IIfttfIfIffIfItIttttil

30mm Iconcrete;T t,-f" -lc.veT I L l

W

l""lL F-!

m maln oals

-mssliiup

sEcTloN 1-1

215mm 100mm l20mm

(160mm) l80nim) (l00mml

NOTE

( ) lor pie 150&175

_ l,rr a--

Y"Y

--

r=lr -i1t

-t-L-:aa) ljmm \::Ejr-1o -soa. rri ' 3era. ^:rLoe.^.""..dll6-mo m.odr ' 2m-, -<l be "----- -

EXTENSION UNIT - ELEVATION WELDING JOINT

NOTE i CONCRETECOMPRESSIVESTRENGTH,fcu=40N/mm'z(for200-400),45N/mm'(150&175)MAIN REINFORCEI\4ENTTENSILE STRENGTH fv - a60 N mrLINK REINFOHCEMENT-ENSILE STRENGTH iy = 250 N mm'7

It is our policy to continuously review and improve products and their design'

lnformation in this leaflet is therefore subject to change without notice.

SPEED CONCRETE INDUSTRTES SDN BHD (232s3',7-x)

HEAD OFFICE:

B-03-29 & B-03-30, Block B, Merchant Square, No.1, Jalan Tropicana Selatan 1, PJU 3, 47410 Petaling Jaya, Selangor Darul Ehsan, Malaysia

Te1: 603-7885 0568 Fax: 603-7885 0186

JOHOR OFFICE:No. 28-1, Tkt 1, Jalan Permas 10/7, Bandar Baru Petmas Jaya, 81750 Masai, Johor'

Te1: 607-388 7976 I 016-331 8475 Fax: 607'388 7967

FACTORIES RASA:

Lot 4, Jalan Persiaran Zurah 1, Pusat Perindustrian Zurah. 44200 Rasa, Hulu Selangor, Selangor Darul Ehsan.

Tel:603-6057 4915 I 2898 2166 016-331 8476 Fax: 603-6057 0552

KUA\T.{.\ F.{CTORY:

Lot 16. Kaw. Perindustdan Gebene. 160E0 Kuantan. Pahang Darul Makmur'

Tel:609-583 1881 -+t5S 016-311 Sl-l Fax:609-583 4732

KIL.\\G F.{CTOR\-:24 km. Jalan Paloh. !6rlll Ki:-ra:lg. iohor Darul Takzim.

Tel:607-:81 6tt6- ,rl-:---! :l:-1 Far: 601-181 6076

PILE

REF

PILE

\IOIVINAL SIZE

NOMINAL

LENGTH

MAIN

FE]NFOHCETFNISTEETAREA

STIRRUPS (one side) IN CKNESS ANCHORAGE

BABS

MMIMUiI IECO|',4MENOET RECoMMENDEo]

BENDTNG I

MOMENT JCAPACITY9ZE 0o- ooe og0D, Joml

CAPACITY

{mm') (m) (nos) (size) (As mm') (Ac mm') (mm) tnosl (c.c mm) (n0s) c n0s dra lenlin P tons P lons kNm

A 400 400 x 400 12,9,6, 3 4125 1964 158036 8 75 16 75X 100 4 25 600 224 195 61.76

350 350 x 350 r2,9 6 3 41 2A 1257 121243 8 80 80x 110 4 20 600 173 34.12

A 300 300 x 300 12, 9, 6, 3 41 20 1257 88743 6 l6 55 l6 55X 70 J 20 800 125 110 27.05

A 250 250 x 250 12,9 6 3 4T16 804 61696 6 13 60 t3 60x 75 I5 16 640 90 75

A 200 200 x 200 6,3 4T12 452 39548 6 I 65 I 65X 85 15 12 480 5.88

A 175 175 6.3 4T10 314 30311 6 12 401045x 75 10 4 10 330 5.70

A 150 6,3 4T10 255 22245 6 13 40 12 45 LX 75 10 4 10 400 32 25 3.25

Printed in November 2008. To allou lbr prerd:;: :::: : .::: ::; r: ihis brochure may change without notice

Page 22: SPEED Box Culvert

IItIIIIrIIIIrIIrrIIII

PRE@ASTC@N@RETEMANH@LES

SIRIM'" -;, '- .

SIRIMIVALAYSIA STANDARD

Strong Precasl Manhole conform to

MS 88 I :Part l:1991 and BS 59I L Part L I 9,9 l

Strong c:an also produce manhole to

tttll ulh?1 rpe, i/irrtti,'ns ns y1q11i14p1gt1r.,.

slr€#

@

Page 23: SPEED Box Culvert

I

I

II

oStrongManholesystemisthemostversatilesystemwheretheusercan

choose the various components to form a manhole of his requirement'

StrongPrecastmanholecanbeasshallowas0.6mandasdeepas12metres.

JOINTS

A11 the manhoie components below the flat top are precasted with ogee joints'

Thisgivesversatilitytothesystem.TheChamberringsandtheshaftringscanbe easilY added on or taken off'

At the joint, cement mortar or other flexible mastic jointing compound may be

used, all depending on the degree of water tightness required'

ADVANTAGES

The advantages of using the Strong precast manhole are:-

* Flexibility - The user can choose to arrange the manhole components to suit

* Versatilrty

* Cleanliness

* QualitY* Speed

* Econor.ny

his requirement.

- The height of the manhole can be increased or reduced by adding

or taking away the revelant components'

- Since the components are made in factories' the worksite will

be cleaner.

- Quality assured through factory controlled conditions'

-Component.*""u,y.ohandleandinstallthusensuringspeedjnconstructiotl

No formwork or reinforcement work are required'

- Cost saving through speed, labour and better control over

material usage.

Page 24: SPEED Box Culvert

Deep Manhole Make-Up Piece

Shaft Cover Slab

Shaft Ring

-------------J

-'

-);;--fl -T,oo

l,l | | l22s| _L____________t | __11s0

Make-up Piece]

, 600

I Taper I

r"y, ,'rl u'

Eccentric Rest Platform

t

Chamber Ring

Taper Top

-)

Eccentric Rest Platform

-__-,

Chamber Ring

Typical Deep Sewer Manhole

l9'. I f Y , V

Base 5lab

-T-INI^

D

Page 25: SPEED Box Culvert

Shallow Manhole

Typical Shallow Manhole

Make-up Piece

Flat Top Type CR

Chamber Ring

Base Slab

,

Flat Top Type CR

FltDll-l

Chamber Ring

, 845

l--i-=t--'lI T------------l I

t-,T-f,l IL-l-------u lMake-up Piece

E

t2t. r I Y t I

Base Slab

ITtIIIIIIIItIIIIIIIII

-InIN

__l ^

300225

150

1 500

900

600

It is our policy to continuously review and improve products and their designInformation in this leaflet is therefore subject to change without notice.

SPEED CONCRETE INDUSTRIES SDN BHD e32527-x)

IIEAD OFFICE:p-03-29 & B-03-30, Block B, Merchant Square, No. 1, Jalan Tropicana Selatan 1, PJU 3,47410 Petaling Jaya, Selangor Dml Ehsan, Malaysia

Tel:603-78850568 Fax:603-78850186JOHOR OFFICE:

No. 28-1, Tkt 1, Jalm Pemas l0/7, Bandar Baru Pemas Jaya, 81750 Masai. JohorTel: 607-388 '79'76 Fax: 607-388 796'7

RASA FACTORY:Lot 4, Jalan PersiaranZtrah 7, Pusat Perindustrian Zvah,44200 Rasa, Hulu Selangor, Selangor Darul Ehsan

Tel: 603-6057 491 5 | 2898 I 2166 Fax: 603-6057 0552

KUANTAN FACTORY:Lot I 6, Kaw. Perindustrian Gebeng. 26080 Kuantan, Pahang Darul Makmur

Tel: 609-583 4881 / 4858 Fax: 609-583 4732

KLUANG FACTORY:24 km. Jalan Paloh. 86000 Kluang, Johor Darul Takzim

Tel: 607-810 6067 Fax: 607-8i0 6076

Website: nlrv,speedconcrete,com,my

A B C D

MANHOLE FLATTOP CHAMBERDIAMETER TYPE CR RING

1200 1500 125 1370 1220

1 500 1 8s0 1 50 1710 1 530

1800 2200 150 2050 1830

(Printed in June 20l 0. To allL.\\ i(,r pra,dua: :ia:r'. .::::i. :rin atr r.r clrntain.d in lh is brochure may change u,ithout notice)

Page 26: SPEED Box Culvert

SIRIMMA|.AYSIA STANDAFI)

Design requirements based on BS 81 l0

Fabricated through

rigorous quality

manufacturing

processes.

Progress of

construction

undeterred

with simple

and fast

handling,

and

installation

process.

Dual purpose usage

- Retaining Walls

- Open Drains

Dry Weather

Flow (DWF) Units are

Advantages

- Minimal site supervision

- Porteble

- Keaucea overalt constructnn cost

- Reduced constuction time

available for the construcrion oi open drains

Page 27: SPEED Box Culvert

IIO vLRSATTLI'rY

'I'he usefulness of the Speed L-strape Units is e'hanced bv its versati-lity.

Thev mav be used as:

* Retainiag Whlls

* Temporarv or Permanent Storage Walls* Open fJrains

ADVANTAGES

Precast l-Shape llnits hale the following advantages over cast irr-situ struetures:* Iiasily assembled or dismantled for service eisewhere* Reliable factorv {-rast concrete* Temporarv storage where permanent storage not required or impractical* Increase storage capacitv* Nlaintenanee elirninated* Can be off loadecl from transport and erected in one operation* Assemblv or dismantlil6l can be attended to by unskilled labour

dffi*fl#e1a

tIIII

IIIIIII

DESIGN CRITERIA* I)recast design is in act'ordance with BS Bll0 based on the following tvpes of loadine

Typ" IMOT FtA loading at 1..22 m behind the wall (open drain)

\p"2Surcharge of 610mm maximum with 30" slope, behincl and above the wall (Open drain.l

Typ" 3

* Surcharge of 610nrrn maximunr rvith 30. slope {retaining wall)

* Concrete grade shall be 30-,tr0 MPa.

* Bulk density of soil backfill to be lgkN/m3* Algle of internal friction of soil backfill to be 30'

'10kNlrn

* v vt *ET- TTN-"rIM

I,lIItT

I

Page 28: SPEED Box Culvert

tT

T

IIT

T

T

tIT

ffi

";l- * ..y!*ffi

i,

.'::i ts Wp ffi

-*t **.. a4''+

::CAST RC 'L' SHAPE DRAIN UNITS-+

50 mm O holes typical

SPEED PRECASTDRY-WEATHER FLOW

Notes:

* Standard length of L-Shape Unit is l000mm.* Non-standard sizes with different loading conditions can be specially designed.

* Speed Concrete reserves the right to change specifications without notice.

VABIES

\- lnsillr fQ

gTYPE 3

LOADING

RETAINING WALL

NOMINAL SIZE

bxh

mmxmm

LENGTH

mm

R

mm

H

mm

t

mm

d

mm

450 x 900

750 x 1200

1050 x 1500

1350 x 1800

1650 x 2100

1950 x 2400

2100 x 2700

2400 x 3000

2550 x 3300

2700 x 3600

3000 x 3900

3300 x 4200

1 000

1 000

1 000

1 000

1 000

1 000

1 000

1 000

1 000

1 000

1 000

1 000

900

1200

1 500

1 800

2100

2400

2700

3050

3350

3500

3800

4'100

1 050

1 350

'1650

1 950

2250

2550

2850

3200

3500

3800

41 00

4400

150

lEn

150

150

150

150

150

200

200

200

200

200

300

300

300

300

300

300

450

450

600

600

600

600

MAIN DRAIN

tIt

Page 29: SPEED Box Culvert

It is our policy to continuously review and improve products and their design,Information in this leaflet is therefore subiect to chanqe without notice.

SPEED CONCRETE INDUSTRIES SDN BHD O3252l-X\

HEAD OFFICE:8-03-29 & 8-03-30, Block B, Merchant Square, No. 1, Jalan Tropicma Selatan l, Pru 3,47410 Petaling Jaya, Selangor DaruJ

Tel: 603-7885 0568 Fax: 603-7885 0186

JOHOR OFFICE:No. 28-1, Tkt 1, Jalan Pemas 10/7, Banda Bm Pemas Jaya, 81750 Masai, Johor

Tel: 607-388 7976 Fax: 607 -388 7967

RASA FACTORY:Lot 4, Jalan Persiaran Zurah l, Pusat Perindustrian Zuah, 44200 Rasa, Hulu Selangor, Selmgor Darul Ehsan

Tel: 603-6057 491 5 | 2898 / 2166 Fax: 603-6057 0552KUANTAN FACTORY:

Lot 16, Kaw. Perindustrian Gebeng. 26080 Kuantan. Pahang Darul MakmurTel: 609-583 4881 ,1858 Fax: 609-583 4732

KLU,4,\G F.{CTORY:24 km, Jalan Paloh. 86000 Klune. Johor Darul Takzim

Tel: 60?-810 606- Far: 601-810 6016Website: tr*,sDeedconcrete.com.mv

(Printed in June 201 0. To allow for produci in::ir ::..:r:. :r:: -::::: :::::::: :: ::: ::i^-hure mal change without notice)

Ehsan, Malaysia

ITTITT:

ItIIIIIIIItttI

Page 30: SPEED Box Culvert

IKR{M Q\ CERTIFICATIONCertifcation S.vstem: S),stem 5 Product Certif.cation Mark

PRODUCT CERTIFICATE OF CONF'O RMITYT]:]ffi=* lts b-een approvedand-issued in complimce with the Guidelines On Product Ce rtification, IKRAM etGUIDE 1( Prodqct Manufactured in tr'Idaysia) andlKRAM Q\ GLTDE 2 (product Manufactured outside Malavsia)

Name And Address Of Certificate Holder

SPEED CONCRETE INDUSIR'ES SDru. BHD.,Lot 16, Kawasan Perindustrian Gebeng,

26480 Kuantan, Pahang Darul Makmur, Malaysia.Status Of Certificate Holder : Nlanufacturer

lt is herebr certified thae the produa u detailed in this cenificate has satisfactorily complied xith the requiremcnts ofthe appropriate product Stmdud( s).

Certiicate issued bv

Certiicate number:

I KR A M -C007 -C0 1 0 2- N 22 o s

IKRAM a3{ SERYICES SDI,{ BI{D

ENGR. II{JI }XHyA B IN ILUr -{RIFFTNDirector Certification

Date of original issue :

27.08.2003

DATO IR ILUI NIOHD FL{ruS BINABASCha-irman

Date of renex'al:

14.08.2010

Expirl'date:

31 .08.201 1

K-MARK

Particulars ofproduct

Froduit Nme Product Standard(s)

Precast Reinforced Concrete Piles (Small Size) Spesifikasi JKR N o. 5-95(G)

Product Descriptions

Srze :150mmxt50mmx3m150mmxf50mmx4.5m175mmxt75mmx3m

& 175mm x 175mm x 4.5m

Brmd Nme I Status of product & Comtry of Origir

SPEED Local Product - MALAYSIA

Nme and Address ofManufrcrurer

SPEED COAICRETE INDUSIR'ES SDAI, BHD.,Lot 16, Kawasan Perindustrian Gebeng,

26480 Kuantan, Pahang Darul Makmur, Malaysia.The use of this ceni.fiute is subjected to ehe tems md conditions of adfetion.This ceniicate mains the prcpem.oflR${ Q\ SER\{CES SDN BHD md rt"l U.*U#i#d

IKMM QA Senbes Sdn Bhd rzs:e:-tiI , Tunan Ilmu IKRAM (IKRA'\4 Park) , Jalan Serdang - Kajang, 43000 Kajang, Selangor Darul Ehsan, Malcysia

Tel: 03 - 8738 3320 Fax: 03 - 8736 7254 Ematl: [email protected] 20A9: IKRAM OA SERVICES SD^t BHD

Ad.dless: Block 5. Level

Page 31: SPEED Box Culvert

IKR{}/I qI CERTIFICATIONCertifcation System: System 5 Pro duct C ertification Mark

PRODUCT CERTIF'ICATE OF CONFORMITYThis certificate has been approved and issued in compliance with the Guidelines On Product Certi-fication, IKRAM Q!GUIDE 1( Product Manufacrured in Malaysia) and IKRAM Q\ GIIIDE 2 (Product Manufactured Outside Malal'sia)

Name And Address Of Certifi cate Holder

SPEED COIVCRETE INDUSIR/ES SDN. BHD.,Lot 16, Kawasan Perindustrian Gebeng,

26080 Kuantan, Pahang Darul Makmur, Malaysia.

Status Of Certificate Holder : Manufacturer

It is herebv ceniied that the product as detailed in this cenificate hr satisfactorilv cornplied with the nquirements ofthe appropriate Produa Standud(s).

Cenificate issued bv

Certficate number:

I KRAM -C007 -C01 01' N 21 0 3

ENGR. FLUIYAHYA BiN FLA.JI ARIFFINDirector Certification

Date of original issue :

27.08.2403

DATO IR }LA.JIII4'U'dFL{RIS BIN ABAS

Chairman

Date of renewal:

10.08.2010

Expir date :

31 .08.2011

K.MARK

Particulars ofproduct

Product Name Product Standud(s)

Precast Reinfarced Concrete Piles Spesifikasi tLP-1-g1

Product Descriptions

C/ass .' C/ass /Size : 200mmx200mm

250mm x 250mm3OAmm x 300mm350mm x 350mm

& 400mm x 400mm

BrodNme Starus of Product & Counw of Origin

SPEED Local Product - MALAYSIA

Nme and Ad&ess of Manufacturer ,/f,-:lt\SPEED CONCRETE INDUSIRTES SDN. BHD.,

Lot 16, Kawasan Perindustrian Gebeng,26080 Kuantan, Pahang Darul Makmur, Malaysia. w.#

The use of this ceni-fiete is subjeaed to the tems and conditions of cenification. This cenificate rmahs the propero of iKRAll Q\ SER\{CES SDN BHD a,rd shall be rrmed on nquest,

IKLAM QA Services Sdn Bhd 1sesos.t,

Address: Block 5, Level I, Taman Ilmu IKP..{\4 (IK?- lvl Park), Jalan Serdang - Kajang,80A0 Kajang, Selangor Darul Ehsan, Mala.tsiaTel: 03 - 8738 3320 Far 03 - 8736 7254 Email: [email protected],-

Cop;"right 2009: IKR4M QA SER't'ICES SD^' BHD

Page 32: SPEED Box Culvert

Jzot-(zg,luFz

No. Lesen :

Licence No.: PS006201

PCS/FOFI/o8 - 4.1 (S)

lssue:5Rev.:1

P ro duct Certifica?ion Licence

SIRIM QAS International Sdn. Bhd. dengan ini menganugerahkan kepadaSIRIM QAS lnternational fun. Bhd. hereby grants to

SPEED CONCRETE INDUSTRIES SDN. BHD.1408, LOT 1235, MUKIM NYIORJALAN PALOH86000 KLUANGJOHOR DARUL TAKZIM

Lesen untuk menggunalon Tanda Pensijilan di atas barangana lfcence to use the Certifieation Mark on

PRECAST REINFORCED CONCRETE SMALL BOX CULVERTS

Please refer to detail in the SCHEDULE

.l

sebagai mematuhi keperlfu anas complying with

MS 1293:PT.1 : 1992

W*

LESEN PENSIIILAN BARANGAN

Dato'Mariani MohammadPenEarah UrusanManaging DirectorSIR!M QAS lnternational Sdn. Bhd

OAS Intmational Sdn. Bhd.(No. Syadkat 41 0334-X)

l, Pe6iars Dato' MenteriSeksyen 2, Peti Surat 7035

4091 1 Shah AtamSelangor Onl Ehsil

MALAYSIA.

Tel : 60-3-594 6400Faks: 6G3-5510 9a39

hnp//M. sirim-qas.com.my/ flw.malaysiancertified.com.my

Tarikh Mula Pensijilan :

Certified Since :

Sah Sehingga :

Valid Until :

08 Decenrber 1933

07 December 2010 No. siri , S. 1- 4 0 9' Sedal No.:

lr. Hj. Yahaya bin AhmadPengerusiChairmanSIRIM QAS lnternational Sdn. Bhd.

,1 2, l.nrranr ?OlOTarikh Dikeluarkan :

lssue Date:

Le*n ini d.an!gerahke tedakluk kepada syara.s.syeat Perjanjian Pensijilan Barangan SIRIM OAS Inlernational Sdn. Bhd.n.s :J:e-:€ js EGnled subjec! to lhe provisians of the PrcCuct Cedificalon Agrcement of SlnlM QAS lntemational Sdn.ghd.

Page 33: SPEED Box Culvert

SIRIMQAS

Jzot-

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BRAN DMODEL

RATING

RATING

R,ATING

RATING

RATING

RATING

Sah SehinggaValid Until :

SIRIM

SCHEDULE

SPEED CONCRETE INDUSTRIES SDN. BHD.

SPEED.U' SHAPE WITH AND WITHOUT DRY WEATHER

FLOW600 x 300, 600 x 450, 600 x 600 MM

750 X 300, 750 X 450, 750 X 600, 750 x 750 MM

900 x 300, 900 x 450, 900 x 600, 900 x 750,900 x 900 MM

12A0 X 300, 1200 X 450, 1200 X 600, 1200 X 750,12oO X 900,1200 X 1050,1200 X 1200 MM

1500 x 600, 1500 x 750,1500 x 900, 1500 x 1050,1500 x1200,1500 x 1350, 1500 x 1500 MM

1800 x 600, 1800 x 750,1800 x 900, 1800 x 1050,1800 x1200,1800 x 1350, 1800 x 1500,1800 x 1650,1800 x 1800 MM

No. Lesen :

Licence No.:

Tarikh Dikeluarkan :

lssue Date :

PS006201

13 January 2010

PCS/FOR/o8 - 4.1 (S l

lssue:5Rev.:1

07 December 2010

Page 34: SPEED Box Culvert

SIRI]t,|QAS

T

T

;

tt

JzoF

2clltF

=

No. Lesen :

Licence No.:

LESEN PENSIIILAN BARANGANIP ro duct Cer tification Licence

slRlM QAS International Sdn. Bhd. dengan ini menganugerahkan kepadaSIRIM QAS lnternationat Sdn. Bhd. hereby grants to

SPEED CONCRETE INDUSTRIES SDN. BHD.LOT 16, KAWASAN PERINDUSTRIAN GEBENG26080 KUANTANPAHANG DARUL MAKMUR

Lesen untuk menggunakan Tanda pensijilan di atas barangana licence to use the Certification Mark on

PRECAST REINFORCED CONCRETE SMALL BOX CULVERTS

Please refer to detail in the SCHEDULE

sebhEai mematuhi keperluan :

as complying with

MS 1293:PT.1 : 1992

PS006203

T

tIIItIIt

Dato'Mariani MohammadPengarah UrusanManaging DirectorSIRIM QAS Internationar Sdn Bhd

Sah Sehingga :

Valid Until :

lr. Hj. Yahaya bin AhmadPengerusiChairmanSIRIM QAS International Sdn. Bhd.

Tirikh Muta pensijiran : 30 August 1999 Tarikh Diketuarkan : 13 January 2010

Certified Since : lssue Date : ,

31 December2010 ruo.Siri, S 1408Serial No.:

Lesen ini dianugerahkai teriakluk kepada syarat-syilat Perjanjian Pensiilan Barangan SIRIM OAS lntemationat Sdo. Bhd.This Licence is grcnted subj*: lo IiE ptovbions af the Prcduct Ceftiticatlon Aoreement of SIBtM eAS tntemationat sdo. Bhd.

SIRIM

I TIrV !

ISIRIM OAS International Sdn. Bhd.

L 1, Pe6iaran Dato, MenteriI I, He6raran Dato Menlerit - Seksyen 2, peti Surat 7O3S

I 40911 ShahAtamI Setangor oarul Ehsanr. MALAYSIA

Tet : 60-3-5W1 64CO

ll Faks: 60.3-5510 9a39

I hto jMw sirim-qas.cor.rv_Tnplew.nataysiancenif iec.rcm. -7 PCS/FOtuo8 .4.1 (S)

Page 35: SPEED Box Culvert

IrIrIrlrl;FIrlrrF

Ir

IrIT

rl

SIRIn,lQA.S

J

zoL(ztul-z

SCHHPULH

SPEED CONCRETE INDUSTRIES SDN. BHD.

SPEED-U'

SI.IAPE WITHOUT DRY WEATHER FLOW600x300, 600x450, 600x600 MM

750X300, 750x450, 750X600, 750X750 MM

900x300, 900x450, 900x600, 900x750, g00x900 MM

1200x300, 1200x450, 1200x600, 1200x750, 1200x900.1200x1050, 1200x1200 MM

1500x600, 1500x750, 1500x900, 1500x1050,1 500x1 200,.1500x1350, 1500x1500 MM

1800x600, 1800x750, 1800x900, 1800x1050,1B00xl 200, 1800x1350, 1800x1500, 1B00x1bso.lBOOX1BOO MM

No, Lesen :

Licence No.: PS006203

PCS,Foaioe - 4.1 (s)lssue:5 Aev. :1

.,:','. - .1.

' ".1; -'1 '..''\!...) ,.'\ ii.;..:

,\.'t-i, "i-' ,/:' r j\' .a _'r\. ,-i -'-*.--- ," . ;''\t''r':cj'i -",/'l'-'::-::-'t

ttIt

BRANDMODELRATING

RATING

RATING

RATING

RATING :

RATING :

Sah Sehingga :

Valid Until :II

Tarikh Dikeluarkan :

lssue Date : l3 January 2010

SIRIM

3'1 December 2010

Page 36: SPEED Box Culvert

SIRI]l,|QAS

JzoFzutF

=

No. Lesen :

Licence No.:

r,il74lr. Hj. Yahaya bin AhmadPengerusiChairmanSIRIM OAS International Sdn. Bhd

A, f-\"\ /0^, '\ q-&{-.d*"))=a2

Dato'Mariani MohammadPengarah UrusanManaging DirectorSiRIM QAS lnternational Sdn. Bhd

Sah Sehingga :

Valid Until :

PS006206

PCS/FORi08 - 4.1 (S)lssug:5Rev.:1

LESEN PENSIIILAN BARANGANP r o duct Cer tificqtion Licence

\\ 9,\'r'' i--r,'

\"-,"-;,#)i-==rr-slRlM QAS International sdn. Bhd. dengan ini menganugerahkan kepadaSIRIM QAS lnternational Sdn. Bhd. hereby grants to

SPEED CONCRETE INDUSTRIES SDN. BHD.LOT 16, KAWASAN PERINDUSTRIAN GEBENG26080 KUANTANPAHANG DARUL MAKMUR

Lesen untuk menggunakan Tanda pensijilan Oi "t",

barangana licence to use the Cerlification Mark on

PRECAST CONCRETE PIPES WITH OGEE JOINTS

P!eqse refer to detail in the SCHEDULE

sebagai mematuhi keperluanas complying with

MS 881:PT.3:1991

SIRIM OAS Intsnatlonal Sdn. Bhd.(No. Syarikat 41 0334-X)

1, Persiaran Dato' MenteriSeksyen 2, Peti Surat 7035

40911 ShahAtamSelangor Oarul Ehsa

MALAYSIA.

Tel : 60-3-5544 g0OFaks: 60-3-5510 9439

hnp / rw. sirim-qas.mm_myhRp/

^w.malaysiancertjlled.com.my

Tlrikh Muta pensijiran . 19 october 1995 Tarikh Diketuarkan : 13 January 2010

Certified Since : lssue Date

31 December 2010 No. S,r, , S. L4I0Serial No.:

Lesen ini dianugerahkM te.iaxluk kepaCa syarat-syaral Perjanjian Peisiilan Barangan SIRIM OAS lntematjonat Sdn. Bhd.This Licence is granted subi*l ic lhe provisians ol the tucduct CenifXation Agreement of StRtM QAS tnternatianat Sdn. Bhc

SIRIM

Page 37: SPEED Box Culvert

BRANDMODEL

RATING

Sah SehinggaValid Until:

JzoF{z&lilF

=

SIRIMQAS

ItItttIItttIIIIIII

I

I

t_

SIRIM

SCHEDULE

SPEED CONCRETE INDUSTRIES SDN. BHD.

SPEEDREINFORCED:1. LAND DRAINAGE2. SEWERAGE . CLASS L, M, HNOMINAL SIZE (DN) : 300, 375, 450, 600, 750, 900,1050, 1200, 1350, 1500, 1650, 1800 MM

No. Lesen :

Licence No.:PS006206

Pcs/FoR/o8 - 4.1 (sl$ue:5Fev.:1

Tarikh Dikeluarkan :

lssue Date; , 13 January 201031 December 2010

Page 38: SPEED Box Culvert

SIRI1t,|QAS

ttItIttII

JzoFztulFz

No. Lesen :

Licence No.: PS006207

@\,/ig( ..r*'\='.\3,\*i;"

t

LESEN PENSIJILAN BARANGANP ro duct Cer tification Licence

slRlM QAS Internationar sdn. Bhd. dengan ini menganugerahkan kepadaSIRIM QAS lnternational Sdn. Bhd. hereby grants to

SPEED CONCRETE INDUSTRIES SDN. BHD.LOT 16, KAWASAN PERINDUSTRIAN GEBENG26080 KUANTANPAHANG DARUL MAKMUR

Lesen untuk menggunakan Tanda pensijilan di atas barangana licence to use the Ceftification Mark on

PRECAST CONCRETE PIPES WITH FLEXIBLE JOINTS FORDMINAGE AND SEWERAGE

Please refer to detail in the SCHEDULE

sebagai'rnematu hi keperluanas complying with

MS 881 :FT.1 :1991

tIIt

1.,.,,

A, I U\/0., \q4^r-a -_-=n::-

Dato'Mariani MohammadPengarah UrusanManaging DirectorSlRllV QAS Inrernationat Sdn. Bhd

Sah Sehingga :

Valid Until :

PengerusiChairmanSlRlN4 QAS International Sdn. Bhd.

Tlrikh Mura pensijitan : 11 August 2000 Tarikh Diketuarkan , 13 January 2010

Certified Since : lssue Date :II

OAS Intemational $n. Bhd.(No. Syarikat 410334-X)

1, Persiaran Dato' MenteriSeksyen 2, Peti Surat 7035

40911 Shah AtamSelangor Darul Ehsan

MALAYSIA.

Tel : 60-3-5*a &OOFaks: 60-3-5510 94@

31 December 2010 No. siri , S. I4IISerial No.:

SIRIM

/"V,/z!_*":lr. Hj. Yahaya bin Ahmad

hhp /Aryw.sirim-q as.co m. ny Lesen ini dianugerahkan teda(i!k kesada syarat-syarat Perjiljian Penstitan Barangan slFtN,,t oAS lntemaiional sdn. Bhd

Page 39: SPEED Box Culvert

IIIIIII

IIIlIIII

SIRI]t,|CIAS

J

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=

SCHEDULE

SPEED CONCRETE INDUSTRIES SDN. BHD.

SPEEDREINFORCED : 1) LAND DRATNAGE2) SEWERAGE - CLASS L, M, HNOMINAL SIZE (DN) : 450, 600, 750, 900, 1050 AND1 200

No. Lesen :

Licence No.: PS006207

PCS,trOA/08 - 4.1 (S)lssue:58ev.:1

BRAND:MODEL :

MTING:

rlII

I

II

I

I

Sah Sehingga :

Valid Until :Tarikh Dikeluarkan :

lssue Date : , 13 January 201031 December 2010

Page 40: SPEED Box Culvert

ffitrffitrS!.!i.n,i:.;a 9:.inidne:d . A;. Nega:E

NO. SIJIL (Certificate No.)

SURUHANJAYA PERKHIDMATAN AIR NEGARA

( suppLIER REaISTRAT|O,N CERTTFtCAT|ON )

Adalah dengan ini diperakui bahawa syarikat dan produk seperti yang tercatat di bawah telahberdaftar dengan Suruhanjaya Perkhidmatan Air Negarra bagi kegunaan industri perkhidmatan air dinegeri-negel"i semenanjung Malaysia dan wilayah per:;ekutuan Labuan.(Ihis ts to certify that the following company and praduct ha':.,e been registered with Suruhanjaya perkhidmatanAir Negara to ,be used in the water services industry in Penins:ular Malayiia and Federal Tenitory of Laouan.l

No. Rujukan, Pendaftaran(Reference of Registration No.)

Nama dan Alamat Syarikat :

Pembekal(t\ame ot 5uF\ptter)

SIJSL PEMKUAN PEND&FTARAru PEMBEKAL

SPEED CONCR.ETE INDUSTRIES SDN. BHD.B-03-29 & B-C$3-30/ BLOCK B, MERCHANT SQUARENO. l JALAN T"ROPICANA SELATAN 1PJU 3, 47410 FERALTNG JAYA, SELANGOR.

SPAN/ KPP/ 6e'O-L I 4 / 49O-O

I,IIIIIIIIIIIIIII

I

I

I

I

I

Kategori(Categori)Nama Prodr-rk(Product Nante)Perihal Procluk(P rod u ct D e s :ri pt i o-t)

. ,...Jenama '. ,

(Brand Name)rtawatan : ,

(Standard)Kegunaan(Application) :

Nama dan Alamai Pembuat(Name and /,ddress bfManufacturer)

Nama dan Alamat Prinsipal(Name and riddress of PrincipalCompanv)

Sah Sehincoa(Valict tJntil)

Suruhanjaya Perkhidmatan Air NegaraMblaysiaA,v"

Tarikh Dlkeluarkan :(lssue Date)t

SEWAGE CONVEYANCE

PIPES & FITTXNGS - REiNFORCED CONCRETE

NOMiNAt-EAIZ (DN-):300, 375,450. 600, 750, 900, L050 & 1200mm.

SPEED

SISTEM PEMEETUNGAN :

SPEED CqNCRETE TNDUSTRTES SDN. BHD.B-03-29 & 8-03-30, BLOCK B, MERCHANT SQUARENO. I. JALAN-T'ROPICANA SELATAN 1PJU 3J17410 PERALING JAYA, SELANGOR.SPEED CONCFIETE INDUSTRIES SDN. BHD,B-03-29 & B-CI3-30, BLOCK B, MERCHANT SQUARENO. 1 JALAN-T'ROPICANA SELATAN 1PJU 3/ 47419 PERALTNq JAYA/ SELANGOR.

31 MEr 2013

Sijil yang dikeluarkan adalah tertakluk kepada syarat-syarat di muka surat belakang Sijil ini.(The Cerlificale rssued is subject to the concliiions atihe folli,wing page of this Certificate)

---'-""/"4=--( DAro'rro ydN ;r;l-: --

Ketua Pegawai Eksekulif

MAKLUMA]"PRODUK (PARTICULARS OF PRODUC T)

{ nrel zoro

Page 41: SPEED Box Culvert

--I

I;

T

I

STANDARD SIZE BOX CULVERT

WITHOUT DRY WEATHER FLOW

STANDARD SIZE 8OX CIJL.VERT

COMPL.ETE WITH DR'/ Wf;ATFiER FLOW

UU]80

9q_l)nn l

100)nn

.llIIII

aG-.'

IIo

All dimensions are in milimetres

D D] 62 D tB tc

600 225300450600

760760760760

445520670820

520595745895

75-7R

7575

300300300300

80808080

140140140140

750 I 300450600750

9109109109'10

520670820970

5957458951045

75757575

375375375375

808080

80

140140140140

900 300450600750900

1 0601 0601 0601 0601 060

530680830980'1130

605755905

1 0551205

75'tq

757575

450450450450450

8080808080

150'150

150'150

150

200 300450600/uc900

1 0501200

1 3901 390'1390

1 3901 3901 390I 390

545695845995114512951445

77i920

10701220137015201 670

225225225225zzc225225

1 075107510751075107510751 075

95OF

95o4

o6

95o6

'150

150

150150150'150

150

600750900

1 05012001 3501 500

1730173017301 730173017301730

8851 0351185,t 42tr

1 4851 6351785

111012601410't560

17 10

1 8602010

225225zzc225225225zzc

1075107510751 075107510751075

115

115115

115

115'115

115

180180180180

180180180

1 600750900

1 05012001 3501 500'1650

1 800

203020302030203020302030203020302030

9'15

1 06512151 36515151 6651815'1965

2115

1140129014401 59017401 890204021902340

225225zzJ225225225225zzc225

1 07510751075107510751075107510751013

115

115

1151'15,1,1q

115

115

115115

200200200200200200200200200

1,, o ,,

LENG"I H OF S TANDARD BOX CULVER I- IS 1 IVlETRE