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SRPS EN 13595-1 (2008) (English): Protectiveclothing for professional motorcycle riders -Jackets, trousers and one piece or divided suits- Part 1: General requirements [Authority: TheEuropean Union Per Directive 89/686/EEC]
SRPSKI STAl\TDARD
SRPS EN 13595-1 Septembar 2008.
Tdentican sa EN 13595-1 :2002
Zastitna odeca za profesionaine vozace motocikala - Jakne, pantalone, jednodelna iIi visedelna odela -Deo 1: Opsti zahtevi
Protective clothing jar professional motorcycle riders - Jackets, trousers and one piece or divided suits -Part 1: General requirenzents
INSTITUT ZA ST ANDARDIZACTJU SRBTJE
I izdanje
Referentna oZllaka SRPS EN 13595-1:2008 (en)
AUTO"RSKA PRA VA ZASTICENA.
Autorska prava za srpske standarde i srodne dokul11cnte pripadaju Institutu za standardizaciju Srbije. Umnozavanje, U
celini iIi delimicno, kao i distribucija srpskih standarda i srodnih dokumcnata. dozvoljeni su sumo lIZ sagJasnost Instituta za standardizaciju Srbije.
ISS
Tzdajc [nstitut standardizaciju Srbijc
INSTITUT ZA STANDARDIZACIJU SR8IJE 11030 Beograd, Stevana Brakusa 2, 2105
Tclefoni: Telefaks: Prodaja: Informacioni centar:
(01 J) 35-4]-260,35-41-261 (OJ I) 35-41-257 (011) 25-47-496 (011) 25-47-293
SRPS 13595-1 :2008
Ovaj standard doneo je direktor Instituta za standardizaciju Srbije resenjem hr. 1218/34-52-0112008 od 9. septemhra 2008. godine.
Ovaj standard je identican sa evropskim standardom EN 13595 .. 1 :2002 i objavljen je uz dozvolu Evropskog konIiteta za stanliardizaciju CE~, rue de Stassart B .. 1050 Brussels.
CEN i njegove clanice u potpunosti zadrzavaju sva prava reprodukovanja i umnozavanja evropskih standarda u bilo kom obliku i na bilo koji nacin i oni se ne mogn unlnozavati bez pisanog odobrenja CEN-a {nstitntu za standardizadju Srbije.
This standard is identical with EN 13595-1 :2002 and is reproduced by permission of CEN, rue de Stassart 36, B-1 050 Brussels.
All exploitation rights of the European Standards in any form and by any means are reserved world-wide to CEN and its National Menlbers, and no reproduction luay be undertaken without the expressed permission in writting by CEN through the Institute for Standardization of Serbia.
Nacionalni
Ovaj standard pripremila jc Komisija za standarde iz oblasti zastitne odece i zastitne opreme, KS F094.
Standard SRPS EN 13595-1 nastao je prestampavanjcm cngleske verzije evropskog standarda EN 13595-1 :2002.
Veza srpskih dokumenata i evropskih i medunarodnih dokumenata
SRPS EN 340:2007, SRPS EN 13595-2:2008,
SRPS EN 13595-3 :2008,
SRPS EN 13595-4:2008,
Za§titna odeca Opl;fi zahtevi (EN 340:2003, TDT) Zastitna ode(5a za profesionalne vozac:e motocikala JaIme. pantalone, jednodelna iIi visedelna odela Deo 2: li1etoda ispitivaJ1ja za odredivanje otpornosti prema hahQl~iu pri udaru (EN 13595-2:2002, lOT) Za,~titna odec'a za profesionalne voza(~e motocikala - Jakne, pantalone, jednodelna iii vi,~edelna odela Deo 3: lvfetoda ispitivaJ1ja za odredivanje (~vrstoc'e pucanja 13595-3 :2002, lDT) Zastitna odec'a za profesionalne voza(~e motocikala Jakne, pantalone, jednodelna iii vL~edelna odela Deo 4: A1etoda ispitivar!ja za odrectiva/?je otpornosti prema proreZiVai?ju pri udaru (EN 13595-4:2002, lDT)
Osta1i cvropski i mc(tunarodni dokumenti na koje se ovaj standard normativno poziva primenjuju se za potrebe ovog standarda posto nisu preuzeti kao identicni srpski dokumenti.
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EUROPEAN STANDARD EN 13595-1 NORME EUROPEENNE
EUROpAISCHE NORM July 2002
ICS 13.340.10
English version
Protective clothing for professional motorcycle riders - Jackets, trousers and one piece or divided suits - Part 1: General
requirements
Vetements de protection pour les motocyclistes profession nels - Vestes, Pantalons et combinaisons une ou
deux pieces - Partie 1 : Exigences generales
Schutzkleidung fUr professionelle Motorradfahrer - Jacken, Hosen und ein- oder mehrteilige Anzuge - Teil 1:
Allgemeine Anforderungen
This European Standard was approved by CEN on 6 April 2002 .
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration . Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French , German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official versions ,
CEN members are the national standards bodies of Austria , Belgium, Czech Republic, Denmark, Finland , France , Germany, Greece, Iceland, Ireland , Italy, Luxembourg, Malta , Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
C OMIT E EUR OPE EN DE N OR MALIS ATTON EUROp AISCIl ES KOI'vrlTEE FOR N OR~,r U N G
Management Centre: rue de Stassart, 36 B-1050 Brussels
© 2002 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members.
Ref. No. EN 13595-1 :2002 E
SRPS 13595-1 :2008 ISS
page
Foreword ...................................................................................................................................................................... 3
Introduction ..................................................................................................................... , ........................................... 4
1 Scope
2 Normative references .................................................................................................................................... 4
3 Terms and definitions .............................. , ..................................................................................................... 5
4 Performance levels and principle of zoning ............................................................................................... 5 4.1 Performance levels ........................................................................................................................................ 5 4.2 Principle of zoning ... " .................... " ....... 00 ......................... ,,., .. ,, ... " .................. , .. , ................ " ....................... 6
5 Requirements ................................................................................................................................................. 6 5.1 General ............................................................................................................................................................ 6 5.2 Tear strength .................................................................................................................................................. 6 5.3 Impact energy absorption ............................................................................................................................. 6 5.4 Abrasion resistance ....................................................................................................................................... 6 5.5 Impact cut resistance .................................................................................................................................... 7 5.6 Burst strength ................................................................................................................................................ 7 5.7 Dye fastness ................................................................................................................................................... 7 5.8 pH of leather ................................................................................................................................................... 7
6 Fit and ergonomics ........................................................................................................................................ 8
7 Restraint .......................................................................................................................................................... 8 7.1 Clothing restraint ........................................................................................................................................... 8 7.2 Impact protector restraint ............................................................................................................................. 8
8 Design and zoning ......................................................................................................................................... 8
9 Marking and information to be supplied ..................................................................................................... 9 9.1 General ............................................................................................................................................................ 9 9.2 Marking ........................................................................................................................................................... 9 9.3 Packaging ....................................................................................................................................................... 9 9.4 Wearer information and instructions for use .............................................................................................. 9
10 Pictogram ...................................................................................................................................................... 10
Annex A (normative) Determination of fit and ergonomics ................................................................................. 11 A.1 Principle ........................................................................................................................................................ 11 A.2 Apparatus ..................................................................................................................................................... 11 A.3 Test specimens ............................................................................................................................................ 11 A.4 Procedure ..................................................................................................................................................... 11 A.5 Test report .................................................................................................................................................... 12
Annex B (normative) Determination of clothing restraint ................................................................................... 14 B.1 Principle ........................................................................................................................................................ 14 B.2 Apparatus ..................................................................................................................................................... 14 B.3 Procedure ..................................................................................................................................................... 15 B.4 Test report .................................................................................................................................................... 17
Annex C (normative) Determination of risk category zoning .............................................................................. 19 C.1 Principle of zoning ....................................................................................................................................... 19 C.2 Apparatus ..................................................................................................................................................... 19 C.3 Test Specimens ............................................................................................................................................ 19 C.4 Procedure ..................................................................................................................................................... 19 C.S Test report ...................................................................................................................................... " ............. 21
Annex ZA (informative) Clauses of this European Standard addressing essential requirements or other provisions of EU Directives .............................................................................................................. 24
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ISS SRPS EN 13595-1 :2008
Foreword
This document EN 13595-1 :2002 has been prepared by Technical Committee CEN/TC 162 "Protective clothing including hand and arm protection and lifejackets", the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2003, and conflicting national standards shall be withdrawn at the latest by January 2003.
This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative annex ZA, which is an integral part of this document.
Annexes A, Band C are normative.
This standard is part of a series of standards specifying requirements for particular items of clothing or particular performance levels and hazards. EN 13595 comprises four parts:
Part 1: General requirements;
Part 2: Test method for determination of impact abrasion resistance;
Part 3: Test method for determination of burst strength;
Part 4: Test method for determination of impact cut resistance.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom.
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SRPS EN 13595-1 :2008 ISS
Introduction
The only protection a motorcyclist involved in a road traffic accident has against injury is the clothing he or she is wearing at the time. Motorcyclists' clothing is generally worn as an extension of normal clothing, providing protection against ambient conditions of wind, water and cold, but motorcycle clothing performing the requirements of this standard also provides some protection from injury in the event of an accident. It is intended not to hinder a rider from controlling his machine. It should be of an acceptable appearance to the wearer.
Tbis European Standard is primarily concerned with the protection provided by clothing against injury in accidents. The hazards to which motorcyclists are exposed vary widely depending on the physical environment such as the nature of the road track or mountainside, the climatic environment, the traffic environment, the speed at which the motorcycle is being ridden and the skill of the rider. It is impractical to obtain total clothing performance against every combination of hazard existing. Therefore this standard contains the requirements for single characteristics of single items of clothing or simple combinations of garments.
This standard is part of a series of standards specifying requirements for particular items of clothing or particular performance levels and hazards. Further Parts will be issued in due course.
1 Scope
This European Standard specifies general requirements for professional motorcycle riders jackets, trousers and one-piece or divided suits which are intended to protect the wearer against mechanical injury, it does not apply to motor sport competition events organised by Federation. It also specifies appropriate test methods.
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments).
EN 340, Protective clothing - General requirements.
EN 1621-1, Motorcyclists' protective clothing against mechanical impact Part 1: Requirements and test methods for impact protectors.
prEN 13595-2, Protective clothing for professional motorcycle riders - Jackets, trousers and one-piece or divided suits - Part 2: Test method for determination of impact abrasion resistance.
EN 13595-3, Protective clothing for professional motorcycle riders - Jackets, trousers and one-piece or divided suits - Part 3: Test method for determination of burst strength.
EN 13595-4, Protective clothing for professional motorcycle riders - Jackets, trousers and one-piece or divided suits - Part 4: Test method for determination of impact cut resistance.
ISO 105, Textiles Tests for colour fastness.
ISO 3377:1975, Leather Determination of tearing load.
ISO 3635: 1981, Size designation of clothes - Definitions and body measurement procedure.
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© ISS 13595-1 :2008
ISO 4045:1977, Leather- Determination of pH.
ISO 4674:1977, Fabrics coated with rubber or plastics Determination of tear resistance.
ISO 11642: 1993, Leather Tests for colour fastness Colour fastness to water.
3 Terms and defin
For the purposes of this standard, the following terms and definitions apply.
3.1 high trousers (including salopettes) trousers with protective material around the full circumference of the torso to a height of at least 100 mm above the waist of the wearer
3.2 long jackets jackets with protective material around the full circumference of the torso to a height of at least 100 mm below the waist of the wearer
3.3 protectors arrangement of energy absorbing and/or impact spreading materials designed to offer some protection to the impact areas
3.4 professional rider person who is employed to provide or contracts to perform for reward, the services requiring the riding of a motorcycle
Examples are:
a) the delivery of letters, packets or other small freight;
b) the transport of passengers by motorcycle;
c) emergency medical treatment;
d) vehicle breakdown support.
3.5 structural strong layer(s), (SSL) layer or layers of material that confer the mechanical properties on a garment that allow it to resist damage and thereby provide protection in an accident In a leather suit these are the double or single layers of hide sewn together with strong seams. In a fabric suit the same function may be performed by one, or by several layers. These mayor may not include the outermost layer
4 Performance levels and principle zoning
Performance levels
Two performance levels are specified for clothing providing protection against road surface impacts. These are as follows:
LEVEL 1: Clothing designed to give some protection whilst having the lowest possible weight and ergonomic penalties associated with its use;
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SRPS EN 13595-t :2008 ©
LEVEL 2: Clothing providing a moderate level of protection, higher than that provided by level 1. There are, however, weight and restriction penalties in providing this level of protection.
Principle of zoning
See C.1
5 Requirements
5.1 General
5.1.1
The performance level marked on the garment and in the manufacturer's information to the user shall be determined by the lowest performance level achieved in testing according to 5.4, 5.5 and 5.6.
5.1.2
Clothing which includes cleaning instructions shall conform to with the requirements specified in 5.2, 5.4, 5.5 and 5.6 after at least five recommended cleaning cycles recommended by manufacturers.
NOTE It is not necessary to carry out repeat testing after cleaning for garments where only trivial surface cleaning treatments which are considered not to affect the performance of the garment are recommended, for example wiping with a damp sponge.
The change in linear dimensions of the clothing material shall not exceed ± 3% when cleaned five times and tested in accordance with EN 340.
Tear strength
When tested in accordance with ISO 3377: 1975, the minimum tear strength of leather shall be 100 N.
When tested in accordance with ISO 4674:1977, the minimum tear strength of non-leather materials, excluding elasticated and knitted fabrics, shall be 70 N.
Where several separate layers are present, these requirements apply to the strongest layer.
5.3 Impact energy absorption
Protectors (see 3.3) shall be present in zone 1. The location and fixation of these protectors shail meet the requirements of 7.2 when assessed using the method described in annex B, B.3.4.
5.4 Abrasion resistance
When tested in accordance with the method described in prEN 13595-2, the abrasion resistance of the full thickness of the clothing in the various zones shall meet the minimum requirements given in Table 1 for the appropriate performance level.
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ISS SRPS EN 13595-1 :2008
Table 1 Minimum requirements for abrasion resistance
Zones Abrasion resistance requirements
s
Level 1 Level 2
1 and 2 4,0 7,0
3 1,8 2,5
4 1,0 1,5
The removable protector shall be put outside the pocket.
5.5 Impact cut resistance
When tested in accordance with the method described in EN 13595-4, the impact cut resistance of the full thickness of the clothing in the various zones shall meet the minimum requirements given in Table 2 for the appropriate performance level.
Table 2 - Minimum requirements for impact cut resistance
Zone 1 & 2 3 4
Impact speed of knife [m/s] 2,8 2,0 2,0
Maximum knife penetration [mm]; 25 30 35 Level 1
Maximum knife penetration [mm]; 15 25 30 Level 2
5.6 Burst strength
When tested in accordance with the method described in EN 13595-3, the seams, slide fasteners and materials in the various zones shall meet the minimum burst strength requirements given in Table 3 for the appropriate performance level.
Table 3 - Minimum burst strength requirements
Zone 2 & 1 3 4 Linings
Requirement [kPa]; Level 1 700 500 400 200
Requirement [kPa]; Level 2 800 600 450 200
5.7 Dye fastness
Clothing shall not be manufactured from material containing dyes which will readily migrate when the clothing becomes wet with water. When tested in accordance with ISO 11642: 1993 or ISO 105 the change in colour of any component of the multi-fibre reference fabric shall be not worse than Grey Scale rating 3.
5.8 pH of leather
When tested in accordance with ISO 4045:1977, leather and/or leather fabric material shall have a pH of between 3,5 and 9,5 and if the pH is less than 4 the difference figure shall be less than 0,7.
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SRPS 13595-1 :2008 ISS
6 Fit ergonomics
Clothing shall be sized in accordance with EN 340 or shall be made-to-measure.
When tested in accordance with the method described in annex A, the assessor shall be able to carry out all the defined critical movements while wearing the test garment and all responses given by the assessor to the questions detailed in Table A.1 shall be positive.
7
When tested in accordance with the methods described in annex B, the clothing shall meet the following requirements, as appropriate.
7.1 Clothing restraint
All restraint systems (belts, velcro, etc.) shall be correctly closed before clothing restraint is tested.
Divided suits joined at the waist (Le. with a slide fastener) shall have no more than a 200 mm gap horizontally between the ends of the fastener on the abdomen. The jacket and trousers shall remain joined when the test force is applied.
Divided suits with a long jacket or with high trousers (including salopettes) shall be joined or restrained so that no gap opens vertically between the two parts of the suit when the test force is applied.
Arm sleeves shall not slide up the test cone more than 60 mm when the test force is applied. Ready-made garments shall have available adjustment to fit wrists 10 mm smaller and 10 mm greater in circumference than the test cone.
Trouser ankles shall not slide up the test cone more than 100 mm when the test load is applied not on the ankle but on the knees. Ready-made garments shall have available adjustment to fit ankles 10 mm smaller and 10 mm greater in circumference than the test cone for pants that are wear inside or outside the motorcycle boots. This test should be made performed at least on one size for each different model.
7.2 Impact protector restraint
When tested according to B.3.4 shall not be displaced by more than 20 %.
8 Design and zoning
When examined in accordance with the method described in annex C, the clothing shall meet the following design criteria:
Protectors to provide shock absorption conforming to EN 1621-1 shall be present in zone 1.
All stiched structural seams in zones 1, 2 and 3 shall have at least one row of stitches that is protected by at least a layer of basic material. This can be checked by cutting across the seams as necessary, other seams shall meet the impact abrasion test requirement in 5.4.
Slide fasteners, if present, shall be mounted below the outer surface of the garment and shall have a layer of leather or fabric behind them. Where assembly samples have been submitted for testing, these shall be identical to the construction found in the garment.
The lining shall not be attached to, but shall slide freely against the outer shell of the clothing in zones 1 and 2.
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ISS SRPS EN 13595-1 :2008
The total area of materials and constructions present in zone 3 to provide elasticity or ventilation but which only meet zone 4 requirements shall not exceed 30 cm 2 in any single area and 50 cm 2 total area in a jacket or trousers or 100 cm 2 total area in a suit.
The length of free ends of projections on the outer surface of the clothing shall be less than 50 mm.
9 Marking and information to be supplied
9.1 General
The information specified in 9.2, 9.3 and 9.4, in the officiallanguage(s) of the destination country, shall be supplied with each item of clothing.
9.2 Marking
Each item of clothing shall be marked with the following information, which shall be permanently attached to the garment and remain perfectly legible. If the user information includes cleaning instructions the labelling shall be visually examined after it has been cleaned five times using the cleaning treatment recommended in those instructions. The labelling shall still be perfectly legible after these cleaning treatments.
a) A means of identifying either the manufacturer or his authorised representative within the EC, for example a trade mark.
b) The product's commercial name, style code or other means of identification.
c) The size designation.
d) A brief description of the level of protection offered.
e) A warning that no item of clothing can offer full protection.
f) Care instructions (care label symbols including negative symbols where appropriate).
g) The number of this European Standard, EN 13595-1.
9.3 Packaging
Where provided, the packaging which immediately contains the clothing shall be marked with the information specified in 9.2 a), b), c) and d), and shall indicate where the wearer information and instructions for use can be found.
9.4 Wearer information and instructions for use
The following information shall be supplied by the manufacturer for example on a leaflet accompanying the item of clothing.
a) The name and full address of the manufacturer or his authorised representative and, where possible, including the trade mark of the manufacturer.
b) The product name, style or other means of identification.
c) Information on how to select a garment of the correct size.
d) Information on the various performance levels available and an explanation of how to select a garment offering the most suitable level of protection.
e) Information on specific hazard against which protection is given.
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SRPS EN 13595-1 :2008 © JSS
f) A warning about the specific hazards against which protection is NOT given.
g) Care instructions and International care label symbols including negative symbols. Also a warning about any contamination or misuse that could dangerously reduce the protective performance of the garment.
h) Details on storage and packaging suitable for transit.
i)
j)
k)
I)
m)
The suggested lifetime of the garment, or instructions on how to carry out regular inspections to identify a garment which is no longer suitable to use.
The significance of any markings, for example pictograms, on the garment.
Reference to suitable accessories or other items of compatible PPE supplied by this manufacturer. Also information about the need to wear properly fitting boots and gloves that are compatible.
Any type of motorcycle with which the garment may not be suitable for use.
Product liability disclaimer than if removable or exchangeable protectors are supplied with the garment, EN 1621-1 impact protectors must always be used for replacement.
10 Pictogram
Garments fulfilling requirements of this European Standard shall be marked with the pictogram shown in Figure 1. It shall be marked with a pictogram including the protection levels (above = level of upper abrasion resistance, middle = level of upper cut resistance , below = level of upper burst strength) and including the number of this standard. The pictogram is to be placed on the garments.
X level of upper abrasion resistance
X level of upper cut resistance
X level of upper burst strength
EN 13595
Figure 1 - Pictogram
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ISS SRPSEN 13595-1 :2008
Principle
nexA (normative)
Determination of and ergonomics
The test clothing is examined visually for design features that may interfere with riding. The clothing is then worn by an assessor of suitable size and with experience of riding a motorcycle. He or she assesses whether it is possible to make a range of critical movements required for motorcycle riding.
NOTE The results of manufacturers' use of trials and development studies as far as included in their Technical File should be taken into account and, at the discretion of the Notified Body, the following evaluation processes of the product's ergonomic performance may be reduced or waived.
A.2 Apparatus
A.2.1 A motorcycle or a suitable device which permits the assessor to mimic sitting astride a motorcycle.
A.2.2 A flight of at least 10 stairs with a step height of 180 mm ± 50 mm.
A.2.3 A small object of mass less than 0,5 kg.
A.2.4 An assessor of the sex for which the test garment is designed with experience of riding a motorcycle and a body with dimensions suitable for the test garment.
A.2.S A pair of motorcycle gloves and boots, an over suit and a full face helmet all of suitable size for the assessor (A.2.4).
A.3 Test specimens
One test garment of a size suitable for the assessor (A.2.4).
A.4 Procedure
A.4.1 Examine the inside and outside of the garment visually and by touch for any sharp edges or rough areas. Complete question 1 in Table A.1.
A.4.2 Using the procedure described in ISO 3635, measure and record the dimensions of the assessor.
A.4.3 Record the marked size of the garment.
A.4.4 Allow the assessor to don the test garment(s) while completing question 3 in Table A.1. The garment shall be fitted with the appropriate impact protectors. If the garment was supplied without protectors, suitable protectors meeting the requirements of this European Standard shall be inserted. If the garment is made of thick or stiff material, it may be worn, stretched and worked to simulate the effects of use and to assist the moulding of the garment to the rider's body, before assessment. The manufacturer may offer advice on this process. Leather shall not be treated with wax or oil unless it is a procedure recommended by the manufacturer.
Unless otherwise specified in the user information; the garments under evaluation shall be worn over underclothing and shall not hinder the freedom of movement of the users.
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SRPS 13595-t :2008 ISS
The assessor shall answer all the questions in Table A.1.
A.S Test report
The test report shall include the following information:
a) reference to this test method, annex A of EN 13595-1 :2002;
b) a description of the test garment;
c) the name, sex and dimensions of the assessor, together with a description of the clothing worn underneath the test garment;
d) the questionnaire in Table A.1 com pleted after assessi ng the garment;
e) for each cleaning treatment carried out, the cleaning treatments used and the questionnaire Table A.1 completed after assessing the cleaned garment;
f) any deviations from the specified procedure.
Table A.1 - Assessment of fit and ergonomics
Pre-donning assessment
, 1. lis the clothing free from any rough, sharp or hard components, or oth~~ieatures . YES, NO i that might cause irritation or that would make riding hazardous?
or labelled in accordance with EN 340? i YES NO
Donning
3. liS it possible to put on the garment and to operate the fasteners and adjusters i YES : NO without impediment; is it possible to don boots? . ,
4. Are all the impact protectors correctly positioned (or adjustable) such that they YES NO are correctly located to protect the shoulders, elbows and forearms, hips, knees
. and shins (refer to zoning procedure in annex C) whilst not causing discomfort or I preventing adequate movement of limbs? I
Off-bike activities
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©ISS SRll S EN 13595-1 :2008
Riding actions and compatibility with other items of PPE
6. Is it possible to perform the following without difficulty? ~ .
1) Sit astride the motorcycle and adopt a riding position. YES NO
2) Give Ig and left turn Ig! Iy extending your arms. YES NO
3) Whilst holding both handlebar grips, turn the head to look to the rear. YES NO
7. Is the clothing free from tightness around the back, legs (in particular the knees), YES NO hips, crutch, thighs, shins and the ankles?
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SRPS 13595-1 :2008
nex (normative)
ISS
restraint
NOTE This method is intended to determine the likelihood of a garment or part of a garment moving on the wearer's body during a motorcycle accident, hence exposing their body tissue and increasing the risk of potential injury.
B.1 Principle
.1 Sleeves and legs
A rigid cone of specified dimensions is inserted into the sleeve or leg of a test garment and the displacement of the cone is measured when a specified force is applied longitudinally to it.
Connection between divided suits
The clothing is either hung vertically or worn and specified forces are applied to defined areas of the garment. Any separation between the garments or failure of the connection is visually assessed.
B.2 Apparatus
B.2.1 Ten rigid test cones with hard polished surfaces, shaped as defined in Figure B.1 and one with each of the dimensions specified in Table B.1. Each cone shall be fitted with a hook to enable a longitudinal force to be applied to its smaller end.
8.2.2 A means of applying a force of 50 1'1 ± 5 N, and 30 N ± 3 N to the cones (B.2.1), for example a spring balance.
8.2.3 Two clamps capable of firmly gripping the edge of an impact protector and outer material of the garment so that they do not move when a force of 20 N is applied to them.
B.2.4 A means of applying a force of 20 1'1 ± 2 N to the clamps (8.2.3).
8.2.5 A means of applying a force of 50 N ± 5 Nand 100 N ± iON to the trouser leg of the garment, for example a spring balance or system of weights.
B.2.6 For divided suits a means of suspending the garments vertically, for example clothes hanger or a subject of the correct size.
B.2.7 Lining material from the test garment.
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Table B,1 - Test cone (tolerances ± 2 % on diameter, ± 5 % on length)
Dimensions in millimetres
Jacket sleeve Trouser leg
Cone No
1 2 3 4 5 1 2 3 4 5
Cone dimensions
11 60 60 60 60 60 100 100 100 100 100
12 100 100 100 100 100 110 110 110 110 110
13 60 60 60 60 60 100 100 100 100 100
14 20 20 20 20 20 25 25 25 25 25
d1 76 80 85 92 100 104 110 116 122 130
d2 76 80 85 92 100 104 110 116 122 130
d3 45 50 56 63 70 78,5 82,5 86,5 90,5 95
d4 40 45 50 55 60 71 75 79 83 87,5
d5 40 45 50 55 60 71 75 79 83 87,5
B.3 Procedure
8.3.1 Restraint of sleeves and legs
B,3,1,1 Select test cones depending on the chest size of the clothing as follows:
a) for chest 88 cm to 96 cm: Cone 1;
b) for chest 96 cm to 104 cm: Cone 2;
c) for chest 104 cm to 112 cm: Cone 3;
d) for chest 112 cm to 120 cm: Cone 4;
e) for chest 120 cm to 128 cm: Cone 5.
NOTE The test cone dimensions specified in Table B.1 are designed for use in clothing of different sizes. Chest girth is a better predictor of limb girth than body height.
If the garment has a particularly narrow or wide fitting select the next cone below or above the one indicated. However, the final selection of the appropriate cone size to use in testing shall be based on an assessment of the size of individual the garment is designed to fit, and the amount of clothing that the garment has been designed to accommodate.
Close all restraint devices fully and securely.
Lay the selected cone on a piece of lining material from the garment (B.2.7) placed on a hard flat horizontal surface. Use the device (B.2.2) to gradually apply a force, over 20 s - 60 s to the test cone. Record the force required to start the cone moving as Fa (see note 2).
For ready made garments continue as described in B.3.1.2. For made-to-measure garments continue as in B.3.1.3.
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SRPS EN 13595-1 :2008 ISS
8.3.1.2 For each type of limb spread out the garment on a flat horizontal surface such as a bench or the floor and insert the selected test cone into the top of the limb to be tested so that the smaller end of the cone is closer to the ankle or cuff.
Adjust the closure so that the sleeve or trouser end is aligned with the datum line on the cone ± 5 mm.
Use the device (8.2.2) to gradually apply a force, over 20 s - 60 s, to the test until the required maximum force is reached:
Sleeves: 50 + Fo ± 5 N
Legs: 30 + Fo ± 3 N
(See note below)
Use the scale on the cone to determine the movement of the cone from the datum position and record this value as L.
Remove the force from the cone and repeat the procedure a further four times.
Repeat the entire procedure witl1 the paired sleeve or leg.
Calculate the mean of the ten L values for the sleeve or trouser leg.
Measure the available circumferential adjustment of the closures above and below the settings used in the tests.
NOTE This procedure is employed to remove the need to specify the mass of the test cones. It is acknowledged that it does not give a full correction Fo for use in the calculation of maximum force but it is the nearest practical value obtainable.
8.3.1.3 For made-to-measure garments follow the procedure in B.3.1.2 except that the starting point is not necessarily the datum line, but where the garment end lies naturally when the closure is done up.
B.3.2 Divided suits joined at the waist with a slide fastener. Vertically suspend the test jacket from a clothes hanger or suitable support (8.2.6) and close the waist band slide fastener to attach the trousers.
Use the device (8.2.5) to gradually apply, over 20 s - 60 s, a downward force of 100 N ± iON to each trouser leg.
Visually assess the garment and record whether any of the following has occurred:
a) trouser waistband fallen below the jacket lower edge;
b) failure of the attachment between the jacket and trousers;
c) a gap in protection anywhere on the garment.
B.3.3 Divided suits with either a long jacket or high trousers (including salopettes) not joined by a waist band slide fastener.
Put the jacket and trousers on a subject of suitable dimensions (8.2.6) so that all the restraint systems are connected and adjusted as recommended in the user information.
Use the device (8.2.5) to gradually apply a force of 30 N ± 5 N, over 20 s 60 s, to various points on the jacket lower edge and trouser waistband of the garment in directions which attempt to pull the trousers down below the jacket's lower edge, and to raise the jacket's lower edge above the trousers,
While each force is applied, visually assess the garment and record whether any of the following has occurred:
a) trouser waistband fallen below the jacket lower edge;
b) failure of the attachment between the jacket and trousers; 16
ISS SRPS EN 13595-1 :2008
c) a gap in protection anywhere on the garment.
8.3.4 Attachment of impact protector
Grip or attach a clamp to the SSL of the garment within 20 mm of the edge of an impact protector. Attach a clamp to the edge of the impact protector on its opposite side so that the line between the clamps passes approximately across the centre of the impact protector.
NOTE Where pockets forming part of the garment's provide the means by which impact protectors are fitted to the garment, care should be taken to ensure the lining pocket is also included.
Apply a force of (20 ± 1) N separating the two clamps. If the impact protector moves measure the diameter of the impact protector in the direction of the force and the distance the impact protector has moved relative to the clamp on the SSL of the garment.
Calculate the value of the movement as a percentage of the protector diameter. Make four tests per impact protector at approximately 45° to each other. Report the four results for each impact protector.
Test report
The test report shall include the following information:
a) reference to this test method, annex B of EN 13595-1;
b) a description of the test garment including the quoted size range of the intended wearer;
c) for sleeves and legs,
the test cone used,
the mean of the ten L values,
the circumferential adjustment available;
d) for two-piece suits joined at the waist with or without a slide fastener,
whether the trouser waistband fell below the jacket lower edge,
any failure of the attachment between the jacket and trousers,
any gaps in protection anywhere on the garment;
for attachment of impact absorbing padding, for each force applied,
the position of the impact protector,
the direction of the force,
any movement as a percentage of pad width as calculated B.3.4;
f) any deviations from the specified test procedure.
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SRPS 13595-1 :2008
¢d1
--..
N --..
(Y")
--..
....j"
--..
5
Key
1 Body of test cone
2 Millimetre scale
3 Datum line
4 Hook to attach test load
5 Arm
6 Leg
1
2
3
4
ISS
¢d1
----..
¢d2
1 N --..
2
¢d4 (Y")
--..
3 ....j"
--..
¢ds 4
6
Figure B.1 - Diagram of the test cones for checking the closures and restraint systems on jacket sleeves and trouser legs. The cones are of circular cross-section throughout
18
©
Annex C (normative)
Determination of category zoning
SRPS EN 13595-1 :2008
NOTE This method is intended to determine where the boundaries lie on a garment between different risk category zones regarding injury during a motorcycle accident.
C.1 Principle of zoning
Examination of motorcycle clothing which has been damaged in accidents has shown that the risk of impact and abrasion hazards varies across the surface of the garment. This led to the development of a system for dividing the surfaces of garments into zones using a system of four risk categories. Zone 1 areas are at high risk of impacts, zone 1 and 2 areas are at high risk of abrasion, zone 3 areas are at moderate risk of abrasion, and zone 4 is at low risk of abrasion damage. The performance requirements of the clothing are linked to these zones. The extent of the zones 2 4 inclusive on particular garments are determined by calculations based on the dimensions of the garment. The extent of zone 1 is determined by reference to EN 1621-1. Templates and measurements are used to check the correspondence between the construction of the garment and the zones. Figure C.1 shows the approximate zone positions and dimensions.
C.2 Apparatus
C.2.1 A sheet of thin flexible material approximately 0,5 m x 0,5 m which does not shear or fray, for example paper.
C.2.2 Drawing instruments capable of constructing template shapes of the form given in Figure C.2, for example a rule and compass.
C.2.3 A means of cutting the shape (C.2.2) out of the material (C.2.1 ).
C.2.4 A means of measuring distances over curved surfaces up to a length of 1 m to the nearest 5 mm, for example a tape measure.
C.2.5 An indelible means of marking lines with a width of less than 5 mm on the outer surface of the garment, for example a marking pen.
C.3 Test Specimens
At least one garment representative for the range available are required, or in the case of a made-to-measure product, a garment of the size used for the test in annex A, or a garment made for a wearer of stated dimensions.
C.4 Procedure
C.4.1 Preparation of templates
The templates may be prepared by measuring the dimensions of the garment. The size of impact protectors shall conform to the relevant requirements of EN 1621-1.
If you are to measure the garment use the device (C.2.4) to measure the outer surface of the clothing under examination to the nearest 5 mm along each of the garment control dimensions in accordance with Table C.1.
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SRPS 13595-1 :2008
Calculate each of the '1, '2 and I values in accordance with the criteria given in Table C.1.
Table C.1 - Calculation of zone 2 template dimensions 'from garment measurements
Template Template Garment control dimension dimension
'1 = Elbow circumference x 0,30
Elbow ! '2 = Sleeve circumference at 0,25 distance from the cuff to the elbow x 0,30
I = Cuff to elbow distance x 0,55
'1 = Circumference over shoulder through armpit x 0,2
Shoulder '2 = '1 X 0,1
I =r1
Hip '1 = Distance along sideseam from top of waistband to ankle cuff x 0,1; but limited in upward extent by the waistline
(1 = Knee circumference x 0,25
Knee (High boots) r2 Leg circumference at 0,25 distance from knee to ankle cuff x 0,2
I Knee point to ankle cuff distance x 0,4
(1 = Knee circumference x 0,25
Knee (Low boots) (2 = Leg circumference at 0,75 distance from knee to ankle
cuff x 0,2
I Knee point to ankle cuff distance x 0,6
Use the equipment (C.2.1) to draw onto the sheet of material (C.2.1) templates of the form shown in Figure C.2 so that one template conforms to each set of the calculated dimensions.
Use the device (C.2.3) to cut out each template so that the template dimensions of '1, (2 and I are within ± 2 mm of the calculated values.
C.4.2 Zone 2 areas
Centrally align each of the zone 2 templates with the relevant impact protector and note the garment construction in the area under the template.
\\Jote the construction of the garment within the areas bound by the following lines: from the waist to the level of the crutch posteriorly and extending forwards to join the hip zone 1 area. Continue this down the trouser side-seam to the knee with the lines not less than 75 mm forward and 50 mm behind this side seam.
C.4.3 Zone 4 areas
Note the construction of the garment in the following areas. Where a percentage or variable quantity is specified, the area appearing to offer the lowest level of protection shall be included.
a) Torso: not more than 35 % of the torso circumference on the anterior surface, and not closer than 30 mm to the shoulder zone 2 template.
b) Neck: a depth of 100 mm from the top edge of the collar.
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ISS SRPS EN 13595-1 :2008
c) Arm: an area of less than 15% of the arm sleeve circumference on the medial side and not closer than 50 mm to the wrist cuff, or 75 mm to the armhole seam.
d) Abdomen: an area of less than 35 % of the abdomen and upper thigh circumference and not closer than 20 mm to the hip zone 2 template. Not beyond a point on the inner leg seam halfway from the crutch to the knee. Not less than 30 mm from the knee zone 2 template, or less than 130 mm from the trouser side-seam.
e) Lower leg: the bottom 35 % of the trouser leg between the knee and the ankle cuff and an area continuing up the posterior of the leg to behind the knee. The width on the upper shin should not exceed 25 % of the circumference. The width and height of the area behind the knee should not exceed 35 % of the circumference of the knee.
C.4.4 Zone 3 areas
Zone 3 areas are between zone 2 and zone 4 areas. Note the garment construction in these areas.
C.S Test report
The test report shall include the following information:
a) a reference to this test method, annex C of EN 13595-1:2002;
b) a description of the test garment, including the measurements made in C.4.1.
c) the calculated or given values as stated in Table C.3, of (1, (2 and I for each of the zone 1 and zone 2 templates.
d) a description of the garment's construction in each of the areas, zone 1, 2, 3 and 4.
e) any problems encountered or assumptions made.
SRPS EN t 3595-1 :2008
Key
1 Front
2 Back
1
~ ~ D ..
D
2
ISS
Zone 1
Zone 2 Zone 3
Zone 4
Figure C.1 - Diagram of zone positions on a suit. Drawn from a suit laid out flat, slightly simplified
22
© ISS SRPS EN 13595-1 :2008
Figure C.2 - Template shape. The narrower end is distal
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SRPS EN 13595-1 :2008
Clauses
nex (informative)
ISS
uirements or
This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of EU Directive 89/686/EEC.
WARNING: Other requirements and other EU Directives may be applicable to the product(s) falling within the scope of this European Standard.
The following clauses of this European Standard are likely to support requirements of Directive 89/686/EEC, annex II:
EU-Directive 89/686/EEC, annex II Clauses of this European Standard
1.1 Design principles 5.1
1.1.1 Ergonomics 6 and annex A
1.1.2 Levels and classes of protection 4 and annex C
1.2 Innocuousness of PPE 5
1.3 Comfort and efficiency 5, 6 and annex A
1.4 Information supplied by the manufacturer 9
2.1 PPE incorporating adjustment systems 7 and annex B
2.2 PPE 'enclosing' the parts of the body to be protected I 5,6,7 and 8
2.12 PPE bearing one or more identification or recognition marks 9 and 10 directly or indirectly relating to health and safety
3.1 Protection against mechanical impact 5,6,7 and 8
3.3 Protection against physical injury (abrasion, perforation, 5,6,7 and 8 cuts, bites)
Compliance with the clauses of this European Standard provides one means of conforming to the specific essential requirements of the Directive concerned and associated EFTA regulations.
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