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SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

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Page 1: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -
Page 2: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

Shock Pulses

Page 3: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

0 5000 1.104 1.5.104 2.104 2.5.104 3.104 3.5.104 4.104

0

0.05

Hz

UnbalancePeaks around the resonant frequency

Resonance Frequency

Page 4: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

Shock Pulse Transducer

Page 5: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

n

0 100 200 300 400 500 600 700 800 900 10000

0.2

0.4

0.6

0 0.005 0.01 0.015 0.02 0.025 0.03 0.0352

0

2

Bearing damage Unbalance

Unbalance

Bearing damage

Hz

Trancients Resonance

Page 6: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

0 0.005 0.01 0.015 0.02 0.025 0.03 0.0352

0

2

UnbalancePeaks around the resonans frequency

Band pass filter

Enveloping at a Resonance Frequency

Peaks around the resonant frequency

0 5000 1 104

1.5 104

2 104

2.5 104

3 104

3.5 104

4 104

0

0.05

Hz

Page 7: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

0.1

0

0.1

Signal after band pass filter

0.1 After rectifying

0

01. After enveloping

Peak detection

Page 8: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

0 0.005 0.01 0.015 0.02 0.025 0.03 0.0352

0

2

Bearing damage

Bearing damage

0

0.1

Page 9: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

II. Frequency domain

0

0.1

dBm

dBcHz

I. Time domain (SPM)

0

0.1

Page 10: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -
Page 11: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -
Page 12: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -
Page 13: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

The dBc value is effected by the lubrication condition in a bearing. It is commonly referred to as the background noise or the carpet noise of a bearing. The dBc value is calculated by sampling the incoming signal about a 1000/sec an average of all the lower Shock Pulses.

dBc

dBc

Page 14: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

Full film lubrication

Partial lubrication

Boundary lubrication

Page 15: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

Viscosity

Lubricant type

Temperature

Lubricant supply

Static and dynamic load

Preload Alignment Properly sized shaft and housing fits

Geometric quality of bearing

Total load Rolling velocity

Contaminants in Lubricant film

Surface finish Cleanliness

Things that effect the Lubricant film

thickness

Page 16: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

The dBm value indicates the bearing operating condition once a measurement is completed. The dBm is commonly referred to as the Max valueOn the Infinity, the LED s and the color coded dots to the left of the measuring results indicate the operating condition.

dBc

dBm

The dBm value is calculated by sampling the incoming signal approximately 50/ sec an average of all the stronger Shock Pulses.

Page 17: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

dBm

dBc

Page 18: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

SPM Evaluation Scale

The dBi value is calculated once

the RPM and Shaft Diameter

have been input into the instrument or

software.Normalized measuring scale: dBsv = dBn + dBi

-9

dBsv 100

33 dbc

51 dbm

dbi 15

36 dbm

18 dbc

dBn 60

0

This becomes the starting

point for the 0 60 Green -

Yellow - Red scale.

Time

Page 19: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

SPM recommends changing thebearing when dBm reaches 55

Red - Bad (dBm 35 and more)Yellow - Caution (dBm 21 to 34)Green - Good (dBm up to 20)

Bearing Operating Condition:

Page 20: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

1 2 3

Page 21: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

Small delta with elevated dBm/dBc readings typically indicate lubrication problems

Large delta (15 or >) with elevated dBm/dBc readings indicate possible bearing damage or other mechanical problems

Low dBm/dBc readings with small delta indicates a good bearing

Page 22: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

Bearing Lubricated because dbc reading increased it also drove up the dbm.

SPM dbm/ dbc trend graphBearing replaced

Page 23: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

Signal Source?

Is the Red or Yellow SPM Reading from the bearing or outside source?

Page 24: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

SPM Spectrum used to confirm bearing and lubrication concerns

Add bearing coefficients in software to

utilize Bearing Symptom feature

Page 25: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -

SPM Spectrum with Bearing Symptom in software

Bearing Symptom

matches up with FTF in

this example confirming

bearing damage.

Page 26: SPM SC Presentation - Vibrationvibration.org/Presentation/Dec 2008/SPM_SC_Presentation.pdf51 dbm dbi 15 36 dbm 18 dbc dBn 60 0 This becomes the starting point for the 0 60 Green -