SRX60解SRX60OS S MSRX700P SERVICEMANUAL 1999.pdf · This manualwas wrltten bythe Yamaha Motor Company pnmanlyforuse by Yamaha dealers ... YB‐35956(forU.S.A./Canada) Thistoclisusedtocheckthefuelpump

SRX60解SRX60OSSIRX70餅SR700S

M SRX700P

SERVICE M ANUAL

0E001

N O T IC EOEO1T

H O W T O U S E T H IS M A N U A LT h is m a n u a l w as w rltte n b y th e Y a m a h a M o to r

C o m p a n y p n m a n ly fo r u s e b y Y a m a h a d e a le rs

a n d th e irq u a lifie d m e c h a n ic s . lt is n o t p o s s ib le to

p u t a n e n tlre m e c h a n ic′s e d u c a tlo n ln to o n e

m a n u a l, s o it is a s s u m e d th a t p e rs o n s u s -n g th is

b o o k to p e rfo r m m a ln te n a n c e a n d re P a lrs o n

Y a m a h a s n o w m o b ile s h a v e a b a s ic u n d e rsta n d

ーn g o f th e m e c h a n ic a l c o n c e p ts a n d p ro c e d u re s

in h e re n t ln s n o w m o b ile re p a ir. W ith o u t s u c h

k n o W le d g e , a tte m p te d re p aーrs o r s e rv lc e to th is

m o d e l m a y re n d e r it u n fit to u s e a n d /o r u n s a fe .

Y a m a h a M o to r C o m p a n y , L td .is c o n tln u a = y strlv

ーn g to I m p ro v e a = m o d e 1s m a n u fa c tu re d b yY a m a h a . M o d ific a tio n s a n d s ig n ific a n t c h a n g e s

1n s p e c ific a tio n s o r p ro c e d u re s w ill b e fo r w a rd e d

to a il A u th o rize d Y a m a h a d e a le rs a n d w i= , w h e re

a p p lic a b -e ,a p p e a r in fu tu re e d itio n s o f th is m a n u a l.

OE022

P a忙ic u la riy i m p o rt a n t in fo r m a tio n is d istin g u is h e d

in th is m a n u a i b y th e fo =o w in g n o ta tlo n s :

　T h e S a fety A le rt S y m b o l m e a n s A T T E N T IO N !

B E A LE RT !

Y O U R S A FET Y IS lN V O LV E D !

F a iIu re to fo llo w VV A R N IN G in stru ctio n s c o u ld

re s u lt in s e v e re -n ｣u ry o r d e a th to th e s n o w m o b ile

o p e ra to r, a b y s ta n d e r, o r a p e rs o n ln s p e c tln g o r

re p a irin g th e s n o w m o b ile .

A C A U T IO N in d ic a te s s p e c ia l p re c a u tlo n s th a t

m u st b e ta k e n to a v o id d a m a g e to th e s n c w m o

b ile .

N O T E :

A N O T E p ro v id e s key in fo r m a t-o n th a t c a n m a k e

p ro c e d u re s e a s le r o r c le a re r.

M A N U A L F O R M A T

A = o f th e p ro c e d u re s in th is m a n u a la re o rg a n iz e d

ln a s e q u e n tia l,s te ひ b Y s te p fo r m a t,T h e in fo r m a

tio n h a s b e e n c o m p ile d to p ro v id e th e m e c h a n ic

w ith a n e a s y to re a d , h a n d y re fe re n c e th a t c o n

ta ln s c o m p re h e n s lv e e x p la n a tio n s o f a = in s p e c

t-c n‘ re p a -r‘ a ss e m b ly , a n d d is a s s e m b ly o p e ra

tlc n s .

ln th is re v is e d fo rrn a t, th e c o n d itio n o f a fa u lty

c c m p o n e n t w illp re c e d e a n a rro w s y m b o la n d th e

c c u rs e o f a c t-o n re q u ire d to c o rre ct th e p rc b 1e m

vvillfo = o w th e s y m b o l, e .gリ● B e a rin g s

P i忙in g /D a m a g e 一 R e p la c e .

E X P L O D E D D IA G R A M

E a c h c h a p te r p ro v id e s e x p lo d e d d ia g ra m s b e fc re

e a c h d is a s s e m b ly s e c tlo n to fa c ilita te c o rre ct d is

a s s e m b ly a n d a s s e m b ly p ro c e d u re s .

S R X 600′S R X 600SS R X 7 0 0′S R X 7 0 0 S

M S R X 7 0 O P

S ER V IC E M A N U A L⑥19 9 7 b y Y a m a h a M o to r C o rp o ra tio n , U .S .A .

1 s t E d itio n ,J u ly T9 9 7

A = rig h ts re s e rv e d . A n y re p rin tin g o r

u n a u th o riz e d u s e W it h o u t th e vV ritte n

p e r m ls s lo n o f Y a m a h a M o t o r C o rp o ra tio n‘U .S .A . is e x p re s s ly p ro h ib ite d .

P rin te d in U .S .A .

⑥ ⑥

C O O L 笂E N G 参れ=、め

⑦ ⑥

E LE C 門C A R B 中

S P E C 枦⑩ ⑪ ⑫

OE03'

IL L U S T R A T E D S Y M B O LS

(R e fe r t o th e illu s tra tio n )

= lu stra te d s y m b o ls ① to ⑨ a re d e s ig n e d a s th u m b

ta b s to in d ic a te th e c h a p te r′s n u m b e r a n d c o n

te n t.

① G e n e ra l in fo r m atlo n

② P e rio d id n s p e ctio n a n d a d ju st m e nt

③ C h a s sis

④ P o w e『tra m

⑥ Eng ine o v e rh a u l

⑥ C o o lin g sy ste m

⑦ C a rb u ret1o n

⑧ E le ctric a I

⑨ S p e d fica tio n s

圏=国

1図

図⑭回

⑮図

圓 % ⑩◎

⑬ ⑭ ⑮

⑯ ⑰ ⑩

⑲ ⑳ ⑩

▲ ▲ ▲⑳ ⑳ ⑭

一明一--- - Lsテー] --一面直一--■

= lu s tra te d sy m b o ls ⑩ to ⑯ a re u se d to id e n tify

th e s p e c ific a tio n s w h ic h a p p e a r.

⑩ Fillin g flu id

⑪ L u b rica nt

⑫ T ig hte n in g

⑩ W ear lim it o le a ra n o e

⑭ E n g in e s p e e d

⑮ S p e c ia lto o l

⑯ Q V ,A

II1u stra te d sy m b o ls ⑰ to ⑳ in th e e x p lo d e d d i&

g ra m in d ic a te g ra d e o f lu b ric a n t a n d lo c a t1o n o f

lu b ric a tio n p o ln t.

⑰ A P P IY lo ck in g a g e n t (L O C T IT E⑩)

⑩ A P P IY Y a m a b o n d N o .5⑩

⑲ A P P lY e n g -n e o il

⑳ A P P IY g e a r c =

⑭ A p p iy m o iy b d e n u m d rs u‘fid e o if

② A P P IY w h e e l b e a rin g g re a s e

⑳ A P P IY lo w‐te m p e ra tu re 瞳h iu m‐so a p b a se g re a se

⑭ A p p ly m o iy b d e n u m d is u lfid e g re a se

⑳ U se n e w o n e

① ②

　　　　　　③ ④

C H A Sず

IN D E X

- G 葦 R A L IN Fo R M 酊 -o N 幅艶P E R IO D IC IN s P E C T IO N A N D I “峨･

　　　　　　　　A D J U S T M E N T 瓣寓

｢三三三三÷÷÷÷÷÷÷÷÷÷- - T三戸一H A S S IS

C H A

一

S

　　　

　　　　　　　　　

p o w rE R T R A IN P O W R 1T R

　　　　　　　　　　　

l 雛 c IFIc 酊Io N s 鯖h

C H A PT E R 1 .G E N E R A L IN F O R M A T lO N

M A C H IN E ID E N T IF IC A n O N ......,..,....… .…,.….汀‐1

F R A M E S E R IA L N U M B E R .……"……………汀茸

E N G IN E S E R IA L N U M B E R .….………………… 1‐1

IM P O RT A N T IN FO R M A T IO N ...……..............…. 1‐2

P R E P A R A T -O N F O R R E M O V A L A N D

D IS A S S E M B LY ………… .………………………" 1‐2

A L L R E P L A C E M E N T P A R T S …………...……... 1‐2

G A S K E T S , 0 lL S E A LS ,A N D O‐R IN G S … .………………………………….↑‐3

LO C K W A S H E R S /PLA T ES A N D

C O T T E R P IN S ..................………….......…..... 1‐3

B E A R IN G S A N D O IL S E A LS …………………↑-3

C lR C LIPS ………………………….……………" …. 1‐3

L O C T -T E⑩ " " ...........……." …….……....……....... 1‐3

S PE C IA L T O O LS ." ..…….……...................." .…" . 1‐4

F O R T U N E U P ………….…………………………. 1‐4

FO R E N G lN E S E RV lC E ….………………………1‐5

FO R P Oい/ER T R A lN S E R V IC E ……………‘… 1-5

FO R C A R B U R ET IO N S E R V IC E ….…………" 1-6

FO R E LE C T R IC A L S E R V IC E ." .....…....……. 1 ‐6

C H A PT E R 2 .P E R IO D IC IN S P E C T IO N S A N D

A D J U S T M E N T S

IN T R O D U C T IO N .…………..........……….…" ............ 2‐1

E X H A U S T S Y S T E M lN S PE C T lO N ....,.....2 -1 8

P O 肌′E R T R A IN .,,.,.… ,,.…“.….…“…..,..,..,.…,...,. 2 4 9

D R IV E V -B E L T‐‐-‐‐-‐‐-‐‐-‐--………-‐---‐‐‐---‐--.--‐-･2ー篝9

E N G A G E M E N T S P E E D C H E C K …………… 2‐2 1

P A R K IN G B R A K E P A D IN S P E C T lO N …." 2‐2 1

P A R K IN G B R A K E A D J U S T M E N T ….…….2‐2 1

B R A K E F L U ID LE V E L IN S P E CT IO N ……...2‐2 2

B R A K E P A D IN S P E C T lO N ...................… .2‐2 2

B R A K E H O S E IN S P E C T lO N .........……..." . 2‐2 3

A IR B LE E D IN G

(H Y D R A U LIC B R A K E S Y S T E M ) ....…....... 2‐2 3

D R IV E C H A IN ….………………………………… 2‐2 4

T R A C K T E N S IO N A D J U S T M E N T ........" .2‐2 6

S LID E R U N N E R lN S P E C T lO N ,." ........…...2‐2 8

C H A S S IS .……“" .....……" ." ...… ,“… ...…......………. 2 2 9

S K I/S K IR U N N E R … .…………………………… 2‐2 9

S T E E R IN G S Y S T E M ……….………………….2‐2 9

L U B R IC A T IO N ..................." ..................... 2‐3 1

E L E C T R IC A L "…..........M M .........................m m .... 2‐3 2

H E A D LlG H T B E A M A D J U S T M E N T ………2 3 2

T U N IN G …"…….…….........."…...………..." ...……….. 2‐3 3

C A R B U R ET O R T U N IN G ………………….….2‐3 3

C LU T C H ………………….………………………… 2‐4 1

G E A R S E L E C T IO N .......““...……“..,." ."……. 2‐4 8

H IG H A LT IT U D E T U N IN G ...……..........……..2‐5 '

FR O N T S U S P E N S lO N ………………………" 2 -5 2

R E A R S U S P E N S IO N …………………………" 2‐5 3

C H A P T E R 3 .C H A S S IS

S T E E R IN G ....." " … ." …….….…" .…….………........... 3‐1

lN S PE CT lO N ........= ....….......…….................. 3‐3

IN S T A L L A T lO N .……….." " ...………..." ..,..,...,. 3 -4

S K I……………………………………………………….….3‐6

IN S PE C T IO N ….…………………………………… 3‐7

FR O N T S U S P E N S IO N .……" ….....m M ............… . 3‐8

H A N D LIN G N O T E S ...….….………" ............… 3‐9

IN S PE C T IO N …" ."…….....……….........." .……." . 3‐9

IN S T A L L A T IO N ......,....,."…...…….." …….... 3 4 1

P ER IO D IC M A IN T E N A N C E T A B L E ........,.........2 -1

E N G IN E ……………………………………………‘……" 2 3

S P A R K P L U G S ......“…...…....… =… ........,...... 2 3

0 lL P U M P ….……………………………………….2‐4

FU E L LlN E lN S P ECT IO N …" .……..…….....……….2‐5

C O O LIN G S Y ST E M .....…….….......M .......,....2 -6

C A R B U R ET O R S Y N C H R O N lZ A T LO N .....2 円 O

E N G lN E ID LE S P EE D A D J U S T M E N T ,." .2‐1O

T H R O TT LE C A B LE A D J U S T M E N T .……...2‐1 1

T H R O T T L E O V E R R ID E S Y S T E M

(T .○.R .S .) C H E C K …………“……………………2‐1 2

S T A RT E R (C H O K E )C A B LEA D J U S T M E N T ....……….….……....." ...." ....... 2‐T 3

Y A M A H A P O汎/E R V A LV E S Y S T E M

(Y .P .V .S .) A D J U S T M E N T ………."….…,.….2 4 4

Y A M A H A P Oい′E R V A LV E S Y S T E M

(Y .P .V .S .) P R E‐S E A S O N C H E C K S ......,....2‐1 6

C H A P T E R 4 .P O W′E R T R A IN

C H A P T E R 5 .E N G IN E

PR IM A R Y S H EA V E A N D D R IV E V‐B E LT ........4‐1 E N G IN E A S S E M B L Y ....“….........…….......…....... 5‐1

R E M O V A L ……“" ......................,..,.,." ...…….. 4‐3

D ls A S S E M B LY ." .……....."….……."….………. 4‐3 C Y LIN D ER H E A D A N D C Y LIN D E R ." ....….."…...5‐2

lN S P E C T lO N .… ,.…--.･一‐一･一…,.-‐‐‐………･･･.･一--･‘4 -4 R E M O V A L .･……………‐…-‐" " … -‐….…‐一……" "ー5 -4

A S S E M B LY ....." " ..…….....…......." " …….....…. 4‐6 IN S PE C T lO N …… .…………….……........,...."……. 5‐5

IN S T A L L A T IO N .…..,..M M .……........." .…...……. 4‐8 IN S T A L L A T IO N ,......M .…………...,.....,.....,.…. 5‐1O

S E C O N D A RY S H E A V E .......……." " ........" ......,. 4‐9

D ls A S S E M B LY .･-‐‐-■‐-‐-‐‐‐……‐…‐‐‐‐‐‐‐…-‐-‐-- 4 4 1

IN S PE CT 30 N …………………………….………. 4‐1 1

A S S E M B L Y .....,...,....,....................,.......... 4 4 2

IN S T A L L A T IO N ...................……… .......……. 4‐1 3

D R lV E C H A lN H O U S lN G …‐………………………‐4一年4

IN S PECT IO N …….." .…...,.....……............…. 4 4 5

IN S T A L L A T lO N .........M ...........……....." ...…. 4‐1 6

JA C KS H A FT ,.,,.,,." …,...,,.,,,,."…,.….…….…,,,,,,. 4‐1 7

IN S PECT IO N …" ..........." …...............,....... 4‐1 8

JA C K S H A FT A N D D R fV E C H A fN

H O U S IN G IN S T A L L A T IO N .…" ............,.. 4 4 9

B R A K E ..……‘…..............…….…..." "…........." " ... 4‐2 0

B R A K E P A D R E P LA C E M E N T ..,........."…..4‐2 1

B R A K E C A LIP E R A N D P A R K IN G B R A K E …" .4‐2 3

B R A K E C A LIP E R D IS A S S E M B L Y ........御..4‐2 5

B R A K E C A LIPE R lN S P ECT IO N

A N D R E PA fR ……….……………‘=……………. 4‐2 5

B R A K E C A LIP E R A S S E M B L Y ..…….......….4‐2 6

B R A K E C A L IP E R IN S T A L L A T IO N ‐‐‐--....,.4‐2 6

B R A K E M A S T ER C Y L I N D E R ...…….…….M ...,.…. 4 2 7

IN S PECT IO N .............….….…….."…...........,... 4 2 8

BRA K E M A ST ER CY LIN D ER A S S E M B LY ... 4‐2 8

S LID E R A IL S U S P E N S IO N …" ……………“…… 4 -2 9

S R X 600/600S ,S R X 700" 0OS .................. 4‐2 9

M S R X 7 0 0 P …………………………………‘……. 4‐3 0

IN S PECT IO N ......……............."………......... 4‐3 5

F R O N T A X LE A N D T R A C K ,.…….……….……….. 4‐3 6

lN S P E C T IO N ......." " ...........,......……….…... 4‐3 7

1N S T A L L A T -O N ..." M .............……… ..."“..... 4‐3 7

0 IL P U M P ,C R A N K C A S E A N D C R A N K S H A F T ……......." ..5‐12

IN S PEC T IO N ..,......." ....................,....m ..... 5‐↑3

iN S T A L L A T fO N ."… ...…….………..,......,." .. 5‐T 5

C D I M A G N E T 0 ,..............,...…….……… ............ 5‐1 7

R E M O V A L ………………….……………………= 5 18

lN S T A L L A T IO N .......M .“…....m m .,................ 5‐19

R EC O IL S T A R T ER ,.……..........." ..............……. 5‐2 0

R E M O V A L ………………………………………… 5‐2↑

lN S PEC T IO N .‐‘............,.....= ." ...…" ......" " . 5‐2 T

fN S T A L L A T IO N ……" ...“….…… ....…............ 6‐2 2

Y A M A H A P O W′E R V A L V E S Y S T E M

(Y .P .V .S .)………………………………………………… 5‐23

R E M O V A L …….……………………………………5‐25

lN S P EC T lO N ………………………,……痛……,5,2 5

A S S E M B L Y … ,,⑨……"………………鳩……… 5 251N S T A L L A T IO N …"…..........= ......…..………. 5‐2 6

C H A PT E R 6 .C O O L IN G S Y S T E M

H E A T E X C H A N G E R .….....““......." ....,.."…." " .... 6‐1

IN S PEC T IO N ..…" ." ." .,......." " .…….、.....……. 6‐2

W A T E R P U M P ..‐......" ........" " …….…" ..."….……. 6 -3

R E M O V A L ………………………,………晦………,6 .4

IN S P E C T‘O N ‐...m ......,.......… " " …." .….....…... 6‐4

IN S T A L L A T IO N ……,.......,.." ..M m .." ..,.………... 6‐4

0 U T LET W A T E R J A C K ET J O IN T ............…" .... 6‐5

1N S PEC T lO N ……………………….……………… 6‐6

IN S T A L L A T IO N ……......" " …........“…..…….... 6‐7

C H A P T E R 7 .C A R B U R E T IO N

C O N D E N S E R ………" …" …… " …~“" " …"“ 8 -, 9

C A R B U R E T O R S .......………....................……...…. 7‐1

R E M O V A L ….……………………………………….7‐5

1N S PEC T IO N …………….……………………" …. 7‐5

A S S E M B L Y .....……….…… ..........." " .......…...7‐6

F U E L L E V E L A D J U ST M E N T ."…….…….." ..7 -8

lN S T A L L A T lO N .…“." " ." … ..… "…............" .7‐8

FU E L P U M P ……….…………"………………………… 7-9

lN S PEC T lO N …………=“……………………"… 7 -,。

IN S T A L L A T lO N .....…" .… ......................" ...7 4 0

C H A PT E R 8 .E L E C T R IC A L

G R IP W A R M E R S Y S T E M ..,..." .....、..“…..,." ...8‐2 0

G R C U IT D IA G R A M …………………………… 8‐20

T R O U B LE S H O O T IN G ." .........…“...…" ......8‐2 1

G R IP A N D T H U M B W A R M E R C O lL .…,..,.8‐2 2

V A R IA B LE R E S IS T O R ,.......…" .………........8‐2 2

C D I M A G N ET O …………………………….…… 8‐23

Y A M A H A P O W′E R V A L V E S Y S T E M

(Y .P .V .S .}………………………………….…………….8‐2 4

C lR C U IT D IA G R A M …………………………… 8‐2 4

T R O U B LE S H O O T lN G ." … .….……" ....….… .8‐2 5

S E RV O M O T O R ……………………….………… 3 2 6

C D I M A G N ET O ….…"………………………….8‐2 7

FA U LT L O C A T IO N T A B LE ………...…...…...........8‐2 8

C H A P T E R 9 .S P E C IFIC AT IO N S

G E N E R A L S PE C IFIC A T IO N S ,.....……......,.....….9 -1

M A IN T E N A N C E S P EC IFIC A T IO N S .…" ,...,.....,.9‐3

E N G IN E ………………………………………‘……,.9‐3

P Oい′E R T R A IN ………………………… .………. 9 -1 O

C H A s s ls ……囲………………,…………………,9 4 5

E LE C T R lC A L .………..." " " ......" ...…““." ..... 9‐l 7

G E N E R A L T O R Q U E S P E C lF IC A T IO N S ." ,.....9‐'8

D E FIN IT IO N O F U N IT S …………………………….9‐1 8

C A B LE R O U T IN G …………….……………………… 9‐乍9

S MVIT C H IN S PE C T IO N ....……… ....….........…" .... 8 4

S W IT C H lN S PE C T lO N …...………………… .… 8‐乍

IN S PEC T lN G A S YVlT C H S H O W′N lN T H EM A N U A L …‐……" …･…‐………………………" … 8 -T

IG N IT IO N S Y S T E M ……......…….…" ...........…" …. & 2

C IR C U IT D IA G R A M ……….……………………‘8‐2

T R O U B LES H O O T IN G …….… .………………… 8 -3

S PA R K P LU G C A P ...………….……...…….....….8‐4

lG N lT IO N C O IL ……….……………………….…. 8 4

C D‘ M A G N ET O .......………...…“.…" ..............8 4

S P A R K P LU G ………….…………………………" & 5

T H R O T T L E O V E R R ID E S Y S T E M(T .○.R .S .)…… .......m m …" …..........…….......,... 8‐5

H A N D LE B A R S VV IT C H (R IG H T )…………….8‐6

C A R B U R ET O R S MVlT C H ………………………‐8‐6

M A lN S MV-T C H ………‘画………………………… 3 7

LlG H T IN G S Y S T E M ...…….…" … ....................... 8 -8

C JR C U -T D JA G R A M …“………,………………" 8ー8

T R O U B LE S H O O T IN G ……………………….….8 -9

B U L B (S ) …………………………………………… 8 4 0

H E A D LIG H T B E A M S VVIT C H …………….… 8-1O

C D I M A G N E T O “.,.…….........." ...…" ......… .8‐1 1

S IG N A L S Y S T E M .… ..…...………......… ...…." …‘.8‐12

C IR C U lT D lA G R A M ….………………………" 8 4 2

T R O U B L E S H O O T IN G ......….....…............" .8‐乍3

T A lL/B R A K E u G H T B U L B ........,...…" …" ,8‐16

B R A K E L IG H T S MVIT C H ……………………… 8 4 6

W A T E R T E M P E R A T U R E S E N S O R ." ......8‐16

0 IL LE V E L S M VIT C H ................'...........,..m 8‐18

FU E L S E N D E R …………………………………" 8‐18

M ACHlN E -州 T-F-鮒 Io N 隅凶逡陸 l

o 。

i。溝き

①㈹封二。町　　　　　　　　　

　　　　　　　　　　　　　　

　

　　　　

G E N E R A L IN F O R M A T IO N

M A C H IN E ID E N T IFIC A T IO N

FR A M E S E R IA L N U M B E R

T h e fra m e s e ria l n u m b e r ① is lo c a te d o n th e rig h t‐h a n d sid e o f th e

fra m e (ju st b e lo w th e fro n t o f th e s e a t).

E N G IN E S E R IA L N U M B E R

T h e e n g in e s e ria l n u m b e r ① is lo c a te d o n th e rig h t‐h a n d s id e o f th e

c ra n k c a s e .

N O T E :D e s ig n s a n d s p e c ific a tio n s a re s u bje ct tc c h a n g e w ith o u t n o tーc e .

lM P0 R訟NT -N Fo RM m -o N 隅き幹全N I

　　　　　

IM P O R T A N T IN F O R M A T IO NP R E P A R A T IO N F O R R E M O V A L A N D D IS A S S E M B L Y

1 ,R e m o v e a = d irt, m u d d u st′a n d fo re ig n m a te ria lb e fo re re m o v a la n d

d is a s s e m b ly .

VV h ile d e a n in g , ta k e c a re to p ro te c t th e e le c tric a l p a rts , s u c h a s

re la y s“s w itc h e S , m o to r, re s ls to rs , c o n tro Ile rs , e tc .,fro m h ig h p re S

s u re w a te r s p la s h e s .

2 . U s e p ro p e r to o ls a n d c le a n ln g e q u lp m e n t.

R e fe r to “S P E C lA L T O O LS ".

3 .VV h e n d is a s s e m b lin g th e m a c h in e , ke e p m a te d P a rts to g e th e r. T h is

in c lu d e s g e a rs , c y lin d e rs , p tsto n s , a n d o th e r p a lt s th a t h a v e b e e n“ m a te d " th ro u g h n o rrh a I W e a r. M a te d p a lT s m u s t b e re u s e d a s a n

a s s e m b ly o r re p la c e d .

医覇4 .D u rin g d is a s s e m b ly o f th e m a c h in e“c le a n a = p a it s a n d p la c e th e m

ln tra y s in th e o rd e r o f d is a s s e m b 1y . T h is w ill s p e e d u p a s s e m b ly

tlm e a n d h e lp e n s u re th a t a = p a lt s a re re ln sta lle d c o rre c tly .

5 . K e e p a w a y fro m fire .

6 .B e s u re to ke e p to tig h te n in g to rq u e s p e c ific a tio n s . V V h e n tig h te n

in g b o lts , n u ts , a n d s c re w s , s ta rt w ith la rg e r-d ia m e te r p‘e c e s , a n d

p ro c e e d fro m a n In n e r‐p o s -t-o n e d o n e to a n o u te r-p o s itio n e d o n e -n

a c r【S s c ro s s p a tte rn .繭蘭A L L R E P L A C E M E N T P A R T S

い/e re c o m m e n d u s e o f Y a m a h a g e n u m e p a rts fo r a = re p la c e m e n ts . U s e

o ila n d /o r g re a s e re c o m m e n d e d b y Y a m a h a fo r a s s e m b ly a n d a d ju st

m e n t.

G E NIM P O R T A N T IN F O R M A T IO N

G A S K E T S , 0 IL S E A LS , A N D O‐R IN G S

1 .A = g a s k e ts , s e a ls , a n d o‐rin g s s h o u ld b e re p la c e d w h e n a n e n g ln e

-s o v e rh a u le d . A Ilg a s k e t s u rfa c e s , o ils e a l Iip s , a n d 0 -rin g s m u s t b e

c le a n e d .

2 . P ro p e rly o ila ll m a tln g p a rts a n d b e a rin g s d u rin g re a s s e m b ly . A p p ly

g re a s e to th e o il s e a = ip s .

L O C K W A S H E R S /P L A T E S A N D C O T T E R P IN S

A = lo c k w a s h e rs/p la te s ① a n d c o tte r p in s m u s t b e re p la c e d W h e n th e y

a re re rn o v e d . Lo c k ta b (s) s h o u Id b e b e n t a 1o n g th e b o 1t o r n u t fiat(s)

a h e r th e b o lt o r n u t h a s b e e n p ro p e rly tig h te n e d .墜回国回

B E A R IN G S A N D O IL S E A L S

ln s ta = th e b e a rin g (s ) ① a n d o il se a l(s ) ② w ith th e ir m a n u fa ctu re r s

m a rk s o r n u m b e rs fa c in g o u t w a rd s . (ln o th e r W o rd s“ th e s ta m p e d

le tte rs m u st b e o n th e s id e e x p o s e d to v 1e w .)汎′h e n in s ta llin g o ils e a l(s ),

a p p ly a lig h t c o a tln g o f lig h tw e ig ht lith iu m b a s e g re a s e to th e s e a Ilip (s).o ilth e b e a rin g s lib e ra lly w h e n in sta llin g .

D o n o t u s e c o m p re s s e d a ir to s p in th e b e a rin g s d ry . T h is c a u s e s

d a m a g e to th e s u rfa c e o f th e b e a rin g s .

C IR C L IP S

A Ilc irc lip s s h o u id b e in s p e c te d c a re fu lly b e fo re re a s s e m b ly . A lw a y s

re p la c e p lsto n p in clip s a費e r o n e u s e . R e p la c e m is s h a P e n c irc lip s .

W h e n in sta llin g a circ lip ① , m a k e s u re th a t th e s h a rp e d g e d c o rn e r ②

-s p o s 1t-o n e d o p p o s ite to th e th ru s t ③ it re c e iv e s .S e e th e s e ctlo n a lv ie w .

④ S ha俊

L O C T IT E⑰

A俺e r in s ta = in g fa ste n e rs th a t h a v e L O C T IT E⑫ a p p lie d , w a it 2 4 h o u rs

b e fo re u s ln g th e m a c h in e . T h is W i= g iv e th e L O C T IT E⑩ti m e to p ro p e rly

d ry .

1-3

sPEC-ALTooLs l 紐鰓ー迄駐-

TE021

S P E C IA L T O O L SS o m e s p e c ia lto o ls a re n e c e s s a ry fo r a c o m p le te ly a c c u ra te tu n e -u p a n d

a s s e m b ly . U s in g th e c o rre c t s p e c ia lto o I W ill h e lp p re v e n t d a m a g e th a t

c a n b e c a u s e d b y th e u s e o f i m p ro p e r to o ls o r l m p ro v is e d te c h n iq u e s .

N O T E "B e s u re to u s e th e c o rre c t p a It n u m b e r W h e n o rd e rin g th e to o l,s in c e th e

p a lt n u m b e r m a y d i什e r a c c o rd in g to c o u n try .

F O R T U N E U P

･ S h e a v e g a u g e

P/N :Y S‐4 2 42 T-1 ① , Y S‐4 2 4 2 1‐2 ②

Y S‐9 10 4 7‐6 ③

T h is g a u g e ls u s e d to m e a s u re th e s h e a v e d ista n c e a n d fo r o 行s e t

a d ju st m e n t.

tE041

. D ia lg a u g e

P/N '9 0 8 9 0‐0 3 09 7 (fo r E u ro p e )

Y U‐0 3 0 9 7 (fo r U .S .A ./C a n ad a )

T h is g a u g e -s u s e d fo r ru n o u t m e a s u re m e n t.

TE051

･ F u e = e v e l g a u g e

P /N :9 0 8 9 0‐0 13 12 (fo r E u ro p e )

Y M -0 13年2 -A (fo r U -S A‐/C a n a d a )

T h is g a u g e -s u s e d to m e a s u re th e fu e = e v e l in th e flo a t c h a m b e r.

--

･ A d ju st m g s c re vv d riv e r

P /N :8 D E‐2 3 7 0 3‐0 O

T h is to o l is u s e d to a d ju st th e d a m p in g fo rc e in th e fro n t s u s p e n s -o n .

1-4

鯉Cl鮒ooLs 開き鷺糞濡1E07

F O R E N G IN E S E R V IC E

･ P isto n p -n p u = e r

P/N :9 08 9 0‐0 13 0 4 (fo r E u ro p e )

Y U‐0 13 0 4 (fo r U .S .A ./C a n a d a )

T h is to o l is u s e d to re m o v e th e p isto n p ln .

･ R o to r h o ld in g to o l

P /N :9 08 9 0‐0 12 3 5 (fo r E u ro p e )

Y U -0 12 3 5 (fo r U S A ./C a n a d a )

T h is to o l is u s e d to re m o v e th e s ta rte r p u = e y .

1E08↑

繊き Th塵饑替奢癒さ≦熟もroto,

TEO9T

･ C o o lin g s y ste m te s te r

P/N :9 08 9 0‐0 13 2 5 (fo r E u ro p e )

Y U‐2 4 46 0‐O T (fo r U S .A ./C a n a d a )

T h is te s te r -s u s e d fo r c h ec kin g th e c o o lin g s y ste m .

　　　　　

F O R P O 臥′E R T R A IN S E R V IC E

･ P ri m a ry s h e a v e h o ld e r

P/N :9 08 9 0 -O T7 0 1 (fo r E u ro p e )

Y S‐0 18 8 0 (fo r U .S .A ./C a n a d a )

T h is to o l is u s e d to h o 1d th e p ri m a ry s h e a v e .

　　　　　

･ P ri m a ry s h e a v e p u =e r = 8 m m )

P/N :Y S‐0 18 8 1‐乍①, Y S‐0 188 2‐1②

T h is to o I is u s e d fo r re m o v -n g th e p r1 m a ry s h e a v e .

。 C lutch s p id e r s e p a ra to r

P/N :9 0 8 9 0‐0 17 n (fo r E u ro p e )

Y S‐2 8 8 9 0‐B (fo r U S .A ./C a n a d a )

T h is to o l is u s e d vv h e n d is a s s e m b lin g a n d a s s e m b lin g th e p ri m a ry

s h e a v e .

1E131

･ C lu tc h s e p a ra to r a d a p te r

p /N :9 0 89 0一〇億7 40 (fo r E u ro p e )

Y S‐3 4 48 0 (fo r U S A /C a n a d a )

T h is to o l is u s e d w h e n d is a s s e m b lin g a n d a s s e m b l m g th e p rl m a ry

s h e a V e ･

1 6

SPEClALTooLs -紐凶ヱ全ー

･ C lu tc h b u sh m g iig kit

P /N :Y S 3 97 5 2

T h is to o l is u s e d w h e n re m o v in g a n d m sta = m g th e p n m a ry s h e a v e

b u sh in g .@

･ C lu tc h b u s h in g p re s s

P/N :Y S‐42 42 4

T h is to o 1 is u s e d fo r re m o v in g a n d in sta =in g th e p o s t b u sh in g s

(p ri m a ry s h e a v e c a p b u s h , s lid in g s h e a v e b u s h a n d to rq u e c a m b u s h ).1ずTE"41

･ T ra c k c lip in s ta = e r

P/N :9 0 8 9 0‐0 17 2 1 (fo r E u ro p e )

Y S 9 10 4 5‐A (fo r U .S .A ./C a n a d a )

T h is to o l is u s e d fo r in sta = in g th e tra c k c lip .

･ A n g le fin d e r

P /N :Y S‐42 4 2 2

T h is to o 1 is u s e d fo r c h e ckin g a n d a d iu stin g th e skis p in d le c a nn b e r,

F O R C A R B U R E T IO N S E R V IC E

. M ity v a c

P/N :9 0 8 9 0 0 67 5 6 (fo r E u ro p e )

Y B‐3 5 9 5 6 (fo r U .S .A ./C a n a d a )

T h is to c l is u s e d to c h e c k th e fu e l p u m p .

　　　　　

F O R E L E C T R IC A L S E R V IC E

. P o c k e t te s te r

P/N :90 8 9 0‐0 3 1 12 (fo r E u rc p e )

Y U‐0 3 1 12 (fo r u .S .A ./C a n a d a )

T h is in s tru m e n t 1s n e c e s s a ry fo r c h e c kin g th e e le c tric a l c o m p o n e n ts .

　　　　　

･ E le c tro te s te r

P /N :9 0 8 9 0‐0 3 0 2乍 (fo r E u ro p e )

Y U -3 3 2 6 0‐A (fo r U .S .A ./C a n a d a )

T h is in stru m e n t ls In v a lu a b le fo r c h e c kin g th e e le ctric a l s y ste nn .

1 6

. TRo D U CTlo N /PER-o D -C M A -N TEN A N CE 訟BLE - 騙耶国

2E007

P E R IO D IC IN S P E C T lO N S A N D A D J U S T M E N T S

IN T R O D U C T IO N

T h is C h a P te r m d u d e s a ll m fo m n a tio n n e c e s s a ry to P e rfo r m re c o m m e n d e d in s P e Ctlo n s a n d a d ju stnn e n ts .

T h e s e P re v e n t-V e m a -n te n a n c e P ro c e d u re s J f fo llo w e d , W ille n s u re m o re re lia b le m a c h m e o P e ra t-o n a n d

a lo n g e r s e rv ic e life , ln a d d itio n , th e n e e d fo r c o s tly o v e rh a u l W o rk W i= b e g re atly re d u c e d . T h is

m fo r m a tlo n a P P lie s to m a c h in e s a lre a d y in s e rv lc e a s w e ll a s n e w m a c h m e s th a t a re b e m g P re P a re d fo r

s a le . A lls e rv ic e te c h n ic ia n s s h o u ld b e fa m ilia r W ith th is e n tire c h a P te r.

P E R IO D IC M A IN T E N A N C E T A B LE

-te m R e m a rks

P re -o p e ratlo n

c h e c k(d aily )

F irstm o n th

o rfirst 8 0 0 k m

6 00 m i)(40 h r)

E v e rySe a s o no r e v e ry3 2 00 k m(之00o m i)(160 h r)

S p ark P IUg C heck co n d itio n . A d ju st g a p a nd d ea n .R e p lace if necessa ry .

Ev e ry 鶏600

k m (1,ooo mの

E ng in e o il C heck o illev el. ･

A ir b leed the o ilp u m p if n ecessa ry . ･

Fue I C heck fue = ev e1. ･

Fue IFnter C heck co nd itio n .R e p lace if n ecessa ry . ･

Fue ILine C heck fue l ho se fo r cracks o r d a m ag e .R e p lace if necessa ry ,

･

o iILine C heck oR e p lace

h o se fo r cracks o r da nnag e.f necessa ry ,

･

E ng ine C o o la nt C heck co o lant leve l. ･

A ir b leed th e co o lin g syste m if necessary . ･

Lo uve rS C heck co nd itio n .R e m ove sn o w if nece ssa ry. ･

C a rb u reto rS C heck th ro性le lev e r o P e ｢atlo n. ･

A djust the iets. VV h e neve r o p e rating co n d itio n(e levatio n/te m p e ratu re )is ch a n g e d

Y .P.V .S . C heck o p e ratio n - A djust if nece ssa y . ･

M a n ua【Stalte r C hec k o p e ratlo n a n d ro pe d a m ag e.R ep Iace if neCeSSa nr.

･

E ng ine S to p S w itch C h eck o p e ratio n .R e pa ir if nece ssa ~ . ･

T hro性le 0 ve rTid e S yste m C h eck o p e ratio n .R e pa ir if nece ssa n′. ･

T hro u te Lev e r C h eck o p e ratio n .R e pa ir if necessa nゾ, ･

Ex ha ust S y ste m C h eck fo r lea kag e.R etig hten o r rep laoe ga sket if n ecessa ry .

･

D eca rb o nizatio n M o re freq u e nt-y if n ece ssaツ. ･

D rive V‐belt G ua rd C heck fo r cracks,b e nd s o r d a m ag e .R ep lace if n ecessa ry.

･

D r~ e V‐be lt C h eck fo r w ear a nd da m ag e.R ep Iace if n ecessa ry. ･

D rive T rac灯Id le r W h ee ls C heck d eflectio n a nd fo r w ear a nd d a m ag e.A d just/re p lace if necessa ry .

･

24

lte m R e m a rks

P re‐o p e ra tio n

c h e c k(d a ily )

F irstm o n th

o rfirst 8 0 0 k m(50o m o(40 h r)

E v e ~S e a so no r e v e ~3 200 k m(2 000 m i)(160 h r)

s lide R u n ne r C heck fo r w ea r a n d d a m ag e. ･

R ep Iace if necessa ry‐ ･

B rake/P a rkin g B rake C heck o pe ratio n a nd flu id leakag e , ･

A djust free play a nd/o r rep‘ace pad s if necessary , ･

C ha n g e b ra ke flu id S e e N O T E

D isk B ra ke ln sta =atio n C heck fo r slig ht free p lay .Lu b ricate sha箕 w ith sPec ified g rease as req u ire d .

E ve n′1!6 00k m (馬ooo m o

D rive C ha in o ii C heck o ilIeve L ･

C ha ng e‐ ･

D rive C hain C hec k d eflectio n .A djust if n eceSSa N ･

A fte rthe first 80 k m (50 m i) a nd ev e穹 800 k m(500 m o the reafte r

S ki/S ki R u n ne r C hec k fo r w ear a n d d a m ag e. ･

R ep lace if neCeSSa nゾ･･

S tee rm g S yste m C heck o pe ratlo n . ･

A dju st to e o ut if n ecessa ry . ･

Lig hts C heck o p eratio n .R e p -ace b ulb s if n ecessa ry . ･

P rim a ~ S hea ve C heck e ng ag e m e nt a n d sh靴 sPe ed‐ ･

A dju st if neCeSSa N ･ VV he n ev e r o p e ratin g e lev atio n is ch a ng ed

C heck fo ｢ vvear a nd d a m ag e.R ep lace if n ecessary . ･

Lu b ricate W ith Sp ecifie d g re ase , ･

S eco n d a ry S h eav e Lu b ricate W ith Sp ecifie d g re ase . ･

A dju st if n eCeSSa穹･ Vyi in q elev atiP g

S tee rm g C o lu m n B ea rin g Lu b ricate w ith spe cifie d g rease . ･

S kia n d Fro nt S uspe nsio n Lu b ricate w ith sp ecifie d g re ase . ･

S uspe n sio n C o m po n ent Lu b ricate w ith sp ecifie d g re ase . ･

Pa rking B rake C a b le E n d

a nd Leve r E nd/ T h ro蛆eC a b le E nd

Lu b ricate W ith Sp ecifie d g rease. ･

C h ec k cab le d a m a g e .R ep lace if n ecessa ry. ･

S h ro u d Latch es M ake su re the sh ro ud latc h es a re h o o ke d . ･

Fi髄ngs/Faste ne rs C hec k tig htness. R e p a ir if n ecessa ry . ･

S e ~ ice T o o ls/S P a re Pa rts C heck fo r pro p e r p lace m e nt ･

P E R IO D IC M A IN T E N A N C E T A B L E

N O T E :B ra k e flu id re p la c e m e n t:

1 .VV h e n d isasse m b lin g th e m a s te r c y lin d e r o r c a lip e r“re p la c e th e b ra ke flu id . R e g u la rly c h e c k th e b ra ke

flu id le v e l a n d ad d flu id a s re q u ire d .

2 . o n th e in n e r p a n s o f th e m a s te r c y lin d e r a n d c a lip e r, re p la c e th e o ils e a ls e v e ry t w o y e a rs .

3 . R e p la ce th e b ra ke h o s e s e v e ry fo u r y e a rs , o r if c ra c k e d o r d a m a g e d .

2 -2

S P A R K P L U G S - - -

2EO1,

E N G IN ES P A R K P L U G S

1 . R e m o v e :

･ S p a rk p lu g c a p s

･ S p a rk p lu g s

2 .ln s p e ct:

･ E le c tro d e s ①

D a m a g e / w e a r一 R e p la c e th e s p a rk p lu g .● ln s u la to r co lo r ②

3 . M e a s u re :

･ S p a rk p lu g g ap ③。u t O f s p e c ific a tio n 一一 R e g a p .

U s e a w ire th ic k n e s s g a u g e .

揆 S p a rk p lu g g a p :

0 .7 ~ 0‐8 m m {0 .0 2 8 ~ 0 .0 3 1 in )

lf n e c e s s a ry , c le a n th e s p a rk p lu g s vvith a

s p a rk p lu g c le a n e r.

S ta n d a rd s p a rk p lu g :B R 1OEC S (N G K )

B e fo re in sta = m g a s p a rk p lu g , c 1e a n th e

g a s k e t s u rfa c e a n d s p a rk p lu g s u rfa c e .

4 .ln sta = :


k ISparkp-ug l2 0 N m (2 .o m ･ kg , 14 ft ･ lb )

N O T E :F in g e r‐tig h te n ① th e s p a rk p lu g b e fo re to rq u ln g

② to s p e c ific a tio n .

2 -3

0 IL P U M P

2E021

0 IL P U M P

A ir b le e d in g

T h e o il p u m p a n d o il d e liv e ry lin e m u s t b e b le d in

th e fo llo M vin g c a s e s :

･ A n y p o rt io n o f th e o il s y s t e m h a s b e e n

d is c o n n e c te d .

･ T h e m a c h in e h a s b e e n t u rn e d o n its s id e .

･ T h e o il ta n k h a s b e e n ru n e m p t y .

･ A s p a rt o f th e p re‐d e liv e ry s e rv lc e/ ミ1 .F ill:

･ o ilta n k ①

Y A M A LU B E 2‐c y c le o il圏

Recom m ended o-I

Ioi髪ゑ型k解纜i$協t2‐製鈍り

2 . R e m o v e :

･ C a rb u re to rS

R e fe r to "C A R B U R ET O R S " in C H A PT E R 7 .

3 . P la c e a ra g u n d e r th e o i- p u m p a s s e m b ly to

s o a k u p a n y sp ille d o il.4 . D is c o n n e C t:

･〇ilh o s e

5 . D ra in th e c il u n til n o m o re a ir b u b b le s a p p e a r

in th e o i- h o s e .

6 . C o n n e ct:

･ o il h o s e

7 . D is c o n n e ct:

･〇ild e liV e ry h o s e

8 .F e e d th e "Y A M A L U B E 2‐cy cle o il" in tc th e o i1

d e liv e ry h o s e u s -n g a n o iIc a n fo r c o m p le te a ir

b le e d in g .9 . C o n n e c t:

･ o ild e liv e ry h o s e

1 0 . R e m c v e :

･ B le e d sc re w ①

･ G a s k e t (b le e d s c re w )

= . D ra in th e c ilu n ti1n o m o re a ir b u b b le s a p p e a r

fro m th e b le e d h o le .

1 2 . ln s p e ct:

･ G a s ke t (b le e d s c re w )

D a m a g e / w e a r一 R e p la c e .

2‐4

αLP 嗽刊･一L-NE -NspECT-oN I隧耶團

T 3 . ln sta = "

･ G a s k e t (b le e d s c re w )

･ B le e d s c re VV

1 4 .ln sta = :

･ C a rb u re to rs

C a b le a d ju st m e nt

2

才÷山

N O T E

B e fo re a d ju stin g th e o il p u m p c a b le , th e th ro m e

c a b le d is ta n c e sh o u ld b e a d ju ste d .

A d ju st m e n t s te p s :

･ L o o s e n th e lo c kn ut ①.･ T u rn th e a d ju ste r ② in o r o u t u n tilth e s p e c i

fie d d is ta n c e is o b ta in e d .

炎 D ista n ce ③ :2 0 ~ 2 2 m m (0 .7 9 ~ 0 .8 6 in )

T u rn in g in 一 D ista n c e ⑩ is in c re a s e d .

T u rn in g o u t 一 D ista n c e ③ is d e c re a s e d .

･ T ig h te n th e lo c k n u t a n d p u s h in th e a d ju s te r

c o V e r.

F U E L LIN E IN S P E C T IO N

1 . ln s p e c t:

･ F u e l h o s e s

･ F u e l d e liv e ry h o s e s

C ra c k s/d a m a g e 一 R e p la c e .

2 -5

IN PC O O LIN G S Y S T E M - -一一

2E061

C O O L IN G S Y S T E M

C o o la n t re p la c e m e n t

N O T E :T h e c o o la n t sh o u fd b e C h a n g e d a t fe a s t e ve “

S e a s o n .

亀 P la c e th e m a c h in e o n a le v e l s u 庁a c e .

2 . R e m o v e :

"~ 盆

　　　　　　

　

　　　　

　

1“~

＼＼ )

＼▽。 2

･ E x h a u st p ipe ①･ E x h a u st jo int②

3 . M a k e s u re th a t th e c a rb u re to r h e a te r′s k n o b ①

is tu rn e d to " O N " ②.

4 . R e m o v e ;

･ C o o la n t fille r ca p ①

　　　　　　　　

D o n o t re m o v e t h e co o la n t fille r ca p ① w h e n th e

e n g in e is h o t.S ca ld in g h o t flu id a n d s te a m m a yb e b lo w n o u t u n d e r p re s s u re , w h ic h c o u ld c a u s e

s e rlo u s ln iu n予 VV h e n th e e n g in e h a s c o o le d , p la c e

a th ic k ra g o r a t o w e l o v e r th e c o o la n t fille r c a p .

S lo w ly ro ta te th e c a p c o u n t e rc lo c k Mvis e to th e

d e te n t. T h is a llo w s a n y re s id u a l p re s s u re t o e s

c a p e .VV h e n th e h is s in g s o u n d h a s s t o p p e d , p re s s

d o w n o n th e c a p w h ile tu rn in g c o u n t e rc lo c k M vis e

a n d re m o v e it.

2 -6

I鬮髓圏IN S PC O 0 u N G S Y S T E M - - -

5 . P la c e a n o p e n c o n ta ln e r u n d e r th e c o o la n t

d ra in b o lts ①.6 . R e m o v e :

･ C o o la n t d ra in b o lts

7 . D ra in th e c o o la n t.

N O T E :L靴 u P th e ta ilo fth e m a c h in e to d ra in th e c o o la n t.

8 . D is c o n n e c t:

･ C o o la n t h o se s (re a r) ①

9 . D ra in th e c o o la n t.

N O T E :

Lif★ u p th e frc n t o f th e nn a c h in e to d ra in th e

c o o la n t c o m p le te ly .

C o o la n t is p o is o n o u s . lt is h a rlrlfu l o r fa ta l if

s w a llo w e d .

･ lf c o o la n t is s w a llo w′e d′in d u c e v o m itin g i m m e

d iate ly a n d g e t i m m e d ia te m e d ic a l a tte n tio n .

･ lf c o o la n t s p la s h e s in y o u r e y e s , t h o ro u g h ly

w ra s h th e m w ith w a te r a n d c o n s u lt a d o c t o r.

･ lf c o o la n t s p la s h e s o n y o u r s k in o r c lo th e s ,

q u ic k ly w a s h it a w a y w ith s o a p a n d 淋′a te r,

↑0 .R e m o v e th e re s e ~ o ir ta n k ① a n d d ra in th e

c o o la n t.

　　O

＼ノ

n ‐ln sta = :

･ R e s e rv o ir ta n k

1 2 .ln s p e c t:

･ G a s ke ts (c o o la n t d ra in b o lts )

D a m a g e 一 R e p la c e .

1 3 . In sta ll:

･ G a s ke ts

･ C o o la n t d ra in b o lts

･ E x h a u s t p ip e/g askets

● M u ffle r

13 N m n a m ･ k g , 9 .4 俺･ lb )　　　　13 N m {l.3 m ･ k g , 9 .4 箕･ lb )

2 -7

CooL-NG SYST･田隠皿園

14 .F ill:

･ C O O 1in g sy ste m

R e c o m m e n d e d c o o la n t :

H ig h q u a lity e th y le n e g ly c o l

a n tifre e z e c o n ta in in g

c o rro s io n in h ib ito r

C o o la n t a n d w a te r m ix e d ra tio :

6 0 % :4 0 %T o ta l a nn o u n t:

5 .6 L (4 .9 4 lm p q t, 5 .9 2 U s q t)

(S R X 600′600S ,S R X 700′700S 15 .9 L (5 1 9 lm p q t, 6 .2 4 U s q t)

(M S R X 700P )

　　　　　　･ H a rd 続′a te r o r s a lt 淋′a te r is h a r m fu l t o e n g in e

P a rts .lf s o ft w′a te r is n o t a v a ila b le , u s e b o ile d o r

d is ti= e d 睫′a te r.

･ D o n o t u s e 吶′a te r c o n ta in in g i m p u ritie s o r o il.

15 .B lee d th e a ir fro m th e c o o lin g s y ste m .

1 6 .ln s p e C t:

･ C o o lin g s y ste m

D e c re a s e o f p re s s u re (le a k s )→ R e p a lr a s

re q u ire d .

m s P e c tio n s te p s ;

･ A tta c h th e c o o lin g s y ste m te ste r ① to th e

co o la n t fille r ②.

矛 C o o lin g s y ste nn te s te r:

9 0 8 9 0‐0 132 5 , Y U‐2 4 4 6 0‐0 1

　　　　　　

　　

　　　

　

　

ずノ･ A p p ly乍0 0 ~ 12 0 kP a n .0 ~ 乱2 kg /cnn2, 14 ~ 17

p s i).･ M e a s u re th e p re s s u re w ith g a u g e .

2E071

A ir b le e d in g

1 .R e m o v e :

･ S e a t (e x c e p t fo r M S R X 700 P )･ R e a r b u m p e r c o v e r ① (e x c e p t f o ｢

M S R X 700P)

2 .B le e d a ir fro m th e c o o lin g s y s te m .

2‐8

A ir b lee d in g s te p s :

･ Li仕 u P th e ta il o f th e m a c h in e .

･ R e m o v e th e b le e d sc re w ① o n th e h e a t e x

c h a n g e r.

･ VV h ile s lo w ly a d d in g c o o la n t to th e re s e rv o ir

ta n k, a llo w th e c o o la n t to d ra in u n tila = o fth e

a ir b u b b le s d is a p p e a r.

･ T ig h te n th e b le e d s c re w .

B le e d s C re My"

4 N m 鱒.4 m ･ k g ,2 .9 n ･ lb )

aな

夕,

- "＼

搦場襲･ A d d c o o la n t to th e c o o la n t co ld le v e l⑩ .･ L o o s e n th e b le e d b o lt ② o n th e w a te r p u m p

h o u s in g .

･ K e e p th e c o o la n t ru n n ln g o u t u n til a = o f th e

a ir b u b b le s d is a p p e a r.

･ T ig h te n th e b le e d b o lt.

B le e d b o lt:4 N m (0‐4 m ･ k g , 2 .9 ft ･ lb】

‐ m sta = th e c o o la n t fille r c a p .

A p p ly a n d lo ck th e p a rkin g b ra ke . S ta rt th e

e n g ln e a n d ru n it a t a p p ro x i m a te ly 2 5 0 0 ~

30oo r/m in u n til th e th e r m o s ta t o p e n s a n d

th e c o o la n t c irc u la te s (a p p ro x i m a te ly 3 ~ 5

m in u te s ). T h e re a r h e a t e x c h a n g e r w i= b e

W a rm to th e to u c h .

　　　　　　　　　　

T o a v o id s e v e re In ju ry o r d e a t h :

･ M a k e s u re t h e m a c h in e is s e c u re ly s u p p o rte d

M yith a s u ita b le s ta n d .

･ D o n o t e x c e e d 3 0 0 0 r/ m in . T h e m a c h in e c o u ld

u n e x p e c te d ly m o v e fo r･“a rd if t h e c lu tc h

e n g a g e s“o r d riv e lin e d a m a g e a n d e x c e s s iv e

V‐b e lt w e a r c o u ld o c c u r.

･ o p e ra te t h e e n g in e o n ly in a w e = -v e n tila te d

a re a .

･ R e m o v e th e c o o la n t fille r c a p a n d b le e d a ir

fro m th e c o o lin g s y s te m a g a in , a s s h o w n ln

th e ste p s a b o v e .

N o a ir b u b b le s 三一 0 K .･ A d d c o o la n t to th e sp e c ifie d le v e l.

2‐9

2E094

C A R B U R E T O R S Y N C H R O N IZ A T IO N

1 .R e m o v e "


R e fe r to "C A R B U R E T O R S " m C H A PT E R 7

2 A d ju st:

･ C a rb u re to r s y n c h ro n iza tio n


･ T u rn th e th ro m e sto p s c re w ① o f c a rb u re to r

#2 u n tilth e sp ec ifie d th ro n le v a lv e h eig ht④

is o b ta in e d .

T h ro ttle v a lv e h e ig h t:2 .5 m m (0 .0 98 in )

･ A d ju st th e th ro ttle v a lv e h e ig h t ⑩ o n

ca rb u reto r# 1 ② a n d # 3 ③ w ith th e a d ju stin g

sC re W ④.･ M o v e th e th ro ttle le v e r 2 ~ 3 ti m e s .

● M a ke s u re th at a = o f th e c a rb u re to r th roは-e

v a lv e s a re a t th e s a m e h e ig h t.

3 .ln s ta = :


2Etoず

E N G IN E ID LE S P E E D A D J U S T M E N T

1 .A d ju st:

･ E n g in e id le s p e e d

A d ju s t m e n t ste p s :

･ S ta n th e e n g -n e a n d le t it w a r m u p .

･ T u rn th e th ro ttle sto p s c re w ① in o r o u t

u n til th e sp ec ifie d e n g in e id le s p e e d is o b

ta in e d .

T u rn in g in ーう ld le s p e e d is in c re a s e d .

T u rn in g o u t 二う ld le s p e e d iS d e c re a s e d .

窮 E n g in e id le s p e e d :

王80 0 ± 1 o o r/ m in

N O T E :A仕e r a d ju stin g th e e n g in e id le s P e e d ,th e th ro t

tle c a b le fre e p 1ay sh o u ld b e a d ju ste d .

2 4 0

2E131

T H R O T T LE C A B L E A D J U S T M E N T

N O T E :･ B e fo re a d iu s tin g th e th ro utIe c a b le fre e p la y ,th e

e n g in e id le s p e e d s h o u ld b e a d ju ste d .

･ A d ju st th e th ro ttle c a b le fre e p lay vv h ile th e

c a b le is in th e c a b le g u id e .

1 . M e a s u re :

● T h ro忙le c a b le fre e p lay ⑩

o u t o f s p e c ificatio n 一 A d ju st.

炎 T h ro ttle c a b le fre e p la y :1.0 ~ 2 .o m nn (0 .0 4 0 ~ 0 .0 7 8 im

2 .A d ju st:

･ T h ro ttle c a b le fre e p lay

A d ju s tnn e n t s tfep s :

･ L o o s e n th e lo c kn u t ① .･ T u rn th e a d ju stin g n u t ② in o ｢ o u t u n tilth e

s p e cifie d fre e p lay is o b ta in e d .

T u rn in g in 冊う F re e p lay is in c re a s e d .

T u rn in g 0 u t -→ F re e p la y is d e c re a s e d .

･ T ig h te n th e lo c k n u t.

N O T E :● A fte r a d ju stin g th e fre e p la y ,tu rn th e h a n d le b a r

to rig ht a n d le孔 a n d m a k e s u re th a t th e e n g in e

id lin g d o s e n o t ru n fa ste r.

･ A貴e rad ju stin g th e th roはle ca b le fre e p lay ,p ro p

e rly in sta llth e a ir filte r e le m e n t.

2 -1 ?

TH Ro m E o vERR-DE S 灘 M m o .R s .) ㈱ K I鬮罫酊

2E122

T H R 0 n ｢L E O V E R R ID E S Y S T E M (T .○.R .S .)C H E C K

　　　　　　　　

VV h e n ch e ck in g T .[れR .S .:

･ B e s u re th e p a rk in g b ra k e is a p p lie d .･ B e s u ｢e th e th ro 性le le y e r m o y e s s m o o t h ly .

･ D o n o t ru n th e e n g in e u p to c lu tc h e n g a g e m e n t

r′ m in . 0 t h e r W is e ,th e m a c h in e c o u ld s ta rt m o v

in g fo r･" a rd u n e x p e c te d ly , w h ic h c o u ld c a u s e

a n a c c id e n t.

? . S ta rt th e e n g‘n e .

2 .H o ld th e P iv o t P o in t o f th e th ro tt,e ,e v e r a W a y

fro m th e th ro ttle s w itch ① .

3 . P re s s ② th e th roはle Ie v e r g ra d u a lly .

T h e w a te r te m p e ra tu re w a rn in g lig h t s h o u ld

tu rn o n a n d o什 a n d th e e n g in e s h o u ld ru n

b e t w e e n 2 ,8 0 0 a n d 3 ,o o o r/ m in .

　　　　　　　　　　

/覇

lf th e e n g in e d o e s n o t ru n b e h " e e n 2 ,8 0 0 a n d

3“o o o r/ m in , s t o p t h e e n g in e b y tu rn in g th e m a in

s、w itc h to t h e " O F F "p o s itio n a n d c h e c k t h e e le c

tric a l s y s te n 1.

24 2

S訟雁R ㈱ KE)㈱臘劔sTMENT 圏霊園　　　

S T A R T E R に H O K E ) C A B LE A D J U S T M E N T1 . M e a s u re :

● S ta rt e r C a b le fre e p lay ③o ut o f sp ec ificatio n 一 A d ju st.

lみ S sta挫鱒 able f㈱ p-ay③ lo .5 ~ 1 .5 m m 【0 .0 2 0 ~ 0 .0 5 9 in )

2 .A d ju st:

● S ta rt e r C a b le fre e p lay

A d ju s t m e n t s te p s :

･ L o o s e n th e lo ckn u t ① .･ T u rn th e a d ju stin g n u t ② m o r o u t u n til th e

s p e c ifie d fre e p la y is o b ta in e d .

T u rn in g in “う F re e p la y is in c re a s e d .

T u rn in g o u t ･一 F re e p la y is d e c re a s e d .


24 3

Y A M A H A P O W′E R V A L V E S Y S T E M (Y .P .V .S .)

A D J U S T M E N T

　　　　　　　　　

W h e n a d iu s tin g th e v a lv e c le a ra n c e , d o n o t o p eト

a te t h e e n g in e .

1 . R e m o v e :

･ Y .P .V .S . v a lv e a sse m b ly ①

2 .A d ju st:

･ Y P .V .S .


･ R e m o v e th e Y .P .V .S . c h e c k c o u p le ｢ c a p ① .

･ C o n n e c t th e Y .P .V‐S . te st le a d c o u p Ie r ② to

th e Y P .V .S .c h e ck co u p le ｢ ③ .･ C o n n e ct th e Y .P .V .S .te s t le a d s a s fo = o w s .

Y .P .V .S .“)te st le a d ④ 一 B a性e ry {+ )te r m in a l⑤

Y .P .V .S 式-}te st le a d ⑥ → B atte ry (-}te r m in a l⑦

2 -14

*一難0“鰍唯鰤酬 W s纖 Us讓･隠皿園N O T E

･汎′h e n b a n e ry p o w e r is a P P lie d ,th e Y .P .V .S .v a lv e sh o u ld fu =y o p e n .

･ lf th e v a lv e d o e s n o t fu =y o p e n , c h e c k th e

s e ~ o m o to r. R e fe r to "Y A M A H A P Oい′E R

V A LV E S Y S T E M (Y .P .V .s .r in C H A P T E R 8 .

･ R e m o v e th e a d ju s te r c o v e r ① .

･ L o o s e n th e lo c kn u t ② .･ T u rn th e a d ju stin g n u t ③ in o ｢ o u t u n til th e

s p e cifie d c Ie a ra n c e is o b ta in e d .

　1

3

8 ◎　

　　　　　

揆 Y .P .V .S . v a lv e c le a ra n c e ④ :

2 .0 ~ 3 .5 m m {0 .08 ~ 0 .14 im

T u rn in g in 一 C le a ra n c e ⑩ is in c re a s e d .

T u rn in g o u t 一 C le a ra n c e ⑨ is d e c re a s e d .

･ T ig h te n th e lo c k n u t a n d in sta llth e a d ju s te r

c o V e r.

¥も

L o c k n u t:

7 N m (0 .ブ m ･ kg , 5 .1 ft ･ lb )

･ D is c o n n e ct th e Y .P .V .S . te st le a d c o u p le r

fro m th e Y .P .V .S . c h e c k c o u p le r.

･ ln s ta llth e Y .P .V .S . c h e c k c o u p le ｢ c a p .

3 .ln s ta = :

･ Y .P .V .S . v a 1v e a sse m b ly ①

、"んY .P .V .S . v a Iv e a s s e m b ly b o lt:

8 N m {○.8 m ･ kg‘5 .8 俺･ lb -

2‐15

Y A M A H A P O W′E R V A L V E S Y S T E M (Y .P .V .S .)

P R E‐S E A S O N C H E C K S

T h e re m ay b e e x c e s s -v e a m o u n ts o f c a rb o n o n

th e Y .P .V .S . V a lv e W h ic h W ill c a u s e th e V a IV e to

stic k to th e c y lin d e r. ln th is c a s e ,th e v a lv e W illn o t

o p e ra te . T h e re fo re , b e s u re to c h e c k th e Y .P .V .S .

a s fo llo w s .

① C o v e r

② C a b les

③ P u lle r

④ V alve

2‐↑6

Y A M A H A P O W′E R V A EV E S Y S T E M

R e m o ve th e c o ve r.

C he c k if th e re is a n yfre e p la y o n th e Y .P .V s , F re e p -a y

c a b le S . ※ T he v a lve m a y b e stu c k in

T u m th e p u lle y to re m o v e

th e fre e p la y .

th e fu =y‐o p e ne d p o s itio n

N o fre e p la ya n d th e s e rvo m o to r m a y b e

fu lly c lo s e d .

S ta rt th e e n g ln e .

D o e s the w a te r te m p e ra tu re C h a ng e th e W a te r

lig h t b lin k th re e tim e s in th re e N o te m p e ra tu re in d ica to r lig h t

s e co nd s ? b u fb .

VV ith th e e n g ln e ru n n ln g at id le

sp e e d ,ch e c k th a t th e re is fre e p lay F re e p la y

o n th e Y .P V .S .c a b le s . ※ T he re is fre e p la y b e ca u s e th e

va lve is e ith e r stu c k in th e

N o fre e p la yh a lf‐o rfu lly‐o p e n e d p o s itio n .

A djust th e id le s p e e d b e lc w 9oor′nnin .※ T he va lv e fu =y o p e n s b e lo w

1o o o r/m in .

D c e s th e w a te r

te m p e ra tu reC h e c k th a t the w a te r te m p e ra tu re L ig h t u pin d ic ato r lig ht, lig hts u p .

in d ic a to r lig ht b lin k

s e v e n tinne s in fiv e

se c o n ds ?※ lf th e va lve is stu c k

in th e fu liy‐c lo se d o r

h a lf‐o pe n e d p o s itio n ,D o e s n o t lig ht u p N o th e d ia g n o s is fu n ctio n

m a y in d ica te a fa u lty

Se ~ o m o to r.

T h e Y .PふれS .is o k . A dju st th e R e fe r to th e =F A U L T L O C A T iO Nid le s p e e d to sp e c ific a tic n . T A B L E -in C H A PT E R 8

･ lfth e v a lv e is stuc k ,in sp e ct it a n d th e n e ith e r re m o ve a ny c a rb o n o r re a ss e m b le th e va lv e ,re fe r to the=Y A M A H A P O W E R V A LV E S Y S T E M (Y .P ,V .S .)『n C H A P T E R 5.

･ lf th e v a -ve is n o t stu c k, b u t th e w ate r te m p e ra tu re in d ic a to r 1ig ht re m a in s -it, refe r to th e =F A U L T

L O C A T IO N T A B L E --in C H A P T E R 8 .

2 4 7

IN S PE X H A U S T S Y S T E M IN S P E C T IO N - - - -

E X H A U S T S Y S T E M JN S P E C T IO N1 . o p e n th e s h ro u d .

2 . R e nn o v e :

● S P rin g s (e x h a u s t P ip e a n d m u 刊 e r)

3 . ln s p e c t:

･ E x h a u st jo in ts ①

･ E x h a u s t p ip es ②

･ E x h a u st sile n ce r ③


･ E x h a u s t g a skets ④

･ E x h a u s t g a skets ⑤

･ E x h a u s t g as kets ⑥

E x h a u s t g a s le a k s ･一 R e P la c e .

4 .C h ec k:

･ T ig h te n in g to rq u e

、濕もB o lt (e x h a u s t p ip e ):

13 N m n .3 m ･ k g , 9 .4 ft ･ lb )

2 -18

D R IV E V‐B E LTIN S P 蝋A D J

P O汎′E R T R A IN

D R IV E V‐B E LT

VV h e n in s ta u in g th e n e vv v‐b e lt, m a k e s u re th a t it

ls p o sitio n e d fro m 1 .5 m m {0 .0 59 in ) a b o v e th e

e d g e o f th e s e c o n d a ry s h e a v e t o 』 .5 m m (の .0 2 0

im b e lo w th e e d g e ⑨ .

lf n o t, t h e c lu tc h e n g a g e m e n t s p e e d vvi= b e

c h a n g e d . T h e m a c h in e m a y m o v e u n e x p e ct e d ly

vv h e n t h e e n g in e is s ta rte d .

A d ju st th e V‐b e lt p o sitio n b y re m o v in g o ra d d in g

a s p a c e r ① o n e a ch a d ju stin g b o lt ② .F o r th is a d ju s tnn e n t, c o n s u lt a Y a m a h a d e a le r o r

a n o th e r q u a lifie d m e c h a n ic .

　　　　　　　　　　　　　　　　　　　　　　　　　　　 -膚,馨“‘--=-←莵“〆=搬　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

A s th e V‐b e lt w e a rs , a d ju st m e n t m ay b e n e c e s

s a n r. T o e n s u re p ro p e r c lu tc h p e lf o r m a n c e‘th e V

b e lt p o s itio n s h o u ld b e a d ju s te d b y a d d in g a s p a c e r

o n e a c h ad ju stin g b o lt w h e n th e V‐b e lt p o s itio n

re a c h e s 1 5 m m {0 .059 in ) b e lo w th e ed g e .F o r th is a d ju s t m e n t, c o n s u lt a Y a m a h a d e a le r o r

a n o t h e r q u a lifie d m e c h a n ic .

3 4 .5 m m = .3 6 in )凶Ne章繋th… lBe霧e辯r鷁i幟ぞlgfh:

1 . M e a s u re :

･ V‐b e lt p o s itio n ⑩

　　

　　

　　　　

　　　　　　

8054 79

N O T E :ln sta = th e n e vv V‐b e lt o n to th e s e c o n d a ry s h e a v e

o n ly . D o n o t fo rc e th e V‐b e lt b e t w e e n th e s h e a v e s ;

th e s lid in g a n d fix e d s h e a v e m u s t to u c h e a c h

o th e r･

S ta n d a rd V‐b e lt h e ig ht ③ :や再 ~ 1.5 m m {○ ,0 2 0 ~ 0 .0 5 9 in )

2 4 9

DRlvE癈田霊前園2 .A d ju st th e p o s itio n o f th e V‐b e lt b y re m o v in g

o ra d d in g a sp aoe r① o n e ac h a d ju stin g b o lt②.

V‐b e lt p o s itio n A d ju st m e n t

M o re t h a n 1.5 m m{0 .0 5 9 im a b o v e th e

e d g e

R e m o v e a s p a c e r

F ro m 1 .5 m m (0 .0 5 9i m a b o v e t h e ed g e t o

o .5 m m (◆ .0 2 0 imb e lo w th e e d g e

N o t n e C e S S a ry

ot is c o rre c t.}

M o re th a n や ,5 m m(〇 .0 2 0 in ) b e lo w th e

e d g e

A d d s P a c e r

3 .T ig h te n :

･ A d ju stin g b o lt

A d ju stin g b o lt:70 N m n .o m ･ k g 7 .2 ft ･ -b }

4 . m s p e c t:

･ D riv e V‐b e lt

C ra c k s/d a m a g e / w e a r 一 R e p la c e .

o il o r g re a s e o n th e V‐b e lt 一 C h e ck th e

p ri m a ry a n d s e c o n d a ry s h e a v e s .

5 .ln s p e c t;

･ P ri m a ry s h e a v e

･ S e c o n d a ry s h e a v e

o ilo r g re a s e o n th e p r- m a ry a n d s e c o n d a ry

s h e a v e s ÷→ U s e a ra g s o a ke d in la c q u e r

th in n e r o r s o -v e n t to re m o v e th e o il o r

g re a s e . C h e c k th e p ri m a ry a n d s e c o n d a ry

s h e a v e s .

⑥ 6 . M e a s u re :

･ D riv e V‐b e lt le n g th ③

o u t o f s p e c ific a tio n 【う R e p la c e .

D riv e V -b e ft‘e n g th :↑!12 9 ~ 1“13 7 m m (4 4 .4 ~ 4 4 .7 in )

2‐2 0

E N G A G E M E N T S P E E D C H E C K /P A R K IN G B R A K E P A D IN S PIN S P E C T IO N /P A R K IN G B R A K E A D J U S T M E N T - - - -

2E20l

E N G A G E M E N T S P E E D C H E C K

乍.P la c e th e m a c h in e o n a le v e l s u rfa c e o f h a rd

p a c k e d S n O W ,

2 .C h e ck:

･ C lutc h e n g a g e m e n t s p e e d

C h e ck in g s te p s :

● S ta rt th e e n g ln e , a n d o p e n th e th ro n le le v e r

g ra d u a = y .

･ C h e ck th e e n gーn e s p e e d w h e n th e m a c h in e

s ta rt s m o v in g fc r w a rd .

o u t o f s p e c ific a tio n 一 A d ju st th e p rim a ~

s h e a v e .

炎

P A R K IN G B R A K E P A D IN S P E C T IO N

1 . M e a s u re :

･ P a rkin g b ra k e p a d th ic kn e ss ③

。ut○f S p e d fic a tio n ーう R e p la c e a S a S e t.

軌′e a r lim it:1 .o m m (0 .0 4 in }

P A R K IN G B R A K E A D J U S T M E N T

1 . M e a S u re :

● C le a ra n c e ⑩

o u t o f S p e c ific a tio n 一 A d iu St.

0 5

　o

06

あO -

. 窓 .

/ 4 a 818‐o42

l須 C 劇 e③ l1 .2 ~ 観3 m m {0 .0 47 ~ 0 .0 5 1 in )

2 .A d ju st:

● C le a ra n ce ③

o

O

　　　

　　　

2 ー / 3 4a

818-。41

A d ju st m e nt s te p s :

･ L o o s e n th e lo ckn u t ① .･ T u rn th e c a b le a d iu s tin g n U t ⑤ in o r o u t to

a d iu St th e c le a ra n c e b e t w e e n th e b ra k e p a d

⑥ a n d d iSc ④ .･ T u rn th e b ra k e p a d a d iu Stin g b o lt ② in o r o ut

to a d iu St th e c le a ra n c e b e t w e e n th e b ra ke

p a d ③ a n d d iSc ④ .･ T ig h te n th e lo c k n u t.

2‐2 1

BRAKEF営農謡纜壽幽霊師団B R A K E FL U ID LE V E L IN S P E C T IO N

1 P la c e th e m a c h in e o n a le v e l s u lf a c e .

2 .C h e c k:

･ F lu id le v e l (lo w e r le v e l)

F lu id le v e l is u n d e r th e " L O VV E R " le v e llin e

⑩→ F illto th e p ro p e ｢ le v e l.

･桧R e c o m m e n d e d b ra k e flu id :

D O T 4

N O T E :F o r a c o rre c t re a d in g o f th e b ra k e flu id le v e l, m a k e

s u re th at th e to p o f th e h a n d le b a r b ra ke m a ste r

c y lin d e r re s e hv o ir is h o riz o n ta L

B ra ke flu id m a y C o rro d e P a in te d s u rfa c e s o r P Ia s

tic P a 忙s . A h〃a y s C le a n u P SP iIle d flu id im m e d i

a te ly .

! ▼▲獲脂番=罫匡

･ U s e o n ly th e d e s ig n ate d b ra k e flu id . o th e r flu

id s m ay d e te rio ra t e th e ru b b e r s e a ls , c a u s in g

le a k a g e a n d P o o r b ra k e P e rfo r m a n c e .

･ R efilI W ith th e s a m e ty P e o f flu id - M ix in g flu id s

m a y re s u lt in a h a r m fu I C h e m ic a l re a c tio n le a d

in g t o P o o r b ra k e P e lf o r m a n c e .

･ VV h e n re fi= in g , b e c a re fu l th a t 淋′a te r d o e s n o t

e n te r th e b ra k e m a s te r c y lin d e r re s e rv o ir. V V a

te r Myill sig n ifica n tly lo w e r th e b o ilin g P o in t o f

th e flu id a n d m a y C a u s e v a P o r lo c k .

B R A K E P A D IN S P E C T IO N

主 A p p ly th e b ra k e le v e r.

2 .ln s p e c t:

･ B ra ke p a d

W e a r in d ic a to r ① n e a rly c o n ta c ts th e b ra k e

d isc ･一 R e p la c e th e b ra k e p a d s a s a s e t.

W e a r lim it ③ :1 .o m m (0 .0 4 in )

2‐22

B R A K E H O S E IN S P E C T IO N /A lR B LE E D lN G {H Y D R A U L lC B R A K E S Y S T E M } - - - -

A D JB R A K E H O S E IN S P E C T IO N

貸.ln s p e C t:

･ B ra k e h o s e

C ra c ks/d a m a g e / w e a r 一 R e p la c e .

2 .C h e ck:

･ F lu id le a k a g e

A p p -y th e b ra k e le v e r s e v e ra l ti m e s .

F lu id le a k a g e 一ラ R e p la c e .

A IR B LE E D IN G

(H Y D R A U L IC B R A K E S Y S T E M )

! = 獲liltl国医

B le e d th e b ra k e s y s te m w h e n e v e r:

･ T h e s y s te m h a s b e e n d is a s s e m b Ie d .

･ A b ra k e h o s e is lo o s e n e d o r re m o v e d .

･ T h e b ra k e flu id h a s b e e n v e ry lo vv.

･ B ra k e o p e ra tio n is fa u lty .lf t h e b ra k e s y s te m is n o t P ro p e rly b le d a lo s s o f

b ra k in g P e rfo r m a n C e m a y o C C u r.

1 .B le e d :

. B ra k e s y s te m

A ir b lee d in g s te p s :

● Fillth e b ra k e m a s te r C y lin d e r re s e rv o ir W ith

th e p ro p e r b ra ke flu id .･ ln s ta llth e d ia p h ra g m . B e C a re fu l n o t to sp ill

a n y flu id o r a = o w th e b ra ke m a s te r cy lin d e r

re s e ~ o lr to o v e rflo w .

･ C o n n e ct a C le a r p la stic h o se ① tig h tly to th e

b ra ke C a lip e r b le e d s c re w ② .

･ P la c e th e o th e r e n d o f th e h o s e ln to a c o n

ta ln e r.

a .S lo w ly a p p ly th e b ra k e -e v e r s e v e ra l ti m e s .

b .P u llth e le v e r in . H o ld th e le v e r -n p o s ltーo n .

C . L o o s e n th e b -e e d s c re vv a n d a = o w th e b ra ke

le v e r to tra v e l to w a rd s its lim it.d .T ig h te n th e b le e d s c re w w h e n th e b ra ke

le v e r li m it h a s b e e n re a c h e d′th e n re le a s e th e

le v e r.

･ R e p e a t ste p s (a ) tc (d ) u n til a ll o f th e a ir

b u b b ie s h a v e d is a p p e a re d fro m th e f-u id .･ T ig h te n th e b le e d s c re w .

　　　　　

　　効

2 -2 3

AlR BLEEDlNG (HYDRAULIC BRA臨錯織聖霊耶闘

B le e d s C re VV :

6 N m (0 .6 m ･ k g , 4 .3 ft ･ lb )

N O T E :lf b le e d in g is d i桁C u lt,it m ay b e n e c e s s a ry to iet

th e b ra ke flu id s e u le fo ｢ a fe w h o u rs .

R e p e a t th e b le e d in g p ro c e d u re w h e n th e tin y

b u b b le s in th e s y ste m h a v e d is a p p e a re d .

･ A d d b ra k e flu id to th e p ro p e r le v e l.

R e fe r to th e " B R A K E FLU ID LEV E L IN S P E C

T IO N ".

- ! 曜獲1:lull輩匡

A fte r b le e d in g th e b ra k e s y s te m C h e c k th e

b ra k e o p e ra tio n .

D R IV E C H A IN

o i= e v e l in s p e ct io n

- ! ▼出国H u ll障匡

T h e e n g in e a n d m u刊rle r Myill b e v e ry h o t afte r th e

e n g in e h a s b e e n ru n . A v o id t o u c h in g t h e e n g in e

a n d ln u nfle r w h ile t h e y a re s till h o t Myith a n y p a rt

o f y o u r b o d y o r clo th in g d u rin g in s p e ctio n o r

re P a lr.

1 . P la c e th e m a c h in e o n a le v e l s u 庁a c e .

2 R e m o v e :

･ M u粁le r

R e fe r to th e "E X H A U S T S Y ST E M IN S P E C

T lO N ".

3 .C h e ck:

･ o i= ev e l


● R e m o v e th e d iP stic k ① a n d w ip e it o什 w ith a

c le a n ra g .

R e in s ta = th e d ip stic k

2‐2 4

-騙郛酊D R IV E C H A IN

T h e re is a m a g n e t a tta c h e d t o t h e e n d o f th e

d ip stic k . lt is u s e d to re m o v e a n y m e ta I P a r

tic le s t h a t m a y a c c u m u la te in t h e d riv e c h a in

h o u s in g . V V h e n re m o v in g t h e d ip s tic k b e s u re

to :

･ P u ll it o u t s lo Mゾly a n d g e n tly s o th e m e ta I

P a ntiC le s d o n o t fa li○什 th e m a g n e t b a ck in to

th e d riv e c h a in h o u s in g .

･ Vy ip e o ff th e m a g n e t b e fo re re in s e n tin g th e

d ip stic k in t o th e d riv e c h a in h o u s in g .

･ R e m o v e th e d ip s tic k a n d c h e c k th a t th e o ilis

b e t w e e n th e u p p e ｢ ① a n d lo w e r ② le v e ls . -f

n o t, a d d o ilto th e u p p e r le v e L

圏R eco m m end ed o l- ｣G e a r o iI A pl " G L -3 "

S A E # 7 5 o r # 8 0

磯釜増

□nn a k e s Llre t h a t n o fo re ig n l1n a te ria l e n te rs th e

g e a r C a s e .

･ R e in sta llth e d ip stic k a n d fitth e lo o p ② o fth e

d ip stick h a n d le o n to th e p ro je ctio n ③ o f th e

g e a r c a s e .

o il re p la C e nn e n t

'

/

⑤

⑩ %℃①

　　　　

o ilre p la c e nn e n t s te p s :

･ P la c e th e o il p a n u n d e r th e d ra in h o le .･ R e m o v e th e o ii d ra in b o lt a n d d ra in th e o iL

B e s u re t o re m o v e a n y o ilfro m t h e h e a t p ro te C

to r.

2‐25

･ m sta = th e o = d ra in b o は

o il d ra in b o lt:l6 N m n .6 m ･ kg ,篝.1 ft ･ lb )

G e a r o iI A P I G L-3 S A E # 7 5 o r # 8 0彈

Recom m ended oll

lo iリ髪編曲翫 Im o o“麟 “S o,}

2ET82

C h a in s la c k a d ju s t m e n t

1 .A d ju st:

･ D riv e c h a in s la c k

A d ju s t m e n t ste p s :

･ L o o s e n th e lo c kn u t ① .･ T u rn th e a d ju stin g b o lt ② in u n til it is fin g e r

tig h t.･ T ig h te n th e lo c k n u t.

　　　　　

T R A C K T E N S IO N A D J U S T M E N T

A b r o k e n tra c k , tra c k fittin g s′ o r d e b ris th ro w n

by th e tra c k c o u ld b e d a n g e ro u s t o a n o p e ra t o r

o r b y s t a n d e rs . o b s e r v e t h e f o llo w Jin g

p re c a u tio n s .

･ D o n o t a llo w a n y o n e t o s ta n d b e h in d th e

m a c h in e yy h e n th e e n g in e is ru n n in g ･

･ V y h e n t h e re a r o f th e m a c h in e is ra is e d to a llo vv

t h e tra c k t o s p in , a s u ita b le s ta n d m u s t b e u s e d

t o s u p p o rt t h e re a r o f th e m a c h in e . N e v e r a llo w

a n y o n e t o h o ld th e re a r o f th e m a c h in e o作 th e

g ro u n d t o a llo w th e tra c k t o s p in . N e v e r a llo w

a n y o n e n e a r a ro ta tin g t ra c k .

･ ln s p e c t th e c o n d itio n o f th e tra c k fre q u e n t ly .

R e p la c e th e tra c k if it is d a m a g e d t o a le v e l

w h e re th e fa b ric re in fo rc e m e n t m a te ria l is

v is ib le .

･ N e v e r in sta ll s tu d s (c le a ts ) c lo s e r t h a n t h re e

in c h e s to t h e e d g e o f t h e tra c k .

2‐26

m“鱗幅o““ M STMENT 幅耶酊

1 円 a c e th e m a c h in e w ith th e rig h t s id e fa cin g

d o w n .

　　　　　　　　　lf th e m a c h in e is le ft o n its le ft s id e fo r m o re t h a n

8 0 m in u te s , th e fu e l m a y le a k o u t fro m th e fu e l

b re a t h e r h o s e .

2 . M e a s u re :

･ T ra c k d efle ctio n ①

U sin g a s p r-n g s c a le ② p u = d o w n o n th e

c e n te r o f th e tra c k . U s e 1 o kg (2 2 1b ) o f fo rc e .

o u t o f s p e c ific a tio n 一 A d ju s t.

2 5 ~ 3 0 m m (0 .9 8 ~ 1.18 in }凶Tra篦劣ddl総n l禍総勢梛m

門(m B7 ~ o‐984 in}

3 .A d ju st:

･ T ra c k d e fle ctio n


･ P la c e th e m a c h in e o n to a s u ita b le s ta n d to

ra ls e th e tra c k o ff o f th e g ro u n d .

･ L o o s e n th e re a r a x le n ut ① .

N O T E :lt is n o t n e c e s s a ry to re m o v e th e c o tte r P in ② .

　　3

820.008

a . S ta n th e e n g ln e a n d ro ta te th e tra c k o n e o r

t w o tu rn s . S to p th e e n g in e .

b .C h e ck th e tra c k a lig n m e n t w ith th e s lid e

ru n n e r ③ .

lf th e a lig n m e n t ls ln c o rre c t,tu rn th e le費a n d

rig ht a d ju s te rs to a d ju s t.

2 J2 7

T ra c k a lig n m e n t⑥ S hi箕ed

t o rig ht

⑦ S h訛薊

t o left

④ Left a d ju ste r T u rn o u t T u rn ln

⑤ R ig h t a d ju ste r T u rn ln T u rn o u t

⑧ S lid e ru n n e r ⑨ T rac k

⑩ T ra ck m e ta l ⑪ G a p ⑫ Fo r w a rd

c .A d ju st th e tra c k d e fle c tio n to th e s p e c ifie d

a m o u n t.

T h e a d ju ste rs s h o u ld b e t u rn e d a n e q u a l

a m o u n t.

･ R e c h e c k th e a lig n m e n t a n d d e fle ctio n l f n ec

e s s a ry , re p e at ste p s (a )to (c )u ntilth e p ro p e r

a d ju strn e n t is a c h ie v e d .

･ T ig hte n th e re a r a x le n u t.

N u t (re a r a x le ):

7 5 N m (7 .5 m ･ k g , 5 4 ft ･ lb )

S LID E R U N N E R IN S P E C T IO N

1 .ln s p e ct:

･ S lid e ru n n e r ①

C ra c ks/d a m a g e / w e a r 一 R e p la c e .

2 . M e a s u re :

･ S lid e ru n n e r th ic kn e ss ②

o ut o f s p e c ific a tio n ･一 R e p la c e .

S lid e ru n n e r w e a r lim it:1o m m (0 .3 9 in )

　　　1

82o-o78

靱 ⑫←

⑥歯彌圓爬

⑪

蜘章‐き6し

鰯 ⑫←

$書!1IT n n hn

を字…--‘㈱

M o re th a n L e s s th a n

sp e cifie d s p e c ifie d- - - -. -- ! l IT ra c k d e fle Ctio n

l l l分 1 l　　　

　　

④ Left a d ju ste r T u rn ln T u rn o u t

⑤ R ig h t a d ju ste r T u rn ln T u rn o u t

2‐2 8

SKysKIRU N N ER/sTEERIN G SYSTEM 隅耶闘

2E212

C H A S S IS

S K I/S K I R U N N E R

1 .ln s p e c t

･ S ki

･ S ki ru n n e r

D a m a g e /VVe a r 三一 R e p la c e .

8 m m (0 .3 , in )函 skIrunne M ear mm -t

; l　　　　　　　　　　　　　

T o a v o id s c ra tc h in g , w′e a rin g a n d d a m a g in g th e

p la s tic s k is , b e c a re fu l w h e n lo a d in g a n d u n lo a d

in g th e s n o w m o b ile a n d a v o id rid in g ln a re a s

いJith li1btle o r n o s n o w a n d o n s u If a c e s Mvith s h a rP

e d g e s s u c h a s c o n c re te , c u rb s , e tc .

2E22l

S T E E R IN G S Y S T E M

F re e p la y c h e c k

1 .C h e c k:

･ S te e rin g sy s te m fre e p lay

M o v e th e h a n d le b a r u p a n d d o w n a n d b a c k

a n d fo rt h .

T u rn th e h a n d le b a r s Iig htly to th e rig h t a n d

le貴.E x c e s s iv e fre e p lay 一一 C h e c k th at th e h a n

d le b a r, t-e ro d e n d s a n d re la y ro d e n d s a re

ーn s ta lie d s e c u re ly in p o s itio n . lf fre e p la y

s tille x ists ,c h e c k th e ste e rin g b e a rin g ,fro n t

s u s p e n s io n lin k s a n d s k i m o u n tin g a re a fo r

w e a r. R e p la c e if n e c e s s a ry .

2E232

T o e‐o u t a d ju st m e n t

1 .P la c e th e m a c h in e o n a le v e l s u 庁a c e .

2 .C h e c k:

･ S kito e‐o u t

P o in t th e s kis fo r w a rd .

o u t o f s p e c ific a tio n 一 A d ju s t.

　　　　　

　　

c

0 ~ 篝5 m m (0 ~ ○･5 9 in )園toeou 榊 ls既報奢檻 m割繁盛謁tocenter):

2 2 9

3 .A d ju st:

･ S kito e‐o u t

A d ju s t m e n t st e p s :

･ L o o s e n th e lo c kn u ts (tie ro d ) ① .･ T u rn th e re la y ro d ② in o r o u t U n til th e

s p e c ifie d to e‐o u t is o b ta in e d .

･ T ig h te n th e lo c kn u ts (tie ro d )① .

L o c k n u t (ro d e n d }:

2 5 N m (2 .5 m ･ k g , 18 ft ･ lb )

LO C T IT E⑪

困 L e簿 s id e

回 R ig h t s1d e

2‐3 0

2E251

L U B R IC A T IO N

B ra k e le v e r, th ro ttle le v e r a n d th ro ttle C a b le e n d

1 L u b ric a te th e b ra ke -e v e r P iV o t th ro ttle le V e r

a n d th e e n d s o f th e th ro ttle C a b le .

- L R e c o nn nn e n d e d lu b ric a n t:

ES S O B e a c o n 3 2 5 G re a s e

A p p ly a d a b o f g re a s e o n to o n ly th e e n d o f th e

c a b le .

D o n o t g re a s e th e th ro ttle c a b le s .

T h ey c o u ld fre e z e a n d c a u s e a lo s s o f c o n tro l.

2E261

F ro n t a n d re a r s u s p e n s io n

1 . U s e a g re a s e g u n to in je c t g re a s e in to th e

n rp p fe s ① .

日R eco m m end ed -ub r-cant ｣E s s o B e a c o n 3 2 5 G re a s e o r

A e ro s h e lI G re a s e # 7 A

＼~、･ 820‐067 国 F ro n t

回 R e a r

A

　　　　-リ

　　　　　　

2‐3 1

一･“ M m 斑蹴 oJUSTM ENT 隅耶虹

E L E C T R IC A L2E241

H E A D L IG H T B E A M A D J U S T M E N T

1 . P la c e th e m a c h in e o n a le v e l s u 庁a c e .

2 .P la ce th e m a c h in e in f ro n t o f a w a ll a t th e

re c o m m e n d e d d ista n c e ⑩ . R e fe r to th e ta b le

b e lo w ･

3 . M e a s u re th e d is ta n c e ⑩ fro m th e flo o r to th e

c e n te r o f th e h e a d lig h t a n d p la c e a m a rk o n

th e w a = a t th a t h e ig ht.

4 .VV ith a p e rs o n s 値 In g o n th e m a c h in e , a p p fy

th e P a rkin g b ra k e , sta 度 th e e n g m e a n d let it

id le .

5 .S w itc h c n th e h e a d lig h r s h ig h b e a m a n d

c h e c k th e h e ig ht o f th e p ro je cte d b e a m o n th e

vva = . T h e P ro je c tio n s h o u ld b e a t th e P O S -tlo n

m a rk e d in ste p 3 o r 1/2。 lo vve r (d ista n ce ⑥ )

⑥ 3 .o m n o賞.) 7 .6 m (2 5 箕.)

③ 2 6 m In n .o in .} 6 6 m m (2 .6 in .}

D : D ista n ce H : H e ig h t

6 .A d ju st:

● H e a d lig h t b e a m (V e作iCa lly )

V e rtic a l a d ju s t m e n t

H ig h e r T u rn th e a d ju stin g sc re w ① + ②

c lo c k vy is e .

L o w e r T u rn th e a d ju stin g sc re w ① + ②

c o u n te r c lo c k vv is e .

7 .A d ju st:

･ H e a d lig h t b e a m (h o rizo n ta lly )

H o riz o n ta l a d ju s t m e n t

R ig h t T u rn th e a d ju stin g s c re w ①c o u n te r c lo c k vv is e .

Le仕 T u rn th e a d ju stin g s c re w ②c o u n te r c lo c k vv is e .

2 3 2

2E271

T U N IN GC A R B U R E T O R T U N IN G

T h e C a rb u re to r is S e t a t th e fa c to ry to ru n a t

te m p e ra tu re s o f o oC ~ ‐2 0 0C (3 2 oF ~ ‐4 oF ) a t

s e a 1ev e l. lf th e m a c h in e h a s to b e o p e ra te d

u n d e rc o n d itio n s o th e rth a n th o s e s p e c ifie d a b o v e ,

th e c a rb u re to r m u st b e p ro p e rly a d ju s te d . S p e c ia l

c a re sh o u ld b e ta k e n in c a rb u re to r s e n ln g s o

th at th e p isto n W i= n o t b e d a nn a g e d o r VVill n o t

s e IZe .

　　　　　　　T h e e n g in e o il is m ix e d w ith th e fu e lju st b e fo re

th e fu e le n te rs th e c a rb u re t o rs . D u rin g in itia lfu e l

flo w to th e C a rb u re t o r it is n o t a IW′a y s P o s s ib le to

su P P ly th e o P tim u m fu e l/o il m ix tu re d e P e n d in g

o n th e t h ro 忙le o P e n in g . T h e re fo re‘a fte r th e C a r

b u re to rs h a v e b e e n tu n e d o r m a in ta in e d , o r a fte r

th e flo at c h a m b e rs a re re m o v e d fo r c le a n in g o r

ie t re p la c e m e n t‘ b e s u ｢e t o id le th e e n g in e fo r

a b o u t t h re e m in u te s in o rd e r t o a v o id e n g in e

tro u b le .

B e fo re P e rfo rn 1in g th e C a rb u re t o r tu n in g , m a k e

s u re th a t th e fo llo M yin g it e m s a re s e t t o

s p e c ific a tio n .

･ E n g in e id le s p e e d a d ju s t m e n t

･ T h ro ttle c a b le fre e p la y a d ju s t m e n t

･ C a rb u re t o r s y n c h rQ n iz a tio n

･ S ta rte r C a b le a d ju s t m e n t

･ o il p u m p c a b le fre e p la y a d ju s t m e n t

C a rb u re to r tu n in g d a ta

1 . S ta n d a rd s p e c ific a tio n s

園 M O D E L 600 7 0 0

回 Typ e T M 33 ←回 M an ufactu rer M IK U N I ←回 1.D . M a rk 8D FOO 8 D N O O

回 M ain iet {M .J.) #1,靴 #1鮠.3,鱒瀞150 #開2剥奪,3,㈱:期聰.8

回 Pilotlet(P.Jj # 4 7再 # 4 2 .5

回 Pilotscrew (P.S.) トリ2 tu rn s o 嶋 1- y 8 tu rn s o武

回 Float heig ht= .3 ~ 15 .3 m m

(0.“ ~ 0.6 in )←

田 -d le sp e e d 閉め0±1 " r′m m ←

2‐33

　　　　　

M id‐ra n g e a n d h ig h sp e e d tu n in g

N o a d ju st m e n t is n o rr･n a lly re q u ire d , b u t a d ju s t

m e n ts m a y s o m e tl m e s b e n e c e s s a ry , d e p e n d in g

o n te m p e ra tu re s , a ltitu d e o r b o th .M id‐ra n g e s p e e d a n d h ig h s p e e d tu n in g (fro m

1/4 to fu =-th ro ttle ) ca n b e d o n e b y a d ju stin g th e

m a ln je t.

　　　　　　　T h e e n g in e sh o u ld n e V e r b e ru n M Jit h o u t th e a ir

in ta k e s ile n c e r in s ta lle d . S e v e re e n g in e d a m a g e

m ay re s u lt.

1 . S ta rt th e e n g ln e a n d o p e ra te th e m a c h in e

u n d e r n o r m a l c o n d itio n s to m a k e s u re th a t

th e e n g in e o p e ra te s s m o o th ly . S to p th e e n

9 ln e .

2 .R e m o v e :


3 .C h e c k:

･ S p a rk p lu g in s u la to r ① c o lo r

A m e d iu m to lig h t ta n c o lo r in d ic a te s n o r

m a l c o n d itio n s .

D istin ctly d i拝e re n t c o lo r 三一 R e p lace th e

m a ln ie t.

4 .T h e m a -n ie t s h o u ld b e a d ju s te d o n th e b a s is

o f th e ｣′M a in je t s e le c tio n c h a だ′.

N O T E :B y c h e c k in g th e c o n d itio n o f th e s p a rk p lu g s , -t ls

e a s y to g et s o m e id e a o f th e c o n d itio n o f th e

e n g ln e . T h is m ay d ia g n o s e p o te n tia l p ro b le m s

b e fo re e n g in e d a m a g e o c c u rs .

2E291

H ig h a ltitu d e tu n 1n g

U se th e c h a作in C H A P T E R 9 to se le ct nn a in je ts

a c c o rd in g to v a ria tio n s in e le v a tio n a n d te m

p e ra tu re .

N O T E :T h e s e ie忙in g s p e c ific a tio n s a re s u b je c tto c h a n g e .

C o n s u lt th e la te s t te c h n ic a l in fo r m a tio n fro m

Y a m a h a to b e s u re y o u h a v e th e rn o st u p‐to‐d a te

je ttln g s P e c ific a tio n s .

① C lip② J et n e e d le

③ P iIo t m ix tu re sC re w

④ M ain jet

2‐3 4

2E302

G u id e fo r c a rb u re tio n

園 T h ro ttte Y a tv e o P e n In g

国 M id‐ra n g e s p e e d tu n -n g

国 H ig h s p e e d tu n In g

回 Lo w s p e e d tu n in g ③

(≧＼こ竪範｣;oに一の三

国

C 1o s e d ?/8 1/2 3′4 回 F U = y o p e n e d

園 T h roはle v a Iv e o P e n 1n g

2 3 5

④ : s ta n d a rd m a in ie t

⑨: M a in je t w h o se d ia m ete r is 1 0 % s m a lle r th a n

Sta n d a rd

⑥: M a in jet w h o se d ia m e te r is 1 0 % la rg e r th a n

sta n d a rd

↑/2 3/4 回 F u = y o p e n e d

国 T h ro ttle o p e n ln g

④ : N o . ② p o s lt-o n

⑤ : N o .-① p o s ltlo n

◎:N o .③ positio n

セミこの-“｣写oに一の弓墳扇

のこちう回

3/4 回 Fu = o p en

国 T h ro ttle o p e n ln g

lf t h e a ir s ile n c e r b o x is re m o v e d fro m th e c a rb u

re t o rs , t h e c h a n g e in p re s s u re in th e in ta k e w ill

c re a te a le a n m あくでtu re th a t m a y c a u s e s e v e re

e n g in e d a m a g e . T h e a ir s ile n c e r b o× h a s n o e作e Ct

o n p e rfo r m a n c e C h a ra d e ris tic s a n d m u s t b e s e

c u re d t o th e c a rb u re t o r d u rin g c a rb u re t o r tu n in g

a n d a d ju s t m e n t. A ls o , it m u st a l w a y s b e in p la c e

w h e n t h e e n g in e is o p e ra te d . R e g u la rly c le a n t h e

s ile n c e r a n d ke e p it fre e fro m o b s tru c tio n s .

畠1 1

＼回 d ip

コーノ人参

⑦

＼殴 m oo.･o

＼

2‐3 6

独泳窓2E391

L o w s p e e d t u n in g

T h e c a rb u re to r is b u ilt s o th at lo w s p e e d tu n in g

c a n b e d o n e b y a d ju stin g th e P iio t m 凶 u re s c re w

② a n d th ro 性le s to p s C re W ① .

　　　　　　　　　　　T h e e n g in e s h o u ld n e v e r b e ru n M yit h o u t th e a ir

in ta k e s ile n c e r in s ta lle d . S e v e re e n g in e d a m a g e

nn a y re s u lt.

1 .T ig h te n th e p ilo t m IX tu re s c re w u ntil it is

lig h tly s e a te d a n d th e n b ac k it o u t th e s p e c i

fie d n u m b e r o f tu rn s .

P ilo t m ix tu re scre w ② :1-リ2 (6 0 0 1 tu rn s o u t

1- y 8 (7 0 0 1 tu rn s o u t

P ilo t m l×tu re s c re w e行e cts :

T u rn -n ← S T D seは m g 一 T u rn o u t

L e a n e r R ic h e r

M ix tu re′ M ix tu re

2 . S e t th e e n g in e id le sp e e d b y tu rn in g th e th ro t

tle s to p s c re w in (to in c re a s e e n g ln e s p e e d ) o r

o u t (to d e c re a s e e n g in e s p e e d ).

窮 S ta n d a rd id le s p e e d :

鴇8 0 0 ± 10 o r′nn in

3 -lf lo vv s P e e d P e rfo r m a n c e is stilIP o o r a t h ig h e r

e le v a tio n s u n d e r e x tre m e c o n d itio n s′ th e

s ta n d a rd p ilo t iets rn a y n e e d to b e re p la c e d .

T h is is s o th e p ro P e r a ir/fu e l m ix tu re is o b

ta in e d .

N O T E :-n th is c a s e , u s e a la rg e r n u nn b e re d p ilo t iet to

e n ric h th e a ir/fu e l m ix tu re .

S ta n d a rd p ilo t ie t:

#47.5 (6001# 4 2 .5 {7 0 0 1

2‐3 7

CARBUREToR TUNlNG 隠廓酊

2E311

M a in je t s e le ctio n C h a ft

S p a rk p lu g c o lo r D ia g n o s晦 R e m e d y

L ig h t ta n o r g ra y , C a rb u re to r is tu n e d p ro p e rly .

D ry b lack o r fluf再d e p o s 1ts .

M ix tu re is to o ric h . R e p la ce th e m a ln Je t w ith th e n e x t s m a lle r s ize .

VV h ite o r lig ht g ra y . M ix tu reーs to o le a n . R e p la ce th e m a ln ie t w ith th e n e x t la rg e r s lze ,

VV h ite o r g ra y m s u la to r

W ith S m a = b la c k o r g ray

b ro w n s p o ts a n d

e le ctro d e s h a v in g a

b lu is h‐b u rn t a p p e a ra n ce .

M ix tu re ls to o le a n . T h e p isto n

is d a m a g e d o r se ize d .

R e p la ce th e p isto n a n d s p a rk p lu g .T u n e th e Ca rb u reto r a g a in , B e g in W ith lo w‐s p e e d

tu n -n g .

M e lte d e le ctro d e s a n d

p o ss ib ly a b liste re d

in s u lato r.M e ta = ic d e p o s ltS o n

in s u la to r･

M ixtu re is to o le a n .T h e s P a rk

p lu g m e lte d ,

C h e c k th e p isto n fo r h o le s o ｢ se lzu re .C h e c k th e c c o lm g s y ste m′g a s o lin e o cta n e ra tin g

a n d ig n itio n tin｢in g . A貴e r re P la c in g th e sp a rk

p lu 9 W ith a c o ld e r ty p e ,tu n e th e ca rb u ｢eto r

a g a in . B e g in W ith lo w‐s p e e d tu n -n g ,

2E321

T ro u b le s h o o tin g

T ro u b le D ia g n o s ls A d ju st m e n t

H a rd s ta n ln g ln s u 桁 d e n t fu e l A d d g a s o lin e .

E x c e s s lv e u s e o f th e

sta lt e r o r c h o ke

R e tu rn th e sta rte r le v e r to its s e a te d p o s itio n s o th a t

th e s ta rte r v a lv e is fu = y d o s e d .

F u e lp a s s a g e is c lo g g e d

o f fro ze n

･ C h e ck, a n d if n e c e s s a ry , c le a n th e fu e lta n k a ir v e n t,th e fu e lfilte r a n d a llo f th e fu e l p a s s a g e s .

･ C h e c k , a n d if n e c e s s a ry , c le a n th e c a rb u re to r a lr

v e n ts , fu e l p a s s a g e s a n d th e flo a t v a lv e .

･ C le a n th e flo at c h a m b e r o f a n y ic e o r w a te r.

0 v e 刑o W A d ju st th e fu e = e v e l.

P o o r id lm g :

･ P o o r P e rfo r m a n c e a t

lo w s p e e d s

･ P o o r a c c e le ra tio n

･ S lo w re s P o n s e t o

th ro ttle

･ E n g in e te n d s to s ta ll

l m p ro p e r id lin g s p e e d

a d ju s t m e n t

A d ju st th e e n g in e id le s p e e d .R e fe r to " L o w s p e e d tu n in g

".

D a m a g e d p ilo t s c re w R e p la c e th e p ilo t S c re w .

C lo g g e d b y p a s s h o le C le a n th e b y p a s s h o le .

C 1o g g e d o r -o o s e p ilo t

jet

･ R e m o v e th e p ilo tje t,c le a n it w ith c o m p re s s e d a ir a n d

th e n in s ta = 虎

･ M a ke s u re th a t th e p ilo t iet is fu =y tig h te n e d .

A ir le a k in g In t o th ec a rb u re to r jo in t

R etig hte n th e c la nn p s c re w s o n th e c a rb u re to r jo in ts .

D e fe c tiv e sta rte r v a lv e

s e a t

C le a n o r re p la c e th e s ta rte r v a lv e s e a t.

o v e汁lo w A d ju st th e fu e = e v d .

2‐3 9

CARBUREToR TUNING 圏郭虹

T ro u b le D ia g n o s ls A d ju st m e n t

P o o r P e rfo r m a n C e a t

m id‐ra n g e s p e e d s :

･ M o m e n ta ry s lo w re -

s P 0 n s e to th e th ro t-

tle

･ P o o r a c c e le ra tlo n

C lo g g e d o r lo o s e p iIo t

je t

･ R e m o v e th e p ilo t je t,c le a n it w ith c o nn p re s s e d a ir a n d

th e n in s ta ll it.

･ M a k e s u re th a t th e p iIo t iet is fu =y tig hte n e d .

L e a n m ix tu re o v e rh a u lth e c a rb u re to r.

P o o r P e lf o r m a n C e a t

n o r m a l s p e e d s :

･ E x c e s s iv e fu e l c o n‐

s u m p tio n

･ P o o r a c c e le ra t-o n

C 1o g g e d a ir v e n t R e m o v e th e a ir v e n t h o s e a n d c le a n it.

C lo g g e d o r lo o s e m a -n

iet･ R e m o v e th e m a ln ie t, c le a n it w ith c o m p re s s e d a ir

a n d th e n in sta ll it.

･ M a k e s u re th a t th e m a in iet is fu =y tig h te n e d .

0 v e 庁lo w C h e ck,a n d if n e c e s s a ry ,c le a n th e flo a t a n d flo a t v a lv e .

P o o r P e rf o r m a n C e a t

h ig h s p e e d s :

･ P o w e r lo s s


S ta rte r V a lv e is le負 o P e n R e tu rn th e sta rte r le v e r to Its s e a te d p o s -tIo n s o th a t

th e s ta rte r v a lv e is fu = y C 1o s e d .

C lo g g e d a ir v e n t R e m o v e a n d c le a n th e a ir v e n t.

C lo g g e d o r lo o s e m a -n

a ir iet

･ R e m o v e th e m a ln ie t, c le a n it w ith c o m p re s s e d a ir

a n d th e n in s ta ll it.

･ M a k e s u re th at th e m a in iet is fu =y tig hte n e d .

C lo g g e d fu e = m e C -e a n o r re p la c e th e fu e = in e .

D im / fu e lta n k C le a n th e fu e lta n k .

A ir le a ks in to th e fu e l

lin e

T ig h te n o r re p la c e th e fu e l lin e jo int.

Lo w fu e I P u m P P e lT o r-

nn a n C e

R e p a -r o r re p la c e th e fu e l p u m p .

C lo g g e d fu e lfilte r R e p la c e th e fu e lfilte r.

C lo g g e d inta ke R e nn o v e a n y o b s tru ctlo n s (i.e .ic e ).

A b n o rnn a l c o nn b u s -

tio n :

･ B a ckfirin g

L e a n m ix tu re C 1e a n a n d a d ju st th e c a rb u re to r.

D ilt y C a rb u re to r C le a n th e c a rb u re to r.

D inN o rC lo g g e d fu e llin e C le a n o r re p la c e th e fu e = m e .

0 v e lT lo vv :

･ P o o r id lin g

･ P o o r P e lf o r m a n C e a t

lo w , m id‐ra n g e , a n d

h ig h sp e e d s

･ E x c e s s iv e fu e l c o n‐

s u m p tio n

●H a rd sta 雨 n g

･ P o w e r lo s s


C lo g g e d a ir v e n t C 1e a n th e a ir v e n t.

C 1o g g e d flo at v a lv e ･ D is a s s e m b le a n d c le a n th e flo at v a lv e .

･ D o n o t s c ra tc h th e v a lv e s e a t

S c ra tc h e d o r u n e v e n ly

w o rn flo a t v a lv e o rv a lv e

S e a t

･ C le a n o r re p la c e th e flo a t v a lv e a n d v a lv e s e a t

･ T h e v a lv e s e a t a n d b o d y m u s t b e re p la c e d to g e th e r.

B ro ke n flo a t R e p la c e th e flo a t.

ln c o rre ct flo a t le v e l C h e c k, a n d if n e C e s s a nれ re P la c e th e fo llo W in g P a lt s "

･ F 1o a t ta n g

･ T h e flo a t (re p la c e th e e n tire flo a t a s s e m b ly ).

･ T h e a r m p in .

2‐4 0

CLUTCH 圏耶酊W い′h ite S S ilv e r L B lu e

P P in k R R e d O o ra n g e

Y Y e llo w G G re e n

C L U T C H

H ig h a ltitu d e

S p e c ific a tio n s M o d e l:S R X 6 00′S R X 6 0 0 S

回目ev atio n ~ 800 m(~ 2 ,5 0 0 箕)

600 ~ 1,4 0 0 m(2 000 ~ 4,500 冊

鰐200 ~ 2 ,o o o m(4 000 ~ 65 00貴)

1,8 0 0 ~ 2 ,6 0 0 m(6,000 ~ 8,500 m

2,400 m ~

(8 ,0 0 0 貴 ~ )

回 ld le sp e e d A pprox.↑,800“m m ← ← ← ←回 Clutch engage m ent A pprox.4,000“m m ← 4 10 o r/ m m ← ←回 S h i仕 sp e e d A pprox,8,500 "m m ← ← ← ←国 M a in jet #↑,# 2 :#↑46 .3 # 3 : 15 0 (S T D )

# 47‐5 (S T D ) 圃 R efe rto the“High‐al世ude sen ings“in“M A lN T EN A N C E s PEC IFICA T IO N S ".

1‐1/2 (S T D )

回 P ilo t (s lo w ) je t

回 ld le 而雑U ｢e sCre W

回 G e a rin g 23/39 (70 lin ks) ← 22/39 (70 1in ks ) 2 1/39 (68 lin ks ) ←回 P rim a ry SP rIn g

回 C o lo r P‐G ‐ P ← ← P - S - P ←図 Le n g th 8 6 .7 m m ← ← 8 5 .? m m ←ln p re lo a d rate 40 kg‐3.o k伊m m ← ← 35 kg‐3 0 k鄭m m ←国 W ire d ia m e te r の6 .o m m ← ← ← ←回 o utsid e d ia m eter の60 .o m m ← ← ← ←回 W e g ht n D ) 8 D F‐0 0 ← ← ← ←回 W e g ht riv e t Steel17.2 (O UT)

Stee n 3.3 0N )

S tee113.9 (O UT)S tee n 3.3 (IN )

Stee n o.3 (O U T )Stee 113.3 (IN )

Stee = 3.3 (O U T )A 1um inum 103眼)

Stee n o.3 (O U T )A lu m inum lo.即N)

回 W e g ht b u s h in g D u ra lo n ← ← ← ←回 Ro le r o u te r d ia . の16 .o m m ← ← ← ←回 R OIe r b u s h in g D u ra lo n ← ← ← ←圏 P n .c lutc h s h im N o n e ← ← ← ←回 S eco nd a N sp ring

図 C o io r G ← ← ← ←回 Le n g th 75 m m ← ← ← ←図 P re lo a d ra te 60 0 (3-3 )

8 48 kg m m /ra d←

700 O 6 )←

8 0 0 (2‐6 )

← ←

団 W ire d ia m e te r の5.5 m m ← ← ← ←図 o utsid e d ia m ete r の69 .5 m m ← ← ← ←回 S e c .to rq u e C a m 45 0 ← ← ← ←回 S ec.c lutch s h im 1.o m m ← ← ← ←S e c . c lu tc h s h im 1.o m m ← ← ← ←

2‐4 1

C,UTCH 圏酊虹S e tllin g C h a lt M o d e l:S R X 6 0 0′S R X 6 0 0 S

日 e v a tlo n C lu tc h S e仕ln g R e m a rk

o ft

2 ,0 00 貴

(600 m )

2 ,5 0 0 忙

(800 m )

4,0 0 0 負

= ,200 m )

4 ,5 0 0 箕

(1,4 0 0 m )

6‘0 0 0 仕

れ,8 0 0 m )

6 ,5 0 0 仕

(2 ,o o o m )

8 ,0 oo ft

(2 ,4 0 0 m )

8 ,5 0 0 俺

(2β0o m )

10 ,0 0 0 貴

(3 ,o o o m )

(R iv e t p o s it‘o n ; O U T E R /′N N E R )

｣ LP ro d uctio n

淡′eig ht : 8 D F‐0O

R iv et : S te e n 7.2 / S tee n 3 3

P rim a ry sp n ng : 40 kg‐3.o kg/m m

R o lle r :の16.0 (8 C A‐20)

G ea rin g : 23/39 {70 1inks)

S ec.p re lca d : 60 0 (3‐3)

T o rq u e ca m : 450

｣ L

、r

い′eig ht : 8 D F‐0 O

R ivet : S te e l倖3.9 / S tee1 T3 3

P rim a ry sp r-ng : 40 kg‐3.o kg/m m

R o =e r ;の16.○ (8C A‐20)

G ea rin g ; 23/39 (70 1in ks)

S eo.p re lo ad : 600 (3‐3)

T c rq u e ca m : 450一- - - - ~ - - - - - - - - - - - - - - 、 - - 一 - - - - - - - - - - 約 ~ - - - - -

｣L

、r

LP ro d uctio n

淡′eig ht : 8 D F‐0O

R iv et : S te e n 7.2 / S tee n 3 3


R o lle r :の16.0 (8 C A‐20)

G ea rin g : 23/39 {70 1inks)

S ec.p re lca d : 60 0 (3‐3)


･

L

- - -い′eig ht : 8 D F‐0 O

R ivet : S te e l倖3.9 / S tee1 T3 3


R o =e r ;の16.○ (8C A‐20)

G ea rin g ; 23/39 (70 1in ks)

S ec.p re lo ad : 600 (3‐3)

T o rq u e ca m : 450- - ~ - - - - - - - - - - - - - - 、 - - 一 - - - - - - - - - - 約 ~ - - - - -

｣L

r

･

･

- -- -L - -

、-

W eig ht : 8 D F‐00

R ivet : S te e n 0 3 / S tee = 3 3

P rim a ~ sp r-n 9 : 40 kg‐3.o kg/m m

R o lle r :の16 .0 (8 C A‐20 )

G ea rin g ; 22/39 (70 lin ks)

S ec･p re loa d :フoo n一6 )

T o rq u e ca m : 45 0

｣L

r

･

L

、

臥′eig ht : 8 D F‐0O

R iv et : S tee n 3.3 / A lu m in u m 10 3

P rim a ~ sp r-ng : 35 kg‐3.o kg′m m

R o ue r :の16‐0 鱒C A -20)

G ea ring : 2 1/39 (68 links)

S ec‐Prejoa d ; 80 O {2一より


｣L

r

･

、

L･

-峨′eig h t : 8 D F‐0O

R ivet : S te e n o.3 / A lu m in u m 10 3

P rim a ry sp rln g : 3 5 kg‐3 .o kg/m m

R o =e r :の16 .0 (8C A‐20)

G ea rin g こ 2乍/39 (68 lin ks)

S ec.p re lo ad ゞ80 0 (2‐6;

T o rq u e ca m : 45 0

-

- - - - ･

2‐42

W 坑′h ite S S ilv e r L B lu e


Y Y e = o vv G G re e n

S p e c ific a tio n s M o d e l:S R×7 0 0′S R×7 0 0 S

国 E 1e v a tlo n ~ 800 m(~ 2 ,5 0 0 m

600 ~鴇4 0 0 m(2,000 ~ 4 ,500 刊

1,2 0 0 ~ 2 ,oo o m(4 000 ~ 6,600社)

1,B O O ~ 2 6 00 m(6 000 ~ 8,500 m

2 ,4 0 0 m ~

{8,000代り

回 id le sp e e d A pprOX‐1,800 "m m ← ← ← ←回 Clutch engage m ent A pprox‐3β00仁m m ← 3 ,9 o o r′m m 4 ,o o o r/m in ←回 S h靴 sp e e d A pprox 8 5 00 "m m ← ← ← ←回 M a in jet # 1,# 2 :# 14 6 .3 # 3 : 148 .8 (S T D )

# 42‐5 (S T D ) 鬮 Referto the "H ig h‐altitude se鮪ngs" in "M A IN TEN A N C E S PEC IFICA TIO N S ".

1-1/8 {S T D )

回 P ilo t (s lo w )jet

回 Id le m ixtu re SCre W

回 G e a rin g 23/37 (68 lin ks) ← 22/37 {68 lin ks ) 2 1/37 (68 lin ks ) ←回 P rim a ry S p n n g

回 C o lo r G - G ‐G ← G ‐S - G ← ←圃 Le n g th 8 7 -9 m m ← 8 7 .4 m m ← ←回 P re lo a d rate " kg -2.75 kg m m ← 35 kg‐2 75 k朗m m ← ←國 W ire d ia m ete r の6〇 m m ← の5 .8 m m ← ←回 o utside d ia m ete r の60 D m m ← ← ← ←回 W e g ht (1D ) 8 D N‐0 0 ← ← ← ←回 W e g ht riv e t S tee = 7.2 (O U T )

S teel13.3 0N )SteeIl3.3 (O U T)Steel13.3 (-N )

S tee = 3‐3 (O U T )A lum inum 順卸N)

S te e l10.3 (O U T)N o n e (IN )

A lum inum 103(OL用N o n e (IN )

回 W e g ht b ush m g D u ra lo n ← ← ← ←回 R ole r o u te r d ia . の15 .6 m m ← ← ← ←図 R ole r b u sh m g D u ra lo n ← ← ← ←回 P ri.clutc h sh im N o n e ← ← ← ←回 S e co n d a ry S p rln g

団 C o lo r R ← ← ← ←回 Le n g th 75 m m ← ← ← ←図 P re lo a d rate 6 00 (3 -3 )

7 29 kg m m /ra d← ←

7 0 0 (1‐6 )

← ←

図 W ire d ia m ete r の5 .3 m m ← ← ← ←図 o utsid e d ia m ete r の69‐5 m m ← ← ← ←回 S e c .to rq u e C a m 47 0 ← ← ← ←回 S ec.clutch sh im 1 o m m ← ← ← ←

2‐4 3

C L U T C H

S e =tin g C h a rt M o d e l:S R X 7 0 0′S R X 7 0 0 S

E le v a tlo n C 1utch s e ttin g R e m a rk

o ft

2 ,0 0 0 俺

(600 m )

2 ,50 0 俺

(800 rm

4,0 0 0 俺

= ,200 m )

4,5 0 0 俺

= ,4 0 0 m )

6 ,0 0 0 貴

= ,8 00 m )

6 5 00 貴(2,o oo m )

8 ,0 0 0 俺

(2 ,4 0 o nn )

8 ,5 0 0 旨

(2,600 m )

惚Q OOO杜(3 ,o o o m )

(R iv et p o s -t-o n : O U T E R / lN N E R )

‘LP rod uctio n

い/eig ht : 8 D N‐0O

R iv et : S tee l17.2 / S tee 1 13.3

P rim a ~ sp r1n g : 40 kg‐2 7 5 kg/m m

R o =e r ;の15.6 (8 C A 4 0 )

G ea ring : 23/37 (68 links)

S eo.p re loa d : 600に;-3 )

T o rq u e oa m : 470

｣ L

｢ r

LP rod uctio n

い/eig ht : 8 D N‐0O

R iv et : S tee l17.2 / S tee 1 13.3

P rim a ~ sp r1n g : 40 kg‐2 7 5 kg/m m

R o =e r ;の15.6 (8 C A 4 0 )

G ea ring : 23/37 (68 links)

S eo.p re loa d : 600に;-3 )

T o rq u e oa m : 470

｣

r

L

-い′eig ht : 8 D N‐0O

R ivet . : S tee l13 3 /S tee n 3 .3

P rim a ry sp n n g : 40 kg‐2 7 5 kg′m m

R o lle r : " 15.6 倦C A 4 0 )

G ea rin g : 23/37 (68 lin ks)

S ec.p re loa d : 600 (3-3 )


- -｣ L

r

L

、

W e ig ht : 8 D N‐0O

R ivet ; Stee - l3 .3 / A 1u m in u m 10 3

P rim a ~ sp n ng : 35 kg‐2 .75 kg/m m

R o =e r :の15.6 旧C A -℃)

G ea ring : 22/37 (68 lin ks)

S ec.p re lo ad : 600 g‐3 )

T o rq ue ca m : 470

｣L

、r

臥/eig ht : 8 D N‐0O

R iv et : A iu m in u m lo .3 /N o ne

P rim a ry sp r!n g : 35 kg‐2 7 5 kg′m m

R o lle r :の15.6 {8 C A -↑0)

G ea ring " 2 1/37 (68 links)

S ec.p re lo a d : 700 =‐6 )


- -‘L

、r

｣

r

L

臥/eig ht : 8 D N‐0O

R iv et : A iu m in u m lo .3 /N o ne

P rim a ry sp n n g : 35 kg‐2 7 5 kg′m m

R o lle r :の15.6 {8 C A -↑0)

G ea ring " 2 1/37 (68 links)

S ec.p re lo a d : 700 =‐6 )

T o rq U e ca m : 470

‘L

r

L-

、

W eig ht : 8 D N‐00

R ivet : A 1u m in u m 10.3 / N o n e

P rim a ry sp n ng : 35 kg‐2.7 5 kg′m m

R o lle r :の15-6 旧C A‐10 )

G ea ring : 2 1/37 (68 lin ks)

S ec.p re -oa d : 700 (1-6)

T o rq ue ca m : 470-

2‐44

W い′h ite S S ilv e r L B 1u e


Y Y e = o vv G G re e n

S p e cificatio n s M o d e l: M S R X 7 0 0 P

園 E lev atlo n ~ 800 mト 2,500 冊

6 0 0 ~馬4 0 0 m(2,000 ~ 4,500杜)

倖,2 0 0 ~ 2 ,o o o m(4,000 ~ 6,500 m

1,8 0 0 ~ 2 ,60 0 m(6,000 ~ & 500 m

24 00 m ~(8,000仕 ~)

回 Id le s p e e d A pp｢ox.↑,800 "m m ← ← ← ←回 Clutch engage m ent A pp｢ox.3朗0“m in ← 3 ,7 0 o r/ m m 銭80o r/ m in ←回 S h i貴 sp e e d A pprox務500“m in ← ← ← ←回 M a in jet # 1,# 2 :#↑4 6 .3 # 3 : 14 8 .8 (S T D )

# 42‐5 (S T D ) 回 Referto the“H igh‐al俄ude sen ings" in "M A lN T EN A N C E s PEC lFICA T IO N S "‐

1-1/8 {S T D )

回 P ilo t (slo w ) je t

回 Id le m ix tu re SCre W

回 G e a rin g 21/39 (68 lin ks ) ← ← ← ←団 P rim a ry S p rln g

回 C o io r P‐ G ‐P ← P‐S ‐P ← ←固 Le n g th 8 6 .7 m m ← 8 5 .1 m m ← ←国 P re lo a d ra te 40 kg -3.o k切m m ← 35 kg‐3.o k" m m ← ←国 W ire d ia m e te r の6 10 m m ← ← ← ←回 o utsid e d ia m eter の60 .o m m ← ← ← ←回 W e g ht O D ) 8 D N‐0 0 ← ← ← ←回 W e g ht riv e t Steel13.9 (O UT)

Steel13.9 (IN )Stee n o.3 (O U T )Stae n 3･3 (IN )

Alum inum↑0.3ゆtimSteel纜3.3 {IN )

N o n e (O U T )Stee n o.3 (IN )

N o n e (O U T )A 1um inum 10.3{IN)

回 W e g ht b u sh m g D u ra lo n ← ← ← ←回 RO Ie r o u te r d ia . の14 .5 m m ← ← ← ←回 R OIe r b u s h in g D u ra lo n ← ← ← ←団 P ri.c lu tc h s h im N o n e ← ← ← ←回 Seco ndary Sp n ng

図 C o lo r R ← ← ← ←國 Le n g th 7 5 m m ← ← ← ←図 P re lo a d rate 600 (3‐3 )

7 29 kg m m′ra d←

7 0 0 (1-6 )

← ← ←

団 W ire d ia m e te r の5 -3 m m ← ← ← ←図 o utsid e d ia m eter の69 .5 m m ← ← ← ←回 S e c .to rq u e Ca m 47 0 ← ← ← ←回 S ec.clutch s h im L o m m ← ← ← ←

2‐45

C L U T C H

S e忙in g ch a忙 M o d e l: M S R X 7 0 0 P

E le v a tio n C lutc h s eはln g R e m a rk

0箕

2,0 00 杜

(600 m )

2,5 0 0 什

(800 m )

4 ,0 0 0 旨

= ,2 0 0 m )

4,5 0 0 杙

(1,40 0 m )

6,0 00 ft

{馬800 m )

6 ,5 0 0 旨

(2,o oo m )

8 ,0 0 0 箕

(2 ,4 0o nn )

8 ,5 0 0 貴

(2 ,6 0 0 m )

10 ,0 0 0 忙

(3 000 m )

(R iv et p o s itio n : O U T E R / IN N E R )

｣ Lvve ig ht : 8 D N -0O

R ~ et : S tee l 13 ･9 / S tee l鵞3‐9

P rim a ry sp rm g き 40 kg -3 .o kg/ m m

R O =e r :の14‐5 (8 C A一9 m

G ea rin g : 2 1/39 (68 1in ks)

S e c.p re load : 600 (3‐3 )


メ｣

★

Lvve ig ht : 8 D N -0O

R ~ et : S tee l 13 ･9 / S tee l鵞3‐9

P rim a ry sp rm g き 40 kg -3 .o kg/ m m

R O =e r :の14‐5 (8 C A一9 m

G ea rin g : 2 1/39 (68 1in ks)

S e c.p re load : 600 (3‐3 )


･

日｣

W e ig ht ; 8 D N‐00

R iv et : S tee l 10 .3 / S te el 13 .3

P rim a ~ sp n ng ; 40 kg‐3 .o kg/m m

R o =e r ;の14.5 (8 C A‐9 1)

G ea ring : 2 ,/39 {68 1in ks)

S e c. p re load : 600 (3‐3)

T o rq ue ca m : 470一 - -

｣L

r

･

、

L - - , - - - - - - - - ･

い′e ig ht : 8 D N -0O

R tVet : A lu m in u m 10 .3 / S tee l13 3

P rim a ry sp n ng : 35 kg -3.o kg/m m

R o lle r : "奪4 5 (8 C A‐9 3)

G ea ring : 2 1/39 (68 lin ks)

S ec. p re Io ad : 7 0o n -6 )


･

、r

【一一一 ~ - - - - - - - - - - - 一 - - - - - - - - - - - - - - - - - - ･

、

P ro d uctio n

W eig ht ; 8 D N‐00

R ivet ; N o ne / S tee‘TO.3

P rim ary sp rln g : 3 5 kg‐3.o kg′m m

R o =e r :の14.5く8C A‐9 1)

G ea ring : 2倦/39 (68 links)

S ec. p re load : 700 n“-6 )


一 1L- - ~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

r

、

L - - 一 - - - - 、

VV eig ht ; 8 D N‐0O

R iv et : N o ne / A lu m in u m 10.3

P rim a ry sp n ng : 3 6 kg‐3.o kg/m m

Rα,e r きの74 5‘8 C A 9 “

G ea rin g : 2 1/39 (68 lin ks)

S ec.p re loa d : 700 (1‐6)


-

一 - - - - - - - - - - - - - -

2‐46

C L U T C HIN S PA D J 蝋

2E331

T h e c lu tc h m a y re q u ire tu n in g d e p e n d in g u p o n

th e a re a o f o p e ra tio n a n d d e s ire d h a n d lin g c h aト

a cte ristic s . T h e c lu tc h c a n b e tu n e d b y c h a n g -n g

e n g a g e m e n t a n d sh i仕in g s p e e d . C lu tc h e n g a g e

m e n t s p e e d is d e fin e d a s th e e n g in e s p e e d w h e re

th e m a c h in e firs t b e g in s to m o v e fro m a c o m p le te

s to p .

S h i官in g s p e e d is w h e n th e m a c h in e h a s b e e n

s ta rt e d a t fu = -th roはle fro m a d e a d sto p a n d h a s

tra v e = e d 2 0 0 ~ 30 0 m (6 5 0 ~ 乱00o h ).N o r m a lly , w h e n a m a c h in e re a c h e s s h 靴in g s P e e d′

th e v e h ic le s p e e d in c re a s e s b u t th e e n g -n e s p e e d

re m a -n s n e a riy c o n s ta n t. U n d e r u n fa v o ra b le c o n

d itio n s (w et s n o w , lc y s n o w , h i= s , o r ro u g h te r

ra in ), h o vv e v e r, e n g ln e s p e e d nn a y d e c re a s e a 貴e r

th e s h 縦in g s p e e d h a s b e e n re a c h e d .

園 Eng ine s p e e d

回 G o o d co n d itic n

回 Bad co n d itio n

回 C lutch s h i什in g s p e e d

回 C lutch e n g a g e m e n t s p e e d

回 S ta 護 n g p o s itio n

回 2 0 0 ~ 3 0 0 m (6 5 0 ~ 亀000 館

回 D ista n c e trav e u e d

2‐47

園

回国

G 環 sELECTloN 圏師団

G E A R S E LE C T IO N

T h e re d u c tio n ra tio o f th e d riv e n g e a r to th e d riv e

g e a r m u s t b e s e t a c c o rd in g to th e s n o w co n d i

tーo n s . lf th e re a re m a n y ro u g h s u rfa c e s o r

u n fa v o ra b le s n o w c o n d itio n s , th e d riv e /d riv e n

g e a r ra tio sh o u ld b e in c re a s e d . lf th e s u rfa c e s a re

fa irly s m o o th o r b eはe r s n o w c o n d itio n s e×ーst,

d e c re a s e th e ra t-o .

G e a r ra tio c h a rt

T h e d riv e a n d d riv e n g e a rs a n d th e c h a in s s h o w n

in th e g e a r ra tio c h a lt a re a v a ila b le a s o p tio n s .

T h e fig u re s c o n ta ln ln g a d e c i m a l p o in t re p re s e n t

th e d riv e /d riv e n g e a r ra tio s′ w h ile th e b o 性o m

n u m b e rs d e s ig n a te th e n u m b e r o f lin ks in th e

c h a in .

2‐4 8

GEARSELECT-oN I隠耶酊

① C h a in a n d s p ro c k e t p a rts n u m b e r:

国 P a n s n a m e 回 T e eth & L in ks 回 P a n s N o . 回 Sta nd a rd

回 D riv e s p ro c ke t

2 1 T 8 D F-17 6 8 2‐↑O M S R X 700P

22 T 8 D F‐17 68 2‐2 0

23 T 8 D F-T7 68 2‐3 0 S R X 600/600 S S R X 700 " 0OS

回 D riv e n s p ro c k e t37 T 8 D F‐47 58 7‐7 0 S R X 700 " 0OS

39 T 8 D F 4 7 58 7‐9 0 S R X 600/600 3 M S R X 700P

回 C h a in (lin ks)68 LIN K S 9 48 6 0‐0 3 0 68 6 0 0 , 7 0 0

7 0 L IN K S 9 48 6 0‐0 30 7 0

② G e a r ra tlo

＼＼逗趣きarm D riv e n g e a r

2 1 T 2 2 T 23 T

37 T1 7 6 2

68 L

1 6 8 2

68 L

1.6 0 9

68 L

39 T1 8 57

68 L

1.7 7 2

70 L

1 6 9 6

7 0 L

③ S e c o n d a ry S P rIn g

回 P a rts N o .

囚Spring rate

N ･m m /rad

(kg m m /｢ad)

国 N o.ofcoils 圃 C o lo r回 W ire gau9e

(m m )

回 FTee length

(m m )回 S ta n d a rd

90508‐536A 9 7290 (729) 5 .5 R E D 5 .3 7 5 700

9 0 50 8 -556 A 2 8480 (848) 5 .5 G R E E N 5 .5 7 5 600

④ S e c o n d a ry s p rIn g b M s t a n g 1e90508‐536A 9 (R E D )/90508‐556A 2 (G R EE N )

.【II 10 0 40 0 7 0 0 10 0 0

2 2 0 0 5 0 0 8 0 0 1 10 0

3 3 0 0 6 0 0 9 0 0 12 0 0

⑤ T o rq u e c a m (s e c o n d a ly s p rin g s e a t)

回 P a rts N o . 回 C a m a n g le 回 S ta n d a rd

8 B V 4 7 60 4‐5 0 4 5 0 600

8 B V‐17 60 4‐7 0 47 0 7 0 0

2 4 9

圏霊園IN S PG E A R S E L E C T IO N - - -

⑥ P rim a ry Sp rln g

回P a rts N Q

回S p rin g rate

N /m m

(k馴m m }

回P re lo a d

(kg )

回C o 1o r

回W ire

g a u g e

(m m )

回0 眼sided ia m ete r

(m m )

ImN o . o f

c o ils

回F re e

le n g th

(m m )

国 s tand a rd

9 0 50 1-58 2 L 2 27 .5 (2 .7 5 ) 35 G‐S‐G 5 .8 60 4 .6 6 8 7 .4

9050 1‐602L 3 30(3.0) 35 P‐S‐P 6 .O 60 4 .8 2 8 5 .1 M S R X 700 P

9 0 50 1‐6 02 L B 2 7 .5(2 .7 5 ) 4 0 G‐G‐G 6 .O 60 5 .0 8 8 7 .9 S R X 700 " 0OS

9 0 50乍-6 02 L 9 30{3 .0) 4 0 P -G -P 6 ,O 60 4 .8 2 8 6 .7 S R X 600/600S

2 }5 0

H IG H A LT IT U D E T U N lN GIN S P 蝋A D J

　　　　　

H IG H A LT IT U D E T U N IN G

T o a忙a in th e b e s t P e 府o rrn a n c e in hig h a ltitu d e C o n d itio n s , C a re fu lly tu n e th e s n o w m o b ile a s o u tlin e d

b e lo w ･

C o n fi｢ m S T D s e ttin g s

･ C a rb u re to r

･ S p a rk p lu g

A d ju st m a in je t s ize a c co rd in g to th e

c h a忙

T est th e m a in jetN o t o K 一十 A d ju st th e s ize c f th e m a in iet

(p e rfo r m a n o e & p lu 9 Co lo r)

O K N c t o KT e st th e lo w s p e e d se n ln g

N o t o K O K L C h eck to se e if th e g e a rln g 1s tc o hig h c r lo vv

T ツ h ig h a ltitu d e s eはin g s

N o t o K

D e c id e ifth e p ro b le m is w ith th e

p ilo t je t a n d a d ju st a ccc rd in g ly

o K O K C h e c k th e e n g a g e m e n t s p e e d

a n d s h i杙 p e rfo r m a n ce

N o t o K O K - -一一一十H ig h a ltitu d e

tu n in g O K

A d ju st th e p rlm a ry c lu tch a sO K

re q u ire d

N c t o K N o t o K

A d ju st th e se c c n d a ry c lu tc h as re -。K

q u ire d

2‐5 1

F R O N T S U S P E N S IO N

S p rin g p re lo a d

↑.A d ju st:

･ S p rin g p re lo a d

A d ju s t m e n t S te p s :

･ T u rn th e s rin ( S e a t 1 ln 。r o u t･

S p rin g s e a t

d is ta n C e

S ta n d a rd

S h o rte r ← → L o n g e r

P re lo a d H a rd e r ← → S o fte r

⑥ Le n g th

{S R X 600/7001

M in . M a x .

2 33 m m 2 23 m m 2 T3 m m(9 .18 in } (8 .78 m ) {8 39 im

④ Le n g th

{M S R X 700P )

M in . M a x .

2 24 m m 2 14 m m 20 4 m m‘8 .82 im (& 爽錠n ) 【8 ,0 3 im

⑩ Le n g th

(S RX600S/700S )

M in . M a x .

19 6 m m 2 13 m m 2 19 m m(7 .72 im (8 .39 im (8 .6 2 im

B e s u re th a t th e le箕 a n d rig h t s P rln g P re lo a d is

th e s a m e .

T h is s h o c k a b s o rb e r c o n ta in s h ig h ly P re s s u r

ize d n itro g e n g a s .

D o n o t ta m P e r Myith o r a tte m p t t o o P e n th e

s h o c k a b s o rb e r a s s e m b ly .

D o n o t s u b je c t th e s h o c k a b s o rb e r a s s e m b ly t o

a n o p e n fla m e o r h ig h te m p e ra tu re , a s th is

c o u ld c a u s e it to e x p lo d e .

D a m P in g fo rce【S R X 6 0 0 S /70 0 S )

1 .A d ju st:

･ D a m p in g fo rc e

A d ju s t m e n t s te p s "

･ T u rn th e a d ju stin g s c re w ① in o r o u t w ith th e

a d ju stin g s c re w d riv e r ② .

S ta n d a rd 8 C lic ks o u t美

M in im u m (h a rd ) 1 C lic k o u t署 (tu rn S in ③ )

M ax im u m (so m 16 C iicks。ut ｢ tu rns o ut ④)0

も篝沸〔戸1

英 F ro nn th e fu lly tu rn e d 4 n p o s itio n

A d ju stin g s c re w d riv e r:

8 D E‐2 3 7 0 3‐0 0

2‐52

R掘 sUSPENS-oN 圏皿圏

･ N e v e r a tte m P t to tu rn a n a d ju ste r b e y o n d

th e m a×im u m o r m -n lm u m s e ttin g .

･ B e s u re th e le ft a n d rig h t d a m p in g fo rc e is

th e s a m e .

R E A R S U S P E N S IO N

S to p p e r b a n d

1 .A d ju st:

･ S to p p e r b a n d te n s io n

N O T E :T h is a d ju s t m e n t a件e cts th e h a n d lin g c h a ra c te ris

tlc s o f th e m a c h in e .

A d ju s t m e n t s te p s t

･ L o o s e n th e 1o c kn ut ① .･ T u rn th e a d ju stin g n u tくり in 。r o u t to a d ju st

th e s to p p e r b a n d te n s io n .

A d ju ste r

T h re ad

le n g th ⑩

L o n g e r ← → S h o rte r

m a×lm u m m ln lm u m1o m m0 .3 9 in

E 粁e Cts M o re W e ig h t L e寒幹 W e ig h t o n

o n skis.Less s k is . nn o re

W eig ht W e ig ht

tra n s fe r tra n 罐e r


2 6 3

口EAR SUSPENS･oN 圏睡酊

S p rin g p re lo a d

1 .A d ju st:･ S p rin g p re lo a d


･ T u rn th e s p rln g s e a t ① in o r o u t.

S p rin g s e a t

d is ta n C e

S ta n d a rd

S h o rte r ←㈹ → L o n g e r

P re lo a d H a rd e r ←冊一 S o旨e r

園 Length ⑩{fro n t)

M in . M a x .193 m m 183 m m 17 3 m m【7,60 in ) [7 .20 im (6.8乍 in )

困 Len gth ③{fro n t)

(M S R X 700P -

M m . M a x .2 T8 m m 20 8 m m 乍9 8 m m

協59 in ) 博.19 in 1 (7 7 9 im

回 Length ⑤(re a r)

M in . M a x .320 m m 3 10 m m 300 m m{12.60 in ) 【12 ,20 im = L 80 in )

回 Length ⑤(rea r)

{M S R X 700P 1

M in . M a x .38 1.5 m m 37 1.5 m m 36仇5 m m

(15 .02 in ) n 4 ,60 in ) {14 .20 in )

丁h is s h o Ck a b s o rb e r C o n ta in s h ig h ly P re s s u r

ize d n itro g e n g a s ･D o n o t ta m p e r w ith o r a tte m p t t o o P e n th esh o c k a b s o rb e r a s s e m b ly .D o n o t s u b je c t th e s h o c k a b s o rb e r a s s e m b ly to

a n o p e n fla m e o r h ig h h e a t′vv h ic h c o u ld c a u s e

it t o e x p lo d e .

R e a r s u s p e n s io n‐fu ll ra te

1 A d ju st:

･ F u = ra te a dju ste r


･ L o o s e n th e n ut ① ,● M O V e th e e n d o f th e s h o c k‐a b s o rb e r a s s e m

b ly to th e d e s ire d p o s lt-o n .

ln s ta = a tio n

P o s itio nA B C

S p rin g ra te

a n d D a m p m gS o n M e d iu m H a rd

S ta n d a rd B

N O T E :R o tatm g th e tra ck w i‘fh e fp to m o v e th e s h o c k

a b s o rb e r a s s e m b ly .

･ T ig h te n th e n u t

2‐5 4

STEERIN 車 HA S -こヂゴ

C H A S S IS

S T E E R IN G

国: 115 N m n .5 m ･ kg ! 世･ lb )l

2靜

o rd e r J o b n a m e /P a rt n a m e Q t y R e m a rk s

1

2

3

4

5

6

7

8

9

乍0

健筆

12

13

14

僅5

16

H a n d le b a r re m o v a I

H a n d le b a r C o v e r

B a n d

o ilta n k b re a th e r h o s e

T h u m b vv a rrh e r C o u p le r

E n g in e s to p s W itc h C o u p le r

B ra k e s w itc h C o u p le r

H e a d lig ht b e a m s w itc h C o u p le r

G rip W a r m e r le a d

T h ro口le Ca b le h o ld e r

T h ro仕le C a b le

o il p u m p C a b le

B ra k e le v e r h o fd e r

M a s te r C y lin d e r a s s e m b ly

H a n d le b a r h o ld e r (u p p e r)

H a n d le b a r

H a n d le b a r h c ld e r (lo w e r)

J1

3

"l●“1･【1-

乍■a1

4寸

11

11

11

1-【1

つム【1-【1･

R e m o v e th e P a rts in th e o rd e r b e lo W .

F o r m sta lla tio n , re v e rs e th e re m o v a l P ro c e‐

d u re .

3 -1

s T E E R -N G C H A S "≠霊

園: 23 N m く2.3 m k g汀7旨･脆u爾＼

、回 -2 5 N m (2.5 m ･ kg ,旧作 lb )!

　　　　　　　　　　　回: L67 N m (6.7 m ･ kg .48俺･ lb )I A

LS

Y / 9 矼図囮12 N

L/

3 ミット･ 5

13 "

　　　　

＼＼＼＼

o rd e r J o b n a m e /P a rt n a m e Q′tv R e m a rk s

1

2

3

4

5

6

7

8

9

10

乍1

12

13

14

15

S te e rin g c o lu m n a n d t ie ro d re m o v a I

C a rb u re to rS

ln ta k e s ile n c e r

E n g in e a s s e m b ly

H a n d le b a r

C o tte r P in

C 1iPR e lay ro d

L o c k w a s h e r

B e a rin g h o ld e r

B e a rin g

C o = a r

S te e rin g c o lu m n

C oはe r P in

T ie ro d

VV a s h e r

V V a s h e r

B u sh in g

C o lla r

R e lay a r m

“1,

11

1-

フム

さ

‘4

‘4

"1

4T

?←〔ソ←

Z

〔ど

1‘【1‘

R e m o v e th e P a 作s in th e o rd e r b e lo W .

R e fe r to th e "C A R B U R E T O R " in C H A P T E R 7 .R e fe r to th e " F U E L P U M P " m C H A PT E R 7 .

R e fe r to th e "E N G 1N E " in C H A PT E R 5 .R e fe r to th e " H A N D L E B A R "

.

F o r m sta = a tio n“ re v e rs e th e re m o v a l p ro c e -

d u re .

3 -2

S T E E R IN G C H A SずlN S P E C T IO N

乱 ln s P e C t:

･ H a n d le b a r ①

･ S te e rin g co lu m n ②

B e n d s/c ra c k s/d a m a g e 一 R e p la c e .

　　　　　　　　　

D o n o t a はe m P t t o stra ig h te n a b e n t C o lu m n .

T h is m a y d a n g e ro u s ly w e a k e n th e C o lu m n .

2 . ln s p e c t:

･ B e a rin g s (ste e rin g co lu m n ) ①

● C o = a rs ②

W e a r/d a m a g e 一 R e p la c e .

･ S te e rin g co lu m n ③ (b e a rin g c o n ta c t

s u rfa c e s )

S c ra tc h e s/ w e a r/d a m a g e 一 R e p la c e .

3 . ln s p e c t:

･ R e la y ro d ①

･ T ie‐ro d s ②

B e n d s/C ra c k s/d a rn a g e ÷う R e p la c e .

! ▼▲獲脂lull罫匡

D o n o t a tte m p t t o s tra ig h te n a b e n t ro d T h is m a y

d a n g e ro u s ly w e a k e n t h e ro d .

4 . C h e c k :

･ R o d e n d m o v e m e n t

R o d e n d fre e p la y e x ists ÷→ R e p la c e .

R o d e n d tu rn s ro u g h ly ･◇ R e p la c e .

5 . ln s p e c t:

･ R e la y a r m

C ra c k s/d a m a g e 一 R e p la c e

3‐3

S T E E R IN G C H A SずlN S T A LL A T IO N

T J n s ta = :

･ T ie ro d s ①

N O T E :

･ M a k e s u re th a t th e in d e n ta tio n ⑥ o n th e tie

ro d fa c e s o u t.

･ T h e th re a d s o n b o th ro d‐e n d s m u st b e th e

s a m e le n g th .

!=＼ "○

○

帰希//さき

A IW a y s u s e a n e w C O はe r P in .

L o c k n u t {r o d‐e n d ):

2 5 N m (2 .5 m ･ k g , 18 ft ･ lb )

L O C T IT E @

N u t【tie ro d‐re la y a r m ):

3 5 N m {3 .5 m ･ k g , 2 5 ft ･ lb )N u t (tie ro d‐ste e rin g a r m ):

4 2 N m {4 .2 m ･ k g , 3 0 ft ･ lb )

2 . ln s ta ll:

･ R e la y ro d ①

N O T E :M a ke s u re th at th e e n d o f th e re la y ro d , w ith th e

in d e n ta tio n ⑩, is c o n n e o te d to th e re la y a r m .

A IW a y s u s e a n e w C o 忙e r P in .

、潔もN u t【re la y ro d ):35 N m {3 .5 m ･ k g ,2 5 ft ･ lb )

3 4

S T E E R IN G C H A Sず3 .A d ju st:

･ S kis

A d ju st m e n t ste p s :

･ T e m p o ra rily m sta = th e h a n d le b a r.

･ H o ld th e h a n d le b a r s tra ig h t,a n d c h e c k to s e e

th a t th e s k is a re a t rig h t a n g le s to th e h a n d le

b a r.

･ L o o s e n th e lo c kn uts (re lay ro d ) ①.･ D ire c t th e s k is in p a ra lle lto th e m o v in g d ire c

tlo n ,

･ W ith th e s k is th u s ,tu rn th e re la y ro d ② e ith e r

w a y to a d ju st th e h a n d le b a rs a t rig h t a n g le s

w ith re s p e c t to th e d ire c t-o n o f m o v e m e n t.

T u rn in g th e re la y ro d

in d ire ctio n ⑩

T u rn in g t h e h a n d le b a r

in d ire ctio n ◎

T u rn in g th e re la y ro d

in d ire ctio n ⑤

T u rn in g t h e h a n d le b a r

in d ire ctio n ④

･ T ig hte n th e lo c kn u ts (re lay ro d ) ① .

、潔も

4 . ln sta ll:

･ H a n d le b a rサ⑥｢

畔顎箕" a "

く" b "

◇鬮｣

C

･、、、、、、、 D

. B e s u re t h e s m a llg a p ④ s id e o f th e h o ld e r fa c e s

fo r w a rd ⑥ .･ C e n te r th e m a tc h m a rk ① o n th e h a n d le b a r ⑥

b e t w e e n th e h a n d le b a r h o ld e rs {lo w e r) ⑩ .

I 瀬 IBO-t (handIebarho-der) l15 N m n .5 m ･ kg , = ft ･ lb }

　　　　　　　　　F irs t tig h te n th e b o lts o n t h e fro n t sid e o f th e

h a n d -e b a r h o ld e r“ a n d t h e n tig h te n th e b o ltお

o n th e re a r s id e .

3 -5

s K I

国: h O N m (1.o m ･ kg ,7 .2箕･ 1b )l

回 : '2 ' N m {2.1 m ･kgコ 5賞･ -b〕'

回 148 N m (4 8 m ･ kg ,3 靴･ lb)I

増 - - E ① ES S 0 beaco n 325

g re a se o r A e ro s h e -i

g re a se # 7 A

/キングクジ》、 ,

o rd e r J o b n a m e /P a rt n a m e Q′ty R e m a rks

1

2

3

4

5

6

7

8

9

S kire m o v a l

C o tte r P in

S kic o lu m n lo w e r b ra c ke t

S kisto P P e r

C o lla r

VVa sh e r

S ki

S kiru n n e r

S P rin g W a s h e r

S ki h a n d le

↑,"1

41

!11

RY“1,“1-

b

｣1

R e m o v e th e P a It s m th e o rd e r b e lo W .

F o r m sta = a tio n , re v e rs e th e re m o v a l p ro c e‐

d u re .

3 -6

S K I C H A Sず=、JS P E C T K) N

1 .ln s P e C t:

･ S ki①･ S ki ru n n e r ②

･ S kic o lu m n lo w e r b ra c ket ③

･ S ki h a n d le ④

･ S kisto p p e r ③

い/e a r/c ra c k s/d a m a g e 一 R e p la c e .

･ M o u n tin g b o lt ⑥

● C o lla r ⑦

･ B o lt ⑧

V v e a r/d a nn a g e ÷う R e p la c e ,

5/丸“

＼

3 -7

F R O N T S U S P E N S IO N C HA S ミニー&■

FR O N T S U S P E N S IO N

図 : l23 N m {2.3 m ･ kgコフ杜･ lb )1

回 l4o N m (4.o m ･ kg ,29 H ･ー副

回: i42 N m (4.2 m ･ kg ,30 箕･ -b )1

回 : l48 N m “.8 m ･ k 9 35 箕･ -b )1

回 l5o N m (5.o m ･ kg ,36 杙･ -b )1

国道 56 N m (5 6 m ･ kg .40 杜･ lb )l

回 l78 N m o .8 m ･ kg ,56 ㈹･ lb u

、 12 11 F‐ 3

4

＼＼＼" 堺、6 ‐ 13

8 ノノフ

1OG ･ - -▲

. : ① E s s o b e a c o n 3 2 5 g re a s e

o ｢ A e ro s h e = g re a s e # 7 A

o rd e r J o b n a m e /P a lt n a m e Q′tv R e m a rk s

1

2

3

4

5

6

7

8

9

10

=

12

13

F ro n t s u s p e n s io n re m o v a I

S ki

T ie ro d

S h o c k a b s o rb e r

C a p

S te e rin g a r m

S kico lu m n

B u sh in gVV a s h e r

C o n tro l ro d

C o lla r

B u sh in gC o n n e c tin g ro d

C o lla r

F ro n t a r m

"!“1

【1

【1

【1

つム

1【(乙

24｢

1･

Z

ぬ1-

R e m o v e th e P a lt s in th e o rd e r b e lo W .

R e fe r to th e “S K r .

F o r in s ta = a tio n , re v e rs e th e re m o v a l p ro c e -

d u re .

3 -8

' m m ･旧臘“,0“ IC H A S Iこヂー

H A N D L IN G N O T E S

! 呪獲鮨lu ll豊野

T h is s h o c k a b s o rb e r c o n ta in s h ig h ly c o m p re s s e d

n itro g e n g a s . B e fo re h a n d lin g th e s h o c k a b s o rb e r

re a d a n d m a k e s u re th at y o u u n d e rs ta n d th e

fo n o M yin g in fo r m a tio n . T h e m a n u fa c t u re r c a n n o t

b e h e ld re s p o n s ib le fo r p ro p e rty d a m a g e o r p e r

s o n a l in ju ry th at nn a y re s u lt fro nn inn p r o p e r h a n

d lin g ･･ D o n o t ta m p e r o r a tte m p t t o o p e n th e g a s

c h a m b e r.

･ D o n o t s u b je c t t h e s h o c k a b s o rb e r t o a n o p e n

fla m e o r a n y o th e r s o u rc e o f h ig h h e at. T h is

m a y c a u s e t h e u n it t o e x p Io d e d u e t o e x c e s s iv e

g a s p re s s u re .

･ D o n o t d e fo r m o r d a m a g e t h e g a s c h a m b e r in

a n y w a y . G a s c h a m b e r d a m a g e w ill re s u lt in

p o o r d a m p in g p e rfo r m a n c e .

lN S P E C T IO N

1 .ln s p e c t:

･ S h o c k a b s o rb e r ①

o il(g a s)le a ks/b e n d in g /d a m a g e 一 R e p lace

2 .ln s P e C t:

‐ S kic o lu m n ①

･ S te e rin g a rm ②

C ra c k s/b e n d in g /d a m a g e 一一 R e p la c e .

･ B u s h in g ③

V V e a r/s c ra tc h e s/d a m a g e ･一 R e p la c e .

3 . ln s p e c t:

･ C o n tro l ro d ①

C ra c ks/b e n d in g /d a m a g e 一 R e p lace .･ B u s h in g ②

･ C o l1a r ③

V v e a r/sc ra tc h e s/d a m a g e ヤラ R e p la c e .

3‐9

　　　F R O N T S U S P E N S IO N C H A S ･雲lIE-&

4 . ln s P e C t:

･ C o n n e c tin g ro d ①

･ S ta b ilize r ②

C ra c k S/b e n d in g /d a nn a g e 一 R e p la c e .

● C o lla r ③

V V e a r/s c ra tc h e s/d a nn a g e 一 R e p la c e .

5 .in s p e c t:

･ F ro n t a r m ①

C ra c k s/b e n d in g /d a nn a g e 一 R e p la c e .

3 4 0

FR O N T S U S P E N S -O N C H A Sず

比7 - - 一　　　　　　　　

IN S T A LL A T IO N

1 .ln s ta ll:

･ C o n tro l ｢o d ①

･ N ut ②

･ J o in t ③

⑩ S et le n g th

回 Le費 h a n d

回 S et length ⑩ {m m 回 S et an g -e o

国 U p p e r4 6 0 .2 ± 0 .5 m m(18.↑200± 0.0 197 in )

9 4 ± 1

回 Lo w e r4 5 8 .7 ± 0 .5 m m(18 .0600± 0.0 19 7 m )

9 4 ± 1

回 R ig h t h a n d

回 S et le n gth ③ {m m ) 回 S et a n g le ぐ)

回 U p p e r4 6 0 .2 ± 0 .5 m m(18 .1200± 0.0 197 m )

8 6 ± 1

回 Lo w e r4 5 8 7 ± 0 .5 m m(↑8.0600± 0.0 197 im

8 6 ±篝

困 12 m m = 48 ~ 64 N m (4.8 ~ 6 .4 m ･kg ,3 5 ~ 4 6忙･lb )

↑4 m m = 62 ~ 8 4 N m (6.2 ~ 8 .4 m ･kg ,45 ~ 6 0箕･ lb )

2 .ln s ta = :

･ S te e rin g a rm ①

N O T E :A -ig n th e p u n c h m a rk ③ o n th e s k i c o lu m n w ith

th e p u n c h m a rk ⑮ o n th e ste e rin g a r m .

¥も

N u t (s te e rin g a r m ):

5 6 N m (5 .6 m ･ k g , 4 0 ft ･ lb )

3‐1↑

F R o N T s U s P E N s Io N C H A S " =籤｣

S kiS p in d le C a m b e r:

C h e ck th e s ki sP in d le c a m b e r W ith th e u n lt s l廿ln g o n a le v e I S u rfa C e . D O N O T e lev ate th e fro n t‐e n d .

① U s in g a n a n g le fin d e r, b e s u re th e u n it is s i地 n g P a ra lle I W ith th e flo o r.P la c e th e a n g le fin d e r u P a g a in s t

th e flat a lu m in u m P a rt o f th e b e lly P a n .

園 U S E A N G LE FIN D ER

T O V E R lFY T H E U N IT

IS L E V E L .

回 A N G LE F IN D ERA n g le fin d e r:

Y S‐42 4 2 2

② C h ec k th e s P in d le ca m b e r b y P lac in g th e a n g le fin d e r u P a g a ln s t th e v e 托ic a lfla t s u 庁a c e o n th e tra iIin g

a r m ju st b e h in d th e s P in d le W e ld‐ 回 N EG A T IV E 回 P o s IT IV E

S K IS P IN D LE C A M B E R

州0.げ to 十0 .5o

回 A N G LE FIN D E R

国 oo C A M B E R

⑥ T o a d ju s t c a m b e r, lo o s e n th e lo w e r ra d iu s ro d b a lljo in t lo c k n u t a n d re m o v e th e b o lt s e c u rIn g th e

ra d iu s ro d to th e tra ilin g a rn･. T u rn th e ro d in o r o u t a s n e c e s s a ry to a c h ie v e P ro P e r c a m b e r a n g le .

回 T U R N IN O R O U T

団 LO O S E N LO C K N U T圏 R E M O V E B O LT

3 12

F R O N T S U S P E N S IO N C H A S ･三豊-&■

④ ln sta llth e ra d iu s ro d o n to th e tra ilin g a r m a n d tig h te n th e b o lt.T ig h te n th e b a lljo in t lo c kn u t a n d a P P IY

g re a s e to th e b a = jo in t. R e p e a t th e p ro c e d u re fo r th e o th e r s id e .

園 5 6 m ･ kg (4 0 俺･ lb )

I 回 14 m m = 7 3 m ･ kg (5 3 杙･ lb )▼ - }

12 m m = 5 6 m ･ kg (4 1 社･ lb )

V V h e n t ig h te n in g th e b a lljo in t lo c k n u t, b e s u re to k e e p th e b a lljo in t o u te r h o u s in g C e n te re d w ith t h e b a n

t o P re v e n t b in d in g .

S ki A lig n m e n t:

N O T E :B e s u re to V e rify th e s p rln g p re lo a d S e ntin g a n d th e s k is p in d le c a m b e r b e fo re a d ju s tin g th e skito e o u t a s

e ith e r o f th o s e a d ju st m e n ts m a y e什e ct th e s k i to e o u t s e n ln g .

P o in t th e skis s tra ig h t fo n ~ a rd a n d m e a s u re th e a m o u n t o f s k i to e o u t.

① S K IT O E O U T②

0 ~ 15 m m (0 ~ 0 .59 in ) 合園

⑩ - ◎ = T o e o u t

3 4 3

Pロ. 轢綣舵郊E A N D DRlV E平町 IP O W R

I Q ⑥ -T R

P O W′E R T R A IN

P R IM A R Y S H E A V E A N D D R IV E V‐B E LT

園田 o N 耐性.o m ･kg 8 靴･lb)I

2

4-1

o rd e r J o b n a m e /P a rt n a m e Q′ty R e m a rk s

“1

2勺)

P ri m a ry s h e a v e re m o v a l

V‐b e lt

B 1in d c a P

P ri m a ry s h e a v e a s s e m b ly

う-

イー

増I

R e m o v e th e P a 托S in th e o rd e r b e lO W .

F o r in sta = a tio n , re v e rs e th e re m o v a l p ro c e‐

d u re .

P R IM A R Y S H E A V E A N D D R IV E V‐B E ETP O VVRT R ⑥

国 : L3 N m (o.3 m ･ kg 2 .2杜･ lb ) l

回 L6 N m (o.6 m ･ kg“4 3箕･ -b ) l

国 L14 N m (1 4 m ･ kg , 10箕･ lb )1

回 : L2oo N m (20 m ･kg,145箕･lb) 1

o rd e r J o b n a m e /P a lt n a m e Q′ty R e nn a rk s

①②③④⑤⑥⑦⑧⑨⑩⑪⑫⑩⑩

P ri m a ry s h e a v e d is a s s e m b ly

P ri m a ry s h e a v e c a p

p ri m a ry s h e a v e s P n n 9

C o = a r

R o lle r

VV ash e r

C o lla r

VV e ig ht

VV a sh e r

F ix e d s h e a v e

S to p p e r

S lid in g s h e a v e

B u sh in g

S p id e r

S lid e r

“1･【1

べ〕

≦〕

b

(べ〕

‘)

b

1-

11a1"“1

ぬ1-

h)

D is a s s e m b le th e P a It s m th e o rd e r b e lo W .

F o r a s s e m b ly , re v e rs e th e d isa sse m b ly p ro‐

c e d u re ･

PRIM A RY S H 皺 A N D D R-V E M BE U FO W R

ーQ 到T R

R E M O V A L

T .R e m O V e :

･ P ri m a ry s h e a v e asse m b ly ①しし

う

つ

2

　　　　　　

N O T E :U s e th e p ri m a ry s h e a v e h o ld e r ② a n d p rim a ~

s h e a v e p u lle r ③ .

9 0 8 9 0 -0 17 0 1, Y S‐0 18 8 0国霊

ry sheave holder l　　　　　　　　　　　　D ls A S S E M B L Y

1 . R e m o v e :

･ F ix e d s h e a v e ①

･ S to p p e r ②

･ S lid in g s h e a v e ③

･ B u s h in g ④

･ S p id e r ⑤

R e m o v a l s te p s :

･ l m m e rs e th e p rl m a ry s h e a v e a s s e m b ly m

a p p ro x lm ate ly 8ぴ ~ 10び C (17 60 ~ 2↑2o F )

w a te r fo r s e v e ra l m in u te s .

･ H o ld th e lo w e r p le c e o f th e c lu tc h s p id e r

s e p a ra to r ⑥ o n a rig id ta b le u s in g s u ita b le

m o u n tin g b o lts .

T h e n ,ーn sta = th e c lu tc h s e p a ra to r a d a p te r ⑦

o n to th e s e p a ra to r.

9 0 8 9 0 -。僅7 1 1, Y S一2 8 8 9 0一B盤

d utch sP-der seParator I　　　　　　　　　　　　･ F it th e p rl m a ry s h e a v e a s s e m b ly o n to th e

a d a p te r,a n d s e c u re th e s u p p o 費-n g p la te s ⑨ .

トK )T E

S e c u re ly fit th e p ro je c tlo n s o f th e a d a p te r in to

th e fix e d s h e a v e h o le s .

･ S e t th e b a r w re nc h ⑨ o n to th e s p id e r a n d

tu rn th e s p e c ia lto o l c lo c k w is e to lo o s e n th e

s p id e r･

矛 C lu tch s p id e r s e p a ra to r (b a r w re n c h ):

9 0 89 0‐0 17 1 1“Y S‐2 8 8 9 0 -B

4-3

PRIM A RY sH W E A N D D Rlv E M BE U IP O W

牢到- T R

･ S p id e r h a s a Ieht‐h a n d th re a d .･ T o lo o s e n th e s p id e r, h ig h t o rq u e is re q u ire d

s o b e s u re th a t t h e s p id e r, fix e d s h e a v e a n d

s p e c ia l to o l a re p la c e d s e c u re ly . L o o s e n th e

s p id e r c a re fu lly to p re v e n t c ra c k s a n d / o r

d a m a g e to th e s h e a v e s a n d s p id e r.

･ R e m o v e th e fix e d s h e a v e ,fix e d s h e a v e sto p

p e r, a n d s lid in g s h e a v e fro m th e s p id e r.

IN S P E C T IO N

1 ln s p e c t:

･ S p id e r ①

･ S lid in g sh e av e ②

･ F ix e d s h e a v e ③

･ P ri m a ry s h e a v e ca p ④

C ra c k S/d a m a g e 一一 R e p la c e .

2 .ln s p e c t:

･ P ri m a ry s h e a v e s p rin g ①

C ra c k S/d a m a g e -→ R e p′a c e .

3 . M e a s u re :

･ P ri m a ry s h e a v e s p rin g fre e le n g th ③

o u t o f s p e c ific a tio n ･一 R e p la c e .

4 . ln s p e c t:

･ P ri m a ry s h e a v e c a p b u s h ①

･ S lid in g s h e a v e b u s h ②


笄 C lu tc h b u s h in 9 P re s s :

Y S‐42 42 4

8 6 .7 m m 砲.4 1 in X S R X銀)0′E※)OS )凶r-mar

副賞 g総I調　　　　　　　　　　　　　　

P R IM A R Y S H E A V E A N D D R IV E V‐B E LT

5 .ln s P e C t:

･ W e ig h t ①

･ R o =e r ②

･ B u sh in g ③

･ S lid e r ④

･ R iv et ⑤

● C o lla r

V v e a r′sc ra tc h e S /d a m a g e 一 R e p la c e .

S lid e r in sid e c le a ra n ce ⑭ + ⑮M in . o m m (o in】M a x . 0 .3 m m {0 .0 1 18 in )

R iv e t re p la c e m e n t s te p s :

･ R e m o v e o ld riv e t w ith th e a p p ro p ria te d rill.● ln s e lt th e riv et ① fro m th e ID m a rk ② sid e .･ P re s s o r p e e n th e riv e t h e a d s o th a t th e

d ia m ete r ⑩ o f riv e t h e a d m e a s u re s to 8 .2

m m {0 3 2 in ) o r la rg e r .

→

/“錢~べきシ /

国↓

溌国 ↓

,一身

楚f" :

6 . M e a s u re :

･ B u sh m g in sid e d ia m e te r

o u t。f s p e c ific a tiO n 一一 R e p la c e a S a s e t.

揆 B u s h in g in s id e d ia m e te r

R o lle r VVe ig h t

N e w9‐0 7 7 m m(0 .3 5 7 im

8 .0 7 7 m m(0.3 18 im

W e ar lim it9 .3 m m{0.366 im

8 .3 m m{0 .3 2 7 in )

N O T E :V V h e n re p la c e th e w e ig h t a n d ro = e r b u s h in g s ,u s e

th e Y X R clutc h b u sh in g iig kit.

ゑ Y X R c lu tc h b u s h in g jig k it:Y S‐3 9 7 52

囚 R e m o v 1n g

回 m sta = m g

4‐5

開眼口, s日E M A N D DR-V E V.B 阻め W R

ー Q 酬T R

A S S E M B L Y

1 .ln sta = :

･ S lid in g s h e a v e

(o n to th e s p id e r)

N O T E :B e s u re th e s lid in g s h e a v e m a tc h m a rk (X ) is

a lig n e d w ith th e s p id e r m a tc h m a rk (X ).

2 . ln sta ll:

･ F ix e d s h e a v e

(o n to th e s p id e r)

N O T E :

A P P N L O C TーT E⑩ ① to th e first 4 th re a d s o f th e

s p id e r･

L O C T IT E @ sh o u ld b e a p p lie d o n ly t o th e a re a

s p e c ifie d . N e v e r a p p ly t o t h e b u s h in g s a n d o t h e r

a re a s

3 . ln sta ll:

･ F ix e d s h e a v e sto p p e rs ①

N O T E :S to P p e rta P e re d p o 元io n s h o u ld fa c e fi×e d s h e a v e .

4 .T ig hte n :

･ S p id e r

T ig h te n in g s te p s :

･ F in g e r‐tig h te n th e s p id e r u n til it sto p p e d b y

fix e d s h e a v e sto p p e r.

● H o ld th e fix e d s h e a v e W ith th e c lu tc h sp id e r

s e p a ra to r ① .

. . C lu tch sp id e r s e p a ra t o r:　

9 0 89 0‐0 17 1 1“Y S‐2 8 8 9 0 -B

N O T E :S e c u re ly fit th e p ro je c tlo n s o fth e C Lutc h S e p a

ra to r A d a p te r② in to th e fix e d s h e a v e h o le s .

･ T ig h te n th e s p id e r to s p e c ific a tio n u s in g th e

b a r w re n c h ③ .

l※ lspider l2 0 0 N m (2 0 nn ･ k g 14 5 ft ･ lb )

4 -R

PRIM A 困 sH 閑 E A N D D RIV E W E = lP O W R

ーQ 到T R

T h e s P id e r h a s a le杜‐h a n d e d th re a d .

･ D o n o t o p e ra te th e p ri m a ry s h e a v e u n til

th e L O C T -T E @ h a s d rie d co m p lete ly .VV a it 2 4

h o u rs b e fo re o p e ra tin g th e p rirn a ry s h e a v e .

･ S in c e a h ig h t o rq u e is re q u ire d t o tig h te n t h e

sp id e r‘ m a k e s u re t h e sp id e r, fix e d s h e a v e ,

a n d s p e c ia l t o o l a re w e ll s e c u re d . T ig h te n

th e sp id e r c a re fu lly to p re v e n t c ra c k s a n d

d a m a g e to t h e s h e a v e s a n d s p id e r.

5 .fn sta‘‘:

● い/e ig ht

l※ INut① l6 N m (0 .6 m ･ k g , 4 .3 俺･ lb )

N O T E

T o m a in ta in th e p r- m a n / s h e a v e b a Ia n c e , th e

b o -ts qり nn u st b e in sta lle d w ith th e ir th re a d e d

P o 作-o n s P o in tin g in a C o u n te r d o c kVv is e d ire c tlo n ,

a s i= u stra te d .

6 .ln s ta = :

･ P ri m a ry s h e a v e sp rin g ①

･ P ri m a ry s h e a v e ca P‐②

N O T E :B e s u re th e s h e a v e c a p m a tc h m a rk (X ) is a lig n e d

w ith th e s P id e r m a tc h m a rk (X ).

l ※ lpri囎 ysh 纖 pbo-t l14 N m (乱4 m ･ k g ,乍o ft ･ lb )

4 -7

P R IM A R Y S H E A V E A N D D R IV E V‐B E ET

JN S T A L L A T IO N

1 . ln sta ll:

･ P ri m a ry s h e a v e a s s e m b ly

　　　

305 016

B e s u re to re nn o v e a n y o ila n d /o r g re a s e fro m t h e

ta P e re d P o rtio n o f th e c ra n k s h a H a n d s P id e r

u s in g a c lo th d a m p e n e d M yith th in n e r.

2 .A p p ly :

･ Y A M A L U B E 2‐c y c le o il o r a n e q u iv a le n t

g re a s e (to th re a d s o f p ri m a ry s h e a v e b c 1t)

3 .T ig h te n :

･ B o lt (p rim a ry sh e av e )①

T ig h te n in g st e P s :

･ H o ld th e p rl m a n/ s h e a v e ③ u s in g th e p rl

m a ~ s h e a v e h o ld e r ② a n d tig h te n th e b o lt

(p rinn a ry s h e a v e ) to s p e c ific a tio n .

影 P ri m a ry s h e a v e h o ld e r:

9 0 8 9 0 -。17 0も Y S‐0 18 8 0

悩も

B o lt (p rim a ry s h e a v e ):

優20 N m n 2 m ･ kg ,8 5 賞･ lb )

S･C0NDARY SHE雛 lP 響 RIQ 副

S E C O N D A R Y S H E A V E

国珪 64 N m 笹.4 m ･ kB 4.6 箕･ -b ) I

43

“亥

4‐9

o rd e r J o b n a m e /P a lt n a m e Q′ty R e m a rks

"1

つキ

3

4吋rh)

S e c o n d a ry s h e a v e re m o v a I

V‐b e lt

VV a s h e r

s h im

C o =a r

S e c o n d a ry s h e a v e a s s e m b ly

“1I"-‘

3

41･

1‐

R e m o V e th e P a rts in th e o rd e r b e lo W .

F o r in sta = a tio n , re v e rs e th e re m o v a I P ro c e‐

d u re .

SECONDARY S 覊耳PO W R

ーQ ⑥ IT R

国 : I23 N m (2.3 m ･ kg , 17 代･ -b )l

/′＼

＼

//

,. /

/

くを/、

＼ !′

‘ ＼ ~＼ハ

･′

/＼

く＼＼ /

　　

%@@

呻I■--- : ① E S S 0 b e a c o n 3 2 5 g re a s e

o r A e ro s h e = g ｢e a se # 7 A

o rd e r J o b n a m e /P a rt n a m e 0′ty R e m a rks

①②③④⑥⑥

S e c o n d a ry s h e a v e d is a s s e m b ly

S p rin g s e a t

S e c o n d a ry s h e a v e s p rln g

S e c o n d a ry s h e a v e p la te

F ix e d s h e a v e

S to p p e r

S lid in g s h e a v e

1‘a1

?L

1,

TIJ1

D is a s s e m b le th e P a rt s in th e o rd e r b e lo W .

(M S R×700 P )

F o r a s s e m b ly“ re v e rs e th e d is a s s e m b ly P ro‐

c e d u re .

4 4 0

D ls A S S E M B L Y

･ U s e e X tre m e C A U T l。N yy h e n d is a s s e m b lin g

th e s e c o n d a ry s h e a v e a s s e rio u s ln ju ry c a n

o c c u r fro m th e s u d d e n re le a s e o f sp rin g te n

s io n . U s e t h e s h e a v e c o m p re s s o r to c o n ta in th e

s p rin g te n s io n b e fo re re m o v in g th e n u t (s p rin g

s e a t).

･ D o n o t a tte m p t th e p ro c e d u re u n le s s y o u h a v e

th e p ro p e r t o o ls a n d u n d e rs ta n d th e in s tru c

tio n s th o ro u g h ly .

S h e a v e C o m p re s s o r:

9 0 8 9 0‐0 17 12 , Y S‐2 8 8 9 1

1 .R e m o v e :

･ N u ts (s p rin g s e a t)

IN S P E C T IO N

1 In s P e C t:

･ S lid in g s h e av e ①

･ F ix e d s h e a v e ②

･ S p rin g se a t ③

C ra c ks/d a m a g e 一 R e p la c e .

･ S to p p e r ④

臥′e a r/d a m a g e 一 R e p la c e .

蝨鰤2 . ln s P e C t:

･ B u s h m g (sp rin g se at) ①

● S lid in g s h e a v e (V‐b e lt C o ntact su庁a ce )② "

S c ra tc h e s/ w e a r′d a m a g e 一 R e p la c e .

･ S lid in g b u sh in g ③

U n s y nn m e tric a l w e a r/d a nn a g e 一 R e p la c e .

3 .ln s p e c t:

･ S e c o n d a ry s h e a v e sp rin g ①

C ra c k s/d a r}n a g e ･一 R e p la c e .

4 . M e a s u re :

･ T o rs io n s p rin g fre e le n g th ③

L e s S th a n S p e c ific a tio n -→ R e p !a c e .

F re e le n g th Iim it:7 5 m m {2 .9 5 in )

4 4 1

S E C O N D A R Y S H E A V E

5 . M e a s u re :

･ R a m p s h o e th ic kn e ss ⑩

。u t○f s p e c ific a tio n ーう R e p la c e .

套洗′e a r lim it:1 .o m m {0 .0 4 im

1

/⑯

-

翻る “鱸

A S S E M B L Y

1 J n sta = :

･ S e c o n d a ry s h e a v e sp rin g ①

トK )T E "H o o k th e e n d o f th e s e c o n d a ry s h e a v e s p n n g o n to

th e s p n n g h o le s in th e fix e d s h e a v e a n d in th e

s p n n g S e a t.

S ta n d a rd s p rln g p o s itio n :

3 -3 (S R X 6 0 0′6 0 0 S , S R X 7 0 0 /7 0 0 S )

1-6 (M S R X 700P )

ln s ta lla tio n s te p s :

･ A tta c h th e s h e a v e C o m p re s s o r.

･ T u rn th e s lid in g s h e a v e c o u n te rc lo c b“is e to

th e s p e c ifie d a n g le ⑩ .･ H o ld th e slid in g s h e a v e a n d fix e d s h e a v e in

th is p o s ltlo n .

S ta n d a rd t w is t a n g le ⑩ :600 (S R X 600′600S ,S R X 700′700S )7 0 o { M S R X 7 0 0 P )

⑧ = {s h e av e sid e h o le n u m b e r 十 s p rin g s e a t

sid e h o le n u m b e r) x 1 0

･ T u rn in th e s h e a v e c o m p re s s o r S c re w S o th a t

th e s p rin g S e a t e n g a g e s W ith th e fix e d s h e a v e .

4‐12

㈱0緋騰HE郊Eせ豊中⑥ -IN S T A LL A T IO N7 .L u b ric a te ;

･ S p lin e s (fix e d s h e av e )

R e c o m m e n d e d g re a s e :

ES S 0 b e a c o n 3 2 5 g re a s e o rA e ro s h e = g re a s e #ァA

2 .T ig hte n :

、潔もS e c o n d a ry s h e a v e b o ltき

64 N m ‘6 .4 m ･ k 9 4 6 ft ･ lb )

3 .A d ju st:

･ V‐b e‘t p o s itio n

･ S h e a v e d is ta n c e

● S h e a v e o 什se t

･ F re e p la y (c le a ra n c e )

4‐13

D R IV E C H A IN H O U S IN G

D R IV E C H A IN H O U S IN G

囮 124 N m (2 .4 m ･ kg , 17杜･ 1b ) 1

回 148 N m 簿B m ･ kg ,3 5 h ･ 1b ) 1

回 16o N m (6 0 m ･ kg ,43仕･ lb ) ｣

特 5 7

@ %@⑤ “

＼"＼

3


1

2

3

4

5

6

7

8

9

10

D riv e c h a in h o u s in g re m o v a I

B ra k e c a Iip e r

P a rkin g b ra ke

T e n s io n a d ju s te r

B o lt

D riv e c h a in h o u s in g c o v e r

C h a in te n s lo n e r

R o = e r

D riv e s p ro c k e t

C o = a r ‘

D riv e c h a in

D riv e n s p ro c k e t

C o lla r

D riv e c h a in h o u s -n g

イー

増-‐“-'‐生I･年I

4I

イー

増I

増I

,I

R e m o V e th e p a it s m th e o rd e r b e lo w .

R e fe r to th e " B R A K E ".

Lo o sen .R efe rto the“S LID E R A IL S U S P E N S lO N ".

D ra in th e o il.

F o r in sta lla tio n , re v e rs e th e re m o v a l p ro c e‐

d u re .

4‐14

DRIV E cHAIN Ho US-NG LP O W R

ーQ ⑥ーTRIN S P E C T IO N

1 .ln s P e C t:

･ D riv e c h a in h o u s in g ①･ D riv e c h a in h o u s in g c o v e r ②


･ o ils e a ls (d riv e c h a in h o u sin g )

W e a r′d a m a g e 一 R e p la c e .

･ B e a rin g s (d riv e c h a in h o u sin g , co v e r) ③

P ittin g /d a m a g e 一 R e p la c e .

･ B e a rin g (c h a in te n s -o n e r) ④

P in in g /d a m ag e 一 R e p la c e b e a rin g a n d in

n e r ra c e h o ld e r a s a s e t.

R e p la c e nn e n t s te p s :

･ R e m o v e th e c irc = p ⑤ (d riv e c h a in h o u sin g )‘･ R e m o v e th e b e a rin g (s) ③ u s in g a g e n e ra l

b e a rin g p u lle r.

･ ln sta llth e n e vv b e a rin g (s).

N O T E :U s e a s o c k e t ⑥ th a t m a tc h e s th e o u ts id e d ia m

e te r o f th e ra c e o f th e b e a rin g .

D o n o t s trik e th e in n e r ra c e ⑦ o r b a ll b e a rin g s

⑧. C o nta ct s h o u ld b e m a d e o n ly w ith th e

o u te r ra c e ⑨ .

･ ln s ta = th e n e w c irc lip (d riv e c h a in h o u sin g ).

讓讓轉轉離灘A IYV′a y s u s e a n e vv c irc lip .

2 .ln s p e c t:

･ D riv e s p ro c k e t te eth ①

･ D riv e n s p ro c k e t te eth ②

･ C h a in te n s lo n e r ③

P ittin g / w e a r/d a m a g e 一 R e p la c e .

･ D riv e ch a in ④

汎/e a r/d a m a g e 一 R e p la c e .

S t硝子一一 C le a n o r re p la c e .

4‐15

DRIvE CHAIN Ho UsIN G IP O W R

IQ 到TRIN S T A LL A T IO N

D u rin g m s ta = a tio n , p a y a tte n tio n to th e fo llo vv in g

p o in t:

国 M a ke s u re th a t th e b e a n n g s e a ls fa c e to w a rd s

th e d riv e c h a in .

回 P rc p e rly in sta llth e ru b b e r s e a l o n to th e d riv e

c h a in h o u s in g r m a k in g s u re th a t rh e s e a re n o

g a P s .

回 B e s u re to in sta llth e s P a c e rs in th e ir o rig in a I

P O S -tlo n s o f th e b ra ke d isc a n d ja c ks h a旨 w ill

stic k.

回 0 .1 ~ 0 .5 m m 鱒.0 0 4 ~ 0 .0 2 0 in )

咀 ■ -に ① E S S 0 b e a c o n 3 2 5 g re a s e o r A e ro s h e ll

g re a s e # 7 A

J a cks h ah a n d d riv e C h a in h o u s in g ln s ta = a tio n

s te p s R e fe r to th e "J A C K S H A FT ".

4‐16

JAcKSHAFT IP 鮒胆鰯

J A C K S H A FT

園 : 18 .5 N m (o.85 m ･ kg ,鋭仕･ lb)l

回 l23 N m (2.3 m ･ kg話7 旨･ lb )1

o rd e r J o b n a m e /P a n n a m e Q′ty R e m a rk s

1-

Z

さ

4T

RV

㈹〕｢/

R〕

J a c k sh a h re m o v a I

S e c o n d a ~ s h e a v e

S iie n C e r

D riv e c h a in h o u s in 9

C o = a r

B ra k e d is c

K ey

VV a s h e r

C irc lip

J a c k s h a h

B e a rin g h o ld e r

B e a rin g

“'‐1l【1

41

･1

11

2"I-


R e fe r to th e "S E C O N D A R Y S H E A V E ".

R e fe r to th e "D R IV E C H A IN H O U S IN G ".

F o r in s ta lla tio n , re v e rs e th e re m o v a I P ro c e -

d u re .

4 4 7

J A C K S H A FT

IN S P E C T IO N

1 . -n s p e C t:

● J a c ks h a費 ①

S c ra tc h e s (e x c e s s iv e )/d a m a g e 一 R e p la c e

･ S p lin e s ②

い/e a r/d a m a g e 一 R e p la c e .

● B e a rin g c o n ta c t s u lf a c e ③

S c ra tc h e s/ w e a r/d a m a g e 一 R e p la c e .

2 .ln s p e c t:

･ B e a rin g h o ld e r ①

C ra c k s/d a rn a g e 一 R e p la c e .

･ B e a rin g ②

P ittin g /d a m ag e 一 R e p la c e .

3 . M e a s u re :

･ B ra k e d isc th ic kn e ss ⑥

o ut o f s p e c ific a tio n 一一 R e p la c e .

M in im u m t h ic k n e s s :

9 .5 m m {0 .3 7 4 in )

M e a s u r-n g p o in t 1 ~ 3 m m fro m th e e d g e .

4‐18

JACKs日An IP 讐 RIQ ⑥J

J A C K S H A FT A N D D R IV E C H A IN H O U S IN G

IN S T A L L A T IO N

1 ln sta = ;

･ D riv e c h a in h o u s -n g

● J a c k s h a貴

ln s ta lla tio n ste p s :

･ In s ta ll th e d riv e c h a in h o u sin g ① .･ T ig h te n th e b o lts ② .

、滋もB o lt (d riv e c h a in h o u sin g ):

4 8 N nn (4 .8 nn ･ k g ,3 5 ft ･ lb )

･ T e m p o ra rily tig hte n th e n uts ③ .･ T ig h te n th e n u ts ④ .

、滋もN u t (ja ck sh a貸主

60 N m {6 .o m ･ k g , “ 賞･ lb )

･ R e tig h te n th e n u ts ③ .

¥も

N u t (b e a rin g h o ld e r1:23 N m {2 .3 m ･ k g , 17 ft ･ lb }

-

,

･ T ig hte n th e s e t sc re w s ⑤ .

¥も

S et s c re w (b e a rin g ):

8 ,5 N m (0 ,髄 m ･ k B 6 .1 ft ･ lb }

･ ln s ta = th e d riv e c h a in h o u s m g c o v e r ⑥ .

困 P ro P e rly in sta = th e ru b b e r s e a l o nto th e d riv e

c h a in h o u s in g , m a kin g s u re th a t th e s e a re n o

g a P s .

･ T ig h te n th e b o lts ⑦ .

、滋もB o lt【d riv e c h a in h o u s in g c o v e r}:

2 4 N m (2 .4 m ･ k g , 17 ft ･ lb )

4‐19

B R A K E

B R A K E

国: l6 N m (o.6 m ･ kg ,4.3 俺･ 1b ) I

回 l48 N m (4.8 m ･ kg ,35貴･ lb )l

o rd e r J o b n a m e /P a rt n a m e Q′tv R e m a rks

"1

つ←

3

4マ

K)〔b

B ra k e p a d re m o v a I

A ir d u Ct

E x h a u st p ip e

M u作le r

C a p b o lt

R eta in in g p -n

P ad s p rin g

B ra k e p a d

S h im 1

S h im 2

･I

･1ln1

2【と

っム


F o r in sta lla tio n , re v e rs e th e re m o v a l p ro c e -

d u re .

4‐2 0

　　　　　T R

　　　　　　　　D is c b ra k e C o m p o n e n ts ra re ly re q u ire d iS a S s e m

b ly . D O N O T :

･ D is a s s e m b le c o m p o n e n ts u n le s s a b s o lu te ly

n e c e s s a ry .

･ U s e s o lv e n ts o n in te rn a l b ra k e c o m p o n e n ts .

･ U s e c o n ta n 1in a t e d b ra k e flu id fo r c le a n in g .

U s e o n ly C le a n b ra k e flu id .･ A Ilo w b ra k e flu id to C o m e in c o n ta c t w ith th e

e y e s , o th e rMyis e e y e ln ju ry m a y o c c u r.

･ A Ilo w b ra k e flu id to c o n ta c t p a in t e d s u rfa c e s o r

p la s tic p a rts o t h e r、〃is e d a m a g e m a y o c c u r.

･ D is c o n n e ct a n y h y d ra u lic C o n n e c t io n o fh e r･nyis e

th e e n tie s y s te m m u st b e d is a ss e m b le d ,d ra in e d‘

C le a n e d , a n d th e n p ro p e rly fille d a n d b le d a fte r

re a s s e m b ly .

B R A K E P A D R E P L A C E M E N T

N O T E :lt is n o t n e c e s s a ry to d is a s s e m b le th e b ra k e c a li

p e r a n d b ra k e h o s e to re p la c e th e b ra ke p a d s .

1 .R e m o v e :

･ B ra ke p a d s ①

N O T E :･ D o n o t d e p re s s th e b ra ke le v e r w h e n th e o a lip e r

o r d isc is o H th e m a c h in e o th e r w is e th e b ra ke

p a d s w illb e fo ro e d s h u t.

･ In sta ll n e w b ra k e p a d s p r-n g a n d s h i m s w h e n

th e b ra ke p a d s h a v e to b e re p la c e d .

･ R e p la c e th e p a d s a s a s e t if e ith e r is fo u n d to b e

w o ｢n to th e w e a ｢ li m it ③ .

Iな S w 馴 imit③ l1.o m m {0 .0 4 in )

4‐2 1

2 . ln sta = :

･ B ra k e p a d s

･ P a d s p rin g

　　　　

　　　2

こと }ムln s ta = a tio n S te p s :

･ C o n n e ct a s u ita b le h o s e ① tig h tly to th e

c a lip e r b le e d s c re w ② . P u t th e o th e r e n d o f

th is h o s e ln to a n o p e n C 0 n ta ln e r

･ L o o s e n th e c a lip e r b le e d s c re w a n d p u s h th e

pーsto n s in to th e c a lip e r W ith th e fin g e r.

･ T ig h te n th e c a lip e r b le e d sc re w ② .

¥も

B le e d s c re M V:

6 N m {0 .6 m . k g , 4 .3 ft ･ lb )

･ ln s ta = th e b ra ke p a d s a n d p a d s p r-n g .

N O T E :T h e ta n g s ③ o f th e p a d s p rln g m u s t p o in t in th e

d ire ctio n o f th e d isc ro ta tlo n .

3 .ln s p e c t:

･ B ra ke flu id le v e l

R e fe r to th e " B R A K E FLU ID LE V E L IN S P EC

T lO N " in C H A PT E R 2 .4 .C h e c k :

. B ra ke le v e r o p e ra tlo n

A s o忙 o r s p o n g y fe e lin g 一 B le e d b ra k e

s y ste nn .

R e fe r to th e “A篝R B LEE D lN G (H Y D R A U u c

B R A K E S Y ST E M Y in C H A PT E R 2.

4‐2 2

B R A K E C A L IP E R A N D P A R K IN G B R A K E

囚濾 m N m a .o m ･ kg ,7.2仕･ Ib珪

回 : l23 N m (2.3 m ･ kg ,17 箕･ 1b )I

回: l48 N m (4.8 m ･ kg 3 5仕･ 1b )｣

0 ヒー


乍

2

3

4

5

6

7

8

9

To

B ra k e c a lip e r a n d p a rkin g b ra k e re‐

m o v a l

A ir d u ct

E x h a u st p ip e

M u什le r

B ra ke flu id

R e S e下V o ir ta rk

B ra k e h o s e

B ra ke c a lip e r a s s e m b ly

C o tte r p ln

P a rk in g b ra k e c a b le

P in

P in

C o lla r

S p rin gB ra k e s h o e

1-

1･

乍･

ソム

1･“11

1"

つム

つム

?｣

R e m o V e th e P a rt s in th e o rd e r b e lo W .

D ra in .

F o r in sta lla tio n , re v e rs e th e re m o v a I P ro c e -

d u re .

4‐2 3


①②③④⑥⑥⑦⑥⑨

B ra k e c a lip e r d is a s s e m b ly

C a p b o lt

R eta in in g p -n

P a d sp rin 9

B ra ke p a d

s h im 1

S h im 2

B le e d SC re W

〇ils e a l

P is to n

“1

“1,ぬ1

つ｣

?-

?←

Z

4マ

?ム

D is a s s e m b ly th e P a lt s m th e o rd e r b e lo W .

F o r a s s e m b ly , re v e rs e th e d is a s s e m b ly p ro‐

c e d u re ･

4‐2 4

　　　　　　T RB R A K E C A LIP E R D IS A S S E M B L Y

N O T E :B e fo re d is a s s e m b lin g th e c a lip e r, d ra in th e b ra k e

h o s e , m a s te r c y lin d e r, b ra k e c a lip e r a n d b ra k e

re s e rv o ir o f th e ir b ra ke flu id .

1 R e m o v e :

. P isto n s

･ P isto n o ilse a ls ①

R e m o v a l ste p s :

･ U sin g a w o o d p ie c e ②, lo c k th e rig h t sid e

p Isto n ･

･ B lo w c o m p re s s e d a ir into th e h o s e io ln t

o p e n in g ③ to fo rc e o u t th e le箕 s id e P is to n

fro m th e c a lip e r b o d y .･ R e m o v e th e p isto n s e a ls a n d re in s ta ll th e

p isto n ･

･ R e p e a t p re v lo u s ste p to fo rc e o u t th e rig h t

sid e p isto n fro m th e c a lip e r b o d Y .

　　　　　　　　　　

･ N e v e r try to p ry o u t th e p is to n .

･ D o n o t lo o s e n th e re ta in in g p in ③.

B R A K E C A L IP E R IN S P E C T IO N A N D R E P A IR

R e c o m m e n d e d b ra k e c o m p o n e n t

re p la c e m e n t s c h e d u le :

B ra k e p a d s A s re q u ire d

P is t o n s e a ls ,d u s t s e a ls

E v e ry tvv o y e a rs

B ra k e h o s e E v e ry tvv o y e a rs

B ra ke flu id R e p la c e o n ly vv h e n

b ra k e s a re

d is a s s e m b le d .

A Ilin te rn a l b ra k e c o m p o n e n ts s h o u ld b e c le a n e d

in n e w b ra k e flu id o n ly . D o n o t u s e s o lv e n ts a s

th e y Myill c a u s e s e a ls to s w e ll a n d d is to n t.

4‐2 5

B R A K EP O VVRT R ⑥

1 .ln s p e c t:

･ C a lip e r p lsto n ①

S c ra tc h e s/ru st/ w e a r 一 R e p la c e c a lip e r a s s e m

b ly .

･ C a lip e r cy lin d e r ②

汎/e a r/s c ra tc h e s 一 R e P 'a c e c a iiP e r a s s e m b 'y .

･ C a lip e r body ③C ra c k s/d a m a g e 一 R e p la c e .

･ o il d e liv e ly p a ssag e (ca lip e r b o d y )

B lo w c u t w ith c o m p re s s e d a ir.

- ! 1獲1:11 =【匡

R e p la c e th e p is t o n s e a ls a n d d u s t s e a ls w h e n e v e r

th e c a lip e r is d is a s s e m b le d .

B R A K E C A u P E R A S S E M B L Y

. A Il in te rn a l p a rts s h o u ld b e c le a n e d in n e w

b ra ke flu id o n ly .

･ ln te rn a l p a rts s h o u ld b e lu b ricate d wvith b ra k e

flu id 約′h e n m sta =e d .

R e c o m m e n d e d b ra k e flu id :D O T 4

･ R e p la c e th e p is t o n s e a ls a n d d u s t s e a ls w h e n

e v e r a c a lip e r is d is a s s e m b le d .

B R A K E C A u P E R IN S T A L L A T IO N

1 .ln sta = :

･ B ra ke h o se ①

W h e n in s ta = in g t h e b ra k e h o s e ① o n t o th e b ra k e

c a lip e r ② , m a k e s u re th a t t h e b ra k e p ip e t o u c h e s

th e p ro je c tio n ③ o n t h e b ra k e c a ';p e r.

4‐2 6

B R A K E M A S T E R C Y L IN D E R

/襞辺が＼て 7へ

＼ -◇

＼＼

＼＼

℃‐

＼＼

＼ 3 >＼

＼＼

1/

//

“


a1l

Z

(3

4吋ヤリ

b

｢′

B ra k e m a s te r c y lin d e r re nn o v a I

B ra ke flu id

P a rkin g b ra ke c a b le

B ra k e s w itc h

B ra k e le v e r

P a rkin g b ra ke le v e r

B ra k e h o s e io ln t

H o ld e r

M a s te r c y lin d e r a s s e m b ly

増I

年I一作I･弓-

作I一等I･,I

R e m o V e th e P a lt S m th e o rd e r b e lo W .

D ra in .

F o r in s ta lla tio n , re v e rs e th e re nn o v a l p ro c e‐

d u re .

①②③④

B ra ke m a s te r c y lin d e r d is a s s e m b ly

B o o t

C irc h pM a s te r c y lin d e r kit

M a s te r c y lin d e r b o d y

倖

1

1

1

D is a s s e m b ly th e P a It s m th e o rd e r b e lo W .

F o r a s s e m b ly , re v e rs e th e d is a s s e m b ly p r o

c e d u re ･

4‐2 7

IN S P E C T IO N

1 ln s p e C t:

･ M a ste r cy iin d e r ①

い/e a r/s c ra tc h e s 一 R e p la c e th e m a s te r cy -i奇

d e r a s s e m b [y .

･ M a s te r cy Iin d e r bo dy ②C ra c ks/d a m a g e 一 R e p′a c e .

･ o il d e liv e ry p a ssa g e (m a ste r cy lin d e r b o d y )

B lc w o u t w ith c o m p re s s e d a ir.

2 .ln s p e c t:

･ M a ste r c y lin d e r kit①S c ra tc h e s/ w e a r/d a m a g e 一 R e p la c e a s a s e t.

B R A K E M A S T E R C Y L IN D E R A S S E M B L Y

･ A n in te rn a l p a rts S h o u ld b e C le a n e d in n e w

b ra ke flu id o n ly .

･ ln te rn a I p a rts Sh o u ld b e lu b ric a te d Myith b ra k e

flu id w h e n in s ta lle d .

･桧 R e c o m m e n d e d b ra k e flu id :D O T 4

･ R e p la c e th e p is t o n s e a ls a n d d u st s e a ls w h e n

e v e r a c a lip e r is d is a s s e m b le d .

4‐28

S LID E R A IL S U S P E N S IO N

S L ID E R A IL S U S P E N S IO N

S R X 600 /6 0 0 S , S R X 7 00/7 0 0 S

国: 172 N m (7 .2 m ･ kg ,52仕･ 1b )l

4‐29


【1

つム

QU

S lid e ra il s u s p e n s io n re m o v a I

T e n s io n a d ju ste r

B lin d C a PS u s p e n s io n re a r p la te

S lid e ra ils u s P e n s Io n

2つ“バー

R e m o v e th e P a rts in th e o rd e r b e lO W .

L o o s e n .

F o r in sta lla tio n , re v e rs e th e re m o v a I P ro c e‐

d u re .

SLlDE RA -L SUSPENS-o N lP 響 R

lQ 剛

M S R X 70 OP

園 : l24 N m (2 .4 m ･ kg月 7旨･ 1b )l

回 : 172 N m (7.2 m ･ kg ,52杜･ 1b )I


･1【

クム

さ

S lid e ra il s u s p e n s lo n re m o v a I

T e n s lo n a d ju ste r

B lin d Ca P

S u s p e n s io n re a r p Ja te

S lide ra iI s u s p e n s lo n

フム

クム"1

R e m o v e th e P a rt s in th e o rd e r b e lo W .

L o o s e n .

F o r in sta lla tio n , re v e rs e th e re m o v a I P ro c e -

d u re .

4‐3 0

S L ID E R A IL S U S P E N S IO N

園 L4 N m (o.4 m ･ k 9 2 .9 箕･ lb u

回濃16 N m n .6 m ･ kg ,鮒箕･ -b)i

　　　　　　　　　　　

　　　　　　　　　　　　　　

′′ 、、、ゾ

へ、、

、･18 ど

、

o rd e r J o b n a m e /P a 1t n a m e Q′ty R e m a rks

①②③④⑤⑥⑦⑧⑨⑩⑪⑫⑩⑭⑮⑯⑰⑩

S lid e ra il s u s p e n s io n d is a s s e m b ly

S to p p e r b a n d

H o o k

B u sh in gC o = a r

F ro n t s h o c k a b s o rb e r

B ra c k e t

F ro n t s u s p e n s io n b ra c ke t

R u b b e r d a m p e rF ro n t p iv o t a r m

B u sh in 9C o lla r

B u sh in gC o = a r

S u s p e n s lo n w h e e l

C o lla rVV h e e l b rac ketF ro n t p iv o t a r m b ra c k e t

S h a杜

2つ←4T〔ソム↑･つムぬ1

?ムー･?ムー‘‐4

つム?←?←?←?←･I

D is a s s e m b 1e th e P a It s m th e o rd e r b e lo W .

【S R X 600/600S ,S R X 700 " 0OS )

{S R X 6 0 0/6 0 0 S , S R X 7 00 " 0 O S )

(M S R X 700 P)

SLlDE RA -L SUspEN slo N IP 鰡

RIQ 剛

困 ; 124 N m (2.4 m ･ kg月 7 t ･ lb)l

回 149 N m (4 9 m ･ kg ,坊箕･ -b )l

回 172 N m (7.2 m ･ k 9 52仕･ lb )l

4‐3 2

o rd e r J o b n a m e /P a lt n a m e Q′ty R e m a rk s

⑲⑳⑭⑳⑬⑭⑮⑳⑰⑳

S u s p e n s -o n w h ee l

C o lla r

VV h e e - b rac ket

C irc lip

S u s p e n s io n w h e e l

B u sh m g

C o lla r

R e a r s u s p e n s io n b ra c k e t

S p a c e r

C o lla r

クム

2

つム

2つ←(′心･I

･11

2

41

Su DE RA -L SU SPEN S-o N IP 雛 R

IQ 動

因: 149 N m (4 9 m ･ k9 35仕･ lb )l

回 172 N m (7 .2 m ･ kg,52箕･ -b )1

/ 34 ‘＼＼

＼ =“ ＼'

ももぎ

4‐33


⑳⑳⑪⑳⑳⑭⑮⑳⑰⑳⑳⑱

R e a r s h o c k a b s o rb e r

C o =a r

P u ll ro d

C o =a r

R e a r b ra c k e t

C o = a r

C o u a r

S u s p e n s lo n w h e e l

C o n tro l ro d

B u sh m g

C o lla r

B u sh m g

【1

11

24マ(ソム

クム

ソム

フム

?←

?←

?一

つ←

(M S R X 700P )

(M S R X 700P )(S R X 60 0/6 0 0 S ,S R X 7 0 0 " 0 O S )

Su DE RA IL sU sPEN SIO N lP O W R

ーQ 到T R

国煌 24 N m (2.4 m ･ kg , 17 杙･ lb )1

回 l7 2 N m (7 .2 m ･ k 9 52箕･ lb )｣

回 : l7 5 N m (7 5 m ･ kg .54仕･ -b )l

＼難い

o rd e r J o b n a m e /P a lt n a m e 0′ty R e m a rk s

④◎③⑭⑥⑭⑰⑫⑱⑩⑪◎⑫⑭⑭⑫

R e a r p iv o t a r m

B u s h in g

C o lla r

C o =a r

R e a r p iv o t a r m b ra c k e t

C o lla r

C irc lip

S u s p e n s lo n い′h e e I

VV h e e l b ra c ket

R e a r a x le

G u id e w h e e I

C o u a r

T e n s lo n a d ju s te r

C o = a r

C o lla r

S lid in g fra m e

“1

つ←【1

41

11【1

つム

?←

↑'【1･(3

つム

?｣

11

1-

クム

F o r a s s e m b ly‘ re v e rs e th e d is a s s e m b ly p ro -

c e d u re ･

4‐3 4

S LID E R A IL S U S P E N S IO N

IN S P E C T IO N

1 ln s P e C t:

･ S u s p e n s -o n w h e e l

･ G u id e w h e e l


･ V V h e e l b e a rin g

Vv h e e ltu m S r0 u g h ly 一一 R e p la c e .

2 .ln s p e c t:

･ S to p p e r b a n d ①

F ra y e d /d a m a g e 一 R e p la c e

･ P u ll ro d ②B e n d s/d a m a g e 一 R e p la c e .

･ S h o c k a b so rb e r ③

o il le a ks/d a m a g e 一 R e p la c e .

･ B u s h in g s

い/e a r/c ra c ks/d a m a g e 一 R e p la c e .･ F ro n t p lv o t arm ④･ R e a r p 'v o t a r m ⑥

･ R e a r p lv o t a r m b ra c ket ⑥

･ S u s p e n s -o n w h e e l b rac ke t ⑦

･ S 1id in g fra m e ⑤

C ra c k s/d a m a g e -→ R e p la c e .

･ S !id e ru n n e r ⑨

Vv e a r/d a m a g e 一 R e p la c e .

4‐3 5

FRo NT AXLE A N D TRAcK 1P 鰡 R

IQ 剛

F R O N T A X L E A N D T R A C K

国 16 N m ゅ,6 m ･ kg ,4.3 箕･ lb ) 1

回 : l2o N m (2.o m ･ kg, 14 作 -b )l


"I

之

さ

4T

Rv

R)

F ro n t a x le a n d tra c k re m o v a I

D riv e c h a in h o u s in g

s lid e ra ils u s p e n S lo n

S e c o n d a ly s h e a v e

S p e e d o m e te r g e a r a s s e m b ly

C a b le jo in t

S et b o lt

F ro n t a x le a s s e m b ly

B e a rin g

T ra c k

･l

"I

2

11"I

【l

R e m o v e th e P a It s m th e o rd e r b e lo W .

R e fe r to th e " D R IV E C H A IN H O U S IN G ".

R e fe r to th e "S L ID E R A IL S U S P E N S IO N ".

R e fe r to th e "S E C O N D A R Y S H E A V E "‐

F o r m sta = a tio n , re v e rs e th e re m o v a l p ro c e‐

d u re .

4‐3 6

FRo N T A X LE A N D TRA cK 四W R

I Q 畔, T R

内外｢外T も内ノ、滅べ久′-

穴′

クg舒【一 ^′ 〔/

/

IN S P E C T IO N

1 .ln s p e C t:

･ T ra c k ①

･ S 1id e m eta l②

Vv e a r/C ra c kS/d a nn a g e 一一 R e p la c e .

2 .ln s p e c t:

･ S p ro c ke t w h e e l①

V v e a r/b re a k/d a nn a g e 一◇ R e p la c e

･ F ro n t a x le ②

B e n t/s c ra tc h e d (e x c e s s iv e ly )/d a m a g e 一

R e p la c e .

国. 纖㈹ ‐ 鱒㈹ . '･m m .

斧売地療育掘割斡 > l ! ! ,ン □

近道硼剛粋

I C

園 > - - ! ン□

ぜE-旧副囲卿L皇

剔㈱“) “‘㈹㈱㈹

誓壷翼

面謝舞彪鋪 - 1

一事, -

中巨コ熊湖上[ゴニ]‐ し′ヂゼ′□′- ｣

i

山□LL132.6 m m

｣･6.22m) ｣

5礬ロー割れ｢ M 1‐9mm、 (44 1m3

乍64‐1mm{6.46im


R e v e rs e th e "R E M O V A L " p ro c e d u re .

N o te th e fo = o w in g p o ln ts .

1 .ln s ta = :

･ S p ro c k e t w h e e ls

･ G u id e w h e e ls

N O T E :･ V V h e n p re s s in g th e s p ro c k e t vv h e e ls o n to th e

fro n t a x le ,a lig n th e Iu g s o n e a c h s p ro c ke t vv h e e l.

･ L o c a te e a c h s p ro c k e t w h e e l o n th e a x le w h e re

s h o w n in th e i= u stra tio n .

国 :S R×600/600 S S R X 7 0 0/7 0 0 S

回 : M S R X 70O P

2 .P la c e th e tra c k in th e c h a s s is .

　　　　　　　　う

~＼ /　　　　　　　　　　　

トK )T E :B e s u re lt -s p o s It-o n e d a s s h o w n in th e i= u s tra

tio n .

図 T U R N 1N G D IR E C T IO N回 F o rw a rd

4‐3 7

臨“訟s鮖椰α IEN G - 劃

E N G IN E

E N G IN E A S S E M B LY

園荘34 N m (3 4 m ･ kg 2 4杙･ lb )l

o rd e r J o b n a m e /P a rt n a m e Q′tv R e m a rks

1

2

3

4

5

6

7

8

9

10

E n g in e re m o v a l

E x h a u s t P lp e

C a rb u re to r

Y .P .V .S .

R e co ilsta 托e r

C D I M a g n e to

P ri m a ry s h e a v e

C o o la n t

C o o la n t h o s e 1



C a rb u re to r h e a tin g h o s e

T h e r m o s e n s o r c o u p le r

R e a r b ra c ket (rig h t)

o ilh o s e

V a c u u m h o s e

o il p u m p c a b le

M o u n tin g b o lt

【1

"1Iバー

I

"l

【l

?〕【l

nl

【I

R e m o v e th e P a n s in th e o rd e r b e lo W .

R e fe r to th e "C A R B U R ET O R " in C H A P T E R 7 .R e fe r to th e "Y A M A H A P Oい′ER V A LV E S Y S -

T E M (Y .P .V .S .)".

R e fe r to th e " R E C O IL S T A R T E R ".

R e fe r to th e "C D l M A G N E T O ".

R e fe r to th e "P R IM A R Y S H E A V E A N D D R IV E

V‐B E LT " in C H A P T E R 4D ra in . R e fe r to th e "C O O L A N T R E P L A C E‐

M E N T " in C H A PT ER 2 .

L o o s e n .

F o r in sta = a tio n , re v e rs e th e re m o v a I P ro c e‐

d u re .

5 -1

飢糊口㈱㈱ o' m m。IEN G I 急ー

C Y LIN D E R H E A D A N D C Y LIN D E R

国 : l1o N m n o m ･ kg, 7 2杙･ ib )I

回 : I骼 N m n .4 m ･ kg, 10仕･ lb ) I

5‐2


乍

2

3

4

5

6

7

8

C y lin d e r h e a d a n d c y lin d e r re m o v a I

S p a rk p lu g c a p

o utlet w ate r jac ket jo int

G a s k e t

B ra c ke t

S p a c e r

P la stic lo c kin g tie

1g n itio n co il

lg n itio n c o i= e a d

〆〕“1

{)‐1

つ｣“1･

d

4マ


C Y LIN D E R H E A D A N D C Y L IN D E R E N G ◎

回 l33 N m (3 .3 m ･ kg,24杜･ lb ) I

傭st l13 N m n .3 m ･ kg , 9 .4 什･ lb )

2 n d I2 8 N r1m 2 ･8 nn ･ kg , 2 0 旨･ lb )

国: l14 N m (1 4 m ･ kg , 10仕･ lb ) l

回 : l2o N m (2 .o m ･ kg , 14仕･ lb ) I 回:


9

10

1 1

12

13

14

15

16

17

18

19

20

2 1

2 2

23

24

25

S p a rk p lu g

C y lin d e r h e a d

○‐rin g

C y lin d e r

G a s k e t

P isto n rln g

P is to n p in d ipP is to n p ln

P isto n

B e a rin g

C la m p

o ilp u m p b re a th e r h o s e

ln ta k e m a n ifo ld

G a s ke t

S p a c e r

R e e d v a lv e sto p p e r

R e e d v a lv e

↓

{)

b

〔J

“1

b

〔b

さ

〆〕

さ

っ←

1･

{〕

"

{〕

b

〆〕

F o r in sta lla tio n , re v e rs e th e re m o v a l p ro c e -

d u re .

5‐3

d m ㈱舵“o““o o 癇班中 N G 虚 -

R E M O V A L

1 . R e m o v e :

･ P is to n p in c Iip

･ P is to n P ln

･ P is to n

･ S m a = e n d b e a rin g

N O T E :･ B e fo re re m o v -n g th e p is to n p in c lip , c o v e r th e

c ra n k c a s e W ith a c le a n ra g s o y o u w ill n o t

a c c id e n ta = y d ro p th e c lip in to th e c ra n k c a s e .

･ B e fo re re m o v in g th e p is to n p in ,d e b u rr th e c lip

g ro o v e a n d p in h o le a re a . lf th e p is to n p in

g ro o v e is d e b u ｢re d a n d th e p isto n p in is still

d ifficu lt to re m o v e , u s e th e p is to n p ln p u = e r.

･ P u t id e n tific a tio n m a rk s o n e a c h p isto n h e a d fo r

re fe re n c e d u rin g re In s ta lla tio n .

影 P is to n p in p u lle r:9 0 8 9 0一〇130 4 , Y U -○慨3 0 4

2 1

　3 307.017

D o n o t u s e a h a m m e r t o d riv e th e p isto n p in o u t .

① P isto n P m

② P isto n

③ Pisto n p m p u =e r

5 -4

d m 職旺臥“o M '“㈱ IEN G I 訓　　　　　

IN S P E C T IO N

1 .E li m in a te :

･ C a rb o n d e p o s it

(fro m th e c o m b u s tio n c h a m b e r)

U s e ro u n d e d s c ra p e r ① .

D o n o t u s e a s h a rp in s tru m e n t a n d a v o id d a m a g

in g o r s c ra tc h in g .

2 . ln s p e c t:

･ C y lin d e r h e a d w a te r jac ket

C ru s t o f m in e ra ls/ru st 一 R e m o v e .

3 . M e a s u re :

･ C y lin d e r h e a d w a rp a g e

0 ut o f s P e d fic a tio n ニラ R e s u 汁a c e .

I“そS w拗a瓣離It lo .0 3 m m {0 .0 0 12 in】

‐ S tra ig ht e d g e ①

･ T h ic k n e s s g a u g e ②

4 .E li m in a te :

･ C a rb o n d e p o s its

(fro m th e cy lin d e rs)

U s e th e ro u n d e d s c ra p e r ① .

D o n o t u s e a s h a rp in stru m e n t a n d a v o id d a m a g

in g o r s c ra tc h in g th e s u rfa c e .

5 .E 1im in a te :

･ C a rb o n d e p o s its

(fro nn th e p isto n c ro w n a n d rin g g ro o v e s )

6 .ln s p e c t:

･ P is to n c ro w n

B u rrs/n ic k s/d a m a g e 一 R e p la c e .

5 6

d - - o ･ロー･臥 “o o, m o m l E N G 虚 l7 .E li m in a te :

･ S c o re m a rks a n d la c q u e r d e p o s its

(fro m th e p isto n w a ll)

U s e 600 ~ 800 g rit w e t s a n d p a p e r.

N O T E :S a n d in a c n s s c ro s s p a n e rn . D o n o t s a n d e x c e s

s iv e ly .

8 . M e a s u re :

･ P isto n‐to‐c y lin d e r c le a ra n c e

M e a s u re m e n t S te p s :

1 st s te p :

･ M e a s u re th e c y Jin d e r b o re (C i w rth a c y‘in d e r

b o re g a u g e ① .

/( 、 N O T E :

M e a s u re th e c y lin d e r b o re (C )p a ra lle lto a n d a t

rig h t a n g le s to th e c ra n k s h a性. T h e n fin d th e

a v e ra g e o f th e m e a s u re m e n ts .

揆 S ta n d a rd W′e a r lim it

C y Iin d e r b o re

(C )6 0 0 :64.000 ~ 64.014 m m(2.5 197 ~ 2.5202 in )70 0 :69.000 ~ 69.0 14 m m{2 .7 165 ~ 2 .7 17 1 im

6 4 .惟 m m(2 .5 2 in )

6 9 1 nn m(2.72 im

T a p e r {T } 0 .0 5 nn m{0 .0 0 19 in )

o u t o f ro u n d

(R )0 .0 1 m m(0 .0 0 0 4 in )

C = M a x im u m D

T = {M a x im u m o f D 1 o r D 21 -

{ M a x im u m o f D 5 o r D 6)

R = ( M a x im u m o f D 1' D 3 o r D 51‐

( M in im u m o f D 2, D 4 o r D 61

･ lf o u t of s p e c ific a tio n , re p la c e c y lin d e r, a n d

re p la c e p is to n a n d p is to n rln g s a s a s e t.

2 n d ste p :

● M e a s u re th e p is to n s k i忙 d ia m e te r (P ) W ith a

ITM C ro m e te r.

⑩ 6 0 0 " 0 0 : 1o m m (0 .39 in ) fro m th e

b o tto m e d g e o f th e p is to n

5 -6

飢継甜訟州o飢糊中 NG l忠一P is t o n s ize (sta n d a rd ) {P ):

6 0 0 : 6 3 .93 2 ~ 6 3 .9 4 4 m m{2 .5 17 00 ~ 2 .5 17 4 8 in】

7 0 0 : 6 8 .93 2 ~ 6 8 .9 4 4 m m{2 .7 13 85 ~ 2 .7 M I3 3 im

･ lf o u t o f s p e c ific a tio n , re p la c e th e p isto n a n d

p isto n rin g s a s a s e t.

3 rd ste p :

･ C a lc u la te th e p ls to n‐to‐c y lin d e r c ie a ra n c e

w ith th e fo = o w in g fo r m u la :

P is to n 薄o‐c y lin d e r c le a ra n c e =

C y lin d e r b o re {C 1- P is t o n sk irt d ia m e te r {P )

･ ff o u t o f s p e c ific a tio n , re b o re o r re p la c e cy l

in d e r, a n d re p la c e p isto n a n d p is to n rin g s a s

a s e t

o .0 6 5 ~ 0 .0 70 m m幽

P閑

溌

to-cy1lnd 開 earance l　　　　　　　　　　　

9 . M e a s u re :

･ S id e c le a ra n c e (p is to n rin g s )

U s e th e fe e le r g a u g e ①.o u t o f s p e c ific a tio n ★→ R e p la ce th e p isto n

a n d /o r rin g s .

N O T E :

E lim in ate th e c a rb o n d e p o s its fro m th e p is to n

rin g g ro o v e s a n d rin g s b e fo re ｢n e a s u r m g th e s id e

c le a ra n c e .

Si続発“鉾報知in,　

　　　　　　　　　綿売る暴れ魅惑雌蘂.in)

5 -7

C Y LIN D E R H E A D A N D C Y L IN D E R E N G=◎

? 0 .ln s ta ll:

･ P isto n n n g

o n to th e cy lin d e r)

P u s h th e rin g W ith th e p iSto n C ro w n .

N O T E :ln s e lt th e rin g in to th e c y lin d e r, a n d P u s h it a P

p ro x l m a te ly 2 0 m m (0 .8 in )into th e cy lin d e r.P u sh

th e rin g w ith th e p isto n c ro w n s o th a t th e rin g is

a t rig h t a n g le s to th e c y lin d e r b o re .

' 1 . M e a s u re :

･ E n d g a p (p isto n rin g s )

o u t o f s p e c ific a tio n ･一 R e p la c e rln g s a s a

s e t.

U s e th e fe e le r g a u g e ①‘

炎

⑥ 2 0 m m (0 .8 m )

1 2 . M e a s u re :

･ o u ts id e d ia m ete r ⑩ (p isto n p in )


o u tsid e d ia nn e te r (p is to n p in ):19 .9 9 5 ~ 2 0 m m(0 .7 8 72 ~ 0 .7 8 7 4 in }

1 3 . M e a s u re :

･ P is to n p in -to -p lsto n c le a ra n c e

o u t o f s p e c ific a ti0 n 一一 R e p la c e p iSt0 n .　

　　　

　

′/

P is to n p in -t o‐p is to n c le a ra n c e 二

B o re s ize (p isto n p in } ⑤

o u tsid e d ia m ete r (p isto n p in ) ⑩

揆5‐8

d m 鰡眠臥 “o 飢ゆ･。 IE N G I訓1 4 .ln s p e c t:

･ R e e d v a Iv e s ①

B e n t/C ra c kS/d a nn a g e 一 R e p la c e .

1 5 . M e a s u re :

･ V a lv e s to p p e r heig ht③o u t o f s p e c ific a tio n 一 R e p la c e .

V a lv e st o p p e r h e ig h t:1 0 .3 ~ 1 0 .7 m m {0 .4 1 ~ 0 .42 in )

僅6 . M e a s u re :

･ R e e d v a lv e b e n d in g lim it⑩


R e e d v a lv e b e n d in g lim it:-e s s t h a n o .6 m m {0 .0 2 3 6 in }

1 7 .in s p e c t:

･ R e a r b ra c ket ①

C ra c k s/d a nn a g e 三一 R e p la c e .

5 -9

M 糊口㈱ ““oo湘鰈 IEN G l 訓IN S T A L L A T IO N

1 J n sta = :

･ R e e d v a lv e s

。 R e e d v a lv e sto p p e rS

N O T E :● P la c e th e re e d v a lv e ① w ith its C o n c a v e s u rfa c e

fa cin g th e re e d v a lv e s e a t ② .

･ F it th e re e d v a lv e s to p p e r c u t ③ in to th e c o rre

sp o n d in g ou t ④ o n th e re e d v a lv e .

2 .T ig h te n :

･ S c re w s (re e d v a lve ) ①

¥もを

N O T E :T ig hte n e a c h s c re w g ra d u a lly t o a v o id w a rp -n g .

3 .ln s ta = :

･ S m a = e n d b e a rin g

･ P is to n

･ P is to n P 1n

･ P is to n p in c lip･ P is to n rln g s

トK )T E :。 T h e a rro w ⑩ o n th e p is to n m u s t P o ln t to th e

fro n t o f th e e n g in e .

･ B e fo re ln s ta llin g th e p isto n p in c lip , c o v e r th e

c ra n k c a s e w ith a c le a n ra g s o th a t y o u d c n o t

a c c id e n ta = y d ro p th e p in c lip a n d m a te ria l in to

th e c ra n kc a s e .

･ P o s itio n e a c h p isto n v e ry c a re fu lly in its o r-g I

n a l p la c e .

崗酋@

･ A 1 w a y s u s e a n e w p is to n p in clip .･ D o n o t a llo w th e clip o p e n e n d s to 1n e e t th e

p is t o n p in s lo t.

5‐10

C Y LIN D E R H E A D A N D C Y L IN D E R E N G仝◎

4 .C h e ck;

･ P is to n n n g p o s ltlo n

･ M a k e s u re rin g e n d s a re p ro p e rly fitte d a ro u n d

rig lo c a tin g p in s in p ist o n g ro o v e S .

･ B e s u re t o c h e c k t h a t th e m a n u fa c tu re r s m a rk s

o r n u m b e rs sta m p e d o n t h e rin g s a re o n th e

t o p s id e o f th e rin g s .

5 .ln sta = :

･ G a s k e t (cy lin d e r)

･ C y lin d e r ①

A Ivv a y s u s e a n e vv g a s k e t .

N O T E :ln s ta = th e C y lin d e r W ith o n e h a n d W h ile C o m

p re s s in g th e p isto n r1n g s w ith th e o th e r h a n d .

6 .T ig h te n :

･ N u ts (c y lin d e r h e a d )

0 ◎ o ⑥ ⑱ ⑤ ◎ @T ig h te n in g ste p s :

･ T e m p o ra rily tig hte n th e C y lin d e r h e ad n u ts

① ~ ⑥ as fo =o w s.1 st s te p :

･ T ig h te n th e n u ts ① ~ ⑥ .

N u t {cy lin d e r h e a d ):倦3 N m n .3 m ･ k g , 9 .4 箕･ lb )

2 n d s te p :

･ R e tig hte n th e n u ts ① ~ ⑥ .

N u t {cy lin d e r h e a d ):2 8 N m (2 .8 m ･ kg , 2 0 ft ･ lb )

○

　　　

0 IL P U M R C R A N K C A S E A N D C R A N K S H A FT

国事3 N m (1.3 m ･ k 9 9.4 箕･ lb )I

回 i23 N m ‘2 .3 m ･ kgコフ箕･lb ) '

回 : l33 N m (3 3 m ･ kg 2 4仕･ -b円

回脚 N m {4.o m ･kg,29 耗･ '呵

回:日計13 N 廊 3 m ･kg′9.靴･lb)1

2 n d 2 7 N m (2 .7 m ･ kg計 9 ft･ lb)


1

2

3

4

5

6

7

8

910

僅乍

倦2

13

o『‘ P u m P , C ra n k C a s e a n d C ra n k s h a 旨

re m o v a l

o il p u m PR e a r b ra c k e t (c e n te r)

R e a r b ra c k e t oe費)F ro n t fo w e r b ra c k e t

D a m p e r

F ro n t u p p e r b ra c ke t

VV a te r P u m p C O V e r

G a s k e t

0 = h o s e

L o w e r c ra n k c a s e

C ra n ks h a貴 a ss e m b ly

o il se a I

U p p e r c ra n kc a s e

【I,"I,【1ln/“

と

っ←作I

膚I

4-

4I

11"I

"I,

R e m o v e th e P a It s in th e o rd e r b e io W .

F o r in sta Ila tio n , re v e rs e th e re m o v a l p ro c e‐

d u re .

5‐12

o･一‐囎㈱鮴餅鮴“o o ㈱‘ 鰈 . IE N G I 羸

u==『

‐

IN S P E C T IO N

1 . M e a s u re :

･ R u n o u t

U s e th e V‐b lo cks a n d a d ia lg a u g e .

o u t o f s p e c ific a tio n ･一 R e p la c e o r re p a lr.

矛 D ia l g a u g e :

9 0 8 9 0‐0 3 0 9 7 , Y U‐03 0 9 7

C T :0 .0 3 m m (0 .0 0鼈2 in )圏Runoud-m

総 l幇C瑠盤鰡l8:8細R;④ 89.5 m m (3 .52 m )⑩ 8 4.5 m m (3 .33 m )

2 . M e a s u re :

･ S m a ll e n d fre e p -ayU s e th e d ia l g a u g e .

o u t o f s p e c ific a tio n ･一 R e p la c e th e d e fe ctiv e

p a rts .

医 S sm anend f麗 piay ⑧ lo .8 ~ 亀o m m (0 .03 1 ~ 0 .0 4 0 in )

‐ B ig e n d s id e c le a ra n c e

U s e th e fe e le r g a u g e .

。u t○f s p e c ific a ti○n ーう R e p la c e th e d e fe c tiV e

p a rt s .

歴 S 蝋 d side d 鉗an篤 ⑤ 10 .2 5 ~ 0 .7 5 m m (0 .0 1 ~ 0 .0 3 in )

3 .ln s p e ct:

･ C ra n ksh a貴 b e a rin g ①

P itt m g /d a rn ag e 一 R e p la c e .

･ S to p p e r rin g ②

B e n d /d a rn a g e 一 R e p la c e .

･ C ra n k s h a貴 o il s e a ls ③

･ l m p e lle r d riv e g e a r te eth ④

V v e a r/d a rn a g e 三一 R e p la c e .

L u b ric a te th e b e a rin g s i m m e d ia te ly a fte r e x a m

in in g t h e m , t o p re v e n t ru s t .

5 13

o IL PU M R CRA N KCAsE A N D CRA N KsHA FT l E N G I 副

4 .‘n s p e c t:

･ L o w e r c ra n kc a s e ①

･ U p p e r c ra n k c a s e ②

･ F ro n t lo w e r b ra c ket ③

･ F ro n t u p p e r b ra c ket ④

･ R e a r b ra cket ⑤

･ D a m p e r ⑥

C ra c k S/d a rn a g e 一 R e p la c e

5 .ln s p e c t:

･ l m p e lle r d riv e n g e a r te eth ①

V v e a r/d a m a g e 一 R e p la c e ,

● lm P e lle r sh a仕 ②

･ B e a rin g ③

P ittin g /d a m a g e 一 R e p 'a c e .

6 .ln s p e c t:

･ o il p u m p

C ra c k Sノd a m a g e 一 R e p Ja c a

･ o il h o s e S

C lo g /d a m a g e 一 R e p la ce .　　　　　敵(敵((傾ぐ、""""" "＼.こね叱“の

5 4 4

o ･一捌口o 嗣嚥･“ 贓ロ““‘‘･ m IE N G I 訓

%“,巽錢)


1 ,ln s ta = "

･ S to p p e r rin g ①

(o n to th e lo w e r c ra n kc a s e b e a rin g ② (p ri

m a ry s h e a v e s id e ) a s sh o w n )

⑨ K no ck pin

2 . ln sta ll:

● C ra n k s h a貴 a s s e m b ly

(o n to th e u p p e r c ra n k c a s e 園 )

N O T E :S e t th e k n o c k p in s ① o f th e b e a rin g s a n d la b y rinth

s e a l in to th e p in h o 1e s ② o n th e c ra n kc a s e 園 a n d

u p p e r c ra n kc a s e by tu rn ln g th e b e a rin g s a n d

la b y rin th s e a l.

③ B e a rin g (C D l m a g n e to s id e )

3

5 4

　

N O T E :S et th e k n o c k p in s ④ o n th e u p p e r c ra n kc a s e 園

a n d la by rin th s e a l in to th e p in h o le ⑤ o f th e

b e a rin g a n d u p p e r c ra n kc a s e b y tu rn ln g th e b e a r

in g s a n d la b y rin th s e a l.

T h e o ilse a llip m u s t fit in to th e c ra n k c a s e g ro o v e .o o o こコ

5‐↑5

薹0 IL P U M R C R A N K C A S E A N D c R A N K S H A FT E N G ◎

3 .F i= :

･ G e a r ro o m ①- ｢6

o o

　　　　　　o

t

on 〔

Y A M A LU B E 2‐c y c le圏

Recom m ended o1I

JGe袋琴辯鼈能辯脇‘‘o‐'' Us oa

饉撥露語潮騒審議鱈裔算総理義薹鰡菱馨講義諺託　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　　　　　

B e fo re in s ta llin g a n d to rq u in g th e c ra n k c a s e b o lts ,

b e s u re to c h e c k th at th e c ra n k s h a箕 is t u rn in g

s m o o th ly .

4 .T ig hte n :

･ B o lts (c ra n kc a s e )

N O T E :T ig h te n th e b o lts in o rd e r sta 忙-n g W ith th e lo W e s t

n u m b e re d a n d to rq u e th e b o lts in t w o s ta g e s .

B O撫折

n kcase):

　　Fi爾

,

N m n‐3 m ‐k勤 9‐4 俺‐lb )

27 N m (2 .7 m ･ kg“19 ft ･ lb )

5 4 6

C D I M A G N E T O E N G ◎C D I M A G N E T O

国: 119 N m n .9 m ･ kg汀 3俺･ lb )｣

回 148 N m (4.8 m ･ kg ,3 擶･ lb u

回 : 185 N m {8 5 m ･ kg 節贄･ー明

竿＼

＼@亀、"“

/凰


1

2

3

4

5

6

7

8

C D I M a g n e t o re m o v a 1

R e c o i‘Sta rte r

F ra m e c ro s s m e m b e r

C D I m a g n e to c o u p le r

P -astic c la m p

S ta It e r P u lley

M a g n e to ro to r

VV o o d ru什 key

s ta to r c o iI

P -ate

“1

〔3

1-･I･

?･‘1

“1

11


R efe r to th e "R E C O fL S T A R T E R ".

F o r in sta lla tio n , re v e rs e th e re m o v a l P ro c e -

d u re .

5 4 7

Co.鞠鷺 IEN G 趣

R E M O V A L

↑.R e m o v e :

･ B o lt ①

● S ta lt e r P u lley ②

･ N u t ③

N O T E :A tta ch th e P ri m a ry S h e a v e h o ld e r to h o ld th e

P rl m a ry s h e a v e .

矛 P ri m a ry s h e a v e h o ld e r:

9 0 89 0‐0 17 0鰐 Y S‐0 18 8 0

2 . R e m o v e :

･ M a g n e to ro to r ①

N O T E :･ R e m o v e th e m a g n e to ro to r u s ln g th e ro to r

p u lle r ② .･ F u =y tig hte n th e to o l h o id in g b o lts , b u t m a ke

s u re th e to o l b o d y is p a ra lle lvv ith th e m a g n e to

ro to r. lf n e c e s s a ry , o n e s c re w m a y b e b ac ke d

o u t slig htly to le v e l to o l b o d y .

矛 R o t o r p u lle r:

9 0 89 0‐0 13 6 2 , Y U‐3 3 2 7 0

5 18

C D I M A G N E T O E N G ◎IN S T A L L A T IO N

↑.ln s ta ll;

● W o o d ru什 key ①

B e s u re t o re m o v e a n y o ila n d / o r g re a s e fro m th e

ta P e re d P o ntio n o f th e C ra n k s h a ft u s in g a C lo th

d a m p e n e d M yith t h in n e r.

N O T E :P a s s th e m a g n e to le a d s th ro u g h th e h o le a n d

ln sta = th e g ro m m e t in th e c ra n k c a s e .

2 .ln s ta = :

･ M a g n e to ro to r

･ V V a s h e r

･ N u t {nn a g n e to ro to r)

讓翻藪臘鰹轉B e s u re to re m o v e a n y o ila n d / o r g re a s e fro m t h e

ta p e re d p o rtio n o f th e m a g n e t o ro t o r u s in g a

d a m p e n e d C lo th w ith t h in n e r.

N O T E :

VV h e n in sta llin g th e m a g n e to ro to r, m a k e s u re th e

w o o d ru ff k e y is P ro P e rly s e a te d in th e k e y w a y o f

th e c ra n k s h a h .

3 .T ig hte n

19 N m (乱9 m ･ k g , 13 俺･ lb )図

sta忙erpulley bolt①

IM #謡釀冊ぼる,欄。)

N O T E :A tta ch th e p rI m a ry s h e a v e h o ld e r to h o ld th e

p ri m a ry s h e a v e .

P ri m a ry s h e a v e h o‘d e r:

9 0 89 0‐0 17 0馬 Y S -0 18 8 0

5‐19

ロ.⑩ 蹴舵。IEN G - 副

R E C O IL S T A R T E R

国 118 N m n .8 m ･ kg , 13仕･ lb ) 1

回 : 123 N m (2 .3 m ･ kg“17 静め) l


1

2

3

4

5

6

7

8

9

10

↑1

↑2

13

R e c o il s ta rte r re m o v a I

M u杆le r

S ta rte r h a n d le

C la m p

R ec o ilsta 托e r C a s e

D riv e p la te

VV a sh e r

D riV e p a w l

R e tu rn s P rln g

C a m g u id e

D riv e p la te s P rln g

C o =a r

S h e a v e d ru m

S ta lt e r rO P e

S ta It e r s p rin g

翻1I

つム翻1

41-･I

n-

4I

【I

"I

4I-"I

【1

1■


F o r in sta lla tio n , re v e rs e th e re m o v a I P ro c e‐

d u re .

5‐2 0

口蹴臥臘 IENGー訓　　　　　

R E M O V A L

乍.R e m o v e :

● S ta lt e r h a n d le ①

さこ N O T E :

T o re m o v e th e sta rte r h a n d le , lo o s e n th e k n o t ②

in th e sta rte r ro P e a n d th e n r e tle a kn o t ③ in th e

ro p e e n d s o th a t it w illn o t b e p u lle d in t o th e re C o il

sta lt e r C a s e ④ .

IN S P E C T IO N

1 ln s p e C t:

･ D riv e p late ①

C ra o k s/b e n d s/d a m a g e 一 R e p la c e .

･ D riv e p a w l②

･ R e tu rn s p rin g ③

･ C a m g uid e ④W e a r/C ra o k s/d a m a g e 一 R e p ia o e .

･ D riv e p la te s p rin g ⑤

W e a r′d a m a g e 一 R e p la c e .

･ S h e a v e d ru m ⑥

C ra o k s/d a m a g e 一一 R e p la c e .

● S ta lt e r s p rin g ⑦

C ra o k s/b e n d s/d a m a g e 一 R e p la o e .

● C o lla r ⑧

C ra o ks/d a rn a g e ･一 R e p Ia o e .

● S ta lt e r ro p e ⑨

V V e a r/b re a k s/d a nn a g e ･一 R e p la c e .

5 2 1

　R E C O IL S T A R T E R □ N u ●


1 . W in d :

● S ta lt e r ro P e (2 ↑/2 tu rn s C o u n te rC lo c k W is e )

(to th e s h e a v e d ru m )

2 .ln s ta = :

● S ta rt e r sP rin g ①

･ S h e a v e d ru m a sse m b ly ②

N O T E :･ M e s h th e s p rin g h o o k ③ w ith th e C a se s lit,th e n

W in d th e s p rin g C o u n te rC lo c k W is e in tc th e C a s e

fro m a la rg e r to a s m a lle r d ia m e te r.

･ M es h th e s h e a v e d ru m h o o k ④ W ith th e s p r"n g

h o o k ⑤ .

3 .ln s ta ll:

･ D riv e p a W I①

･ C a m g u id e ②

･ D riv e p late ③

N O T E :T h e c a m g u id e ② sh o u id n o t b e o n to p o fth e d riv e

p a w l① .

4 ,P u lla b o u t fo u r in c h e s o f s ta lt e r ro p e o u t o f th e

c u to u t p o 直io n in th e s h e a v e d ru m a n d ro ta te

th e s h e a v e d ru m 4 1/2 ti m e s C o u n te rC lo c k W is e

to p re lo a d th e s ta lt e r s p r-n g .

N O T E :P a s s th e ro p e th ro u g h th e C a s e h o le a n d m a k e a

kn ot qD in th e ro p e s o th a t th e ro p e is n o t p u =e d

-n to th e C a s e .

5‐2 2

州･一難 o w 田瀕 M 漕･ M .ロ.“‐庫 E N G I羸ー

Y A M A H A P O W′E R V A EV E S Y S T E M (M R M S .)

園 : 16.5 N m (o.65 m ･ kg ,4.7 資･ -b )l

国事 1 N m m m ･k9β.o杜･-副

o rd e r J o b n a m e /P a 1t n a m e Q′ty R e m a rk s

･1

つム

さ

4Trb

Y A M A H A P O W′ER V A LV E S Y S T E M

{Y .P .V .S .) re m o va I

Y .P .V .S . le a d

Y .P .V .S . c o u p le r

s e ~ o m o to r a s s e m b ly

C o = a r

Y .P .V .S . v a lv e h o u s ln g

‘l

べT-4I

?ム

?〕

R e m o v e th e P a n s in th e o rd e r b e lo W .

F o r in s ta lla tio n , re v e rs e th e re m o v a I P ro c e -

d u re .

5‐2 3

Y A M A H A P O W′E R V A LV E S Y S T E M 【Y R M S .)E N G ◎

囮 l7 N m ゆ.7 m ･ kg 瀞治･ -b )I

回 : 18 N m (o.8 m ･ kg 瀞 8 什･ゅ)I


①②③④⑤⑥⑦⑧⑨⑩⑪⑫⑩⑭⑮⑲

Y .P .V .S .d isa sse m b ly

C o v e r

Y .P .V .S .c a b le (s e ~ ○ m o to r s id e )

C a b le h o ld e r

V a lv e

H o ld e r

G a s k e t

S p rin g

S p rin g s e a t

V a lv e h o u sin g 1

C lip臥′a s h e r

G a sket

V a lv e h o u s in g 2

0‐rin gP u = e r

S e ~ ○ m o to r a s s e m b ly

･I

Q)【l■

Q)

QV

QU[()

く〕

噂〕

べ〕

(〕

(〕

()

ご

(d

4l

D is a s s e m b le th e P a rt S in th e o rd e r b e lO W .

F o r a s s e rn b ly , re v e rs e th e d is a s s e nn b ly p ro‐

ce d u re ･

う‐2 4

Y A M A H A P O W′E R V A LV E S Y S T E M {Y R V .S .)E N G .n

Y･

ト"′

R E M O V A L

1 . R e m O V e

･ Y .P .V .S .

N O T E :P u t id e ntificatio n m a rk s o n e a c h v a lv e fo r re fe r

e n c e d u rin g re In s ta lla tio n .

IN S P E C T lO N

1 .E li m in a te :

･ C a rb o n d e p o s -t

(fro m th e v a lv e )

U se th e ro u n d e d s c ra p e r ① .

D o n o t u s e a s h a rp in s tru nn e n t . A v o id d a nn a g in g

o r s c ra tc h in g t h e s u rfa c e

2 .E lim in ate :

･ C a rb o n d e p o s it

(fro m th e cy lin d e r)

U se th e ro u n d e d s c ra p e r ① .

D o n o t u s e a s h a rp in s tru nn e n t . A v o id d a nn a g m g

o r s c ra tc h in g th e s u lf a C e .

A S S E M B L Y

亀 ln s ta ll

･ Y .P .V .S . c a b 1e p u lle y ①

N O T E :ln sta llth e s c re w ② th ro u g h th e ro u n d e d sid e o f

th e s h a費 ③ a s s h o W n .

S c re My:

7 N m (0 .7 m ･ k g‘5 .1 箕･ lb )

5‐2 5

瀕M A HA Po w ER 瀕 M sYsTEM N p v s‐}I E N G I 忠一

2 . ln sta ll:

･ Y .P .V .S . c a b le s

R e fe r to th e m lu stra tio n s .

C a b le ln s ta lla tio n P o s itio n

#'C a b le L o w e r n o tch ①#2C a b le U p p e r n o tch ②#3C a b le C e n te r n o tch ③

N O T E :A fte r in sta = m g th e C a b le s , tu rn th e Y .P .V .S .C a b le

p u lle y ④ c o u n te rc lo c k w is e to re m o v e a n y fre e p la y .

3 .ln s ta ll:

･ C a b le h o ld e r ①

N O T E :･ M a k e s u re th a t th e c a b le s a re p ro p e rly p o sー

tio n e d in th e h o ld e r a s s h o vv n .

･ T h e o P e n e d‐s id e o f th e C a b le h o fd e r s h o u Id

fa c e ln ･

･ P o s itio n th e c a b le h o ld e r a s c lo s e to th e s p a rk

p lu g a s p o s s ib le .

　　　　　　　　　　　0 O

,◎ ④℃

② #↑C a b le

③ #2C a b le

④ #3C a b le

　　　

　　　　　　　

{【にトー

　　　

　

　

　　


L ln s ta ll:

･ Y .P .V s . v a lv e a s s e m b ly

N O T E :･ P o s itio n e a c h v a lv e v e ~ c a re fu = y in its o rig in a l

p la c e ･

･ R e fe r to p ag e 2‐14 fo r p ro p e r Y .P .V .S .ad ju stin g

p ro c e d u re .

5‐2 6

C O O LIN G S Y S T E M

一年I

H E A T E X C H A N G E R

14 /

9.

･ T 1


123456789101 112131415乍617

H e a t e x c h a n g e r re m o v a I

C o o la n t fille r c a p

C o o la n t re s e rv o ir ta n k

C o o la n t h o s e 1C o o Ia n t h o s e 2J o in t P lp eC o o la n t h o s e 3C o o la n t h o s e 4H e a t e x o h a n g e r (rig h t)C o o la n t h o s e 5C o o la n t h o s e 6H e a t e×C h a n g e r (le杜)H e a t e x c h a n g e r (re a r)


B an dC o o la n t h o s e 8C a rb u re to r h e atin g h o s e TC a rb u re to r h e a tin g h o s e 2

【1つム"1-"1癪1“1-“1メ1-"1-【1【11-"1-フム"1-【1●1‘

R e m o v e th e P a lt s m th e o rd e r b e lo W ,D ra in . R efe r to th e " C O O L A N T R E P L A C E -M E N T " in C H A PT E R 2 .

F o r in s ta lla tio n , re v e rs e th e re m o v a l p ro c e‐

d u re .

H E A T E X C H A N G E R C O O L X=、JS P E C T K) N

1 . ln s p e c t:

･ C o o la n t h o se s ①

･ H e a t e x c h a n g e rs ②

･ J o in t p ip e ③

･ C O O Ia n t re s e ~ o ir ta n k ④

･ C a rb u re to r h e a tin g h o se ⑤

C ra c k s/d a nn a g e 一 R e p la c e .

2 . M e a s u re :

･ F i= e r c a p o p e n ln g p re s s u re

C a p o p e n s a t p re s s u re b e lo w th e sp e c ifie d

p re s s u re 一一 R e p la c e .

C a p o p e n ln 9 P re s s u re :

10 0 ~ 憾2 0 k P a= .0 ~ 1.2 k g′c m 2

, 14 ~ 17 p si)

飛翔e a s u re m e n t s te P S :

● A tta c h th e c o o lin g s y s te m te ste r ① to th e

co o la n t fi=e r c a p ② . ●

C o o lin g s y s te m te s te r:

9 0 8 9 0 -0 13 2 5 , Y U‐2 4 4 60‐0 1

･ A p p ly th e sp e c ifie d p re s s u re fo r亀。 s e c o n d s ,

a n d m a k e s u re th e re ls n o p re s s u re d ro p .

6 2

W rA T E R P U M P C O O L 笂W AすE R P U M P

国:i1o N m n o m ･ kg ,7 .2箕･ 1b )l

回申 3 N m (1.3 m ･ k 9 9 .4仕･ -b )｣

6 3


･1

つ▲

{)

4Trb

b

VV a te r p u m P re m o v a I

E x h a u s t P lp e

D ra in b o lt


C o o la n t h o s e

V V a te r p u m P C O V e r

G a s ke t

l m p e lle r

イー

増-

･I

リー

,1

R e m o v e th e p a n s in th e o rd e r b e lo w .

D ra in th e c o o la n t. R e fe r to th e “C O O L A N T

R E P L A C E M E N T " in C H A PT E R 2 .

F o r in sta = a tio n , re v e rs e th e re m o v a l p ro c e‐

d u re .

R E M O V A L

1 . R e m o v e :

･ lm p e lle r ①

N O T E :A鮭a c h th e p rl m a ry s h e a v e h o ld e r to h o ld th e

P rl m a ry s h e a v e .

P ri m a ry s h e a v e h o ld e r:

9 0 89 0‐0 170 1, Y S -0 18 8 0

IN S P EC T IO N鼠 m s p e C t:

･ im p e =e r ①

･ W a te r p u m p c o v e r ②

C ra c k s/d a nn a g e 一 R e p la c e .


1 .In sta = :

･ lm p e lle r ①

N O T E :A tta ch th e p rl m a ry S h e a v e h o ld e r to h o ld th e

p rlm a ~ s h e a v e .

P ri m a ry s h e a v e h o ld e r:9 0 89 0‐0 17 0馬 Y S‐0 18 8 0

6‐4

oo1-･' 輔鯏獺 U o･“, I同叩圈

O U T LE T W rA T E R J A C K E T J O IN T

国 l4 N m (o.4 m ･ k B 2.9 箕･ -b) l

回 h o N m n o m ･ kg ,7 .2 什･ lb )1

回 : 123 N m (2.3 m ･ kg , 17 箕･ lb ) 1

6 6


①②③④⑤⑥⑦⑧⑨⑩

o u tle t w a te r ja c k e t jo in t d is a s s e m b ly

o utlet w ate r ja cket jo int

G a s k e t

V V a s h e r

C a rb u re to r h e a tin g kn o b

o‐rin gT h e r m o s ta t C O V e r

T h e r m o s ta tic v a lv e

G as ke t

V V a te r te m p e ra tu re S e n s o r

V V a s h e r

o u tlet w ate r jacket jo int

"

?←

1141

【1･ATI【I

11“1･"11

R e m o v e th e p a n s in th e o rd e r b e lo W .

R e fe r to th e "C Y L lN D E R H E A D A N D C Y u N‐

D E R " in C H A PT E R 5 .

F o r a s s e m b ly , re v e rs e th e d is a s s e rn b ly p ro -

c e d u re ･

O U T L E T W′A T E R J A C K E T J O IN T C O O L 笂=、JS P E C T K卵J

1 .ln s p e c t:

･ C a rb u re to r h e a tin g kn o b ①

･ T h e r m o s ta t c o v e r ②

･ o u tle t w a te r jac ket jo int ③C ra c k s/d a m a g e 一 R e p la c e .

2 .ln s p e c t:

･ T h e r m o s ta tic v a lv e ①

V a lv e d o e s n o t o p e n a t 4 2 ± 2 ~ 5 5 oC O 16±

4 ~ 142 0F )→ R e p la c e .

in s p e c tio n s te p s :

･ S u s p e n d th e r m o s ta tic v a lv e in a v e s s e l

･ P la c e re lia b le th e r m o m e te r in a w a te r.

･ o b s e rv e th e r m o m e te r, w h ile s tlrrln g w a te r

c o n tin u a lly .① T h e r m o m ete r

② W ate r③ T h e r m o static v a lv e

④ V es se l

園 C LO S E

回 O P E N

N O T E :T h e r m o s ta tIC v a lv e is s e a le d a n d its s e ttin g ls

s p e c ia lize d w o rk . lf its a c c u ra c y is in d o u b t, re

p la c e it. A fa u lty u n it c o u ld c a u s e s e rlo u s o v e r

h e a tin g o r o v e r‐c o o lin g .

(せ16±4 ･F) 55℃ (142。F)

6‐6

製中瀬'ロ.獺 U om l同町灯IN S T A L L A T IO N

1.ln s ta ll:

･ T h e r m o s ta t ①

N O T E :A -ig n th e h o le ⑩ in th e th e r m o s ta t w ith to n o tc h

⑥ in th e th e r m o sta t C o v e r.

2 .in s ta ll:

･ T h e r m o s e n s o r ①

Vy a te r te m p e ra t u re S e n s o r:

23 N m (2 .3 m ･ k g , 17 ft ･ lb )

B e v e ry c a re fu l w h e n h a n d lin g th e w a te r te m

p e ra t u re s e n s o r a n d th e r m o u n it. R e p la c e p a rts

th a t w e re s u b je cte d t o irn p a c ts o r w e re d ro p p e d .

6‐7

C A R B U R E T O R S C A R B 守C A R B U R ET IO N

C A R B U R E T O R S


簿

2

3

4

5

6

7

8

C a rb u re to r re m o v a l

S e rv o m o to r a s s e m b ly

ln ta k e s ile n c e r


C a rb u reto r s w itch (T .○.R S .) le a d

C Ia m p s c re W


T h ro n le c a b le

S ta it e r C a b le

F u e l h o s e

C a rb u re to r

ぬ1-

Z

b

ど

【1

【1

〔J

R)

R e m o V e th e P a tt s m th e o rd e r b e lo W .

R e fe r to th e "Y A M A H A P O 叺′E R V A L V E S Y S -

T E M (Y .P .V s .Y in C H A PT E R 5 .R efe r to th e “F U E L P U M P ".B e fo re re m o v -n g th e c a rb u re to rs‘ m a k e s u re

th a t th e c a rb u re to r h e a tin g kn o b is tu rn e d to

" O F F ".


d u re .

7‐1

C A R B U R E T O R S C A R B 中

o rd J o b n a m e /P a rt n a m e Q′ty R e m a rk s

①②③④⑤⑥⑦⑧⑨⑩⑪⑫⑩⑭⑯

C a rb u re to r s e p a ra tio n


S ta lt e r C a b le h o ld e r

C o lla r

S p rin gS c re w

S ta rt e r ro d

S p rin gS ta lt e r le v e r

B re a th e r h o s e

T o p C o v e r

G a s k e t

T h ro u le s h a箕 C o n n e ctin g s c re w

C la m pC o n n e C tln g p late (u p p e r)

C o n n e c tin g p tate (lo vve r)

"

“1I"1-“1-

RY膚11

11

3

b

〔る

〔て〕

て〕

↑'!1･

?'

S e P a ra tio n th e P a rts in th e o rd e r b e lo W .

L o o s e n ,

F o r a s s e m b ly , re v e rs e th e s e p a ra tio n P ro c e‐

d u re .

7‐2

⑥/

“

③

C A R B U R ET IO N

C A R B U R E T O R S

o rd e r J o b n a m e /P a n n a m e Q rty R e m a rk s

↑

2

3

4

5

6

7

8

C a rb u re t o r re m o v a l

S e ~ o m o to r a s s e m b ly

ln ta ke s iie n c e r


C a rb u reto r s w itch (T .0 .R S .) Ie a d

C la m p S C re W


T h ro ttle C a b le

S ta rte r C a b le

F u e l h o s e

C a rb u re to r

"1

(乙

b

【ノム

ーl【I

Q)

□


R e fe r to th e "Y A M A H A P O VVE R V A LV E S Y S -

T E M (Y .P .V .S .)" in C H A PT E R 5 .

R e fe r to th e " F U E L P U M P“.B e fo re re m o v -n g th e c a rb u re to rs , m a ke s u re

th a t th e c a rb u re to r h e a tin g kn o b is tu rn e d to

" O F F ".


d u re .

7 4

訟

】〃/巳

2


①②⑧④⑤⑥⑦⑧⑨⑩⑪⑫⑩⑭⑮

C a rb u re to r s e p a ra tio n

C a rb u re to r h e atin g h o s e

S ta rte r C a b le h o ld e r

C o =a r

S p rin g

S c re w

S ta rte r ro d

S p rin g

S ta lt e r le v e r

B re a th e r h o s e

T o p C o v e r

G a s k e t

T h ro m e s h a ft C o n n e c tln g s C re w

C la m pC o n n e ct-n g p Iate (u p p e r)

C o n n e c tin g p late (lo w e r)

{〕ぬ1

11

1l

"

↑'メー

"

R〕

べ〕

↓

↓

【1

【1

れ1･

S e P a ra tio n th e P a rts in th e o rd e r b e lo W .

L o o s e n .

F o r a s s e m b ly , re v e rs e th e s e p a ra tlo n p ro c e‐

d u re .

7 2

"/“

⑥

C A R B U R E T O R S C A R B 中国 : lo.7 N m (0 .o7 m ･ kg 刃.引贄･ lb )l

回 : h N m (o,1 m ･ kg,o.7 箕･ーb) I

回れ 8 N m (o 脇 m ･ kg話 .3 箕･ lb) l

回 l2.5 N m (o.25 m ･ kg話β杜･ lb) l

　　　　　　　　14

ぬ＼ ~

静

o rd e r J o b n a m e /P a lt n a m e Q′ty R e m a rks

①②③④⑥⑥⑦⑥⑨⑩⑪⑫

C a rb u re t o r d is a s s e m b ly

T h roはle stO P S C re W

C a rb u retO r S w itch (T .0 .R .S .)

T h ro性le c a b le h o ld e r

T h ro ttle V a lv e a s s e m b ly

ln n e r th ro忙le le v e r a s s e m b ly

B o o t

S ta rte r P lu n g e r a s s e m b ly

P ilo t m lx tu ｢e s c ｢e W

S P rin g

VV ash e r

o‐rin g

F lo a t c h a m b e r

,l

勺l

,1

41

うl

“1

“I･,"

年-

牟I

坤I

作I

D is a s s e m b ly th e P a lt s in th e o rd e r b e lo W .

T u rn c lo c k w is e .

7‐3

C A R B U R E T O R S C A R B 中国 : lo .7 N m 鱒 o7 m ･ kg ,o.5 1仕･ lb)1

回 : 11 N m (o.1 m ･ kg 9 7 旨･ 1b ) l

回れ 8 N m (o.伯 m ･ kg . 1 3箕･ lb) 1

回 : 12.5 N m (o.25 m ･ kg話 .8 仕･ー州驫も

　＼れ

　　　　　　　=


⑩⑭⑮⑱⑰⑩⑩⑳⑩⑳⑳⑭

G a s k e t

M a in jet

M a in je t rin g

M a in n o zz le

P ilo t jet

P ilo t jet s le e v e

Flo at p in

F1o at

N e e d le v a lv e

S c re w (v a lv e s e a t)

V a lv e s e a t a s s e m b ly

o‐rin g

卿1

41･リー･惣J

イー

ベ1

,I一,1･イー

イ.-

'-

イー

F o r a s s e m b ly , re v e rs e th e d is a s s e nn b ly p ro‐

c e d u re ･

7 -4

C A R B U R E T O R S C A R B 中R E M O V A L

1 .R e m O V e :

･ T h ro ttle c a b le

N O T E :F irs t, re m o v e th e th roはle c a b le fro m th e c a b le

g u id e o n th e ste e r1n g c o lu m n .

IN S P E C T IO N

1 .in s p e C t:

･ C a rb u re to r b o d y･ F u e l P a s s a g e

C o n ta n･in a tio n 一 C le a n .

N O T E :･ U s e a p e tro 'e u m b a s e d s o iv e n t fo r c le a n in g .

･ B lo w o u t a lIP a s s a g e s a n d ie ts w ith c o m p re s s e d

a lr.

2 . ln s p e c t:

･ R u b b e r se a ls ①

･ B e a rin g ②

い/e a r/d a m a g e 一 R e P Ia c e .

3 .ln s p e c t:

･ F io at ①

D a m a g e ーう R e p la c e .

4 .ln s p e c t:

･ V a lv e s e a t a sse m b ly ①

･ M a in n o zz le ②

･ M a in iet ③･ M a in jet rin g ④

･ P ilo t ie t ⑤

･ P iIo t iet s le e v e ⑥

･ P ilo t m ix tu re s c re w asse m b ly ⑦

● S ta rt e r P lu n g e r a sse m b ly ⑤

･ J e t n e e d le ⑨

B e n d / w e a r/d a m a g e 一 R e p la c e .

B lo c k a g e 一 B lo w o u t th e jets w ith co m

P re s s e d a ir.

ゞさ⑨もち

7 -5

C A R B U R E T O R S C A R B 中5 . ln s p e c t:

･ T h ro = le v a lv e ①

い/e a r/d a m a g e 一 R e p la c e .

6 .C h e c k:

･ T h ro ttle v a lv e m o v e m e n t

S tic k ･一 R e p la c e c a rb u re to r b o d y a s s e m b ly .

A S S E nねB L Y

R e v e rs e th e d is a s s e r1n b ly p ro c e d u re .

N o te th e fo llo w in g p o ln ts .

N O T E :● B e fo re re a s s e m b lin g , w a s h a ll p a 托s in c le a n

g a s o -in e .

･ A lw a y s u s e n e w g a s ke ts a n d o‐rin g s .

1 .T ig h te n :

● ln n e r p a rts

P ilo t a ir ie t:0 .7 N m {0 .0 7 m ･ kg , 0 .5 1 賞･ lb )

S c re w (v a lv e s e a t):

1 N m (0 .篝 m ･ k g , 0 .7 代･ lb )P ilo t iet:

0 .7 N m {0 .0 7 m ･ kg , 0 .引責･ lb )M a in iet:

1 .8 N m {0 .憾8 m ･ kg , 1 .3 仕･ lb )S ta rte r p lu n g e r a s s e m b ly :

2 .5 N m {0 .2 5 m ･ kg , 1 .8 ft ･ lb )

2 . M e a s u re :

･ F lo a t heig ht⑨o u t o f sp e c ificatio n 一 A d ju st.

套 F lo at h e ig h t:1 1.3 ~ 15 .3 m m (0 .4 4 ~ 0 .6 0 in )

7‐6

M e a s u re m e n t a n d a d ju s t m e n t s te p s :

･ H o ld th e c a rb u re to r u p sid e d o w n .

･ M e a s u re th e d ista n c e b e b〃e e n th e c a rb u re to r

b o d y a n d to p o f th e flo a ts .

N O T E :T h e flo a t a r m sh o u ld re stin g o n th e n e e d le

v a lv e W ith o u t e×e 托in g p re s s u re o n it.

● lf th e flo at h e ig h t is n o t W ith in s p e c ific a tio n ,

In s p e c t th e v a lv e s e a t a n d n e e d le v a lv e .

･ lf e ith e r is w o rn , re p la c e th e m b o th .･ If b o th a re fin e , a d ju st th e flo at h e ig ht by

b e n d in g th e fIo a t a rnn ta n g ① o n th e flo a t.

･ R e c h e c k th e flo at h e ig h t.

　　

　　　　　4

6 /

3 . ln sta = :

･ R e tu rn s p r-n g s ①

･ C a rb u re to rs (N o .鰐 N o .3 )

N O T E :H o o k th e s p rin g h o o ks ② to th e p ro je c tio n s o n th e

c o n n e c tin g le v e r ③ a n d c a rb u re to r b o d y ④ , w h ile

t w istin g th e s p rln g c lo c k w is e a p p ro x i m a te -y 3 15

d e g re e s .

し＼)

　　　　

　　　　

7 -7

C A R B U R E T O R S C A R B 辱F U E L LE V E L A D J U S T M E N T

1 . M e a s u re :

･ F u e l le v e l

o u t o f s p e c ific a tio n 一 A d ju s t

揆 F u e = e v e l (F ro m th e b o re c e n te r):

3 6 ~ 3 8 m m n .4 2 ~ L 5 0 in )

M e a s u re m e n t a n d a d ju s t m e n t s te p s :

･ P la c e th e m a c h in e o n a le v e l p la c e .

● Aはa c h th e fu e = e v e 1 g a u g e ① to th e flo a t

c h a m b e r n o zz le .

影 F u e = e v e l g a u g e :

90 89 0一〇13 12 , Y M一〇13 12一A

N O T E :U s e th e a d a p te r (o u ts id e d ia m ete rの6 h o se )②

vv h e n a tta c h m g th e fu e l le v e l g a u g e .

･ L o o s e n th e d ra in s c re w ③ a n d s ta rt th e e丹

g In e .

･ P la c e th e tu b e a lo n g th e s e a m lin e ④ o f th e

c a rb u re to r b o d y .

･ M e a s u re th e fu e l le v e l⑧ w ith g a u g e .･ lf th e fu e = e v e l is in c o rre c t, a d ju st th e fu e l

le v e l.

･ R e m o v e th e c a rb u re to r.

･ ln s p e c t th e v a lv e s e a t a n d n e e d le v a lv e .

･ lf e ith e r is w o rn′ re p la c e th e m b o th .

･ lf b o th a re fin e , a d ju st th e flo at h e ig h t byb e n d in g th e flo at ta n g ⑤ o n th e flo at.

･ R e c h e c k th e fu e = e v e l.


1 . ln sta = :

･ T h ro ttle c a b le

N O T E :A fte r in s ta = th e th ro ttle c a b le , th e th ro n le c a b le

fre e p lay sh o u ld b e a d ju ste d .R efe rto“T H R O T T L E

C A B LE A D J U S T M E N T " in C H A PT E R 2 .

7 -8

F U E L P U M P

国症 7 N m (o.7 m ･ kg,5.1俺･ lb ) 1

回 : h o N m n .o m ･ kg,7.2負･ lb )l


奪

2

3

4

5

6

7

8

9

篤O

11

12

13

F u e l p u m p re m o v a I

A ir d u ct

C la m p S C re W

A ir filte r e le m e n t

VV a sh e r

C o lla r

T h ro ttle C a b le

〇iIP U m P ca b le

F u e l h o s e

ln ta ke s ile n c e r

F u e l h o s e

F u e ld e liv e ry h o s e

P u ls e T h o s e

o ilh o se

F u e I p u m p a s s e m b ly

"

【1

ぬ1

41-【I

T-“1

411!11

{〕“1

1-【1


L o o s e n ,

N O T E :V V h e n re m o v in g th e in ta k e s ile n c e rJ i仕 u P th e

th roはle C a b le , o iI P u m P C a b le a n d fu e l h o s e ,

F o r m sta = a tio n , re v e rs e th e re m o v a l p ro c e -

d u re .

7‐9

F U E L P U M P C A R B 中IN S P E C T IO N

1 . m s p e c t:

･ F u e l h o se ①

･ F u e l d e liv e ry h o se s ②

･ P u ls e ｢ h o s e ③

･ o il h o se ④

C lo g s/d a m a g e 一 R e p la c e .

2 .C h e ck:

･ F u e 1 p u m p o p e ra tlo n


･ C o n n e ct th e M ity v a c ① to th e p u lse r h o se ② .

l 矛 -M ityvac: ｣9 0 8 9 0‐0 6 7 5 6 , Y B -3 5 9 5 6

･ P la c e a c o n ta in e r ③ u n d e r th e e n d o fth e fu o l

d e liv e ry h o s e s ④ .

･ o p e ra te th e M ity v a c ①, w h ile c h e c k in g th a t

fu e Iflo w s fro m th e fu e ld e liv e ry h o se s ④ .･ lf fu e l d o e s n o t flo w o u t, re p la c e th e fu e l

p u m p .


?‐fn sta = :

･ A ir filte r e le m e n t

N O T E :P ro p e rly in sta llth e a ir filte r e le m e n t.

7‐10

S M VIT C H IN S P E C T IO N E LE C 門E LE C T R IC A L

′′“"℃′

S MゾIT C H IN S P E C T IO N

S MVIT C H IN S P E C T IO N

U s e a p o c ke t te s te r to c h e c k th e te r m in a ls fo r

c o n tin u ity . lf th e c o n tin u ity is fa u lty a t a n y p o in t,

re p la c e th e s w itc h .

. P o c k e t t e s te r:　

9 0 8 9 0 -0 3 1 12 , Y U‐0 3 1 ,2

トK )T E :● S et th e p o c k e t te s te r to “0 " b e fo re sta止in g th e

te st.

● W′h e n te s tin g th e s w itc h fo r c o n tin u ity th e p o c ke t

te ste r s h o u ld b e s e t to th e "x 1 " Q ra n g e .

● VV h e n c h e c kin g th e s w itc h tu rn it o n a n d o什 a

fe w ti m e s .

IN S P E C T IN G A S MVIT C H S H O W N IN T H E

M A N U A L

T h e te r m in a l c o n n e c tio n s fo r s w itc h e s (m a in

s w itc h , h a n d le b a r s w itc h , e n g ln e s to p s w itc h ,

lig h t s w itc h , e tc .) a re s h o w n -n a o h a rt s i m ila r to

tn e o n e o n th e le旨.T h is c h a rt s h o w s th e s w itc h P O S -t-o n s in th e C o l

u m n a n d th e s w itc h Ie a d c o lo rs in th e to p ro w .

F o r e a c h s w itc h p o s itio n ,"○ - ｢ 0 " in d icate s th e

te r m in a ls w ith c o n tln u ltv .

T h e e x a m p le c h a rt s h o w s th a t:

① T h e re ls c o n tin u ity b e t w e e n th e B lu e パ e lb w

a n d B lu e/B lac r le a d s w h e n th e s w itc h is s e t

to " O F F′.

② T h e re ls c o n tin u ity b e t w e e n th e “R e d a n d

B ro w n /B lu e " le a d s w h e n th e s w itc h is s e t to

" O N ".

8 4

IG N IT IO N S Y S T E MC lR C U IT D lA G R A Mく “'中るが･ふさご¥なくうる.ゞピザ外れ少ビラ‘葵トムグミを落ちもて,もし、ハトゞ▲'きゞ‘〆ふし道中.もちねらうノノ′′“望もくももゞぶ溢れくんをくゞこう′人ず々つ函,'き'!“;ゞ 'ん、き" ▼、も･ちちも,(′も鮪、き鮪{室室落し采

　　　) }

;

鬱]⑭ ①

　　　　　

⑱

曲 ;③

′】{き

ノメ

ふきどこ .①③⑦⑩⑪⑩⑱⑱⑩⑭

① C D l m ag n eto③ D C reg u lato r

M a in s w itc h

E n g in e sto p s w itc h

T h ro ttIe s w itc h

C a rb u re to r s w itc h

C D Iu n it

Ig n itio n c o il

S p a rk p lu gVV a te r te m p e ratu re

in d ica to r lig h t

T R O U B LE S H O O T IN G

I N 0 s P A R K O R w E A K S p A R K . I

C h e c k th e sp a rk p Iu g g a p .

↓ o K n o UT O F SPECIFIC m O N> 口e･, 酊 0 ね能 , * ““

C h e c k th e s p a rk p lu g c a p re s ista n c e .

↓ oK □ o U≦

O F S PEC IFIC 郡 O N〉 …p,畿能 sp 諌 p,口g c,p,

C h e ck th e ig n itio n c o il re s lsta n c e .

↓ o K □ o U T O F S PECーFlC m O N

〉 ,ep ,畿能 , n ,t, 堝 o乱

C h e ck th e sta to r c o il.

晏 o K n FAULN〉口ep･畿煎 o m ag煎c･

C h e ck th e e n g in e s to p s w itc h ,

th roはle s W itc h , c a rb u re to r s W itc h

a n d m a in s w itc h .

↓ o K n FA U LTY

〉癖嘉納浅野網壽離州ri颯㈲M知rC o rre c t c o n n e c tio n a n d /o r re p la c e

C D Iu n it a n d/o r D C re g u la to r.

8‐3

“煎癒mm I同車罰S P A R K P L U G C A P

1 R e m o v e :

･ S p a rk p lu g c a p

2 . C o n n e ct:

･ P o c k e t te ste r

(to th e sp a rk p lu g ca p )

3 . M e a s u re :

･ S p a rk p lu g c a p re s ista n c e

o ut o f s p e c ific a tio n -→ R e p la c e .

- ⑱

皿団spark Plu9 Cap ｢esi引a m e: l5 k Q a t 20oC (6ぽF)

IG N IT IO N C O IL

1 . D is c o n n e C t:

･ lg n itio n c o i= e a d

･ S p a rk p lu g le ad

2 . C o n n e ct:

･ P o c ke t te ste r

(to th e ig n itio n co il a n d s p a rk p lu g le a d )

3 . M e a s u re :

･ P ri m a ry co il re s is ta n c e ①

･ S e c o n d a ~ co il re s ista n c e ②

o ut o f s p e c ific a tio n -う R e p la c e .

回‐ ⑱

回0 .36 ~ 0 .得 Q at 2びC 畑Bo内

国

｢lm ary co -lres-引a nce

lse隷弩講義食醍醐離籍:- ①

r 1･≧ --へ

鱸①

掻痒

台一考き窓

Q x 1

5 9 6

②

掻痒

鼠｣%鋺内的

③

中州6 9 0

図黛寂さに二JM BlY IB !

Q x 1 Q x 1

6 9 0 6 9 0

C D I M A G N E T O


･ C D l m a g n e to c o u p le r

2 . C o n n e C t:


(to th e C D l m a g n e to c o u p ie r)

3 . M e a s u re :

･ S o u rc e c o il/p ic ku p co il re s ls ta n c e

。ut o f S p e c ific a tio n 一一 R e p la c e .

　　　　　　　　3 9 2 ~ 4 7 9 Q a t 2 0℃ {68oF)

S o u rc e co il re s ista n c e : ②

(B ro w n /R e d - B -a c k }7 7 ~ 9 5 Q a t 2 0 oC (6 8oF )

P ick u p co ilre s ista n c e : ③

{W rh ite /R e d ‐ =′h ite /G re e n }

18 9 ~ 2 3 1 Q a t 20℃ {680円

8‐4

･m m邨灘･ I同車罰S P A R K P L U G

1 .R e m o v e :


2 . M e a s u re :

･ S p a rk p lu g g a p

S ta n d a rd s p a rk p lu g :

B R 1OEC S (N G K )

S p a rk p lu g g a p :0 .7 ~ 0 .8 m m (0 .0 2 8 ~ 0 .0 3 T in )

T H R O T T L E O V E R R ID E S Y S T E M {T .○.R .S .)

lf th e C a rb u re to r o r th ro員le C a b le S h o u ld m a lfu n c

tio n d u rin g o p e ra tio n , T .〇.R .S . W illo p e ra te vv h e n

th e th ro ttle le v e r ls re le a s e d .

T h e T‐〇‐R‐S‐is d e s ig n e d to in te rru p t th e ig n itio n

a n d ke e p th e e n g -n e re v o lu tio n s b e t w e e n 2800

a n d 3 0 o o r′m in if th e c a rb u re to r fa ils to re tu rn to

id le w h e n th e le v e r -s re le a s e d .

　　　　　　　　

･ lf T .○.R .S . b e g in s to o p e ra te , m a k e s u re th at

th e c a u s e o f th e m a lfu n c tio n h a s b e e n c o r

re c te d a n d th at th e e n g in e c a n b e o p e ra t e d

M yit h o u t a p ro b le m b e fo re re s ta ntin g th e e n

9 ln e .

･ B e s u re t o u s e t h e s ta n d a rd re s is ta n c e‐ty p e

s p a rk p lu g a n d s p a rk p lu g c a p . o t h e n " is e ,

T .○.R .S .Myill n o t w o rk p ro p e rly .

●≧≧ミ"eA iId le

o rSitartin g

旦lR u n

C IT ro u b le

T h ro仕les w itch

O FF O N O FF

C arb u reto rs w itch

O N O F F O FF

E n g ine R U N R U N T .○,R ,S w illo p erate

① C a rb u re to r s w itc h

② T h ro仕le s W itc h

③ T h ro ttle c a b le

④ T h roはle Sto p s c re W

⑩ “o N“

⑤ “O FF"

816‐on

8‐5

H A N D L E B A R S MVIT C H (R IG H T )

E n g in e s to p s W itc h a n d th ro忙le s W itc h


･ H a n d le b a r s W itc h (rig h t) co u p le r

2 . C o n n e c t:


　　　　　　

ミ‐◎、、

　　　

　　

　　　3 .C h e c k;

･ E n g in e sto p s W itc h c o n tin u ity

F a u l等一 R e p la c e .

S w itc h p o s itio n G o o d c o n d itio n

R U N (p u ll} ×

O F F (p u sh } O

0 : C o n tin u ity x : N o c o n tin u ity

4 .C h e c k"

● T h ro n le S w itc h C o n tin u ity

Fa u lでy 一 R e P lace

T h ro ttle s w itch

P o sitio nG o o d co n d itio n

T h ro ttle le v e r is

o p e ra te d .O

T h ro ttle le v e r is n o t

o p e ra te d .×

庄司

0 : C o n tin u ity x ; N o c o n tin u ity1. - -

‐ェ

　　　　　

　

　　　

　　　　

同国=録間

C A R B U R E T O R S MVIT C H

↑‐D is c o n n e ct:

･ C a rb u re to r s w itc h le a d

2 . C o n n e Ct:


3 . C h e c k ;

･ C a rb u re to r s w itc h c o n tin u ity

Fa u lty 一 R e p la c e .

C a rb u re to r s M yitc h

P o s itio nG o o d co n d itio n

T h ro ttle le v e r is

o p e ra te d .×

T h ro ttle le v e r is n o t

o p e ra te d .O


8 -6

M A IN S MVIT C H


● M a in S w itc h C o u p Ie r

2 . C o n n e c t:

･ P o c k e t te Ste r

3 . C h e c k :

･ M a in S w itc h c o n tin u ity

F a u lty ÷→ R e p la c e .

S w itch p o s itio n G o o d c o n d itio n

O FF O

O N ×


S w itc h

P o sitio n

C o lo r c o d e

Y′B Y′R B B′、〃

O FF ◇◇O N 1 G ℃O N 2 ◇◇ ◇◇

S T A R T ◇◇◇0 - - O C o n tin u ity

8 -7

u G H T IN G S Y S T E MC IR C U IT D IA G R A M

( ) (′ "′ ( 】 - 】 )入 ) -ト“‐･、.･閼尹

}′閼、へ ,. ( ー "

なぞ〆

②

る病み病弱

漣なくてイ

て① CD l m a g n e t。

② V o ltag e re g u la to r 1℃ ⑳ T ai“b rake l晦ht

, ⑰ T acho m ete r lig ht', ⑳ S p e e d o m e te r lig ht

⑳ H ig h bea m in d icato rlig ht

( ⑭ H ead lig ht

この薑『一之ののくの『用響

m戸mo

□l

I

))}

' 〆洋なし<　　

　　

〉, , “ ⑭ H ead -ig ht b ea m

S w itc h

LIG H T IN G S Y S T E M E LE C [T R O U B LE S H O O T IN G

H E A D L IG H T“T A IL L IG H T A N D /O R M E T E R LIG H T D O N O T C O M E O N .

C he c k th e b u lb (s ).

尋 o Kn N 0 C0 N T 1N U 1W

DC he c k th e h e a d lig h t b e a m s w itc h

a n d lig h tin g co iL

晏 o K n FA U U Y〉

C o rre c t c o n n e c tio n a n d /o r re p la c e

th e v o lta g e re g u la to r 1 .

R e p la c e th e b u fb (s ).

R e p fa c e th e h e a d lig h t b e a m s w itc h a n d /o r C D !

rn a g n e to .

8‐9

⑨

" ‐1

. 2

3

⑤〆‘

、

、 8 -、 1

23

B U L B (S )

1 . R e m o v e :

･ H e a d lig h t b u lb ③

･ T a il/b ra ke fig h t b u‘b ⑥

･ M e te r lig h t b u lb ◎

2 . C o n n e ct:

･ P o c k e t te s te r

(to th e b u lb te rnn m a ls )

! =獲鮨lull罫匡

K e e p fla m m a b le p ro d u cts a n d y o u r h a n d s a w ay

fro m th e b u lb w h ile it is o n ; it w illb e h o t. D o n o t

t o u c h th e b u lb u n til it c o o ls d o w n .

3 .C h e ck:

･ B u‘b (s i

T e r m in a l G o o d c o n d itio n

①‐② O

①‐③ O

0 : C o n tin u ity

H E A D L IG H T B E A M S MVIT C H


･ H e a d lig h t b e a m s vv itc h c o u p le r

2 . C o n n e c t:


(to th e h e a d lig ht b e a m s w itc h c o u p le r)

3 .C h e c k:

･ H e a d lig ht b e a m s w itc h c o n tin u ity

F a u lでy 一 R e p la c e .

S w itc h

P o s itio n

③ G oo dc o n d itio n

⑤ G o o dc o n d itio n

H I × O

LO O ×

。:C o n tin u ity x N o Co n tin u ity

⑥ね ,I

尹。(S 6

てIG -Y I

斗 L ｢

⑥-黛話

メ◆⑱6 、

汕Yャ

Q x q Q X倦

◆⑱& ◆⑱6

8 4 0

C D l M A G N E T O

↑. D is c o n n e C t"

･ C D l m a g n e to c o u p le r

2 . C o n n e C t:


(to th e C D 1 m a g n e to c o u p le r)

3 . M e a s u re :

･ Lig htin g c o il re sーsta n c e


L ig h tin g co il re s is ta n C e :

(Y e llo w ‐ B la ck)

0 .2 3 ~ 0 .2 8 Q at 2 0 0C (68 oF )

S IG N A L S Y S T E MC IR C U IT D IA G R A M

,} )

き‘彬-'‘-ふみ“ふもばメ) (

, ざらメメメうが碇きみ‘

① ⑱

に

L -

き

) '℃ゞ

<

① C D I m a g n e to

② V o ltag e re g u la to r l

③ D C re g u la to r

④ C o n d e n s e r

⑱ C D lu n lt

⑰ W a te r te m p e ra tu re

Se n s o r

を隊

( ⑳ B rake lig ht s w itch

℃ ◎ T a il/b rake lig ht

⑯ Fuels e n d e r

ミ ⑳ o illev els w itc h

談 ⑭ Fue l m e te r

( ⑳ W a te r te m p e ra tu re

in d ica to r lig h t

⑭ ○illevellnd icato rlight

　　　　　　　　　　T R O U B L E S H O O T IN G

B R A K E LIG H T D O ES N O T C O M E O N .

C h e ck th e ta il/b ra ke lig ht b u lb .

晏 o K □ N 0 C0 N T lN U lNめ呻 aoe th e轆

C h e ck th e b ra ke lig h t S w itch .

↓ O K D FAUL W

》 Re･l畿能鷲 ke -ig 応 w i繍 ,C h e c k th e lig hting c o il.

□ o K n o U T O F S PEC IFIC 酊 1O N

〉口e. 駝能 C D l . ag 霰 o ,C o rre c t c o n n e ctio n a n d /o r re p la c e

th e v o lta g e re g u la to r 1 .

8‐13

S IG N A L S Y S T E M E LE C 内W A T E R T E M P E R A T U R E A N D / O R O IL LE V E L IN D IC A T O R LIG H T S D O N O T C O M E O N .

C h e c k th e w a te r te m p e ra tu re a n d /o r

o ii le v e l in d ic ato r lig h t b u lb (s ).

晏 o K 匹 N 0 C 0 N T 1N U -TY〉 ' ep ･aoe tho bo ･b“'.

C h e c k th e lig h tin g c o il.

↓ ○K n FAULTY〉 , ep ,纖能 o o , m a, 敵 o ,

C h e c k th e w a te r te m p e ra tu re

s e n s o r o r o i= e v e l g a u g e .

□ o K P FAUL N〉職癆軸ew * 中華れ筋≦ のroi=…l


th e v o lta g e re g u la to r篭, D C re g u la

to r a n d /o r C D l u n it. N O T E :T h e in d ic a to r lig h ts c o m e o n fo r a fe vv s e c o n d s

a仕e r th e e n g in e sta rts. lf th e lig h ts d o n o t c o m e

o n . c h e c k th e in d ic a to r lig h t c irc u it a n d b u Ib (s).

8‐14

S IG N A L S Y S T E M E LE C 門F U E L M E T E R D O E S N O T O P E R A T E

C h e c k th e lig htin g co il.

◇ o K F

C h e c k th e fu e ls e n d e r

□ o K

FA U LT YR e p la c e th e C D I m a g n e to .

FA U LTY

R e p la c e th e fu e l s e n d e r

C o rre ct c o n n e c tlo n a n d /o r re p la c e th e D C re g u la to r.

R e p lac e th e c o n d e n s e r.

R e p la c e th e fu e l m e te r.

C h e c k fo r v o lta g e o n th e c o n d e n s e r c o u p le r.

↓ o K

C h e ck th e c o n d e n s e r

↓ o K

C h e c k th e fu e l m e te r

↓ o K

O U T O F S PE C IFIC A T IO N

O U T O F S PE C IFIC A T IO N

D O ES N O T M O V E


th e C D Iu n it.

8‐15

　　　　　

T A IL /B R A K E L IG H T B U L B

1 . R e m O V e :

･ T a il/b ra ke lig h t b u lb

T e n n in a l G o o d c o n d itio n

①‐② O

① - ③ O

0 : C o n tin u ity

8E211

B R A K E L K3H T S VVIT C H

1 .C h e c k:

･ B ra ke lig h t s w itc h c o n t-n u -苺

Fa u lでy 一 R e P lace

S w itc h p o s itio n G o o d c o n d itio n

B ra k e le v e r

O P e ra te sO

B ra k e le v e r d o e s

n o t o p e ra te×

0 : C o ntin u ity × : N o c o n tin u ity

W A T E R T E M P E R A T U R E S E N S O R

1 . D isc o n n e c tth e w a te r te m p e ra tu re S e n s o r C o u

p le r a n d re m o v e th e w a te r te m p e ra tu re s e n

s o r.

　　　　　　　　

　　　　

　　

　　

　

　　

　　　

　　　紹 H a n d le th e 汎′a te r te m p e ra tu re s e n s o r Myith s p e .

c ia lc a re . N e v e r s u b je c t it t o s h o c k o r a H o w lt t o b e

d ro p p e d . S h o u ld it b e d ro p p e d“ it m u s t b e re

p la ce d .

8 4 6

S IG N A L S Y S T E M E LE C 門2 . C o n n e C t

･ P o c ke t te ste r ①

(to th e w a te r te m p e ra tu re s e n s o r)

N O T E :S et th e te ste r s e le c to r tび′Q x 鵞" p o s itio n ,

3 .l m m e rs e th e w a te r te m p e ra tu re s e n s o r② in

c o o la n t ③ a n d c h e c k th e w a te r te m p e ra tu re

s e n s o r o p e ra tlo n .

2 .4 5 0 k Q a t 2 0 0C (6 lBOF)

樫

W atertem perature sensorresI猷ance

l教義総諾888瑞鱈0 .3 2 2 k Q a t 80 oC 【17 6 0F )

④ T e m p e ra tu re g a u g e .

N e v e r h e a t th e c o o la n t t o a t e m p e ra t u re o f 1 2 0 oC

(2 48 .50F ).

4 .lf th e w a te r te m p e ra tu re s e n s o r o p e ra tlo n ls

in c o rre c t, re p Ia c e lt.

5 .ln sta = th e w a te r te m p e ra tu re s e n s o r a n d c o n

n e c t th e vv a te r te m p e ra tu re s e n s o r le a d .

、滋もVV ate r te m p e ra tu re S e n s o r:

23 N m (2 .3 m ･ k g ,鵞7 賞･ lb )

D o n o t o v e rtig h te n th e W a te r te m P e ra tu re se群

S o r.

8 4 7

　テー -

0 lL L E V E L S MVIT C H

乍.R e m o v e :

･ ln ta ke s ile n c e r

R e fe r to th e " F U E L P U M P " in C H A PT E R 7 .

･ o il lev e lg a u g e ①

2 . C o n n e c t:


(to th e o il le v e l s w itc h c o u p le r)

3 . C h e c k :

･ o ille v e l s w itc h c o n tin u ity

F a u l等一 R e p la c e .

0 : C o n tin u ity × : N o c o n tin u ity

F U E L S E N D E R

1 . R e m o v e :

･ ln ta k e s ile n c e r

R e fe r to th e "F U E L P U M P 'r.

･ F u e l s e n d e r ①

(fro m th e fu e lta n k)

2 . C o n n e c t:


{to th e fu e l s e n d e r c o u p le r)

3 . M e a s u re :

･ F u e l s e n d e r re s is ta n c e


　　　　　

　

　　　　Iil- o

-:㈹

　　

回

･一発

- -T

- . - - R

　　

N･ e　

　　　　

　　　　　　　　　　

　　　

　　　　　　　.

^ , 斜 liし　　　

　　　　　　　　　= 髄

S w itc h p o s itio nG o o d

B a d C o n d itio nco n d itio n

園 U p rig ht p o s itio n o x x o

回U p sid e d o w n

× ○ x oP o sitio n

4 ~ 倖O Q at 2 0 oC {6 8 oF )団

FuelsenderresI錠ance 畑p ③

IFu眺期誇纜涵譜緋呂Wn⑤):

8 4 8

C O N D E N S E R


･ C o n d e n s e r ①

o 嶋

　　

　　

。輻

2 . C o n n e c t:

･ C o n d e n s e ｢

(to th e LC R m e te r)

3 . M e a s u re :

･ C o n d e n s e r c a p a c lty


I 副C ondenserCapacity: l4 ,7 0 0 粁F a t 2 0 0C (6ぼF )

8 4 9

GRIP 総 RM ER SYSTEM lE LE C = コー

⑬

繭醇⑩

…繭覇

⑩

くむ対~ゞきき套ごミミミ

　　

　　　　

き　　　

　　　　　　　　　　　　　

のさどもき話そk湾/き溜れし忍

〕公翼ゞもゞ着き"、

′の,きこぎ炊を＼

しき≦こし盗んメきてき＼ゞ病弱′

】'‘:'-‘"-1-----

　

　

　

　

----

論,

　　　　　　　　　

　　　　　　　　　

　

　　　　

　　　　　

[、二人ザレふて寝′さ

　　　

　　　　　

べきミン

きき】!ゞ　　　

　　　

*- ,ごべき~

　　　　　　　　　

¥き

さま対さ*漱ぎ

覇

′さき燃　　　　

裂き熊きれ

　　　　　

　　　　　

　　　　

1u、も/.尹れ該ん

　　　　　　　

　　　

　　　　　

　只-? n

さ

*総礬総べき

“‘:

　　

⑮

“

"ミニ

をミ

痴

GR1P 蝋 RM ER SYSTEM 匡 c l 曰到


G R IP W A R M E R D O E S N O T O P E R A T E .

C h e ck th e m a in s w itc h .

↓ o K n N 0 C0 NT 1N U lN

〉C h e c k th e g rip a n d th u m b w a r m e r.

↓ o K n N 0 C0 NT lN U I~

〉C h e c k th e v a ria b le re s is to r.

ゆ Co RRE d n lN C0 RRECT〉

C h e ck th e g rip w a rm e r co il.

↓ CO RRE d □ IN CO RRECT>

↓ Co RR 町 n IN C0 RRECT

BC h e c k th e stato r co ila n d /o r c o n n e c tlo n .

↓ o K n N 0 C0 N T 1N U -N

〉R e p la c e th e v o lta g e re g u la to r 2 .

R e p la c e th e m a in s w itc h .

R e p la c e th e g rip w a r m e r a n d /o r th u m b w a r m e r.

R e p la c e th e v a ria b le re s ls to r.

R e p la c e th e C D I m a g n e to .

R e p la c e th e C D I m a g n e to .

R e p la ce th e C D lnn a g n e to a n d /o rc o rre c t c o n n e ctio n .

8ー2倦

G R IP W rA R M E R S Y S T E M E LE C 門8E301

G R IP A N D T H U M B W A R M E R C O IL


･ G rip w a r m e r le a d s ①

･ T h u m b w a r m e r le a d s

2 . C o n n e ct:


(to th e g rip w a r m e r c o ille a d s a n d /o r th u m b

W a r m e r c o i= e a d s )

　

　　　　　　、

、- 港一笑苞

態

、

ノ

ネン

　　　　

　3 . C h e c k :

･ G rip w a r m e r ① c o n tln u I N

･ T h u m b W a r m e r ② c o n tin u i y

N o c o n tin u ity ･一 R e p la c e .

B W 庄司

V A R IA B L E R E S IS T O R

1 . D is c o n n e c t:

･ V a ria b le re s ls to r c o u p le r

2 .C o n n e ct:


(to th e v a ria b le re s ls to r c o u p le r)

　　

　　　

　

　　　　　　　

　o

o -o ･･･

　　　　　　　　

　　　

o

3 .C h e ck:

･ V a ria b le re s -sto r re s Is ta n c e

Vv h e n p u =ey is tu rn e d o n c e .

o u t o f s p e c ific a tio n 一一 R e p la c e .

　　　　　　　　　　　　4 0 0 ~ 6 0 0 Q a t 20oC (68 0F)

8‐2 2

G R IP W′A R M E R S Y S T E M E L E C 門C D I M A G N E T O

1 . D is c o n n e Ct:

･ C D I m a g n e to c o u p le r

2 . C o n n e C t:


(to th e C D I m a g n e to c o u p le r)

3 . M e a s u re :

･ G rip w a r m e r c o il re s lsta n c e

o u t o f s p e c ific a tio n 一一 R e p la c e .

副

8‐23

　　

　　　

｣O-OE0とのの◎e ◎◎◎◎◎

　

　　　　　　

　

　　　

との“謡

◎

報弱

　　　　　　　　

　

　　

oなに◎氾E

一QU

-き匙ヤ

YA M A HA Po w ER YA W E sYsTE M 艀 M s‐} 越 E c l- □ -

撒こ鷄漱ぎ辯奪い老実き　　

　　　　　

　　　　　　　　　　　　　　　

　

　　　

　　

　

緘黙&飜導き總轄超越瀞掃い程弩鯲EEEミ.

　

　　　　　　　

　

総轄鷺緘さ1

一÷静際一塁圏講説は

　　　　　　　

　…

◎

　

総総避寒さき選ぼ蕁"熟さ

~無雑ふ観競泳蟻窯※難語さか礒辞さ稀薄濃隷度淺漱ご

漱詠ま対藝漱ぎ鍔総轄鑿靜韓翻さ套謡ささノ慰霊館

　　　　　　　　　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　　　　　　　　　　

※総務総裁溝態滋"滋“蝨鳶鰐巍公ふま*ミ漱ご震

　　　　　　　　　　　

(.のン岱ジニ霊山十の>の田>細《>に豊玉0偽《±生霊虻ン

　　　　　　　　　　　　　　　　　

　　　

⑫

醸せ…高■講師料“軒臨幸章窄む選べ頑Eよぶ歪ま

8‐2 4

Y A M A H A P O W′E R V A LV E S Y S T E M (M R Y S .)E LE C [


S E R V O M O T O R D O E S N O T M O V E .

C h e ck th e s e ~ o m o to r o p e ra tlo n .

晏 o K P D o ES N 0丁 M 0 V E

◇ R e･綬能 se ~ o “ ⑧ r･C h e ck th e s e N o m o to r c o il.

驫 CoRRECT n IN C 0 R R EC T

〉 R e･競能 C D I m o･厩 o ･C o rre c tc o n n e c t1o n a n d /o r re p Ia c e C D

u n it a n d/o r D C re g u la to r.

3 25

Y A M A H A P O W E R V A LV E S Y S T E M (M R M S .)E LE C 門

S E R V O M O T O R

1 . R e m o v e

● C o v e r ①

2 . D is c o n n e c t th e Y .P .V .S .c h e ck c o u p le r ca p ①

fro m th e Y .P .V .S . c h e c k c o u p le r ② .

3 . ln s p e c t

･ S e ~ o m o to r

ln s p e c tio n S te p s :

･ C o n n e c t th e Y .P .V .S . te s t le a d c o u p le r ① to

th e Y P .V .S .c h e c k co u p le r ② a n d a p p ly b at

te ry v o lta g e 0 2 V ) to th e Y .P .V .S .te st le a d .

Y .P .V .S .(+ )te st le a d ③ → B atte ry {+】te r m in a l

Y .P .V .S . {- )te st le a d ④ 一 B a日e ry (- }te r m in a l

　　　　　　　D o n o t ru n th e e n g ln e .

S e ~ o m o to r d o e s n o t m o v e 一 R e p 1a c e th e

s e hV o m o to r

/　

　　　　

1玖

適確ぶ,

3

　　　

　

8‐2 6

Y A M A H A P O W′E R V A EV E S Y S T E M (Y R V .S .)E LE C 門

C D I M A G N E T O


･ C D I m a g n e to c o u p le r

2 . C o n n e C t:


(to th e C D Inn a g n e to c o u p le r)

3 . M e a s u re :

･ S e rv o m o to r c o il re s ls ta n c e

F o r th e c o n tin u ity b e t W e e n "い′h ite/B lac k

VV h iteノY e llo vv " .o ut o f s p e c ifio a tio n ÷→ R e p la c e .

　　　　　　　1.4 7 2 ~ 亀7 9 9 Q a t 2 0 oC (68 oF )

8‐2 7

脚甘LO ㈲ ON 弼叫 ELEC II□

F A U LT L O C A T IO N T A B L E

N O T E

VV h e n m o re th a n o n e p ro b le m is d e te c te d , th e w a te r te m p e ra tu re in d iC a to r lig h t fla s h e s m th e p a n e rn o f

th e lo w e st n u m b e re d p ro b le m . A什e r th a t P ro b le m ls c o rre c te d th e w a te r te m P e ra tu re in d ic a to r lig h t

fla s h e s in th e p a n e rn of th e n e )(t lo w e s t n u m b e re d P ro b le m . T h is c o n tln u e s u n tila = o f th e p ro b le m s a re

d e te c te d a n d c o rre c te d .

N o . P a忙e rn s C o n d itio n R e fe re n C e

.･I･

･ 1/

つ Q -

轡 -05 S O .5S

3S

箋 lf th e EC U is W o rk in g p ro p e rly , th e W a te r te m -

p e ra tu re in d ic a to r lig h t c o n tin u e s fla s h in g in th is

p a tte rn w h e n th e te s t le a d is c o n n e c te d o r a什e r

th e e n g in e is tu rn e d o n .

･ V V a te r te m p e ra tu re

in d icato r lig h t is

g o o d .

lf th e w a te r te m p e ra -

tu re in d ic a to r lig ht

d o e s n o t c o m e o n

re p la c e it.

R e fe r to th e

" W A T E R T E M‐

P E R A T U R E "

IN D IC A T O R

LIG H T D O N O T

C O M E O N .

2

＼ 1/ Repeat

つQ 川 m m - = -も藁“0

･ o v e rh e a t. R e fe r to th e

" W A T E R T E M -

PE R A T U R E

S EN S O R lN‐

S P E C T IO N ".

-ii◆:

!

3

＼ 1/ Repeal

つ8て nnn0 ,7 5 S O .2 5 S

4S ･

･ D is c o n tin u ity o r

s h o n in g o f w a te r

te m p e ra tu re S e n s o r ls

d e te c te d .

R e fe r to th e

" W A T E R T E M -

PE R A T U R E

S E N S O R IN -

S P E C T IO N ".

0 ,7 5 S

4

＼ 1/ Repeat

うQm nnn m n -

省増山“% '

･ D is c o n tin u ity o r

S h o rt m g o f s e ~ ○

m o to r is d e te c te d .

R e fe r to th e

"S E R V O M O‐

T O R IN S P E C -

T IO N ".

纖飜 w 繍 ing lig m O N

呂 o FF w a rn in g lig h t O F F

8‐2 8

G E N E R A L S P E C IF lC A T IO N S S P E C ぴS P E C IFIC AT IO N S

G E N E R A L S P E C IF IC A T IO N S

M o d e lS R X 600/600S S R X 700" 0OS

M S R X 700P

M o d e lc o d e n u m b e r: 8D F (S R X 600)8D E (S R X 600S )

8D N (S R X 700 )8D W (S R X 700S )8D P (M S R X 700 P)

D i m e n s lo n s :

o v e ra l= e n g th

o v e ra ll w id th

o v e ra ll h e ig h t

2 ,7 6 0 m m = 0 8 .7 in )

2 ,9 7 0 m m (116 .9 in X M S R X 700P )1“17 0 m m (4 6 .↑ m )隻180 m m (46.5 m ) (M S R X 700P)倦,0 8 5 m m (4 2‐7 m )馬220 m m (48 .o m X M S R X 7 0 0 P )

臥′e ig h t: 2 4 7 kg (545 -b X S R X 600,S R X 700)2 48 kg 侍47 lb X S R X 600S ,S R X 700S )259 kg (57 1 1b X M S R X 700P )

M in im u m tu rn in g ra d iu s :

C lo c k w ise

C o u n te rc lo c k w is e

3 .8 m (12 .5 仕)4 m n 3.1 刊 (M S R X 700P )3 .8 m (12 .5 俺)4 m n 3.1仕)(M S R X 700P )

E n g in e :

E n g in e ty p eln d u c tio n s y s te m

C y lin d e r a rra n g e m e n t

D is p la c e m e n t

B o re x stro k e

C o m p re s s io n ra tio

M a x i m u m h o rs e p o w e r r/m in

M a x i m u m to rq u e r/ m in

S ta rtin g s y ste m

L iq u id c o o le d 2‐s tro k e

C ra n k c a s e re e d v a lv e

F o r w a rd in c lin e d p a ra lle l3‐c y lin d e r

5 9 8 c m 3 69 6 c m 3

6 4 x 6 2 m m (2 .5 2 x 2 .4 4 in ) 69 x 6 2 m m (2 .7 2 x 2 .4 4 im

6‐5 増

8 ,5 0 0 ± 2 5 0 r/m in ←

8 2 50± 250 r′m m ←R e c o il h a n d s ta lt e r

L u b ric a tio n s y ste m : S e p a ra te lu b ricatio n (Y A M A H A A U T O L U B E )

E n g in e o il:T y p eT a n k c a p a c ity

Y A M A LU B E 2‐c y c le o i1

2 .4 L (2 .1 lm p g t, 2 .5 U s gt)

D riv e c h a in h o u s -n g o il:T y p eC a p ac ity

G e a r o iIA p l" G L‐3 " S A E # 7 5 0 ｢ # 8 0

0 .2 5 L (8 .8 m n p o z, 8 .4 5 U s o z)

C o o la n t:

T o ta la m o u n t 5 .6 L (4 .9 4 lm p g t, 5 .9 2 U s gt)5 .9 L (5 .19 lm p g t, 6 .2 4 U s g t) (M S R X 7 0 0 P )

F u e l:

T y p e

T a n k c a p a c ity

P re m -u m unleaded g aso -m e (Pu m p o ぬ ne 増す艶 9 1)

45 L (9 .9 lm p g a l, 1 1 .9 U s g a o

9‐1

G E N E R A L S P E C IF IC A T IO N S S P E C 枦M o d e l

S R X 600/600S S R X 700 " 0OSM S R X 700P

C a rb u re to r:

T y p e / q u a n tityM a n u fa ctu re r

T M 3 3 x 3M lK U N I

S p a rk p lu g :T y p eM a n u fa ctu re r

G a p

B R 1O E C S

N G K0 .7 ~ 0 8 m m (0‐0 2 8 ~ 0 .0 3 1 in )

T ra n s m lss lo n :

P ri m a ry re d u ctio n s y ste m

P ri m a ry re d u c tio n ra tlo

C lu tch ty p eS e c o n d a ry re d u c tio n s y s te m

S e c o n d a y re d u c tio n ra tlo

R e v e rs e s y s te m

V‐B e lt

3 .8 ~ 1 : 1

A u to nn a tlc c e n trifu g a l e n g a g e m e n t

C h a in

1.696 (39/23 ) 1.609 (37/23 )↑.857 (39/2 1X M S R X 700P)

N o

C h a s s is :

F ra m eでy P eC a ste r

S kis ta n c e (c e n te r to c e n te r)

M o n o c o q u e

2 2 .50

鶏040 m m (4 0 .9 in )

S u s p e n s lo nき

F ro n t s u s p e n s io n ty p eR e a r s u s p e n s lo n ty p e

L e a d in g a r m

S lid e ra il s u s P e n s Io n

T ra c k :

T ra c k ty p e

T ra c k W id th

Le n g th o n g ro u n d

T ra c k d e fle c tio n nn nn /↑o kg {22 Ib)

in te rn a l d riv e ty p e3 8 1 m m 0 5 in )7 5 2 m m (2 9 .6 in )

9 4 4 m m (3 7 .2 in X M S R X 700P )25 ~ 30 m m (0 .9 8 4 ~ T.18 1 in )

20 ~ 2 5 m m (0 .7 8 7 ~ 0 .98 4 in X M S R X 700P )

B ra k e ;

B ra ke ty p eo p e ra tio n m e th o d

C a lip e r ty p e d isc b ra ke

H a n d le le v e r, le ft h a n d o P e ra te d

E le c tric a l:

Ig n itio n s y s te m / nn a n u fa ctu re r

G e n e ra to r s y s te m

C D I/ M IT S U B IS H IF ly w h e e l m a g n e to

B u lb w a tta g e × q u a n tity :

H e a d Iig htT a il/b ra ke lig htT a c h o m e te r lig htS p e e d o m e te r lig h tH ig h b e a m in d ic a to r lig h to i= ev e l in d ic ato r lig htVV a te r te m p e ra tu re in d ic a to r lig ht

12 V , 6 0 M " 5 5 VV X 112 V , 8 MV/2 3 W × 112 V , 1.7 W x 1

12 V , 1 7 W x 112 V , 1‐7 W X倖12 V , 1 7 W x 112 V , 1.7 W x 1

9‐2

S P E C O軍事M A IN T E N A N C E s P E C IF IC A T lo N s S P E C O軍事

M A IN T E N A N C E S P E C IF IC A T IO N SE N G IN E

M o d e lS R X 6 0 0/6 0 0 S S R X 7 0 0 " 0 O S

M S R X 7 0 0 P

C y lin d e r h e a d :

V o lu m e (w ith sp a rk p lu g )

く W a rp lim it>

｣}& ー

ハノ美

し澂

“-/ r - ＼

2 0 .8 5 ~ 2 1 .1 5 c m 3

れ.2 7 ~ 1 2 9 c u .in )

2 5 .9 5 ~ 2 6 .2 5 c m 3

(1 .58 ~ 1.6 0 c u .in )

く0 .0 3 m m (0 .0 0乍2 m )>署L in e s in d ic a te Stra ig h t e d g e m e a s u re m e n t.ハ

澂〉 V

C y lin d e r:M a te ria l

B o re S IZe

くT a p e r lim it>くo u t-o f‐ro u n d lim it>

C a s t lro n

6 4 .0 0 0 ~ 6 4 .0 14 m m (2 .5 19 7 ~ 2 .5 20 2 in )

く0 .0 5 m m (0 .0 0 19 m )>

く0 .0 1 m m (0 .0 0 0 4 m b

P is to n : ≧三ヨP is to n s ize “D "

- ○ !↓⑨

M鯛鉗mg閲口◎午 ) ｢

P is to n to‐c y lin d e r c le a ra n c e

くLim it>P is to n o nf‐se t

P isto n o nf‐se t d ire c tio n

P isto n p in b o re in s id e d ia m e te r

6 3 .9 3 2 ~ 63 .9 44 m m(2 .5 17 0 0 ~ 2 .5 17 4 8 im

6 8 .9 3 2 ~ 68 .9 4 4 m m(2 .7 13 8 5 ~ 2 7 1433 in )

lo m m (0 .39 m )0 .0 6 5 ~ 0 .0 7 m m く0 .0 0 2 5 6 ~ 0 .0 0 2 7 6 in )

く0 .0 7 m m (0 .00 2 7 6 m )>0 7 5 m m (0 .0 29 5 in )

E X sid e2 0 .0 0 4 ~ 2 0 .O T5 m m (0 .7 8 7 6 ~ 0 7 8 8 0 im

P isto n p in :P isto n p in o u ts id e d ia m e te r

P isto n p in le n g th

T9 .9 9 5 ~ 2 0 .o oo m m (0 .7 8 7 2 ~ 0 .7 8 7 4 im

5 3 .7 ~ 5 4 .o m m(2 .↑14 ~ 2 .↑26 in )

5 5 .7 ~ 5 6 .o m m(2 .↑9 3 ~ 2 .20 5 in )

P isto n rln g :

S e c tio n a l s ketc h

T o p rin g / 鷆Bし

TJ

2 n d rin g に露BT

E n d g a p (in sta lle d ) T o p rin g2 n d rin g

s id e c le a ra n c e T o p rin g2 n d rin g

C o atin g T o p rin g2 n d rin g

K e y s to n e

B = 1 2 m m (0 .0 4 7 in )

T = 2 .5 5 m m (0 .1 im T = 2 .7 5 m m (0 .10 8 im

K e y s to n e

B = 1.5 m m (0 .0 5 9 in )←B = ↑.2 m m (0 .0 47 in )

T = 2 .4 5 m m (0 .0 9 6 in ) T = 2 .7 5 m m (0 1 0 8 im

0 3 5 ~ 0 .5 5 m m (0 .0 14 ~ 0 .0 2 2 in )0 .3 5 ~ 0 .5 5 m m (0 .0 14 ~ 0 .0 2 2 m )0 .0 2 ~ 0 .06 m m {0 .0 0 07 8 7 ~ 0 .0 0 2 36 0 in )0 .0 2 ~ 0 .0 6 m m (0 .0 0 07 8 7 ~ 0 .0 0 2 3 60 in )C h ro m e p iate d/p a rke riz m gC h ro m e p late d/p a rke riz m g

9‐3

S P E C 口中昏

M o d e lS R X 600/600S S R X 700 " 0OS

M S R X 700P

C ra n k s h a仕:

C ra n k w id th “A " 5 6 .9 5 ~ 57 .o o m m {2 .2 4 2 ~ 2 2 4 4 in )

C ra n k w id th " B " 29 2 .7 5 ~ 2 9 3 .3 0 m m n 1.5 2 6 ~ n .5 47 in )C ra n ks h a杜 d e fle c tio n “C " : C 1 B e lo w o .0 3 m m (0 .0 0 12 in )

C 2 ~ C 5 B e lo w o .0 4 m m (0 .0 0 16 in )

C 6 B e lo w o .0 3 m m (0 .0 0 12 in )M e a s u rin g p o in ts : 1 8 9 .5 m m (3 .5 2 in )

2 8 4 .5 m m (3 .3 3 in )C o n n e ctin g ro d big e n d sid e c le a r‐ 0 .2 5 ~ 0 .7 5 m m (0 .0 1 ~ 0 .0 3 in )

a n c e “□′

C o n n e ctin g ro d s m a = e n d fre e p lay "F " 0 .8 ~ ↑.o m m (0 .0 3 1 ~ 0 .0 40 in )

D F

恥踊躍岬B ig e n d b e a rin g :

T y p e N e e d le b e a rin g

S m a = e n d b e a rin g :

T y p e N e e d le b e a n n g

C ra n k p in :C ra n k p in o u ts id e d ia m e te r 2 6 .9 9乍 ~ 27 .o o o m m (1.0 6 27 ~ 1.0 63 0 in )

C o n n e c t m g ro d :

S m a lle n d d ia m e te r

B ig e n d d ia m e te r

2 4 .9 9 5 ~ 2 5 .0 0 5 m m (0 .9 8 4 1 ~ 0 .9 8 4 4

3 4 .0 20 ~ 3 4 .0 3 3 m m (1.3 3 9 4 ~ 1.3 3 9 9n )

n )

R e a d v a lv e :

M a te ria l

T h ic kn e ss

< B e n d in g lim it>S to p p e r h e ig h t

R e s in

0 .3 5 ~ 0 .49 m m (0 .0 14 ~ 0 .0 19 in )

く0 .6 m m " .0 2 3 6 in )>10 .3 ~ 10 .7 m m (0 4 1 ~ 0 .4 2 in )

M A IN T E N A N C E s P E C IF IC A T lo N s S P E C 口中昏

9 -4

M A IN T E N A N C E s P E C IFIC A T IO N s S P E C O枦驫

M o d e lS R X 600/600S S R X 700 " 0OS

M S R X 700P

C a rb u re to r:

T y p e / q u a ntityM a n u fa C tu re r

l.D . m a rk

M a in je t (M .J)

P ilo t jet (P.J)J e t n e e d le (J .N )N e e d le jet (N .J)P ilo t a ir jet (P .A .J )

P ilo t o u tle t (P .○)B y p a s s (B .P .“

P ilo t s c re w (P .S )T h ro性le v a -V e (T h.V )V a lv e s e a t s ize (V .S )S ta It e r jet (G .S )F lo at h e ig ht . (F.H )

F u e l le v e l (fro m th e b o re c e n te r)

E n g in e id le s p e e d

T M 3 3 x 3

M 1K U N l8D FOO# 1,2 :# 14 6 .3

# 3 :#乍50

# 4 7 .5

6 F N 2 3 .O

○-2 ,

1･0

の0 .9

1･0

1‐1/2

C .A 2 .5

の1 3

の1 .4= .3 ~ 15 .3 m m {0.44 ~ 0 .6 0 m )

36 ~ 3 8 nn m (1.42 ~ 1.5 0 m )1,8 0 0 土 1o o r/rm n

←←8D N OO# 鶏2 :# 14 6 .3

# 3 :# 14 8 .8

# 4 2 .5

6 G M 2 6-3 .O

○-6

←←←ぅ‐1/8

←←←←←←

F u e l p u m p :

T y p eM a n u fa c tu re r

P u m p c a b le a d ju stnn e n t

D IA P H R A MT A IY O G IK E NB‐ty p e

o ilp u m p :

P u m p c a b le a d iu stin g le n g th 20 ~ 2 2 m m (0 .7 9 ~ 0 .8 6 in )

C o o lin g s y ste m :

Filte r c a p o p e n in g p re s s u re 10 0 ~ 12 0 kP a n .0 ~ 1 2 kg /c m12話 4 ~ 17 p so

T h e r m o s ta t:

o p e n in g te m p e ra tu re

V a lv e li貨4 0 ~ 4 4。C (鮒 2 ~ 120。F )

8 m m / 5 5 oC (0 .3 1 m / 142 oF )

VV ate r p u m P :

T y p e -m p e lle r ty p e

C o o la n t:

T y p e

C a p ac ity

C o o la n t m lx ln g ra tio (c o o la n t: w a te r)

H ig h q u a lity e th y ie n e g -y c o la n ti-fre e ze C o n ta in in g C o rro s lo n

in h ib ito r5 .6 L (4 .9 4 lm p q t, 5 .9 2 U s q t)

5 .9 L (5 .19 Im p q t, 6 .2 4 U s qtX M S R X 700円3 :2 (60 % /40 % )

9‐5

M A lN T E N A N C E S P E C IFIC A T IO N S S P E C 枦H ig h a ltitu d e s e性in g s

S R X 600/600S

、、、、、、、T e m p e ra --、、、、、、、A ltitu d e

tu re‐40 oC ‐29 oC - 18 oC ‐7 oC 4oC 15 oC

(‐40 oF ) {- 2 0 oF ) (ooF) (20oF) (40oF) (60oF)

0 ~ 10 o m(330 ft)

M J # 1#2 # 150M J #3 # 153 .8PJ # 47.5JN 3 .5PS T-↑/2

M J # 1# 2 # 148.8M J #3 # 152.5PJ # 47 .5JN 3PS T‐1/2

M J #↑#2 # 147.5M J #3 # 15 1.3PJ #47 .5JN 3PS 1‐1/2

M J # 1# 2 # 146 .3M J #3 # 150PJ # 47 .5JN 3PS 1-1/2

M J # 1# 2 # 145M J #3 # 148.8PJ #45JN 3Ps l-3/8

10 0 ~ 500 m(330 ~ 馬600 刊

M J # 1# 2 # 148.8M J #3 # 152.5PJ # 47 .5JN 3PS 1-1/2

M J # 1# 2 # 147 .5M J #3 # l5 1.3PJ # 47 .5JN 3PS 14 /2

M J # '# 2 # 146.3M J #3 # 150PJ # 47.5JN 3PS ↑‐1/2

M J # 1# 2 # 145M J #3 # 148 .8PJ #47 .5JN 3PS 争γ2

M J # 1#2 # 143.8M J #3 # 146.3PJ # 45JN 2 .5Ps l‐3/8

500 ~ 1,0 0 o m作β00 ~ 3,300 m

M J # 1# 2 # 146 3M J # 3 # 150PJ # 50JN 3PS 1-3/4

M J m #2 # 14 5M J #3 # 148 .8PJ # 50JN 3PS 1-3/4

M J m #2 # 143.8M J #3 # 146.3PJ #50JN 2.5PS ト3/4

M J # 1# 2 # 142 .5M J #3 # 14 5PJ #50JN 2.5PS 1‐3/4

M J # 1# 2 # 14 1.3M J #3 # 143.8PJ # 47 .5JN 25PS 1‐5/8

1′0 0 0 ~ 1,5 0 0 m{3 3 00 ~ 4,9oo ho

M J # 1#2 # 143.8M J #3 # 146.3PJ # 52 .5JN 2.5PS 2

M J # 1#2 # 142 .5M J #3 霜45PJ # 52 .5JN 2.5PS 2

M J # 1#2 # 14乍.3M J #3 # 143.8PJ # 52.5JN 2.5PS 2

M J m #2 # 140M J #3 # 142.5PJ # 52.5JN 2.5PS 2

M J # 1# 2 #乍38.8M J #3 # 14 1.3PJ # 50JN 2.5PS 1-7/8

1,5 0 0 ~ 2 P oo m{4 ,9 0 0 ~ 6,600計り

M J #↑#2 # l4 1.3M J # 3 # 143 .8PJ # 55JN 25PS 2-y 4

M J #↑# 2 # 140M J #3 # 142 5PJ # 55JN 2 .5PS 24 /4

M J #↑#2 # 138.8M J #3 # 14 1.3PJ #55JN 2.5PS 24′4

M J # 1# 2 # 137 .5M J #3 #140PJ #55JN 25PS 24 /4

M J # 1# 2 # 136.3M J #3 # 138.8PJ # 52 .5JN 2.5PS 24 /8

2 ,0 0 0 ~ 2 ,5 0 0 m(6,600 ~ 8 20o m

M J # 1# 2 # 138.8M J # 3 # 14 1.3PJ # 57 .5JN 2.5PS 2-y 2

M J # 1# 2 # 137 .5M J #3 # 140PJ # 57 .5JN 25PS 2-1/2

M J # 1# 2 # 136.3M J # 3 # 138 .8PJ # 57.5JN 2.5PS 24 /2

M J #↑#2 m 35M J #3 # 137 .5PJ #57 .5JN 2PS 2-1/2

M J # 1#2 # 133 .8M J #3 # 136.3PJ #55JN 2PS 2-3/8

2 ,5 0 0 ~ 3 0 0 0 m(8,200 ~ 9,800 m

M J # 1#2 # 136 3M J #3 # 1388PJ # 60JN 2.5PS 2-1/2

M J # 1# 2 # 135M J #3 # 137.5PJ # 60JN 2PS 2-1/2

M J # 1# 2 # 133 .8M J # 3 # 136.3PJ #60JN 2PS 2‐1/2

M J # 1# 2 #↑32 .5M J #3 #↑35PJ #60JN 2PS 24 /2

M J # 1#2 # 13 l.3M J #3 # 133 ,8PJ # 57.5JN 2PS 24 /2

P ro d u c tio n sp e c ] M J# 1,# 2 :# 14 6‐3 M J# 3 :#乍5O P J :# 47‐5 J N : 6 F N 2-3‐O P A J コ‐0 :倦‐γ2# : M a in jet n u m b e r J N :J et n e e d le c lip p o sitio n P S : P ilo t s c re w tu rn s o u t P J : P ilo t jet n u m b e r

N O T E :･ J e t n e e d le (J N ) p o sitio n .

R efe r to th e fo llo w in g in fo r m a tio n fo r th e J et n e e d ie s h i m s In sta lla tio n .

J N :2 (S T D ) J N :1,5 J N n J N :0 .5

粁庭蓮證國こす｢÷ べ｣一睡證遜帥図璽函囮 C lip十一幅扇扇霊P □=ニニコこ=ニニコ

0 ,4 m m sh im寝室当｢÷

･ o x y g e n ate d fu e lsU s e o n e s iz e la rg e r M a in J et th a n s p e c ifie d .

9‐6

M A IN T E N A N C E s P E C IF IC A T lo N s S P E C □中島

H ig h a ltitu d e s e ttin g s

S R X 70α70〇S‘M S R X 7〇OP

、、、、、、、T一e m P e ra

、、、、、、、A ltitu d etu re

‐40 oC ‐2 9 oC ‐18 oC ‐7 oC 4 oC 15 oC

(- 4 0 0F ) (‐2 0 oF ) (ooF) (20 oF ) “ooF) (600F)

0 ~ 10 o m(330 燭

M J# 1#2 # 15OM J # 3 #争52‐5PJ # 42.5JN 3.5PS ↑‐1/8

M J # 1# 2 #↑48.8M J #3 # l5 1.3PJ # 42 .5JN 3PS ↑‐1/8

M J # 1#2 # 147 .5M J #3 # 150

PJ # 40

JN 3PS 1-y 8

M J # 1# 2 # 146.3M J #3 # 148.8PJ #40JN 3PS 1‐1/8

M J #1#2 # 145M J #3 # 147 .5PJ #37.5JN 3PS 1

乍0 0 ~ 500 m(3 3 0 ~ 1,6 00 m

M J#1#2 # 148 .8M J#3 # l5 1.3PJ # 45JN 3PS 1‐リ8

M J m #2 # 147.5M J #3 # 150PJ # 42 .5JN 3PS 1-1/8

M J # 1#2 # 146 .3M J #3 # 148 .8PJ # 42.5JN 3PS 1‐リ8

M J # 1#2 #145M J # 3 # 147.5PJ # 40JN 3PS トリ8

M J #1#2 # 143 .8M J #3 # 146 .3PJ #40JN 3PS 1

500 ~ 1,o o o mn β00 ~ 3,3 0 0 m

M J # 1#2 # 147 .5M J#3 # 150PJ #45JN 3PS ↑-↑/4

M J # 1# 2 # 146 .3M J #3 #↑48.8PJ # 45JN 3PS 14 /4

M J # 1#2 # 145M J # 3 # 147 .5PJ # 42.5JN 3PS 1‐y 4

M J # 1#2 # 143.8M J # 3 # 146.3PJ #42.5JN 3PS 1‐l/4

M J #↑#2 # 142 .5M J #3 # 14 5PJ #40JN 3PS 1-1/8

1,0 0 0 ~ 1,50 0 m(3′3 0 0 ~ 4,900竹t)

M J # 1#2 #145M J #3 # M 7‐5PJ # 47.5JN 3PS 1-3/8

M J # 1# 2 # 143.8M J #3 #↑46.3PJ # 45J N 3PS 徳一3/8

M J # 1# 2 # 142.5M J # 3 # 145PJ # 45JN 2.5PS 倖-3/8

M J # 1#2 # 14憾.3M J # 3 m 43.8PJ # 42.5JN 2.5PS 1‐3/8

M J m #2 #140M J #3 # 142 .5PJ #42 .5JN 2.5PS . ↑-1/8

鴇500 ~ 2,ooo m(4 ,9 0 0 ~ 6 ,60 0 HD

M J m #2 # 142 5M J #3 # 145PJ # 5 0JN 2 .5PS 1ーリ2

M J # 1#2 # 14 1.3M J #3 #仲43 .8PJ # 47.5JN 2.5PS 1‐1/2

M J # 1#2 # 140

M J #3 # 142 .5PJ #47 .5JN 2 .5PS 1‐1/2

M J # 1#2 # 138.8M J #3 # 14 1.3PJ # 45JN 2.5PS 1-1/2

M J # 1# 2 # 137 .5M J #3 # 140PJ # 45JN 2.5PS 1‐3/8

2 ,0 0 0 ~ 2′5 0 o nn(6 .6 0 0 ~ 8 ,20 0 m

M J # 1# 2 # 140M J#3 # 142 .5PJ # 52.5JN 2.5Ps l‐5/8

M J #↑# 2 # 138 .8M J #3 # 14 1.3PJ , # 50JN 2 .5PS 1‐5/8

M J # 1#2 # 137 .5M J #3 # 140PJ #50JN 25PS 1‐5/8

M J # 1# 2 # 136.3M J #3 # 138.8PJ #47 .5JN 2.5PS 1‐5/8

M J # 1# 2 # 13 5M J#3 # 137 .5PJ # 47 .5JN 2 5PS T-↑/2

2 ,5 0 0 ~ 3,o o o m{8,200 ~ 9 ,8 0 0 nr)

M J # 1# 2 # 137.5M J #3 # 140PJ #55JN 25Ps l‐3/4

M J # 1#2 # 136 .3M J #3 # 138 .8PJ # 52.5JN 2.5PS 13 /4

M J #↑# 2 # 135M J #3 # 137.5PJ #52 .5JN 2 .5PS 1‐3/4

M J # 1# 2 #鵞33‐8M J #3 # 136.3PJ #50JN 2PS T‐3/4

M J # 1# 2 # 132.5M J #3 # 13 5PJ # 50JN 2PS 1-5/8

, 2 : # . 3 :# 14 .8 : 4 . 2 6 -3 . : .0# : M a in jet n u m b e r J N :J e t n e e d le c lip p o s itio n P S : P ilo t sc re w tu rn s o u t P J : P ilo t jet n u m b e r

N O T E :･ J e t n e e d Ie (J N ) p o s itio n .

R e fe r to th e fo llo w in g in fo r m a tio n fo r th e J et n e e d le s h im s In sta lla tio n .

J N 2 (ST D ) J N :1 5 J N n J N :0 .5

に= =ニコ 0 .4 m m s h i m

･ o x y g e n a te d fu e ls

U s e o n e s ize la rg e r M a in J et th a n s p e c ifie d .

9 -7

M A IN T E N A N C E S P E C IFIC A T IO N S S P E C ぴT ig hte n in g t o r q u e :

P a rt s to b e tig h te n e dT ig hte n m g to rq u e

R e m a rk sN m m ･ kg 貴･ lb

C ra n kca se (first){fin a l)

E n g in e fro n t b ra c k e t a n d fra m e

E n g in e re a r b ra c k e t (rig h t ･ c e n te r)

E n g in e re a r b ra c k e t (rig h t ･ c e n te r) a n d e n g ln e

E n g in e re a r b ra c k e t (le m a n d e n g in e

E n g in e re a r b ra c ket (le箕) a n d c o n n e c tin g a r m

E n g in e fro n t.b ra c ke t a n d d a m p e r

C y lin d e r h e a d

N ut (first)

(fin a l)C y lin d e r b o d y n u t

C y lin d e r h e a d a n d o u tle t w a te r jac ket jo in tlg n itio n co iI

S p a rk p lu go ilp u m p b re a th e r h o s e a n d c ra n kc a s e

C la m p a n d in ta k e m a n ifo ldR e a d v a lv e s c re w

o il p u m ps ta lt e r p u = e r

M a g n e to ro to r n u t

C la m P s a n d re c o il h a n d sta 1t e r c a s e

R e c o il sta rte r

s e ~ o m o to r a s s e m b ly a n d in ta ke s ile n c e r

Y .P .V .S . v a lv e a s s e m b ly

Y .P .V .S . lo c k n u t

Y .P .V .S . p u = e r

Y .P .V .S . v a lv e h o u s In 9V V a te r p u m p c o v e r

lm p e lle rC a rb u re to r h e a tin g kn o b b o ltC a rb u re to r h e atin g k n o b h e x a g o n s o c k e t b o ltT h e rrh o s ta t c o v e r

V V a te r te m p e ra tu re s e n s o r

P ilot a ir jetS c re w (v a lv e s e a t)

P ilo t jetM a in jetS ta rte r P lu n g e r a s s e m b ly

F u e l p u m pR e s e rv o -r ta n k a n d in ta ke s ile n c e r

↑32 7

50503 4

234 040

13

283310

14

201414

1

3319

8523↑86 .5

877

1 1

13

104

乍0

10

23

0 ･7

10 ･7

1.8

2 .5

10

7

1.32 .7

5 .O

5 .O

3 .4

2 .3

4 .O

4 .O

1.3

2 .8

3 .3

1･0

1.4

2 .O

1.4

1.4

0 ･1

3 .3

1 9

8 .5

2 .3

1 8

6 .5

0 .8

0 ･7

0 ･7

1･1

T.3

1 00 .4

篝‐○

?･0

2 .3

0 10 7

0 11

0 ･0 7

0 .18

0 .2 5

1 00 ･7

9 .4

19

36362 4

↑72929

9 .4

202 4

7 .2

10

T4

10

10

0 ･7

24年3

6奪

17

134 .7

5 .8

5 .1

5 .1

8 .O

9 .4

7 .2

2 .9

7 .2

7 .2

17

0 .5 1

0 ･7

0 .5 1

1 3

1.8

7 .2

5 .l

T ig h te n th e b o lts in t w os ta g e s .

T ig h te n th e n u ts in tw os ta g e s .

9 8

S P E C □戸蟹M A IN T E N A N C E s P E C IF IC A T Io N s S P E C □戸蟹

P O W′E R T R A IN

M o d e lS R X 600/600S S R X 7 0 0“0 O S

M S R X 7 0 0 P

T ra n s m IS S -o n :

T y p eR a n g e o f ra tio

E n g a g e m e n t r/rh in

S h 靴 r/m in

s h e a v e c e n te r d ista n c e “A "

S h e a v e o ffse t " B "

ゴヒ鬘隻＼〆“

ミゾ

V‐b e lt a u to m a tic

3 .8 ~ 1 : 1

4,0 0 0 ± 2 0 o r/ m in

8 5 0o r/ m in

3 ,8 0 0 ± 20 o r/m in

←2 67 ~ 2 7 0 m m n o .5 2 ~ 10 .6 2 in )

13 .5 ~ 16 .5 m m (0 .5 3 ~ 0 .6 4 in )

V‐B e lt:P a lt n u m b e r / m a n u fa C tu re r

o u ts id e c irc u m fe re n c e

MVidth " A "

く、八′e a r lim it“B " >A ,

ポツー

8 D N‐17 6 4 1‐0 0 / M IT S U B O S H I鴇129 m m ~ 1“13 7 m m (4 4 .4 ~ 4 4 .7 in )

3 4 .5 m m =‐36 m )く3 2 5 m m (1.28 in b

-

P ri m a ry s h e a v e s P rln g :

P a lt n u m b e r

C o lo r c o d e

D ia m e te r

V v ire d ia m e te r

P re lo a d

S p rin g rate

N u m b e r o f c o ils

F re e le n g th

9 0 50 1‐6 0 2L 9

P in k-G re e丹P in k

6 0 m m (2 .3 6 in )

6 m m (0 .2 4 in )

392 3 N (3 9 .2 kg , 8 6 .49 1b )

29.4 N m (2.94 kg/m m 溝 65 1b/in)

4 .8 2

8 6 .7 m m (3 .4 1 in )

9 0 50 1-6 0 2 L8

9 0 5 0 1-6 0 2 L3 (M S R X 7 0 0 P )G re e n‐G re e n‐G re e n

P in k‐S ilv e r‐P in k (M S R X 7 0 0 P )

←←←343.2 N (34.3 kg,75.66 lb}{M SRX700P)← (M S R X 700 P)27‐5 N m (2‐7 5 kg/m m 裏 54 1b/in )

← {M S R X 700P )5 .0 8

8 7 .9 m m (3 .4 6 in )

8 5.1 m m (3 .35 in X M S RX 700P)

P ri m a ry s h e a v e w e ig h t a r m :

P a lt n u m b e r (W ith b u s h m g )

い/e ig h t

a d d itio n a l w e ig h t ty p e

8 D F‐17 6 0 5‐0 0

37 .8 4 9 o .3 3 o z)R iv et

8 D N‐17 60 5‐0 0

4 4 .2 5 g = .5 6 o z)

←

9 -9

M A IN T E N A N C E S P E C IF IC A T IO N S S P E C 枦M o d e l

S R X 600/600S S R X 700" 0OSM S R X 700P

R iv et:o u te r

M o d e lP a n n u m b e r

M a te ria l

S izeQ u a ntityH o le q u a ntity

ln n e r

M o d e l

P a n n u m b e r

M ate ria l

S izeM o d e lP a n n u m b e r

M a te ria l

S izeQ u a ntityH o ie q u a n ti蝉

S R X 600/600S9 0 2 6 1‐0 60 3 3

S te e l

" .2 m nn (0 .6 8 in )

3 p c s

3 p c s

S R X 600/600S9 0 2 6 1‐0 6 0 19

S te e l

13 3 m nn (0 .5 2 in )

3 p c s

3 P cs

S R X 700 " 0OS

←←←←←

S R X 700 " 0OS

←←←M S R X 700P9 0 26 1‐0 6 0 15S te e l

1 0‐3 m m {○‐4鵞 m )←←

S e c o n d a N s h e a v e s P rIn g :

P a n n u m b e r

C o lo r c o d e

o u tsid e d ia m e te r

V V ire d ia m e te r

H o le p o s ltlo n

s he ave sid e‐sp n n g sid e (h " ist a n g le )

◎纖S p rin g ra te

N u m b e r o f c o ils

F re e le n g thT o rq u e c a m a n g le

9 0 5 0 8‐55 6 A 2

G re e n

69 .5 m m (2 .7 4 m )5 .5 m m (0 .2 2 m )

3‐3

8.7 N′m m 楓87 kg′m m ,48.88 lbnn)5 .57 5 m m (2 .9 5 m )4 50

9 0 5 08 -5 3 6 A 9

R e d

←5 3 m m {0 .2 1 m )

←1‐6 (M S R X 700P )

7.4 N/m m (0.74 kg′m m 逐1.57 lb/in)

←←47 0

D riv e c h a in :

T y p eN u m b e r o f lin ks

R E X N O R D S 3 7 T5

68 L

9‐10

M A IN T E N A N C E s P E C IF IC AT IO N s S P E C O戸暮

M o d e lS R X 600/600S S R X 700 " 0OS

M S R X 700P

T ra c k :

P a lt n u m b e r

Mゾid th

Le n g th

P itc h

N u m b e r o f lin ks

T h ic k n e s s " A "

H e ig h t“B "

, /＼

な＼◇ブ÷TBD efle ctio n a t 1o kg (22 lb)

8 D F‐47乍10‐0 0

3 8 1 m m (15 in )

3 072 m m (乍2 0 .9 in )

6 4 m m (2 5 2 in )48 L

5 .8 m m (0 .2 3 in )

l9 m m (0 .7 9 m )

2 5 ~ 3 0 m m (0 .9 8 ~ 1 l8 im

←8C P-47 = 0-○○{M S R X 700P )

←←3,456 m m = 36.l inX M SRX 700P)

←←5 4 L (M S R X 700P)

←5 .3 m m (0 .2↑ in )

←38 J m m く1.5 m X M S R X 700P)

←20 ~ 25 m m 楓79 ~ 0.98 m X M SRX700P)

S lide ra i-s u s p e n s lo n :

F ro n t tra v e l

R e a r tra v e l

S u s p e n s io n s p rIn g ra te

F ro n t

R e a r

S p rin g W ire d ia m e te r

F ro n t

R e a r

16 2 m m (6 3 8 m )2 0 0 m m (7 .87 m )

55 N m (5 5 kg/m m 3 08.99 lb/in)

25 ~ 45 N /m m (2.5 ~ 4.5 kg/m m ,140.45 ~ 252.8 1 1b/m )

28 ~ 48 N /m m (2.8 ~ 4.8 kg/m m ,157.3 ~ 269.66 lb/m X S RX 600S)

9 .5 m m (0 3 7 in )

9 .o m m (0 .3 5 m X S R X 600S )↑o .5 m m (0 .4 1 im

222 m m {8 .7 4 in )25 4 m m (1o in )

←←

← (S R X 700S )

27 ~ 55 N /m m (2.7 ~ 5.5 kg/m m ,15 1.69 ~ 308.99 lb/m )

(M S RX 700P)

←← {S R X 7 0 0 S )

←S u s p e n s lo n s e ttin g p o s -t-o n :

H o o k s e ttin g le n g th *

美

壽④F u ll ra te a d ju stin g p o s itio n * *

身‐

1o m m (0 .3 9 m )

B

S P E C □粁野M A IN T E N A N C E S P E C IFIC A T lo N S S P E C び轡

M o d e lS R X 600′600S S R X 700" 0OS

M S R X 7 0 0 P

S lid e ru n n e r:

T h ickn e ssくVV e a r lim it>

“‐8 m m (0 ･7 in )

く1o m m (0 .3 9 m b

T ra c k s p ro c k e t w h e e l:

M ate ria l

N u m b e r o f te e th

P o ly e th y -e n e

9 T

R e a r g u id e w h e e l:

M ate ria l

o utsid e d ia rh e te r

H ig h‐m o le c u la r‐w e ig h t p o ly e th y le n e w ith ru b b e r

l7 8 m m (7 .o m n )

B ra ke :

P ad th ic k n e s s

くP ad w e a r lim it>D is c o u ts id e d ia nn e te r

D 1s c th 1c k n e s s

10 2 m m (0 .4 m )く1.o m m (0 .0 4 in )>

220 m m (8 .6 6 m )

1o m m (0 .39 im

9‐12

M A IN T E N A N C E S P E C IF IC A n 0 N S S P E C 枦T ig h te n in g t o r q u e :

P a lt s to b e tig h te n e dT ig h te n in g to rq u e

R e m a rk sN m m ･ kg 仕･ lb

P ri m a ry s h e a v e

S p id e r a n d s lid in g s h e a v e

P ri m a ry s h e a v e c a p a n d slid in g s h e a v e

R o lle r a n d w e ig h t (p rim a ly sh e a v e )B o -tS c re w

S e c o n d a ry s h e a v e

D riv e s p ro c k e t

L o c k n u t c h a in te n s lo n e r

C h a in h o u s in g a n d fra m e

D riv e n s p ro c k e t

D ra in b o lt (d riv e ch a in h o u sin g )C h a in h o u s ln g C o v e r

C h a in h o u s -n g a n d b ra k e c a lip e r

B le e d s c re w (b ra k e c a lip e r)

S p rin g s e a t (s e c o n d a ry s h e a v e )

N u t (p a rkin g b ra ke )B ra k e h o s e

B e a rin g s e t sC re vv (ja c ksh a負)B e a rin g h o jd e r (jacks h a m

S to p p e r b a n dH o o k a n d fro n t p iv o t a r m

VV h e e l b ra c ke t a n d s lid in g fra m e

B rac ket b o lt (re a r)B ra c k e t b o lt (fro nt)S h a箕 a n d slid in g fra m e

F ro n t p iv o t a r m a n d fro n t p iv o t a r m b ra c k e t

F ro n t p iv o t a r m b ra c k e t a n d slid in g fra m e

S u s p e n s io n w h e e I

G u id e vvh e e I

S lid ing fra m e a n d s lid e ru n n e r

S lid e ra il s u s p e n s io n m o u n tin g b o ltS lid e ra ils u s p e n s -o n m o u n tin g b o lt (re a r)

R e a r p iv o t a r m a n d b ra c k e t

S h o c k a b s o rb e r a n d re a r p -v o t a r m

R e a r p iv o t a r m a n d ro d

R e a r s u s p e n s io n b ra c k e t a n d ro d

C o n tro l ro d a n d slid in g fra m e

S h o c k a b s o rb e r a n d fro n t p iv o t a r m

S h o c k a b s o rb e r a n d b ra c ke t

R e a r b ra c k e t a n d s u s p e n s lo n w h e e I

S h o c k a b s o rb e r a n d re a r pーv o t a r m

W′h e e l b ra c ke t s h a貴 a n d s lid in g fra m e

S et b o lt (fro n t ax le )S p e e d o m e te r g e a r a s s e m b ly

12 0

200

年4

63

6 4

602 4

6048

162 4

48

62310

238 .5

234

乍6

2 4

307 2

7 2

7 2

727 2

7 5

34

722 4

2 449

49

497 2

49

49

72497 2

6

20

12 .O

2 0 .O

乍.4

0 .6

0 .3

6 .4

6 .O

2 .4

6 .O

4 .8

T.6

2 .4

4 .8

0 .6

2 3

T･0

2 3

0 .8 5

2 30 .4

1 6

2 .4

3 .O

7 .2

7 .2

7 .2

7 .2

7 .2

7 .5

0 3

0 .4

7 .2

2 .4

2 .4

4 .9

4 .9

4 .9

7 .2

4 .9

4 .9

7 .2

4 .9

7 .2

0 .6

2 .O

8514 5

10

4 .3

2 .2

4 6

4317

4 3

3 5

1↑

17

3 54 .3

17

7 .2

17

6 ･篤

う7

2 .9

1 1

17

225 2

525 2

5 2

5 2

5 4

2 .2

2 .9

5217

17

3 5

35355 2

353 5

5 2

3 5

524 .3

14

Le箕‐h a n d th re a d .A p p ly L O C T IT E⑩

A p p ly LO C T IT E⑭

A P P ly LO C T IT E@

(Fo r S R X 600/600 6700 " 0OS )(fo r M S R X 700P )

A p p ly L O C T lT E⑭

(F o r M S R X 7 00 円

A p p ly L O C n T E⑬

A p p ly L O C T IT E⑩

9 4 3

M A IN T E N A N C E S P E C IF IC A T IO N S S P E C 枦C H A S S IS

M o d e lS R×6 0 0/6 0 0 S S R X 700" 0OS

M S R X 700P

F ra m e :

F ra m e m a te ria i

S e at h e ig htL u g g a g e b o x lo c a tio n

A 'u m m u m

685 m m (2 6 .8 m )R e a r s id e o f s e a t

S te e n n g :

L o c k-to‐lo c k a n g le Qe賞)(rig ht)

S kia lig n m e n t

T o e‐o u t s iz e

S kis ta n c e (c e n te r to c e n te r)

2 9 .60 (R ski) 3 4 .8

0 (L ski)

3 4 .80 (L s ki) 2 9 .6

0 (R ski)T o e‐o u t

0 ~ l5 m m (0 ~ 0 .59 in )

1“0 4 0 m m (4 0 .9 in )

S ki:S ki m ate ria l

Le n g th

VV id th

S k i ru n n e r m a te ria I

S k i c o v e r

P lastic1,o o o m m (3 9 .4 m )

13 1 m m (5 ! 6 m )13 9 .7 m m (5 .5 in X M S R X 700P )C a rb id eN o

S kis u s P e n s lo n :

T y p eT ra v e l

S p rin g ty p eS p rin g ra te

V v ire d ia m e te r

Le a d in g a r m

173 m m (6 .8 1 imC o il s p rln g

25 N m (2 .5 kg /m m , 140 .4 5 Ib/in )27 N m (2 .7 kg /m m 江 5 1.6 9 Ib/in X S R X 600S ,700S )7 .8 m m (0 3 0 7 in )

9ー傭4

M A IN T E N A N C E s P E C IF IC A T lO N s S P E C □戸聾

T ig h te n in g to rq u e :

P a 忙s to b e tig hte n e dT ig h te n in g to rq u e

R e m a rk sN m m ･ kg 仕･ lb

H a n d le b a r h o ld e rS te e rin g c o lu m n

U p p e rL o w e r

S te e rin g c o lu m n a n d re la y ro d

R e lay ro d a n d re la y a r m

R e la y a r m a n d tie ro d

T ie ro d a n d s te e rin g a r m

L o c k n u t (re la y ro d a n d tie ro d )S kiS ki ru n n e r

S kic o lu m n lo w e r b ra c k e t

S h o c k a b so rb e r (u p p e r)S h o c k a b s o rb e r b ra c k e t

S h o c k a b s o rb e r o o w e r)

S te e rin g a r m a n d s k ic o lu m n

L o w e r c o n tro l a r m a n d fra m e

U p p e r c o n tro l a r m a n d fra m e

C o n tro l a r m a n d fro n t a r m

F ro n t a r m p iv o t b o ltS ta b i‘ize r b a r a n d c o n n e ctin g ro d

C o n n e c tin g ro d a n d frc n t a r m

H o o dS e a t a n d fra m e (n u t)F ro n t c o w lin g

15

2 3

2335352 5

4 2

25482乍10

48

40

565 6

505048

782323393

1.5

2 .3

2 .3

3 .5

3 .5

2 .5

4 2

2 .5

4 .8 .

2 .11 0

4 84 .O

5 .65 .6

5 .O

5 .O

4 .8

7 82 .3

2 .3

0 .3

0 .9

0 .3

1 1

17

T7

2 52 5

1830l83 5

↑57 .2

35294 04 0

36363556T7

17

2 .2

6 .52 .2

A pp ly L O C T IT E⑪

9 4 5

M A IN T E N A N C E S P E C 1FIC A T IO N S S P E C 枦E LE C T R IC A L

M o d e IS R X 6 0 0/6 0 0 S S R X 700" 0OS

M S R X 7 0 0 P

V o lta g e : ↑2 V

lg n itio n s y ste m :

A d v a n c e d ty p e E le c tric a l ty p e

C D I:M a g n e to m o d e l/ M a n u fa c tu re r

P icku p co ilre s ls ta n c e

{co lo r co d e )S o u rc e c o iをe s ls ta n c e

(c o lo r c o d e )

S o u rc e c o il re s ista n c e

{co lo r co d e )L ig h tin g c o il re s is ta n c e

{c o lo r co d e )C D 1 u n it m a n u fa c tu re r

F4T 327 / M IT S U B IS H I189 ~ 2 3 1 Q at 2 0 oC (6 8 0F )

(VV h ite/R e d -VV h ite/G re e n )39 2 ~ 4 7 9 Q a t 2 0 oC (6 8 0円

(B ro w n‐B ro w n/R e d )

77 ~ 95 Q a t 2 0 oC (68 oF )

(B ro w n/R e d‐B lac k)0 .2 3 ~ 0 .28 Q a t 2 0 oC (6 8 0F )

(Y e llo W‐B lac k)

8 D F‐○○/ M lT S U B IS H I

8D N‐00 / M IT S U B IS H l(700)

Ig n itio n c o il:

M o d e l/ M a n u fa c tu re r

M in i m u m s p a rk g a pP ri m a ry c o il re s ista n c e

S e c o n d a ry c o il re s ista n c e

8D F‐00 / M IT S U B IS H -3 nn m (0 .1 18 m )0 .3 6 ~ 0 .48 Q a t 2 0 oC (6 8 oF )5 4 ~ 7 .4 艇Q a t 200C (680F)

S p a rk p lu g c a p :

T y p eM o d e l/ M a n u fa c tu re r

R e s ista n C e

R u b b e r ty p e8 1E /T O K A ID E N S 05 k食 at 2 0 oC (68 oF )

C h a rg m g s y ste m :

T y p e F ly w h e e l m a g n e to

F ly w h ee l m a g n e to :

M o d e l/ M a n u fa c tU re r

Lig htin g vrね

- - (M in im u m )

Lig htin g v o lta g e (M ax im u m )Lig htin g c o il re s is ta n c e

【c o lo r co d e )

C o ilre s ista n c e fo r g rip w a r m e r

【co lo r co d e )C o ilre s ista n c e fo r v a ria b le re s -sto r

(co lo r c o d e )

C o ilre s is ta n c e fo r th u m b w a r m e r(c o lo r c o d e )

F4T 327 / M lT S U B IS H I竹 V at 3 '0 o o r/rm nl5 V a t 8 ,o o o r/rh in

o .2 3 ~ 0 .28 Q a t 2 0 0C (6 8 oF )(Y e =○い小B lac k)

0 .7 53 ~ 0 .9 2 1 Q a t 2 0 oC (68 oF )

(Y e llo w /B la ck‐B lac k)40 0 ~ 600 Q a t 2 0 oC (68 oF )

(Y e llo w八~ h ite B -ac財R e d )6 6 ~ 80 Q a t 2 0 oC (68 oF ){VV h ite‐B lac k)

V o ltag e re g u la to r:

T y p eM o d e l/ M a n u fa ctu re r

N o Io rd re g u la te d v o lta g e

S h o rt C irc u it tY P e

8 2 M‐A O / S H IN D E G E N13 .5 ~ T4 1 V

9‐16

G E N E R A L T O R Q U E S P E C IF IC A n O N S /D E FIN IT IO N O F U N IT S S P E C 枦A

(n u t)

B(bo lt)

G e n e ra l to rq u e

s p e c ific a tio n s

N m m ･ kg 貴･ lb

1o m m 6 m m 6 0 .6 4 .3

?2 m m 8 m m 75 1 5 "

14 m m 1o m m 30 3 .O 22

17 m m 12 m m 55 5 .5 40

19 m m 14 m m 85 8 .5 61

2 2 m m 16 m m ぅ30 13 .O 94

G E N E R A L T O R Q U E

S P E C IF IC A T IO N ST h is c h a 忙 s P e c ifie s to rq u e fo r s ta n d a rd fa s te n e rs

W ith sta n d a rd l･S に)･ p itc h th re a d s ･ T o rq u e S p e c -

fic a tio n s fo r s p e c ia l c o m p o n e n ts o r a s s e m b lie s

a re in c lu d e d in th e a p p lic a b le s e c tio n s o f th is

b o o k. T o a v o id w a rp a g e , tig h te n m u lti-fa s te n e r

a s s e ln b lie s in a c rls s c ro s s fa s h io n ,ーn p ro g re s s lv e

s ta g e s , u n tilfu llto rq u e is re a c h e d . U n le s s o th e ト

Wーs e s p e c ifie d ,to rq u e s p e c ific a tio n s c a llfo r c le a n ,

d ry th re a d s .C o m p o n e n ts s h o u ld b e a t ro o m te m

p e ra tu re .

A : D ista n c e a c ro s s fla ts

B : o u ts id e th ｢e a d d ia m e te r

D E F IN IT IO N O F U N IT S

U n it R e a d D e fin itio n M e a s u re m e n t

m mC m

M illim ete rC e n ti m e te r

10 3 m e te r

10 2 m e te r

Le n g thLe n g th

kg K ilo g ra m 10 3 9 ra m い/e ig h t

N N e W to n ↑kg x m /s e c 2 F o rc e

N m

m ･ kg

N e W to n m e te r

M ete r kiIo g ra m

N x mm x kg

T o rq u e

T o rq u e

P aN′m m

P a s c a l

N e W to n s p e r m i= i m e te r

N / m 2

N / m m

P re s s u re

S p rin g ra te

LC m 3

L ite rC u b ic c e n ti m e te r

V o lu m e o r c a p a c ity

r/ m in R o ta tio n s p e r m ln u te E n g in e s p e e d

9 4 7

S P E C □戸脾C A B LE R O U T IN G S P E C □戸脾

C A B L E R O U T IN G

0 0 0 0 o o

o o o o o

o o

O

3 0 0

○

O

9‐18

C A B LE R O U T IN G S P E C 枦① W a te r te m p e ratu re s e n so r

C o u p le r

② Ig n itio n co il le a d

③ C a rb u reto r s w itc h le a d

④ Y A M A H A P O W E R V A LV ES Y S T E M (Y .P .V .S .) le a d a n d

c o u p le ｢

⑤ B ra ke h o se

⑥ fn sta -‘th e m a in s w itc h co u p‘e r

b e h in d th e in stru m e n t p a n e l.P o sitio n th e m a in s w itc h

c o u p le ｢ u n d e r th e fu e lta n k

b re ath e r h o se a n d o ilta n k

b re ath e r h o se .

⑦ M a ke s u re th a t th e s w itc h w ire

h a rn e ss is o n th e in sid e o f th e

in stru m e nt p a n e ls c re w (a w a yfro m th e e n g in e ).

⑧ R o u te th e p a rkin g b ra ke c a b le

u n d e r th e o il b re ath e r h o se .

⑨ F irst, re m o v e th e th ro蛙le ca b le

fro m th e c a b le g u id e o n th e

ste e rin g co lu m n .

⑩ A d ju st th e th ro n le ca b -e fre e

p la y w h ile th e ca b le is in th e

c a b le g u id e .

⑪ T h roはle c a b le

⑫ o il p u m p c a b le

⑩ R o u te th e fu e l h o s e th ro u g h

th e h o s e s lo t o n th e in ta ke

s ile n c e r.

⑩ A箕e r a d ju stin g th e th ro仕le

ca b 'e fre e p 'a y′p ro p e r!y in sta l'

th e a ir filte r e le m e n t.

9‐19

S P E C □中野C A B LE R O U T lN G S P E C □中野

0 0 0 0 o o

o o o o o

o o

O

3 0 0

○

O

9‐2 0

C A B LE R O U T IN G S P E C 枦⑮ C o o la n t h o s e

⑩ C la m p

⑰ S p e e d o m ete r ca b le

⑱ U n d e r 5 0 m m n .9 7 in )

⑲ F aste n th e s p e e d o m ete r c a b le

a n d w ire h a rn e ss w ith a p Ia stic

c la nn p . ln sta = th e c la m p a s

clo s e to th e d riv e V‐b e lt g u a rd

b ra c ket, a s p o ss ib le (re a n〃a rd )

⑳ S p a c e r

⑳ ln ta ke s ile n c e r

9‐2 1

S P E C ひ嘩C A B L E R O U T IN G S P E C □戸鴎

』凹

。 0凹

9‐2 2

C A B LE R O U T IN G S P E C 枦① S p e e d o m ete r c o u p le r

② T a c h o m ete r co u p le r

③ C o n d e n s e ｢ c o u p 'e r

④ In sta llth e c o n d e n s e r so lt ls

flu s h w ith th e in n e r e d g e o f th e

ta b .

⑥ H ead lig ht le a d s

⑥ S p e e d o m ete r ca b le

⑦ F a ste n th e w ire h a rn e s s a n d

s p e e d o m e te r ca b le a t th e w h ite

ta p e m a rk“ w ith a p la stic b a n d .

⑥ Plastic b a n d

⑨ C la m p

⑩ R o u te th e w ire h a rn e ss a n d

s p e e d o nn ete r ca b le o v e r th e

s h ro u d′s sto p p e rいゾire .

9‐2 3

C A B L E R O U T IN G S P E C 枦

せる- - 一0- - 。 -、 ′ ‐‐ - - - -

/‐′^、/＼ / ＼ -′ 、、J′、‐′

′、、ノ′'

- - - - - - - - J

9 2 4

C A B L E R O U T IN G S P E C 枦① ○= p u m p ca b le

② T h ro仕le Ca b le

③ D o n o t fa ste n th e th ro n le Ca b le

a n d o ilp u m p ca b le .

④ T h u m b w a r m e r co u p le r

⑥ G rip w a r m e r le a d

⑥ B ra ke lig ht s w itc h Co u p le r

⑦ H e a d lig h t b e a m s w itc h

⑥ F a ste n th e b ra ke lig ht s w itc h

le a d′h e a d lig h t b e a m s w itc h

!e a d a n d g rip w a r m e r ie a d w ifh

a p la stic C la m p .

⑨ Pa rking b ra ke C a b le

⑩ o il b re ath e r h o s e

⑪ F a ste n th e o ii b re ath e r h o se

w ith a p ia stic c la m p .

⑫ F a ste n th e le貴 a n d rig h t

h a n d -e b a r s w itc h e s ,a n d th e o il

b re a th e r h o se b e h in d th e

ste e rln g c o lu m n , w ith a p la stic

b a n d . D o n o t fa ste n th e p a rk in g

b ra ke Ca b le a n d b ra ke h o se .

⑩ F a ste n th e w ire h a rn e ss a n d

fu e i b re a th e r h o s e w ith a

p fa stic c fa m p .

⑭ G ro u n d lea d

⑮ Fuelb re ath e r h o s e

⑯ F u e ls e n d e r co u p le r

⑰ o i= e v e ls w itc h Co u p le r

⑩ Y A M A H A P O VVE R V A LV ES Y S T E M {Y .P .V .S .) C h e c k

c o u p le r.

⑲ F a ste n th e fu e l b re ath e r h o s e ,

v o lta g e re g u lato r le a d a n d C D 1

rn a g n e to le a d vvith a p la stic

C 1a nn p .

9‐2 5

C A B LE R O U T lN G S PE C 鬱語

　

　　　　　　

　　　　　　　

、メマ~ミラーベア/て、　　　　　　　

　　　　　

- - -

9‐2 6

C A B LE R O U T IN G S P E C □戸胖

@ ln se rt th e e n d ( m o re th a n 50

m m ) o f th e fu e fb re a th e r h o s e

th ro u g h th e h o le .

⑭ F a ste n th e fu e l b re ath e r h o s e

a n d C D I m a g n eto le a d w ith a

p la stic c la m p .

⑭ M a ke s u re th at th e ta b s o n th e

m e ta lc la m p fa c e o u t.

② R e p la c e th e p ip e jo in t a n d

g ro m m et a s a se t.

⑭ T o th e ca rb u reto r

③ P u‘se r h o s e

⑳ Fuel h o se

⑰ o il h o s e

② R e se ~ o ir ta n k h o se

◎ ○= h o se

@ W ire h a rn e ss

◎ T o th e o il p u m p

⑯ F a ste n th e w ire h a rn e s s at th e

w h ite ta p e m a rk, w ith a c la m p .

@ R o u te th e w ire h a rn e s s a n d

co o la n t h o se n e x t to e ac h

o th e r.

⑭ P a ss th e b ra ke h o s e a n d

re s e ~ o ir ta n k h o s e th ro u g h th e

h o s e g u id e .

⑤ D o n o t lo o s e n th e ta il/b ra ke

Iig ht le a d c la m p .

⑯ F a ste n th e ta il/b ra ke lig ht le a d

w ith a p la stic c la m p (a t th e

w h ite ta p e m a rk).P o s itio n th e p‘a stic c la m p n e x t

to th e sta托e r ro p e g u id e ,a s

s h o w n .

⑤ F a ste n th e w ire h a rn e ss , fu e l

b re a th e r h o se a n d o il b re ath e r

h o s e w ith a p la stic c la m p .

9‐27

S P E C □戸鼾C A B LE R O U T IN G S P E C □声断

て---

◎

′′

′′

“/ /

　　　　

“/

　

0 ノン 05 0 m m (1 .9 7 in)

9‐2 8

C A B LE R O U T IN G S P E C 枦① R o u te th e fu e l b re a th e r h o s e

a lo n g th e s id e o f th e fra m e .

② R o u te th e o il b re ath e r h o se

a lo n g th e s id e o f th e fra m e .

⑧ In sta = th e ta il/b ra ke lig h t -e a d

b e h in d th e in stru m e n t p a n e l.

④ M a ke s u re th at th e o ilta n k c a pa n d o il b re a th e r h o s e d o n o t

to u c h e a c h o th e r.

⑤ P as s th e ta il/b ra ke lig h t lea d

th ro u g h th e in s id e o f th e ta b o n

th e fra m e . R o u te th e ta il/b ra ke

lig ht lead b e h in d th e ta b o n th e

fra m e ･

⑥ R o u te th e ta il/b ra ke lig ht le a d

b e t w e e n th e fu e lta n k a n d th e

s n o w m o b ile b o d y . M a ke s u re

th a t th e fu e lta n k d o e s n o t

c ru s h th e ta il/b ra ke lig ht le a d .T h e n“faste n th e th re e p lece s o f

a d h e s iv e ta p e b e lo w th e fu e l

ta n k a s s h o w n .

⑦ A d hesive ta p e

⑧ T o th e ta il/b ra ke lig h t

⑥ F u e ls e n d e r c o u p le r

⑩ o i= ev e ! s w itc h co u p le r

⑪ Y A M A H A P O W E R V A LV E

S Y S T E M (Y .P .V .S .) c h e c k

c o u p le r

⑫ F u e l h o se

⑩ P u ls e r h o se

⑭ o il h o se

9‐2 9

C A B L E R O U T IN G S P E C 枦

-

　　　　

9‐3 0

C A B LE R O U T IN G S P霊C □戸鼾

① R o u te th e fu e l h o s e th ro u g h

th e h o se s lo t o n th e in ta ke

s ile n ce r.

② S ta rte r ca b le

③ F a ste n th e sta rte r ca b le a n d

co o la n t h o se a t th e s p o t

m a rke d W ith W h ite p a -n t.

④ 1g n itio n co il le a d

⑤ C a rb u reto r s w itc h le a d

⑥ Y A M A H A P O W E R V A LV E

S Y S T E M (Y .P .V .S .) le a d a n d

o o u p le r

⑦ W a te r te m p e ra tu re se n so r

o o u p le r

⑧ F a ste n th e W ire h a rn e ss a n d

o o o la n t h o se W ith a p la stic

o la m P .

⑨ F a ste n th e W ire h a rn e ss a n d

o o o la n t h o se a t th e s p o ts

m a rke d W ith W h ite p a in t.

⑩ T o th e ca rb u re to r

⑪ F a ste n th e W ire h a rn e ss a n d

c o o ta n t h o s e at th e s p o ts

m a rke d W ith W h ite p a in t.

⑫ W ire h a rn e ss

9‐3 1

W IR IN G D IA G R A M

S R X 60 0/600S , S R X 700/700 S

M S R X 70O P

　　　　　

鬱 :◎ ①

　　　　　　

L‐‐‐-

⑧

l回耳師岡

　　　

　　　

…⑳

…

GY

----------

　. ------------･J

　　

R′B-臼′B① R′｢

　　　　

-彊-(GREEN)

圓　　

噂燻りL-

⑭: ⑰:"■

---------------⑩

---------------

① C D l m a g n eto

② V o ltag e re g u la to r 1

③ D C re g u la to r

④ C o n d e n s e r

⑤ B a忙e ry (fo r Y .P .V .S / o p tio n )

⑥ T est le a d (fo r Y .P .V s / o p tio n )

⑦ M a in s w itc h

⑧ V o ltag e re g u la to r 2

⑨ V a ria b le re s lsto r

⑩ E n g in e sto p s w itc h

⑪ T h ro甜e s W itc h

⑫ T h u m b w a r m e r

⑬ C a rb u re to r s w itc h

⑭ G rip w a r m e r

⑮ S e rv o m o to r

⑯ C D 1 u n it

⑰ W a te r te m p e ra tu re S e n se r

⑩ Ig n itio n c o il

⑩ S p a rk p lu g

⑳ G ro u n d

⑳ B rake lig h t s w itc h

⑳ T a il/b ra ke lig ht

⑳ Fu els e n d e r

⑳ o il le v e l s w itc h

⑳ Fue l m e te r

⑳ T a c h o m e te r

⑰ T a c h o m e te r iig ht

⑳ S p e e d o m e te r lig h t

⑳ H ig h b e a m in d ic a to r lig h t

⑳ W ate r te m p e ratu re in d ica to r lig ht

⑪ ○ilIe v e l in d ic ato r lig ht⑫ S p ee d o m e te r

⑯ H ead lig ht

⑭ H e a d lig h t b e a m s w itc h

C O L O R C O D EB …………. B la c k

G ………… G re e n

L ………….B lu e

o ………… o ra n g e ･、R ………….R e d

Y .…….“" ,Y e = o w

B r …,...M m B ro w n

C h ………" C h o co late

B /R ……… B la c灯R e d

Bハ~ mm m m B 1ack′W h iteB/》 " .m m m B la c kハノe llo w

G /B ……… G re e n /B 1a c k

G /R ……" " G re e n /R e d

G パ m .m m m G re e n /》e =o w

L/R ..m m "“ B lu e/R e d

R/B … … .R e d /B 1a c k

R/ W mm..m R ed/ W h iteW /B … … W h ite/B la c k

W /G …… . W h ite /G re e n

W /R …… W h ite/R ed

w " …… W h iteパe llo w

YノB m m m m ,Y e = o w /B la c k

Y /L … … " Y e ilo w /B lu e

Y′R … … ,Y e ilo w /R e d

Y/ W …… Y eilo w ルVh iteB r/R … … B ro w n/R e d

…

‐…

圓圓:｣三国　　　

-▲-｣‐　

CABLE RoUn“G lS P ECー枦 l

① R o u te th e fu e l h o se th ro u g h

th e h o se s lo t o n th e in ta ke

s ile n ce r.

② S ta掩e r ca b le

③ F a ste n th e sta rte r Ca b le a n d

co o la n t h o se a t th e s p o t

m a rke d w ith w h ite p a in t.

④ 1g n itio n c o il le a d

⑤ C a rb u re to r s w itc h le a d

⑥ Y A M A H A P O W E R V A LV ES Y S T E M (Y .P .V .S .) le a d a n d

C o u p ie r

⑦ W a te r te m p e ra tu re se n so r

co u p le r

⑧ F a ste n th e w ire h a rn e ss a n d

c o o‘a n t h o s e w ith a p la s tic

c la m p ･

⑨ F a ste n th e w ire h a rn e ss a n d

c o o la n t h o se a t th e s p o ts

m a rke d w ith w h ite p a ;n t.

⑩ T o th e ca rb u re to r

⑪ F a ste n th e w ire h a rn e ss an d

Co o la n t h o se a t th e s p o ts

m a rke d w ith w h ite p a in t.

⑫ W ire h a rn e s s

9‐3 1

　4-I-　　　　　　　お　　

-

IL

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SRX60解SRX60OS S MSRX700P SERVICEMANUAL 1999.pdf · This manualwas wrltten bythe Yamaha Motor Company pnmanlyforuse by Yamaha dealers ... YB‐35956(forU.S.A./Canada) Thistoclisusedtocheckthefuelpump