Square D Powerlink Lighting Control Systems

CONTENTS

Description Page

Square D® Powerlink® G3Lighting Control Systems

Class 1210

CONTENTS

DESCRIPTION PAGEWHY LIGHTING CONTROL? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3SYSTEM ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6EMBEDDED WEB PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8CONFIGURATION SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9SQUARE D® POWERLINK® G3 CONTROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . 10SQUARE D® POWERLINK® G3 POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . 14SQUARE D® POWERLINK® G3 CONTROL BUS . . . . . . . . . . . . . . . . . . . . . . . . . . 15NETWORK AREA CONTROLLER (NAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16REMOTE SOURCE CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18REMOTE MOUNT CONTROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19REMOTELY OPERATED ECB-G3 CIRCUIT BREAKERS . . . . . . . . . . . . . . . . . . . 21NF PANELBOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24DEVICE POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25DEVICE ROUTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26SELECTION - CATALOG NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29SYSTEM COMPONENT STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Catalog

07

Square D® Powerlink® G3 Lighting Control SystemsWhy Lighting Control?

01/07

Square D® Powerlink® G3 Panelboard

WHY LIGHTING CONTROL?

Lighting is the largest single consumer of electric power in a typical building, often exceeding 30% of the total energy cost. The main function of an intelligent lighting control system is to provide light, where and when it’s needed and to while reduce lighting in unoccupied areas.

By controlling lights during non-occupancy periods, energy costs associated with lighting can often be reduced by over 50%. That’s why lighting control is so important. In addition, lighting control helps defer replacement costs of lamps and ballasts by reducing the number of annual burn hours.

Many building codes now require the use of lighting controls to reduce energy consumption. Meeting such requirements, while still creating a comfortable and productive workspace, requires an intelligent lighting control system.

The Solution—Square D® Powerlink® G3

For many designers, the engineering of a suitable lighting control system has become a daunting task. The designer must balance space constraints, equipment and installation costs, and maintenance and operational concerns, while ensuring a code-compliant installation. Fortunately, the Square D Powerlink G3 Lighting Control System is the solution for all of these concerns. This system addresses these concerns by:

• Using standard lighting panelboards: Square D is the only manufacturer that offers a lighting control system that mounts in a standard lighting panelboard. All Square D Powerlink G3 components mount in the panel just like a standard circuit breaker. Documenting your control system layout is as simple as indicating which branch circuits are to be controlled.

• Saving space: Since the lighting control system is located inside the lighting panelboard, valuable wall and floor space is available for more productive uses. Square D also offers space-saving, column-width panelboards and flexible modular panelboard systems.

• Complying with codes: With today’s high available fault currents, it’s extremely important that your system meets code requirements. The Square D Powerlink G3 system is fully UL Listed and meets NEC 110.10 and 409 requirements.

• Daylight Saving Time: Square D Powerlink G3 Controllers are designed with Daylight Saving Time (DST) feature to conform to local DST regulations. When the DST feature is enabled, one hour is automatically added to the current local time at 2:00 a.m. on the designated DST starting date. Similarly, one hour is subtracted at 2:00 a.m. on the DST ending date.

3© 2007 Schneider Electric All Rights Reserved


4

Choose Your System Capabilities

The Square D Powerlink G3 product line offers a simple, cost-effective means for controlling branch lighting circuits. Four distinct systems provide a variety of capabilities to meet virtually any need.

500 Level System

• Designed to be used in conjunction with other control devices such as:

— External time clocks, access readers, occupancy sensors, or other building systems.

• Control devices provide either dry-contact closures or digital serial communications.

• Controller responds to commands from control devices by automatically switching a programmed group of lighting circuits.

1000 Level System

• Includes all the features of the 500 level system.

• Incorporates a flexible time scheduler that eliminates the need for external time clocks. Includes many control features not found in traditional, mechanical time clocks or energy management systems.

— Features include: automatic daylight savings adjustments, sunrise and sunset tracking according to geographic location, and special events that run only on specific dates.

• Ideally suited for stand-alone systems in retail, office, institutional, and industrial facilities.

• Includes an optional Johnson Controls compatible N2 (JCI-N2) interface –

— Johnson Controls Metasys® certified controller provides many of the 1000 controller features.

— Communicates directly with Johnson Controls Metasys or Companion devices.

2000 Level System

• Combines the control, input, and scheduling features of the other systems with the added benefit of embedded Ethernet connectivity.

— Provides control capabilities and communication with a true peer-to-peer (P2P) control network to allow different controllers to share input signals, schedules, and lighting zone states.

• Ethernet connectivity reduces network installation costs and enhances reliability by eliminating the need for a dedicated lighting control network.

— Ethernet infrastructure can also be more cost effective: it uses commonly available off-the-shelf components rather than manufacturer-specific proprietary components.

— Enhanced system reliability: local IT staff can quickly diagnose and resolve most problems associated with the network infrastructure.

3000 Level System

• Provides the foundation for web-enabled lighting control system.

• Web-enabled benefits include: ability to override zones, change schedules, and view system status from the convenience of a standard web-browser.

© 2007 Schneider Electric All Rights Reserved 01/07


01/07

Square D Powerlink G3 systems accommodate a wide variety of control devices such as occupancy sensors, card access readers, low voltage switches, inputs from external building systems, and photo sensors.

Setup is easily accomplished, either from the keypad or from easy-to-use Windows-based software or browser.

Control Strategies

All Square D Powerlink G3 systems offer a variety of control options to meet most lighting control strategies:

• Space Control

— Meet ASHRAE 90.1 Requirements: provides local space control interface with timed delay override

— Low voltage, Class 2 control wiring lowers overall system cost by eliminating costly conduit wiring runs and expensive 3-way and 4-way line voltage wall switches

— Low voltage, Class 2 wiring provides a power limited circuit in areas such as schools and correctional facilities where access to line voltage components presents a potential hazard

• Occupancy Control

— Wall and ceiling mounted occupancy sensors can be connected directly to the Square D Powerlink G3 Controller inputs

— Reduces need for expensive slave packs to power sensors

• Automatic Shutoff

— Control branch circuits according to daily schedules (1000, 2000, and 3000 level controllers)

— Provides blink notice to occupants prior to scheduled shutoffs and timed occupant override

• Photometric Control

— Photocells and daylight sensors can be connected to a Square D Powerlink G3 Controller inputs to switch zones in response to changing light levels

— Daylight harvesting options for corridors, lobbies, and atriums can also be easily accommodated

• Digital Interface

— RS-232 and RS-485 communications ports – supports industry-standard open Modbus® protocol

— 10BaseT Ethernet port for 2000 and 3000 level controllers which supports open Modbus TCP protocol (Modbus standard supported by most manufacturers of building automation systems).

— DMX512 protocol support for theatrical control applications (1000, 2000, and 3000 controllers)

— Optional support for Johnson Control N2 and BACnet protocols

— Optional C-Bus™ Network compatibility with 3000G3C controller (device router required)


Square D® Powerlink® G3 Lighting Control SystemsSystem Architecture

6

Subnet communications allow one controller to operate up to 168 remotely operated branch circuits.

Slave Panel

Slave Panel

Master Panel

SYSTEM ARCHITECTURE

Three levels of communications are provided that can be easily tailored to individual application requirements.

Subnet Communications

• Each Square D Powerlink G3 Controller can directly operate up to eight control buses.

• Controller signals the control buses to switch the associated branch circuits and polls each Square D Powerlink G3 Circuit Breaker to determine its actual status.

• Communications between the controller and the control buses are made with a 4-wire, Class 1 communications cable (Belden 27326 or equivalent).

• Slave panels (those containing control buses and remotely operated circuit breakers, but no controller) may be mounted up to 400 feet away from the master panel that contains the controller.

Master Panel Slave Panels


Square D® Powerlink® G3 Lighting Control SystemsSystem Architecture

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Automation networks provide remote access to the lighting control system over an RS-485 network. An RS-485 network consists of low cost, 2-wire, Class 2 communications cable, Belden 9841 or equivalent.

To the PC, Modem, or Building Management System

Slave

Master Slave

Slave

Master Slave

Slave

Master Slave

Automation Network

• Each controller provides both RS-485 and RS-232 serial ports. Provides access up to 247 controllers using an RS-485 multi-drop configuration.

• An automation level network can also be used to communicate with other building systems such as energy management systems and card access controllers. The automation network uses widely accepted and supported industrial-proven protocols used by many building automation manufacturers and systems integrators

— Modbus® ASCII/RTU open protocol in all Square D Powerlink G3 Controllers

— DMX512 protocol in automation level network for theatrical lighting applications in 1000, 2000, and 3000 level controllers

— Optional JCI-N2 protocol for 1000 level controllers

— Optional C-Bus™ Network capability with NF3000G3C controller and device router

Ethernet Connectivity

Square D Powerlink G3 2000 and 3000 level controllers have integrated on-board Ethernet capability. In addition to providing high-speed Ethernet access, these controllers allow fast peer-to-peer (P2P) connectivity between panels. With 2000 and 3000 level systems, master panels can share inputs, schedules, and zone status.

Power Supply

Master Panel A

Master Panel B

Slave Panel

Slave Panel

Slave Panel

Slave Panel

PC or Network Server

10 Base-TNetwork Hub or Router

Controller’s Ethernet Port

EthernetCAT 5 Cable

Ethernet Cable


Square D® Powerlink® G3 Lighting Control SystemsEmbedded Web Pages

8

Setup page

Maintenance page

Diagnostics page

Control page

Monitoring page
EMBEDDED WEB PAGES
Access Square D® Powerlink® NF3000G3 level controllers from anywhere in the world! These controllers provide embedded web pages so you can control your lighting system over the web. The only requirement for web access is an Ethernet connection to the controller and Windows® Internet Explorer® (version 5.5 or greater).

Typical Controller Home Page

In addition to the controller home page, there are five embedded web pages:

— Monitoring: Contains detailed circuit breaker, zone, input, schedule and remote source information for each panelboard; information includes the panelboard name, the panelboard layout, circuit breaker numbers, circuit breaker names, and whether a circuit breaker is ON, OFF, or tripped.

— Control: Provides much of the same information for zones and inputs as the “Monitoring” tab; also provides options to command zone overrides ON or OFF, release zone overrides, or turn inputs ON or OFF.

— Diagnostics: Provides a panelboard summary that displays the panelboard address, the control bus names, the current control bus operating state, the control bus model number, and the control bus firmware version. Also provides a controller summary that includes controller information including: model number, firmware version, the current operating environment, the time clock, and communications.

— Maintenance: Provides product support and technical support contact information.

— Setup: A mimic screen of the controller allows remote access to a physical controller; works just like the corresponding buttons on the real controller.

Click the buttons on the navigation bar to access any of the five embedded web pages.

Enter the controller’s IP address in your internet browser.


Square D® Powerlink® G3 Lighting Control SystemsConfiguration Software

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Use Square D® Powerlink® Controller Software toview status, control inputs and zones of circuit breakers, and set lighting schedules—all from convenience of your laptop computer or desktop.

CONFIGURATION SOFTWARE

Square D® Powerlink® Controller Software (PCS)

Square D Powerlink Controller Software (PCS) provides a simple and intuitive means for quickly configuring and monitoring the status of any Square D Powerlink G3 lighting control system. With a click of the mouse, a user can configure, monitor, and control a lighting system from a local or remote workstation.

Benefits

• Convenient Desktop Access: Eliminate costly downtime by using personal computers to access information. With the click of a mouse, users can quickly:

— observe branch circuit status

— examine system event logs

— make configuration modifications

— create or modify time schedules

— initiate overrides

• File Archiving: PCS gives administrators an extra level of comfort by providing the ability to back up system configuration files. Multiple configurations can be conveniently stored to a workstation’s hard drive, and later uploaded to local or remote controllers.

• Alarm Setup: Increase uptime by receiving automatic e-mail notification when undesirable situations arise. Use PCS software and 3000 level controllers to setup as many as five people to receive e-mails notifications about various conditions like:

— non-responding circuit breakers

— input changes

— system operating changes

• ON-time Reporting Setup: Quickly determine when to schedule re-lamping projects. Users can view total ON time for any panel from within PCS. When a load’s ON time exceeds a pre-set value, PCS also puts an entry in its event log. With 3000 level controllers, an e-mail can be sent.

• Configuration Printing: Print out any configuration.

Personal Computer Requirements

The following are recommended minimum features for a PC that runs PCS software:

• 300 MHz CPU

• VGA graphics card and monitor (800 x 600 resolution recommended)

• 60 MB free space on hard drive

• Mouse or similar pointing device

• Windows® 2000 or XP® operating system

• RS-232 communications port

• Ethernet interface card (optional)


Square D® Powerlink® G3 Lighting Control SystemsSquare D® Powerlink® G3 Controllers

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LED display: 500 level controller

LCD display: 1000, 2000, and 3000 level controllers

Level 1000 controller mounted in the panelboard

Power supply

SQUARE D® POWERLINK® G3 CONTROLLERS

Hardware Description

Square D Powerlink G3 Controllers provide the interface and logic necessary for the operation of the entire control system. These devices monitor inputs, convey circuit breaker and system status, execute time schedules, handle serial communications, and allow system configuration from the front panel keypads or through serial connection. The controller mounts in the panel interior across from the power supply and occupies the top three adjacent pole spaces. Each controller can control up to eight control buses connected to its subnet. Controller features include:

• an LED (500 level) or LCD (1000, 2000, and 3000 level controllers) display for local setup and diagnostics; LCD versions include a back-lit display for viewing in dark locations

• front-panel keypad access to the configuration and system status; keys can be locked out via software command or by a password

• convenient front panel RS-232 serial port for connecting a laptop computer to the system to download software or upgrade firmware

Controller operating programs and configurations are stored in non-volatile RAM, ensuring the program will be retained, even when the controller is removed from the panel. All Square D Powerlink G3 Controllers feature the unique ability to receive firmware upgrades without replacing programming chips. Firmware upgrades can be made locally or over the network.

External Control Inputs

Square D Powerlink G3 Controllers accept commands from both dry-contact inputs and serial communications. Typical control devices include low voltage pushbutton wall switches, occupancy sensors, photo sensors, card access, and building automation systems.

Terminals on the controller allow connection to external control devices. The 500 level controllers can accept up to eight separate control inputs, while the 1000, 2000, and 3000 level controllers can accommodate either eight 3-wire or sixteen 2-wire inputs. All controllers provide 24Vdc control power (NEC Class 2) for sensing input contact status. Input types include:

• maintained NO (normally open with or without blink)

• maintained NC (normally closed with or without blink)

• momentary toggle/maintained toggle

• momentary on/momentary OFF

• dual momentary

Controller inputs can be configured for status feedback to operate pilot lights or actuate other control equipment. A total maximum current of 60mA at 24Vdc is available to eight status outputs.

Input timers, with settings from 1 second to 18 hours, can also be incorporated into the input configuration to provide timed override control. For a complete discussion of inputs, refer to Data Bulletin 1210DB0001, Typical Input Configurations for Square D® Powerlink® G3 Systems.



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COM 1

Input terminals (typical for 1000, 2000, and 3000 level controllers)

Input/Clock configuration options for 1000 level systems showing OR and AND logic options (with and without input timers)

Clock

Input

Zone State

Zone State

Zone State

Zone State

Clock

Clock

Clock

Input Timer

Input

Input Timer

Time Scheduler

All 1000, 2000, and 3000 level controllers feature a flexible on-board time scheduler. The clock circuit incorporates the latest technology to compensate for clock drift. Capacitor backup ensures that the correct controller time is maintained during power outages for up to 30 days.

The following time scheduling events are provided:

• sixteen independent time schedules, each with 24 ON/OFF daily periods

• day-of-week calendar (7 day repeating)

• special date periods; each period can be set for a single event, to repeat over a specified period, or to repeat perpetually. Periods can be set to repeat every:

— week, by day

— month, by day or date

— year, by day or date

— “n” days

• sunrise/sunset tracking by geographic location (northern or southern hemisphere), including configuration +/– offsets

• unique network time synchronization service (2000 and 3000 level controllers); the controller is automatically synchronized by a network time server

Logic for Control Sources

The 500 level system allows multiple Square D Powerlink G3 circuit breakers to be programmed or “mapped” to a particular input. One input can control up to 168 circuit breakers connected to the system’s subnet. Circuit breakers can be shared between inputs to create overlapping zone configurations. When a circuit breaker is shared between multiple zones, its commanded remote state will follow the “OR” status of the inputs. Configurations of this type are extremely useful in egress areas where lighting is shared among different lighting zones.

The 1000, 2000, and 3000 level systems include the ability to combine inputs with schedules to provide a powerful control solution. Up to 16 zones can be configured and independently controlled by either a dedicated input or time schedule.

By default, each zone has a dedicated input and time schedule configured for “OR” operation. This type of configuration is ideal for interior lighting zones where a timed override is needed during non-scheduled time periods. However, the configuration can be changed to an “AND” configuration for specific purposes such as disabling photo sensors during specific time periods.

Boolean combination logic, or COMBO logic, allows different types of Boolean operators to be used together to determine how the zone will combine assigned sources. The controller provides a simple, sentence-type programming screen for defining a logic expression for the zone.

LAST EVENT logic can be configured to determine how the zone will respond to a change in the state of a control source.

1000, 2000, and 3000 level controllers also provide a synchronization feature that allows inputs to be synchronized with other inputs, time schedules, or zones. This keeps inputs in sync with one another and provides the ability to change the behavior of the switch, depending on the operating schedule.



12

CLASS 2 / CLASE 2 / CLASSE 224V MAX.AL-CU

24

5678

1234

COM 1RS232

RX TX

RS485

Auxiliary Power terminals

Variable Sources

Both 2000 and 3000 level controllers have a variable source capability. This capability allows support for up to four user-selectable control sources per zone. A source can be any schedule, any input, any zone, or any remote source.

Remote Sources

Remote Sources is a unique feature available in the 2000 and 3000 level controllers. The remote sources feature lets one controller share a control source from another controller in a peer-to-peer configuration. A common application of the remote source feature is the sharing of an input. Listed below are a few common examples of how an input can be shared among 2000 or 3000 level controllers:

• controllers sharing one input for a lighting zone served by multiple panels(example: a factory department with a local override)

• controllers sharing multiple inputs to control a zone from multiple locations (example: gymnasium lights with a switch at each entrance)

• all controllers sharing one input to control all zones (example: a contact closure from a security system or fire alarm)

• controllers sharing one input to control selected zones (example: a cleaning crew switch in which half the lights come on)

• control and annunciator panel that can control and show remote status of selected zones from multiple controllers (example: prisons)

Auxiliary Power

All Square D Powerlink G3 controllers feature an auxiliary power post for powering external control devices. This auxiliary supply can furnish up to 100mA at 24Vdc.



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Controller Feature Comparison

FeatureSystem Level

500 1000 2000 3000

Input terminals▲

2-wire 8 16 16 16

2-wire with status feedback ▼ 8 8 8 8

3-wire 8 8 8 8

Input Types

2-wire normally open (NO) or normally closed (NC) X X X X

2-wire NO or NC, with automatic blink notification X◆ X X X

2-wire maintained toggle X◆ X X X

2-wire momentary toggle X◆ X X X

2-wire momentary ON or momentary OFF X◆ X X X

3-wire momentary X◆ X X X

Input timers (1 sec up to 18 hours) X◆ X X X

Input synchronization — X X X

Sentry® Switch support X◆ X X X

On Delay/OFF Delay X◆ X X X

Time Scheduler

Independent schedules — 16 16 16

ON-OFF periods/schedule — 24 24 24

7-day 24-hour repeating schedule — X X X

32 special event/holiday periods — X X X

Automatic daylight savings — X X X

Sunrise/sunset with offsets — X X X

Network time synchronization (requires TCP connection) — — X X

Network Variables

Communications inputs (network accessible) 64 64 64 64

Remote sources (per controller) — — 32 32

Maximum subscriptions — — 256 256

Zones

Maximum number 64 64 64 64

Maximum sources per zone 1 2 4 4

Configurable source logic (OR, AND, XOR, XNOR, NOR, NAND, LAST EVENT)

— — X X

Maximum remotely operated circuit breakers (per subnet) 168 168 168 168

Blink notice (single, double, delay no blink) X X X X

ON-time — X X X

Networking

RS-232 port/RS-485 port X X X X

Ethernet (10BaseT port) — — X X

Protocols

Modbus® ASCII/RTU X X X X

Modbus TCP — — X X

Johnson Controls N2★ — X — —

DMX512 — X X X

Front Panel

LED display with cover X — — —

Backlit LCD display — X X X

Password or front panel disable X◆ X X X

Memory

Non-volatile memory for programs and configuration X X X X

On-board capacitor to power clock chip during power outage — X X X

Flash memory for firmware upgrade X X X X

Viewing Options

Event Log — + X X

Strike Counter — X X X

Alarm viewing via Event Log — + X X

Alarm viewing via e-mail — — — X

Web-based setup, control and status monitoring — — — X

▲ Terminals accept 24–18 AWG conductors.▼ 7.5mA maximum load per input terminal.◆ Requires PCS configuration software for setup.★ Order NF1000G3N2 controller for use with Johnson Controls.+ Not available with NF1000G3N2 controllers.


Square D® Powerlink® G3 Lighting Control SystemsSquare D® Powerlink® G3 Power Supply

14

Power Supply Installed

Power Supply

SQUARE D® POWERLINK® G3 POWER SUPPLY

The Square D Powerlink G3 Power Supply provides power to operate the controller, control buses, and remotely operated circuit breakers. The power supply attaches to an NF Panelboard interior in the same manner as a standard 3-pole circuit breaker.

The power supply derives its power from the panelboard interior bus and converts the line voltage into two separate supplies: one supply furnishes the controller with a 24Vdc, Class 2 source; the other supply furnishes the control bus and subnet with a 24Vdc, Class 1 source.

An optional type of power supply, furnished with primary leads, is available for use with a separately derived primary power source. This option is often used in applications where the system must remain operational during power outages. In such applications, the external leads are connected to an uninterruptible power supply (UPS) or alternate power source.

In 20-inch wide panels, the power supply is always located in the upper left-hand corner of the interior. The controller is mounted adjacent to the power supply on the right-hand side.

Features

• Attaches to panelboard interior, occupies three adjacent pole spaces.

• External lead for connection to panel neutral.

• Modular connectors provide secure plug-in connections for connection to left-hand side control bus and controller.

• LED indication of Class 1 and Class 2 voltage sources operational status.

• Removable communication terminal block for making subnet connections.

• Internally self-protected against short circuits and electrical surges.

• Low continuous power draw, less than 20VA.

• Optional external leads for connection to remote power source.


Square D® Powerlink® G3 Lighting Control SystemsSquare D® Powerlink® G3 Control Bus

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Control Bus

SQUARE D® POWERLINK® G3 CONTROL BUS

Control Bus

Square D Powerlink G3 Control Buses provide the interface between the system controller and remotely operated circuit breakers. Specifically, they distribute 24Vdc switching power and control signals to switch remotely operated circuit breakers and report circuit breaker status back to the system controller.

Either one or two control bus strips can be mounted in a single panelboard. If only one control bus is required, it is always mounted on the left-hand side of a standard panelboard or at the top of a column-width panelboard.

Features

• Attaches to NF Panelboard interior mounting rail (for NF panelboards manufactured after August 1, 2000).

• Modular connectors provide secure plug-in connections for remotely operated circuit breakers and control electronics.

• LEDs to indicate operational status.


Square D® Powerlink® G3 Lighting Control SystemsNetwork Area Controller (NAC)

16

Square D® Powerlink® Network Area Controller

NETWORK AREA CONTROLLER (NAC)

The Square D® Powerlink® web-enabled Network Area Controller (NAC) harnesses the power of the Internet to provide a ready means for controlling and monitoring lighting and other loads within a facility. Users will appreciate the simple, intuitive interface for creating schedules, issuing overrides, observing critical loads, and viewing reports. Lights can be monitored and controlled from any computer equipped with an Internet connection and a standard web browser. With the Square D Powerlink NAC, there is no software to install or maintain.

The NAC controller is ideally suited for commercial applications. It features a compact embedded processor platform with flash memory to ensure data integrity. The unit can be easily mounted directly to a wall or inside another enclosure.

A single NAC controller can be used to support a variety of devices connected to its Ethernet, RS-232/RS-485, or its FFT-10 LonWorks ports. The NAC also boasts a full array of I/O capabilities for connection to dry-contact, analog, or pulse-type devices.

Large scale systems can readily be created by using multiple NAC controllers to manage global control functions, share data, and host multiple simultaneous workstations connected over a local network, the Internet, or dial-up modem with optional internal autodial modem.

Features

• Embedded RISC microprocessor platform with flash memory (no hard drives)

• Liberal onboard I/O with six universal analog/digital inputs and four digital relay outputs

• Integral web user interface to support many simultaneous users over the Intranet or Internet via a standard web browser

• Cost effective for any size facility

Technical Specifications

Communications

• (1) 10/100 mbit Ethernet; RJ-45• (1) RS-232 port; RJ-45• (1) RS-485 port• (1) LonWorks FTT-10 with Weidmuller connector (maximum 27 devices)• Optional 56k modem; RJ11

Input/Output

• (4) form C (SPDT) relay outputs rated for 240Vac/dc @ 2A resistive• (6) universal inputs for Type 3 (10K) Thermistor, 4/20mA current loop, 0 to 10V, or dry

contact• All I/O use screws terminals on 0.2" (5.02mm) center

Power Supply• 120VAC, 50/6Hz• 25VA maximum

Battery Backup

• Provided for all functions, including I/O• Battery is monitored and trickle charged• Battery maintains processor for preset period then writes all data to flash• Maintains clock for a minimum of five years

Enclosure• NEMA Type 1 indoor use only• Cooling: internal air convection• 11" (279.4 mm) wide x 14" (355.6 mm) high x 2.5" (63.5 mm) deep

Environment• Operating temperature: 32°F–122°F (0°C–50°C) • Storage temperature: 32°F–158°F (0°C–70°C)• Relative humidity range: 5%–95%, non-condensing


Square D® Powerlink® G3 Lighting Control SystemsNetwork Area Controller (NAC)

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Typical System Overview Page

Quick Start NACs (NAC403QS)

The quick-start configuration provides users with a low-cost web-enabled lighting control system. Designed to operate in conjunction with 3000 level systems, this “out of the box” NAC gives users essential lighting control features including global overrides and scheduling functions from the convenience of a standard web browser.

Additional capabilities can be added, including multiple user accounts, alarming functions, custom report with custom graphical interfaces, and integration with other control devices and systems.

NAC403QS Features

Features NAC403QS

Password access 4 levels

Floor plan depictions Optional

Real-time status 32 zones

Control overrides 32 zones

Time scheduling Yes

Holiday scheduling Yes

Special event scheduling 32 zones

Controller access (8) NF3000G3

Alarms Optional

E-mail notification Optional

Event log Yes

Device Integration

Modbus® TCP (8) NF3000G3

Modbus RTU integration Optional

LonWork Integration Optional

BacNet integration Optional

C-Bus Network Integration3000G3C (Device Router required)


Square D® Powerlink® G3 Lighting Control SystemsRemote Source Controller

18

Square D Powerlink Remote Source Controller

REMOTE SOURCE CONTROLLER

The Square D Powerlink Remote Source Controller (RSC) provides high-speed Ethernet connectivity that links a wide variety of input devices to a 2000 or 3000 level Square D Powerlink system.

Features

High Speed Connectivity

• Ethernet communication eliminates bottlenecks typically associated with serial devices.

• Uses existing LAN infrastructure to reduce input wiring cost.

• Uses convenient radial feeds to independent input devices; this avoids pitfalls that are typically associated with daisy-chained network digital switches.

Powerful Control Capability• Supports (16) 2-wire inputs, (8) 2-wire inputs with status output, or (8) 3-wire

inputs.

• Supports a wide variety of low-cost, easily replaceable input devices.

• Fully configurable from LCD display/keypad or via PCS software.

• Specifically designed to operate in conjunction with 2000 and 3000 level controllers. Any RSC input can be set up to control any remotely operated circuit breaker connected to the system.

• Assignable input timers, input synchronization, and programmable behavior according to specified time period.

• Provides an additional (16) independent time schedules that can be configured to operate any circuit breaker or zone configured on the system.

• On-board auxiliary 24Vdc power supply powers external control devices.

Installation• NEMA Type 1 enclosure with knockouts

• Integral 120 V power supply

• UL listed 916 Energy Management Equipment

Technical Specifications

PHYSICAL CHARACTERISTICS

Dimensions 12" x 12" x 6" (304.8 mm x 304.8 mm x 152.4 mm)

Mounting Wall mount

COMMUNICATIONS

Ethernet port (1) 10BaseT port

INPUTS

Inputs (16) dedicated 2-wire inputs or (8) 3-wire inputs

Outputs (8) outputs (max of 60ma total for all outputs combined)

Auxiliary power 24Vdc (100ma max)

Terminal wire range #24-18AWG

CONTROL POWER

Input voltage 120/240/277Vac

Input power requirements 20VA max


Square D® Powerlink® G3 Lighting Control SystemsRemote Mount Controllers

01/07

Maximum Sub-net Wiring Distance

Nominal Voltage Power Supply Max Cable Length

120 V 400 ft (122 m)

240 V 400 ft (122 m)

277 V 400 ft (122 m)

REMOTE MOUNT CONTROLLERS

With Remote Mount Controllers (RMC), Square D Powerlink® electronics can be mounted externally to the panelboard, freeing up valuable circuit spaces. RMCs are also useful in applications where access to panelboards is not permitted.

RMCs include all the necessary hardware including enclosure, controller, Class 2 barrier kits, and power supply. All of the components are factory assembled and tested for proper operation. Simply mount the enclosure, make the power connections, and connect a sub-net cable from the RMC to the Square D Powerlink G3 panelboards – it’s that easy.

• Saves valuable circuit space: mounts on wall space next to any existing panelboard.

• Saves Time and Money: RMCs are easy-to-install for retrofit applications. They mount quickly and easily to reduce costly installation and downtime.

• Power and Flexibility: add lighting control to any new or existing panelboard application. RMCs are available with any Square D Powerlink G3 system — it’s the perfect fit.

Features

• NEMA Type 1 enclosure with hinged door for access to controller and connections.

• Compact dimensions–12 in. x 12 in. x 6 in. (305 mm x 305 mm x 152 mm)

• Integral power supply for connection to 120 V, 240 V, and 277 V systems.

• Full range of Square D Powerlink G3 controller options

• UL Listed 916 Energy Management Equipment

• Low power consumption – 20 VA max.


Square D® Powerlink® G3 Lighting Control SystemsRemote Mount Controllers

20

AB

–+

Power supply

Controller

RMC Unit

4-wire, 18 AWG, Class 1 cable, subnet cable (General Cable 236100, Belden Cable 27326, or equivalent) Controller

Slave businterconnect

cable

Power supply in RMC unit

4-wire, 18 AWG, Class 1 cable, subnet cable (General Cable 236100, Belden Cable 27326, or equivalent) Controller

Square D Powerlink RMC Subnet Communicatioslave panels. Connection from the RMC to the slave panel

A

B

–+

AB

–+

AB

–+

Slave panelSlave panel

Slave bus interconnect cable

Slave address selector in Slave panel 2

Slave address selector in Slave panel 1

To next slave address selector

ns Wiring – When RMCs are used, Square D Powerlink G3 panelboards need to be configured as is made with a sub-net connection.


Square D® Powerlink® G3 Lighting Control SystemsRemotely Operated ECB-G3 Circuit Breakers

01/07

ECB-G3 SeriesBolt-on remotely operated circuit breakers

1-pole ECB-G3

Manual override

Status flag

Circuit breaker handle

REMOTELY OPERATED ECB-G3 CIRCUIT BREAKERS

Square D Powerlink G3 remotely operated circuit breakers are designed for installation in Square D NF Lighting Panelboards as part of the Square D Powerlink G3 Lighting Control System. These circuit breakers provide the same overcurrent protection as found in standard circuit breakers.

The Best in Remote Operation

• Robust 24Vdc motor and highly effective trip mechanism provide unequaled remote operation capability in terms of compact size, electrical ratings, and mechanical life.

• Motor and drive train can open and close the contacts when the circuit breaker handle is in the ON position.

• Contacts cannot be closed remotely when the handle is in the OFF position or the circuit breaker is tripped.

• Manual override selector located on the front of the circuit breaker – extremely useful when manual lighting control is critical or when a loss of control features occurs.

• In manual mode, the motor drive train is disconnected from the contact, allowing the circuit breaker handle to operate the contacts like a conventional circuit breaker.

• Contact status indication – provided by a sensing circuit that determines the presence or absence of voltage on the load side terminal of the circuit breaker; this superior capability assures the true status of the branch circuit is reflected back to the remote location.

Tripping System with True RMS Sensing

• Square D Powerlink ECB-G3 circuit breakers – have a permanent trip unit that contains a factory preset thermal (overload) trip element and a magnetic (short circuit) trip element in each pole.

• The thermal trip element – true RMS sensing and is calibrated to carry the continuous current rating of the circuit breaker at 40°C (140°F) free air ambient temperature.

• In accordance with the National Electrical Code – Square D Powerlink ECB-G3 circuit breakers are intended to be applied at up to 80 percent of their continuous current rating.

Operating Mechanism with VISI-TRIP® Indicator

Square D Powerlink ECB-G3 circuit breakers have an over-center toggle mechanism that provides quick-make, quick-break operation and the unique VISI-TRIP® circuit breaker trip indicator. The operating mechanism is trip-free, which means the circuit breaker will trip even though the operating handle may be restricted to the ON position. Without any restrictions, the operating handle moves to a position between ON and OFF when the circuit breaker is tripped. An internal crossbar provides common tripping of all poles on 2- and 3-pole Square D Powerlink ECB-G3 Circuit Breakers.



22

Features

• Overcurrent protection—UL Listed 489

• Series connected ratings up to 200,000 RMS symmetrical amperes

• Integral ON/OFF/trip status position indicator, visible without removing trim.

• Manual override

• Rated for a full 200,000 remote On/Off/On sequence of operations

• Bolt-on line connectors

• Oversized load lugs

• Modular control connectors

• UL Listed for high intensity discharge lighting (HID)

• UL Listed switch duty rated (SWD), and heating, air-conditioning, refrigeration rated (HACR)

• Special emergency lighting option for meeting NEC 700.12e

Oversize lug

DC motor

Bolt-on connectionsControl connector

Circuit Breaker Interior

Circuit breaker handle

Status flag



01/07

Square D® Powerlink® ECB-G3EL Circuit Breaker for Emergency Lighting Circuits

ECB-G3EL Remotely Operated Circuit Breakers for Emergency Lighting Circuits

Identifying the proper controls for a lighting system can be a daunting task. Cost, space considerations, energy codes, desired operation, and National Electrical Code® (NEC) code compliance must all be considered when specifying a system. Often, controls for emergency lighting systems are also required which further compounds the complexity of the control system.

Square D® Powerlink® ECB-G3EL circuit breakers relieve much of the burden associated with designing such control systems. These UL listed circuit breakers provide a means to comply with the requirements of the NEC, 700.12(E). The circuit breaker contains both a remotely operated switched circuit for controlling the luminaires, and a manually operated unswitched circuit, which provides power to the unit emergency equipment’s charging and detection circuit. Both circuits are electrically tied to the same source via a single common bolt-on connection that receives its supply from the panelboard bus.

Both circuits of the ECB-G3EL breaker contain a thermal-magnetic trip mechanism that protects their associated conductors from overcurrent. The circuit breaker provides a common trip function ensuring that both circuits will open whenever a fault occurs on either of the circuits. It also provides a common handle tie to ensure that both circuits are manually switched together.

Square D Powerlink ECB-G3EL circuit breakers incorporate many of the same robust features as other Square D Powerlink ECB-G3 breakers including:

• Handle Rating: 20A (both switched and unswitched circuits)

• Maximum Voltage Rating: 480Y/277Vac

• Interrupting Ratings: 65kA at 240Vac, 14kA at 480Y/277Vac

• Maximum Series Connected Ratings: 200KA at 240Vac and 100kA at 480Y/277V

• Rated Endurance On/Off/On cycles: 200,000 operations

• Breaker status viewing window for both circuits

• Auto/manual override selector for the remotely operated circuit

• UL listed Switch Duty Rated (SWD) and High Intensity Discharge (HID) ratings

• Lug wire size: (1) #12-8Al, #14-8Cu per circuit, 169°F (75°C) conductors

• No breaker pigtails or other externally mounted hardware


Square D® Powerlink® G3 Lighting Control SystemsNF Panelboards

24

Square D® Powerlink® G3 lighting control system installed in a column-width panel

NF PANELBOARDS

The NF Panelboard offers superior performance and application flexibility for commercial and industrial electrical systems up to 480Y/277V. Square D is the only lighting control supplier that offers a full range of enclosure options including NEMA Type 3R, 5 and 12. The following designs are available to suit your needs:

• Standard —The NF Panelboard offers superior performance and application flexibility for commercial and industrial electrical systems up to 480Y/277V. This versatile lighting and power distribution panelboard features a wide selection of circuit breakers, accessories, and ready-to-install kits, as well as 200% rated neutrals for non-linear loads.

• Column-width —These innovative panels are designed to fit into a standard size W, H, or I-beam support columns commonly found in distribution and industrial facilities. Column-width panelboards can also be wall mounted, saving valuable floor and wall space where tight equipment space is a concern.

• Modular Panelboard Systems (MPS) —This panel system bundles electrical distribution equipment into a single, factory assembled and wired integrated system. This approach replaces the traditional method of independently mounting each panelboard and lighting control system, which saves space and reduces installation time. Modular panelboard systems are tailored to specifications and are available with a mix of Square D NQOD, NF, NF Column-width and Square D Powerlink interiors, as well as optional power and control wiring, dry type transformers, lighting contactors, transient voltage surge suppression (TVSS) units, and enclosure space for field installed equipment. All MPS panelboards are Underwriters Laboratories (UL) Listed under File E33139 (Panelboard UL67).

• Integrated Power Center (IPC) —This integrated system offers the wide range of factory assembled and wired panelboards interiors, dry type transformers, and lighting control as offered with the MPS line. In addition, the IPC offers factory installed and programmed building management systems, automatic transfer switches, and motor starters. Regardless of your system complexity, Square D has the expertise to integrate your requirements into one optimized, cost effective, space saving solution. IPCs are Underwriters Laboratories (UL) Listed under file E83877 (Dead-Front Switchboard UL891).


Square D® Powerlink® G3 Lighting Control SystemsDevice Power Supply

01/07

Square D® Powerlink® Device Power Supply

Square D® Powerlink® Device Router

DEVICE POWER SUPPLY

The Square D® Powerlink® Device Power Supply is used to distribute power on a C-Bus™ Network. Placed at critical points on the network, device power supplies will provide the current necessary for operating a variety of passive Square D® Clipsal® devices. A Square D Powerlink Device Power Supply consists of a Clipsal 8M enclosure containing one or two 4M Clipsal Power Supplies (120 or 277Vac).

• Surface-mount NEMA Type 1 enclosure, with cover

• Unit and C-Bus Network communications LED indicators show the status of the line voltage and the network

• Sources up to 700 mA (dual power supplies) to the C-Bus™ Network

• 120V or 277Vac models available

• Dimensions: 8.9 in. (226mm) wide x 3.8 in. (97mm) deep x 12.57 in. (319mm) tall

DEVICE ROUTER

The Square D Powerlink Device Router allows the exchange of data between a Square D Powerlink NF3000G3C controller and Square D Clipsal devices. This unidirectional device router receives data from Clipsal input devices such as keypads and touchscreens and sends data to Clipsal output devices such as relays and dimmers. The device router consists of a Clipsal 8M enclosure containing a Clipsal PC Interface and a Clipsal Power Supply (120Vac or 277Vac). Communication between the device router and the NF3000G3C controller is made with the included 50-foot serial cable.

• Surface-mount NEMA Type 1 enclosure, with cover

• Unit, Unit/Comms, and C-Bus LEDs indicate the status of data transmission and power to the unit and the network

• System network clock for synchronizing communications data

• Network power source, supplying up to 350mA

• 120Vac or 277Vac models available

• Dimensions: 8.9 in. (226mm) wide x 3.8 in. (97mm) deep x 12.57 in. (319mm) tall


Square D® Powerlink® G3 Lighting Control SystemsAccessories

26

Slave Address Selector

Slave Bus Connect Harness

ACCESSORIES


The Slave Address Selector is required for each slave panel connected to a subnet. The slave address selector establishes a unique system address for the panel that is both essential for system operation and useful when the system is accessed from a remote location. The slave address selector plugs directly onto control buses .

Features

• Rotary operated switch labeled 0–7 for addressing panels

• Removable terminal block for connecting subnet cable

• Modular plug for connecting the Slave Address Selector to smart bus using the Slave Bus Connect Harness

Slave Bus Connect Harness Assembly

The Slave Bus Connect Harness assemblies are required in slave panels furnished with two control buses. This harness provides communications and power to the control bus. The harness contains modular plugs on each end.

Slave bus connect harness

Control bus subnet 4-wire connection to master control bus and/or other slave panels

Control bus subnet connection

Address setting

Harness connection




01/07

Column-width Controller Cable

Remote Mounting Adapter

Serial Cable

Column-width Controller Cable

A Column-width Controller Cable is required to connect the power supply to the controller when used in an NF Column-width Panelboard.

Remote Mounting Adapter

The Remote Mounting Adapter provides a means for mounting the Square D Powerlink G3 panels with a controller and power supply in a separate enclosure. This bracket is ideal for retrofit applications where all 42 circuit spaces in the panelboard are required for branch circuit breakers.

If ordering the Remote Mounting Adapter, order power supplies with the (L) suffix. Communications to the Square D Powerlink G3 panels are made with a subnet connection.

NOTE: Every panel will require its own Slave Address Selector NFSELG3.

Controller Front Panel Serial Cable

The Controller Front Panel Serial Cable is used to make direct RS-232 connections from the controller to a PC or laptop computer.



28

Custom Barrier Kit

Modem Kit

RS-485/RS-232 Converter Kit

Subnet Cable

Custom Barrier Kit

The Custom Barrier Kit is an optional kit that provides a heavy-duty cable barrier at the panelboard entry and controller base.

Modem Kit

This kit, which is designed specifically for Square D Powerlink G3 controllers, contains all the necessary components for use with the controller. The kit includes:

• MultiTech 33.6 k Modem, driver disk, and instruction bulletin

• Power supply

• Square D® Powerlink® Modem cable


The RS-485/RS-232 converter kit allows connection from the RS-485 port of the controller to the serial port of a personal computer.

Subnet Cable

The Subnet Cable connects one controller to another in a subnet. No connectors are attached.


Square D® Powerlink® G3 Lighting Control SystemsSelection - Catalog Numbers

01/07

SELECTION - CATALOG NUMBERS

Selecting Square D® Powerlink® NF Panelboards

To select a panelboard for your lighting control system refer to the appropriate panelboard catalog listed below.

Selecting Square D® Powerlink® G3 System Components

Select the catalog numbers appropriate for your system from the tables below.

Panelboard Catalogs

Catalog Document Number Description

1670CT9601 NF & NF Column-Width Catalog

2010CT0001 Modular Panelboard Systems Catalog

2735CT0001 Integrated Power Center Catalog

PCS101 Software

Catalog Number Description

PCS101 Square D Powerlink Controller Software

PCS101UP Square D Powerlink Controller Software Upgrade

Controllers


NF500G3 500 Level Square D Powerlink G3 Controller

NF1000G3★ 1000 Level Square D Powerlink G3 Controller

NF2000G3 2000 Level Square D Powerlink G3 Controller

NF3000G3✝ 3000 Level Square D Powerlink G3 Controller

★ Add suffix N2 to controller catalog number for use with Johnson Controls.✝ Add suffix C to controller catalog number for use with C-Bus™ Network.

Power Supplies

Catalog NumberVoltage Rating(+/- 10%) System Voltage

Power Supply(Panelboard Bus Powered)

Power Supply (Externally Powered) ➀

NF120PSG3 NF120PSG3L110–120Vac50/60Hz

120/240Vac208Y/120Vac

NF240PSG3 NF240PSG3L220–240Vac50/60Hz

380Y/220Vac415Y/240Vac

NF277PSG3 NF277PSG3L277Vac50/60Hz

480Y/277Vac

➀ Power supply furnished with 50” (1270 mm) external power leads to connect to remote power source.



30

● All ECB-G3 circuit breakers are UL Listed for use with HID lighting, as HACR type for use with air conditioning, heating, and refrigeration equipment having motor group combinations and marked for use with HACR type circuit breakers. 15A and 20A ECB-G3 have UL Listed SWD ratings.

■ ECB32030G3 rated of 240V operation only—42kAIR.

◆ Satisfies requirements of NEC 700.12E. Occupies two pole spaces.

Control Busses

Catalog Number Total Spaces Panel Side

NF12SBLG3NF12SBRG3

12LeftRight

NF18SBLG3NF18SBRG3

18LeftRight

NF21SBLG3NF21SBRG3

21LeftRight

Network Area Controllers (NAC)


NAC403 Controller only; no device restriction

NAC403QSController with quick-start station supports a maximum of (8) NF3000G3 controllers.

Remote Source Controller

Catalog Number Description Voltage

RSC16G3120

16 input remote source control with enclosure and power supply

120 Vac

RSC16G3240 240 Vac

RSC16G3277 277 Vac

Remote Mount Controllers

Catalog Number Controller Type Voltage

RMC500G3120RMC500G3240RMC500G3277

500120 Vac240 Vac277 Vac

RMC1000G3120RMC1000G3240RMC1000G3277

1000120 Vac240 Vac277 Vac

RMC1000N2G3120RMC1000N2G3240RMC1000N2G3277

1000N2120 Vac240 Vac277 Vac

RMC2000G3120RMC2000G3240RMC2000G3277

2000120 Vac240 Vac277 Vac

RMC3000G3120RMC3000G3240RMC3000G3277

3000120 Vac240 Vac277 Vac

ECB-G3 Bolt-on Remotely Operated Circuit Breakers (UL Listed)

Ampere Rating

One-Pole277 Vac, 14kAIR120 Vac, 65kAIRCatalog Number ●

Two-Pole480/277 Vac, 14kAIR240 Vac, 65kAIRCatalog Number ●

Three-Pole480Y/277 Vac, 14kAIR240 Vac, 65kAIRCatalog Number ●

Lug Wire Size(suitable for use with 75C conductors)

15 ECB14015G3 ECB24015G3 ECB34015G3(1) #14 - 8 ALor(1) #14 -8CU

20 ECB14020G3 ECB24020G3 ECB34020G3

20 ECB142020G3EL◆ N/A N/A

30 ECB14030G3 ECB24030G3 ECB32030G3 ■



01/07

UL Listed Mechanical Accessories

Catalog Number Number of Poles Description

HPAFD 1, 2, 3 Handle padlock attachment



NFSELG3 Slave Address Selector

Slave Address Assembly


NF2HG3Slave Bus Connect Harness

Column-width Slave Bus Connect Harness

Column Width Controller Cable


NFCWG3 Column-width Controller Cable

Remote Mounting Adapter Kit Catalog Number


NFADAPTERG3 Remote Mounting Adapter Kit

Front Panel Serial (RS-232) Cable


NFFPCG3 RS-232 Serial Cable

Custom Barrier Kit


NFASBKG3 Custom Barrier Kit

Modem Kit


6382G3MODEM Modem Kit



6382RS485G3KIT RS-485/RS-232 Converter Kit

Subnet Cables


NFSN06 6 ft (1.83 m) Subnet Cable




➀ Additional lengths available by ordering NFSN( ), where ( ) equals the number of feet required. Maximum length available is 1000 ft (304.8 m).


Square D® Powerlink® G3 Lighting Control SystemsSystem Component Standards

32

Selecting Square D® Powerlink® C-Bus™ Network Components

SYSTEM COMPONENT STANDARDS

C-Bus Network Device Routers

Catalog No. Description

NFDR120G3C 120V Device Router

NFDR277G3C 277V Device Router

C-Bus Network Power Supplies

Catalog No. Description

NFDP1120G3C Single Supply 120V

NFDP2120G3C Dual Supply 120V

NFDP1277G3C Single Supply 277V

NFDP2277G3C Dual Supply 277V

Environmental Standards

Operating Temperature (external panelboard ambient)

23°F to 104°F (–5°C to +40°C)

Storage Temperature –4°F to 185°F (–20°C to +85°C)

Operating Humidity 5% to 95% (non-condensing)

ESD Immunity IEC 1000, Level 4

RF Susceptibility IEC 1000, Level 3

Electrical Fast Transient Susceptibility IEC 1000, Level 3

Electrical Surge Susceptibility, power line IEC 1000, Level 4

Electrical Surge Susceptibility, interconnection lines IEC 1000, Level 3

FCC Part 15, Class A

Standards

Controller UL Listed 916 Energy Management Equipment

Control Bus UL Listed 916 Energy Management Equipment

Meets NEC requirements for Class 1 control circuits

Meets NEC requirements for maximum allowable gutter fill

Power Supply UL Listed 916 Energy Management Equipment

Meets NEC requirements for Class 1 and 2 control circuits

Remotely Operated Circuit Breakers UL Listed 489 Molded Case Circuit Breakers

NEMA Standard AB-1-1986

Canadian Standards Association (CSA) Standard 22.5 Molded Case Circuit Breakers

Federal Specification W-C-375B/GEN, Class 11a, 11b; 12a, 12b; and 13a, 13b

Certifications

1000, 2000, and 3000 Controllers California Title 24

Seismic qualified by ICC ES AC156 to seismic requirements of the following building codes and standard: UBC, CBC, IBC, NFPA 5000, ASCE 7


Square D® Powerlink® G3 Lighting Control SystemsWiring Diagrams

01/07

WIRING DIAGRAMS

This section contains wiring diagrams for the Square D Powerlink G3 systems. Dimensions and wiring diagrams for panelboards can be found in the individual panelboard catalogs. See the catalog reference table on page 29 for a list of these catalogs.

Typical Low Voltage Input Connections

1234

DualMomentary

Toggle Momentary

NO or NCMaintained

Pushbutton MomentaryPilot Switch

Pilot Device24Vdc 7.5mA Max

Inputs may share the common (+)

Control Wiring Class 2, #18–22 AWG1000 ft (305 m) Max

Various Low Voltage Switch Types

234(12) (11) (10) (9) 1

SW1

Inputs may share the common (+)


Typical Switch Types Wired in Parallel

SW2 SW2

SW1

Pilot Devices24Vdc, 7.5mA Max Per Input



34

1234

5678

6 7 8

1 2 3 4 5

CLASS 2 / CLASE 2 / CLASSE 224V MAX.AL-CU COM 1

RS232

RX TX

RS485 24

Typical Photo Controller Wiring Diagram


Typical Controller

Typical Sensor

1234

5678

COM 1

RS232RX TX

RS485

CLASS 2 / CLASE 2 / CLASSE 224V MAX.AL-CU

24

Typical Sensor Wiring Diagram


Controller (Typical)

Power 24Vdc

Common

Control

24Vdc, 33 MAPower



01/07

Subnet

Maximum Subnet Wiring Distances

Nominal Voltage Power Supply Power Supply Catalog Number Max Cable Length

120 V NF120PSG3 400 ft (122 m)

220 V NF240PSG3 100 ft (30 m)

240 V NF240PSG3 400 ft (122 m)

277 V NF277PSG3 400 ft (122 m)

4-wire, 18 AWG, Class 1 cable, subnet cable(General Cable 236100, Belden Cable 27326, or equivalent)

Master Panel Slave Panel Slave Panel

Controller

Power Supply

Slave Bus Interconnect Cable

Subnet System Communications WiringA

B–

+

A

B

–+

AB

–+

AB

–+

Power Supply in Master Panel

Slave Address Selector in Slave

Panel 1

Slave Address Selector in Slave

Panel 2

4-wire, 18 AWG, Class 1 subnet cable, General Cable 236100, Belden Cable 27326, or equivalent

To next Slave Address Selector

Subnet Wiring Detail



36

Automation Network

Maximum Communication Cable Distances

Baud RateMaximum Distances

1–8 Controllers 9–16 Controllers 17–32 Controllers

38,400 4,000 ft (1,219 m) 4,000 ft (1,219 m) 3,000 ft (914 m)

19,200 5,000 ft (1,524 m) 4,000 ft (1,219 m) 4,000 ft (1,219 m)

9,600 5,000 ft (1,524 m) 5,000 ft (1,524 m) 4,000 ft (1,219 m)

4,800 5,000 ft (1,524 m) 5,000 ft (1,524 m) 4,000 ft (1,219 m)

2,400 5,000 ft (1,524 m) 5,000 ft (1,524 m) 4,000 ft (1,219 m)

1,200 5,000 ft (1,524 m) 5,000 ft (1,524 m) 4,000 ft (1,219 m)

RS-232 toRS-485

Converter

Power Supply

Master Panel Master Panel Master Panel

Personal Computeror Modem

RS-485 Daisy Chain, 2-Wire, Twisted Pair

Belden 9841 or equivalent

Slave Panel Slave Panel Slave Panel Slave Panel Slave Panel Slave Panel

Controller

RS-485 automation level communications wiring



01/07

RS-485 Converter

Ground shield in one place only.

RS-232 Female DB-9

Serial cable

RS-232 Female

2-wire, RS-485 connection

RS-232 c

5 Sign

Note:RX = receive dataTX = transmit dataDTR = data terminal readyDSR = data set readyRTS = request to sendCTR = clear to sendDCD = data carrier detectRI = ring indicatorGND = signal ground

Black/White Stripe

Power Supply

RS-485 daisy chain, 2-wire, twisted pair,

Belden 9841 or equivalent

To Next

ControllerMaster Panel

Comms Terminal

Controller 5-pin Comms Terminal in Master

Panel (n)

Controller 5-pin Comms Terminal in Master

Panel (1)

Jumper on ECHO OFF

using a converter kit (catalog number 6382RS485G3KIT)

COM 1 Controller 1

COM 1Controller 2

ontroller serial connection detail to RS-485

RS-485 daisy chain, 3-wire, twisted pair, Belden 8723 or equivalent

Controller 5-pin Comms Terminal

in Master Panel (n)

Controller 5-pin Comms Terminal

in Master Panel (1)

COM 1Controller 2

COM 1 Controller 1

1 DCD (no connection)

9 RI (no connection)

7 RTS

8 CTS

4 DTS

6 DSR

5 Signal GND

2 RX 50 ft (15 m) max.

3 TX

al GND

RX 2

TX 3

DTR 4

DSR 6

RTS 7

CTS 8

DCD 1

RI 9

Cable DB9 Female

+

RX

TX

RX

+

– –

RS

-485

RS

-232 TX



38

Ethernet

Below are typical one-line diagrams for creating a local area network using the Ethernet capability of level 2000 or 3000 controllers.

.

Power Supply

Master Panel A

Master Panel B

Slave Panel

Slave Panel

Slave Panel

Slave Panel

PC or Network Server

10 Base-TNetwork Hub or Router

Controller’s Ethernet Port

EthernetCAT 5 Cable

Ethernet Cable

Typical Local Area Network Using Ethernet

PC PC

3000 Controller

3000 Controller

Network Area

Remote Source Controller

PC

Typical Web-enabled System



01/07

C-Bus CO

UnitComm

C-Bus

P

Powerlink G3

ConfigSoft

RS-23

HardwaBurde

C-Bus Network

Below are typical one-line diagrams for creating a local area network using the C-Bus Network capability of level 3000G3C controllers.

NUSE COPPER WIRE ONLY

Power Supply

Lighting Control

C-Bus CONNECTIONS

L

Unit

C-Bus

WARNING: DO NOT CONNECT C-BUS NETWORK TO PC COMM PORT (RS232)

PC Interface

Lighting Control

RS

-232

RS-232

NNECTIONS

s

Keypads

C-Bus Device Network

C Interface Power Supply

uration ware

2

Ethernet

Powerlink Device Router

C-Bus Toolkit—for C-Bus devices

PCS101—for Powerlink controller

re n

Typical C-Bus Network Diagram


Schneider Electric295 Tech Park DriveLaVergne, TN 37086 USA1-888-Square D (1-888-778-2738)1-615-287-3400 www.squaredlightingcontrol.com

1210CT0201R1/07

Square D® Powerlink® G3 Lighting Systems

Catalog

Listed products must be installed/connected by licensed professionals only and used in compliance with applicable industry standards and/or installation regulations.

As standards, specifications, and designs change from time to time, please ask for confirmation of the information given in this publication.

Publishing: Square D Company Lighting Control BusinessProduction: Square D Company Lighting Control Business

01/2007 © 2005 Schneider Electric All Rights ReservedCatalog No. 1210CT0201R1/07 Replaces 1210CT0001R4/05 and all previous versions

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Square D Powerlink Lighting Control Systems