Sr400 Guide

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PAPER CRAFTAssembly Instructions

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Note

TO BEGIN

Items of Caution

*Take care when using sharp or pointed objects or when

using bladed cutting tools. Place a heavy sheet of paper

under the paper you want to cut.

*Use glue and other adhesives only in well-ventilated

areas.

*When printing, use a slightly reduced font size as there

are many differences in dimensions depending on the

type of printer used.

Tools and materials needed

-Ruler -Scissors - Blade cutter or "Exacto-knife" - Awl or

other pointed tool (for making a folding crease) - Felt

pen - Pin set - Glue - Hand towel ( for cleaning your

fingers) - Dictionary or other heavy book ( to press thepapers flat)

HOW TO ASSEMBLE

Basic working method and markings

Fold along these lines. The printed

surface should be on the outside of

the folded shape.

Solid lines

Dotted line

Fold along these lines. The printed

surface should be on the inside of

the folded shape.

Broken lines

Cut along these lines

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A-4

Fuel TankSheet A, 5 parts in total

Fold each relevant part according to the assembly symbols.

Please use the dots on each component as reference when gluing surfaces.

First, assemble each component by following theworking method and markings. Then, refer to the il-lustration and photos below to glue the parts together.

Indication ofWorking Methods Fold or Curve Glue

1 Assembling the Fuel Tank & Seat

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Assemble both forks. The dia-

h h th i ht f t

B-8 B-37

B-6 B-5B-19

B-39

B-9

B-36

B-16

B-17

B-4B-13

B-14

B-12

B-15

B-18

B-38

SteeringSheet B, 39 parts in total





2 Assembling the Steering

Insert B-19 through B-5 and B-6, then fold B-19as indicated with the arrows in the drawing.

DO NOT glue the upper and the lowerparts of the steering column at thisstage.

[ Telescopic Front Fork ][ Lower Steering Column ]

[ Upper Steering Column ]

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1

43

2

C-72

C-68C-71

C 70

C-54

C-53

C-76C-75

FrameSheet C, 78 parts in total





3 Assembling the Frame -A

C-65

C-67

C-66

C-64

C-74

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C-1C-7

C-25

C-12C-13

C-15

C-11

C-10

C-78

C-77

C-14

C-48C-19

C-17

38

C-39C-44

C 43

C-45

C-3

C-2

C-5

C-4C-26

C-24C-9

C-8C-16

C-18

4

2C-27

3

C-6

C-28

C-29

FrameSheet C, 78 parts in total





3 Assembling the Frame -B

C-22

C-21

C-47

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D-3 D-2 D-1

D-4

D-6

D-7

D-8

D-9 D-18

D-19

20

D-23

D-10

D-16D-17

D-12

D-14

D-13

D-5

EngineSheet D, 24 parts in total





4 Assembling the Engine

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E-1E-2

E-3

E-4

E-5

E-7

E-9

E-8

E-6

Reference photo

Exhaust PipesSheet E, 9 parts in total





5 Assembling the Exhaust Pipes & Rear Fender

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G-9

G-10

G-11

G-12G-13

G-19

G-4

G-8

G-21

G-14

G-15

G-16

G 17

G-22

G-25

G-24

Rear ArmSheet G, 25 parts in total





6 Assembling the Rear Arm

Glue G-24 (the grab bar)AFTER all parts are as-sembled and completed.

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H-9(10)

Reference photo



7 Assembling the Side Covers & Intake

Side CoversSheet H, 2 parts in total



I t k F ld h l t t di t th bl b l

Assemble both side covers.The diagram shows how the rightside cover looks.The numbers within the parentheses indi-cate the parts for the left side cover.

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I-6

I-15

I-14

I-11

I-12

I 13

*Glue the completed front wheel to the assembled front tire.

[Front tire]

[Front wheel]



8 Assembling the Front Tire

Front TireSheet I, 15 parts in total



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J-4

J-12

J-11

J-10

J-13

14

[Rear tire]

*Glue the completed rear wheel to the assembled rear tire.

Rear TireSheet J, 14 parts in total





9 Assembling the Rear Tire

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glue the assembled parts in numericalorder through .

- 13 -

111

10 Finish

Assembly Instructions


Frame

Fuel Tank & Seat

Rear Fender

Engine

Front Tire

Side Cover

Rear Tire

Rear Arm

Exhaust Pipe

Intake

Glue the engine to the frame.

Glue the rear arm to the engine and the frame.

Glue the air filter to the engine and the frame.

Glue the rear tire to the rear arm.

Glue the rear fender to the frame.

Glue the exhaust to the engine and the frame.

Insert the upper steering column in the frame and then

glue this part to the lower steering column.

Glue the front tire to the lower steering column.

Glue the right and left side covers.

Glue the fuel tank/seat to the frame.

Glue the grab bar to the rear arm.

3

4

5

6

7

910

11

1

2

8

Grab Bar

Lower Steering Column

Upper Steering Column

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- 14 -

RIGHT FRONT

H-1

H-2

H-3

H-4

H-5

H-6

H-7

H-8

H-9

H-10

A-1

A-2

A-3

A-4

A-5

I-1

I-2

I-3

I-4

I-5

I-6

I-7

I-8

I-9

I-10

I-11

I-12

I-13

I-14

I-15

J-1

J-2

J-3

J-4

J-5

J-6

J-7

J-8

J-9

J-10

J-11

J-12

J-13

J-14

E-1

E-2

E-3

E-4

E-5

E-6

E-7

E-8

E-9

D-1

D-2

D-3

D-4

D-5

D-6

D-7

D-8

D-9

D-10

D-11

D-12

D-13

D-14

D-15

D-16

D-17

D-18

D-19

D-20

D-21

D-22

D-23

D-24

B-1

B-2

B-3

B-4

B-5

B-6

B-7

B-8

B-9

B-10

B-11

B-12

B-13

B-14

B-15

B-16

B-17

B-18

B-19

B-20

B-21

B-22

B-23

B-24

B-25

B-26

B-27

B-28

B-29

B-30

B-31

B-32

B-33

B-34

B-35

B-36

B-37

B-38

B-39

SteeringEngine Front Tire

Side Cover

Rear Tire Exhaust Pipe

Intake

11 Assembled Model and the List of Parts

Please refer to the photo below when attaching each component.

Fuel Tank & Seat

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- 15 -

LEFT REAR

G-1

G-2

G-3

G-4

G-5

G-6

G-7

G-8

G-9

G-10

G-11

G-12

G-13

G-14

G-15

G-16

G-17

G-18

G-19

G-20

G-21

G-22

G-23

G-24

G-25

C-1

C-2

C-3

C-4

C-5

C-6

C-7

C-8

C-9

C-10

C-11

C-12

C-13

C-14

C-15

C-16

C-17

C-18

C-19

C-20

C-21

C-22

C-23

C-24

C-25

C-26

C-27

C-28

C-29

C-30

C-31

C-32

C-33

C-34

C-35

C-36

C-37

C-38

C-39

C-40

C-41

C-42

C-43

C-44

C-45

C-46

C-47

C-48

C-49

C-50

C-51

C-52

C-53

C-54

C-55

C-56

C-57

C-58

C-59

C-60

C-61

C-62

C-63

C-64

C-65

C-66

C-67

C-68

C-69

C-70

C-71

C-72

C-73

C-74

C-75

C-76

C-77

C-78

F-1

F-2

F-3

F-4

Frame Rear Fender

Rear Arm

12 Assembled Model and the List of Parts

Please refer to the photo below when attaching each component.

Documents

Sr400 Guide