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e9b0430024i 9b0423PDR ADQCK 05000335P PDR
ST. LUCIE STATUS MEEllNG AGENDAFOR APRIL 18, 1996
9:00 AM. SSB ROOlyI 4011
NIN
CONDENSER WATERBOX PIPING
MAINTENANCERULE
STORES INVENTORY REDUCTION
W. Bohlke
J. Scarola
D. Denver
M. Snyder
L. Rogers
IHE 96-030RCS LEAKAGEE-PLAN REPORTING
J. PorterK. Heffelfinger
FFD AUDITSUMMARY
MODIFICATIONCONTROL
C. Burton
J. Holt
A. Pell
S/G INSPECTION
RX VESSEL/CORE SUPPORT BARREL INSPECTION
G. Boyers
K. Mayhew/G. Pustover
MAINGENERATOR INSPECTION
PRESSURIZER CODE SAFETY VALVES
R. Ball
J. Price
HUMAN RESOURCESOPERATOR ATTRITION 8c ASSUMPTIONS
OPERATIONS
MAINTENANCE
SYSTEMS/COMPONENTS
ENGINEERING
CORRECTIVE ACTIONS
QUALITYASSURANCE
LICENSING
SERVICES
MATERIALS
L. Morgan
B. Frechette
N. Motley
C. Wood
D. Denver
B. Dawson
W. Bladow
E. Weinkarn
C. Burton
D. Quilty/T. Kreinberg
OPERATING REPORTREC
Unit 1
Equivalent Availability
DAILYEQINVALKNTAVAILABIUTY 51 DaYS on4ne es or 4/l6$95
«vgS«.'«aa~~v"„",'«V)t«p,,«a)err «: Wr)t "crvs'frt««rtrtot5$ 4~ittf'"Wjtttf)kc«'Nc$)$$«cc««cf4@4rtt «I)',«wrcst"r«$ .'-'~'1 ~vJS'.""tfr«5/j:",$~~ S5)r'c rrrst>p
so
~t~«
)
tf
9I )s )) rt) )t)iI ~g)
stS«
«M
P,A
IS
)c)
c)
MonfhiyAverage EAFsg551)k
Lost Generation
SertiH Loss~1st
4S94
TatsoatsD$0$
~$ 502
Ba)rn rn a Not)tta)~ Cln)dlt rr asa snv
EOUIVALENTAVAILABILIIYFACTOR UNIT1
100 ~ ~ssk Sr,e
754JJOC%?as') Vmrs ( ~ ~ ~ ~
Goo4
Zl~ «
50
~«
Unit2Equivalent Availability
OAILYEQUIVALENTAVAILAEIUTY 98 O070 ocv7cne es ot 4/15/96
00
xc~ccc
00SA
; et/ +,'„.I/n'0
I
9 I
«/ad+~
4
c~c
p
lc
It
l'
Al
L'15~7'd!.~4$
-'cCX
Fl /4
«".Sc'c'p"; oc'~~c "/3c. cc'a»n/xr ~J7>, c. ~dx ..~~a~>W'dccCXC i Pi a'40, .
cc
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~ c
xi
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lC
xl
g gr,'~Tl
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/c
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In
4WSS enxn 4IS/00 4l1ccce xntl90 4nel90 4/10I00 4h850ldaCC007AVOI09e EAFe95.7800
Last Gene/Stion
SIVVIILoss410~ 177
77$
4000407041014177410741S1
Vvbi»Velve 7en
VAcccctxxptline cepex,
vcceccxx pipins ceps.Vececixxc pfpia cepex.
cccxcxec pccno cepec.
vnceecx p'ceo cepev.
Veccctxx p'Ciine cepar.
Reason
Oeccci en 0 IxxvEcexn Pcnsedcce Cepccey ei 000 Cln/
EQUIVALENTAVAILABILflYFACTOR UNIT2
100 ~tetccxC ~ ~
75 Jxcactx CXLO . $ ~ ~ ~ ~ ~ ~ ~
xc50
~n
Feb
AUTOMATICREACTOR TRIPSJeff West - Operations
Good
Legend
~Actual———Target
4II-
3O
0R
2 2 2 2
Target ~ 1
0 0 0
Oct Dec Jan '98 Mar May
Date
Jul Sep Nov
Data Source: Jeff West
CONDENSER XATERBOXPIPING
ST. LUCIE UNIT 2CONDENSER WATERBOXCORROSION
I. Current Situation
2A1 Waterbox: Out-of-service for repairs.
II. Problem Statement:
Two through-wall holes identified in the 2A1 and 2B1 outlet water boxes on
4/9/96.
III. Background:
~ 84" diameter stainless steel components installed upstream and downstreamthe condensers during the 1995 refueling outage.
~ The installation coupled stainless steel with the carbon steel waterboxes and
cast iron piping. The failures were in the carbon steel waterboxes.
IV. Root Causes:
The failure mechanism for the through-wall holes and wall thinning wasgalvanic corrosion.
The galvanic corrosion resulted from the coupling of dissimilar metals(stainless and carbon steels) in a conductive, corrosive environment.
The large surface areas of the new stainless steel components and the smallsurface areas in the carbon steel (pinholes in the coating system) caused thecorrosion rates to be extremely high.
~ The modified cathodic protection system installed concurrent with thestainless steel components did not adequately protect the carbon steelwaterboxes.
~ The Design Review Process was also inadequate in that it did not identifythis problem.
~ Post Modification Testing indicated less than adequate protection but thecognizant engineer did not believe change was necessary.
5
IV. Repairs
~ Areas of wall degradation have been weld repaired to restore wall thickness.
~ Breaches of the carbon steel coating system have been repaired.
~ Corroded portions of the baffle plates, installed at the condenser discharge,have been repaired or replaced.
V. Corrective Actions:
Ac ions Com le ed:
The internal surfaces of the S.S. components have been coated (as much aspractical) to reduce the area of the stainless steel.
Additional anodes and reference cells have been installed in the proximity ofthe S.S. components in the 2A1 &. 2B1 loops.
\
Temporary power has been provided to the 2B1 cathodic protection anodes.
An independent industry expert has provided input corrective actions.I
Testing has been conducted to determine the required number of anodes andproper operating levels of current.
Actions ln ro ress:
Installation of additional independent rectifiers and controllers will be,implemented when parts are available.
An independent consultant is to prepare the Unit 1 &. 2 long term designpackages,
Corrective Actions are being incorporated into the Unit 1 design scheduledfor implementation during the upcoming refueling outage.
Future Actions:
~ ln future efforts, outside engineering resources will be utilized to supportextraordinary engineering problems.
~ Use FPL Staff as a second opinion or alternate outside sources for designreview of these problems.
IMPLEMENTATIONSCHEDULE FOR THE MAINTENANCERULE1996
Updated 4/17/96
LEGEND:xxxxxxxxxxxxxxxxxxxxmcolxxxxxxxxxxxxxxxxxxxxxxxxxxxxxII
Description
Person ResponsibleDate Comptete
= Scheduled
= Working
= Complete
rea e pePanel MemberflockCtmfnoIIExpert PanelReview Ol PerformCriterfeCfmtnoII
TeesrrrrQ
nantsfelts
0 n
.repose'rIItel
ttntrrftl::< r.:.:::
ntrfr Perform SecondITR Of Mafnt Rufefgrn emAtSt.Lucre
II
JAN 10 JAg 31 FEB 16 FEB 28 MAR 16 MAR22 MAR 31 APR 7 APR 30 JUL 10
PMSERSujouNTRV2.PRE
TASKS COMPLETED FOR MAINTENANCERULE SINCE 10 JANUARY
PROGRAM UPGRADES
MRule procedure revised wrt QA ITR, NUMARC 93-01, Turkey Point
New system Performance Criteria wrt technical basis
SYSTEM OWNERS
MRule 'system owners'dentified
System owners and supporting component engineers trained on MRule-
Expert Panel members identified and trained on MRule
ROOT CAUSE
Trained system owners on RCA (Used INFO Good Practice techniques}
Developed site procedure on 'how to'or Root Cause Analysis
Implemented SCE Guideline for ERT and RCA teams.
HISTORICALREVIEW
3 year review of SSC performance to ID potential a(1)s
System Owner involvement
BEN
Limerick MRule Peer review
NEI MRule conference (CE peer discussions)
NEI peer review at PSL
REVISED IMPLEMENTATIONMAINTENANCERULE SCHEDULE1996
Updated 4/t7/96
LEGEND:XXXXXXXXXXXXXXXXXXOOOQOQOIXXXXXXXXXXXXXXXXXXXXXXXXXXXX//
Descrlptfon
Person ResponsibleDate Complete
= Scheduled
w= Working
w CompleteIssue 5'I
Qtr Maht RuteReportSnyderIIExpert PanelReview a(I) sAnd GoalsSnydsrIIExpert PanelReview PerformCriteriaSnyderIISystemFalufeNotebookClmlnoII
Maht Rute ImputFor POD
Welch»skiIIExpertPanel MemberNotebookClmlnoII
Site TV ForIncreased MRAwarenessSnyderIISite NewsletterFor Msinl RuteAwarenessWatch»skiIIContractorOrlenlagon
SnydsrIIReformatSystemOescripthnContractorII
oot xla eMalnt RiskAssess maniaV/ncentII
MR TermhofogyRoslers Made 8,PhcedCfmhoII
ADM 17.08ProcedureUpgradesWalchosklIIQA PeerReview AtSONGsWatchesklIl
Mahl RuleTralnhg ForManagementSnyderII
eSSEScophgContractorII
Compiet
ewewOIPSLMaintenance Rule
alchesklII
oveop rogramFor Structures
EngineeringII
sFor ExctudingSystems From MRContractorII
neo as
~naITR Of Mahtenac»RuteQA/SnyderII
DocumentBash Ol PerformCriteriaSnyderIIExpert PanelReview OfPCPSnydsrIIProgramCompliance Plan-FinatrzeSnyderII
pgra e a tRufo QuarterlyReport FormatWalchesklII
perl ansReview OlPerformance BashSnyderIIncorpora oScophg SysOescdptfonContractorII
r ntDNerence lnSys OesaiptionContractorIIMshlenance RuteTie ToTEDBCimlnoII
Revise SystemEngheer 4Initai TrainingWatch»skiIIDocument Ba sFor Sys Not InMaht RuleSnyderIITrain/Inform GenPop Of PfsntMahlRuieTralnhgII
Create SystemHealthReportSnyderIIPer/orm FirstPerlodhAssessmentSnyderII
APR16 APR 30 MAY16 MAY30 JUN 15 JUN 30 JUL 30 AUG 30
FaUSERSV/IAINTRU3.PRE
REMAININGTASKS FOR MAINTENANCERULE IMPLEMENTATION
RESOURCES FOR FINALMRVLEIMPLEMENTATION
Dedicated - 3 SCE engineers- 1 ERIN contract engineer
Supporting - 3 SCE technicians- System Owners- Expert Panel members- Engineering (Civil, PSA)
PROGRAM IMPROVEMENTS
Expand scope of systems in MRule
Update scoping documentation
System Descriptions improvements
On-line risk assessments
COKIINUEDIMPLEMENTATION
General plant population awareness - Flyers, posters, TV, newsletter, post outage training
Evaluate a(1)s w/ System Owners 8c Expert Panel
Documentation - System Failure History, Expert Panel notebooks
Periodic Assessment
BEN
April - ERIN contractor (MRule experience at Diablo Canyon, Limerick, Peach Bottom)
May - Turkey Point critique of PSL MRule program- San Ono&e QA ITR exchange
June - St. Lucie QA ITR
July - Palo Verde NRC MRule baseline inspection 4
10
STORES I ORYREDUCTION
'INVENTORYREDUCTION SUMMARY
~ Review $ 8,700,000 Identi6ed as DME Without PlantReview (Rogers-indicator)
~ Walkdown Warehouses to Identify Additional Large DMEItems (Rogers)
~ Inventory Bench Mark (Rogers)
~ Identify Problem Areas and Apply Additional Resources
(Rogers - valve & I&C parts)
~ Auction $ 14 MillionApproved DME MaterialJuly/November 1996 (Quilty - indicator)
~ Track Effectiveness ofReviewed DME Material Removalform Site (Quilty - indicator)
LAR4-17-96dmesumry
14 ~
12
4 ~
NUCLEAR MATERIALS MANAGEMENTWEEK ENDING APRIL 12, 1996
DME MATERIALREMOVED FROM SITE GOOD
10
8W
8
4 ..TARGET > ZERO DOLLARS BY IO/Se
I I I I I I I I I I I I
1 1 g m'
10
8,8.7 8.1
DME VERIFICATIONREVIEWGOOD
7
e.
8.1
TARGET ~ZERO DOLLARS BY 10/88
oI I I I I
g Ro, i3
o o4
~ IoIO
UPDATED AND SUBMITTEDBY: MATERIALSMANAGEMENT- N. QUESADA DME.ÃLS
IHE 96-030RCS L GE
E-P REPORTING
Unit 2 RCS Invento Loss Greater than Technical S ecifications
Problem: An Unusual Event was declared on March 31 at 1430 afterOperations discovered and secured an approximate 30 GPM inventoryloss from the CVCS System.
Root Cause:
-Relief Valve V2531 lifted to the HUTs due to high pressure in theion exchanger supply header.
-The high back pressure was the result ofV2382 being in a throttledposition versus fullyopen.
-V2382 was not adequately confirmed to be in the fullopen positionafter a routine de-lithiating evolution.
Corrective Actions:
-Add a pressure gage to the ion exchanger inlet header to improve methodofconfirming proper system operation.
-Review plant policy on use and maintenance ofvalve position indicators.
-Revise operating procedures to improve understanding ofpropermethods for valve position verification.
CVCS I.ETOOWN
/SHUIOOWHCOOLIHOf
~CY 220 IP
~CV 22010LSTDOWH SACK
fAKNUI%COHNOL VALVEPISVP. fILT2 II 2h U2
OHLY
TPIIC IIAOLIHT
lOCAlflOWWOCATNI
LCV2 I ISO
ACE IS
LSTDOWHISQLAllPI NISI~ la 00
VALVSS OWKWASYSTEM PLOW
INST fITOSIICS LCVSI
LS TOOWH LSVSLCOHThOL VALVS
TO fLASH TQSI
RGHX'. REGENERATIVE HEATEXCHANG|IR
LOHX:LETOOWN HEAT EXCHANGER
LSTDOWIISTAAWITPUfllfflLTSA
$ 1
( lOOP lSEAL
eP~T5fI~ I cI fIII
Fault TreeUn@2 R|:.S..lwontory Loco of 3Q1i98
'APPARENT RCS INVENTORYLOSS WAS CALCULATEDTO SE -1.B GPM, THEN -30 GPM FOLLOWINGA DELITHIATINGEVOLUTION'VCS
LEAKAGEIN RAB RCS GE INCONT ENT
Rubd out baaed on CWSump, QT, RDT levela
INTERSYSTEMLEAKAGE
- Nut level Increau I-30 GPM.- Leakage ceaaed vrLIXRS bypaaaad
EXE Waiukwn Preaaure Teat
RELIEF VALVEFLOW -ERDADS conltmNTO HUT tV2531) -2MO GPM leak
SPENT INTANKOF S
Preaaure Teat
RE VALVES LOW Bench Teat SaUafactory
DRAINC CTIONHEADE EDT/CDT
Preaaure Teat
CHARGE P PACIONO Wa~
TKRO ALLLEAKAO H ~INT Pfeaaure Teat
PACKING GE Preaaute TealRELIEF V LEAKAGE Bench Teal SaUafactory
HIGH SYSTEMPRESSURE ATV2631
VGCH KAGE
Preaaure TeatIN
Preaaure Teat
KlhP ION CHANGER
Hlhp S INER
VALVEPOSITIONINO
- OPSlog-- OburvaUon on return
to aervke
- No atarm receivedOPS Iog
-ObaewaUon on returnto aarvke MIS EO VALVE
- V2382 reported aa 2-3 turne from fullopenOPE ACR ERROR
- No credible falure modefor HlhP
-ObaarvaUon on returnto aervk»
PR
MECH NOSYP ALVE VAL TOR
- Allvatvea contlnned to cydo aat.
roeRanvacE/Faut neo os& <
6-0 E-Plan Event1 tl
Conflicting Views of the Leakage Situation:1. Tech Spec RCS leakage detection systems did not indicate leakage and it was thought to
be isolable.
2. PSL historically has not considered itRCS leakage ifit is known to be isolable.
Telecon with NRC on 4/4/96, PSL stated:1. The UE declaration was based on valid criteria because leakage did exist, but procedural
criteria were not clear.
2. Declaration was not timely.
3. Procedures willbe changed to ensure consistency.
4. We willinstill culture "ifunsure...you are in the E-Plan".
Corrective Actions:1. Reinforce management expectations.
2. Develop procedural guidance to define RCS leakage.
3. Evaluate the training program E-Plan content and frequency on event declaration,timeliness and communications with oK-site agencies.
4. Revise EPIP EALfor Unusual Event on RCS leakage.
6. Revise RCS Inventory Balance Data Sheet 1.
FFD AUDIT S
RTNE F R DUTY/ACCE AUTHORlZATIONAUDlT
Summary: The audit acknowledged that we are in compliance with regulations, buthave numerous opportunities to improve our program and comply with our internalimplementation documents.
Findings regarding site implementation activities:
Finding 1. Follow up testing for personnel in the conditional access program has notbeen administered consistently.
Response: Ihe tracking mechanism for the site FFD coordinator will be improved torequire monthly vermcation of program compliance. A cross check by Securitysupenrision will be performed.
Finding 2. The implementation of random testing has been inconsistent. Some peopleselected for testing have not been tested, and the reason for not testing has not beenproperly documented.
Response: The random test process will be improved to veriiy that the selectedemployee is on site, before any test form is issued. Adherance to documentationrequirements will be improved through revision of the test form, and a routine review oftest forms by Security Supenrision.
Finding 3. The Site FFD Coordinator did not have a 3 year background checkperfomed.
Response: This check has now been performed. The mechanism for ensuringcompliance with this program requirement in the future is under review.
17
MODIFIC'ATION CO OL
ModTiication Control Improvements
Actions Complete
Reestabiished Configuration Control group
Revised Procedures to implement NP - 703
Generated 1996 Top 20 List
Generate 1996 top 30 list
Initiate Real Time Engineering List
Present Initiatives
Generate 1997 Top20/30 List
Future Initiatives
Improve PCM closeout process
18
OUTAGE PREP TIONS
IMPROVEMENTS/ACTIONS
OUTAGE MANAGEMENT
r vement
Complete Unit 2 Refueling Outage Self-Assessment/Critique and identify additional Complete
improvement actions
Establish contingency plans for significant outage activities:
Core Baricl Examiiiation
Westinghouse SG Tube Plugs
Pressurizer Code Safety Valves
Reactor Vessel 0-Ring Replacements
Main Generator In@ection
4/23/96
4/23/96
4/23/96
4/23/96
4/23/96
Issue Opemtions and Maintenaiice procedure upgrades Due:
Maine Target:
3/29/96
Complete
4/26/96
Improve Outage Management:
~ Complete the addition of Schedulers for future outage planning
Re-Establish use of Critical Mainteriance Management Process
Institute outage work scope controls for Unit 1 1996 Outage
Assess other plants'M processes
Upgrade site-wide scheduling system
Complete
Complete
Complete
4/20/96
8/30/96
19
17APR96
Span
04:00
16:00
624:00
112:00
120:00
120:00
671:00
30:00
281:00
12:00
42:00
30:00
24:00
628:00
18:00
30:00
30:00
24:00
67:00
240:00
80:00
240:00
09:00
120:00
240:00
08:00
80:00
60:00
16:00
66:00
64:00
84:00
16:00
32:00
103:00
01:00
APRIL
Turbine and Rx ShutdownHang Turbine Clearances
Draft Outline PSL Unit 1 Refueling Outage 1996.47 Days
JUNE
Generator DisassemblyPerform Initial Generator Test
Gen, Stator Wed e Re lacement
LiftTest Main Steam Safety ValvesBegin Cooldown
Safeguards TestComplete Cooldown and Depressurlze
HP Overhaul and Blade Rin Re iacement
Gen. Winding Module InstallationGenerator Final Stator Testing
Generator ReassemblyReturn Main Steam and Draw Vacuum
SG Ins ection and Tube PluggingRx Disassembly
Polar Crane Load TestComplete Rx Disassembly
LiftRx Head and Inspect 0-ringsFill Cavity, Unlatch CEA's, Remove 8 Incores, Remove UGS
'A'PSI, SDC, CCW Work WindowCore Offload
'B'PSI, SDC, CCW Work WindowRemove Core Support Barrel
Rx Vessel ExamValve Work with Freezes
Reinstall Core Supprt BarrelCore Reload
Install 8 New Incore Detectors, UGS and Latch Extension ShaftsSet Rx Head and Final 0-ring Inspection
Rx Reassembly,Fill and Vent
Heat-up and PressurizeNOP NOT, Ql-11's and PMT's
Rx Start-upHold In Mode 2 for Turbine Completion
Roll Tur
UNlT 1 '|996 OUTAGE
1400
1200
PWO Planning Curve
1287100%
IQ 1000
IllI-
O800
URZ
600
0CL 400
200
2/9/96 2/16/98 2/22/96 2/28/98 3/6/96 3/13/96 3/20/96 3/27/96 4/3/96 4/10/96 4/17/96 4/24/96 4/29/98
Report Date: 16-A r-96Data From: 16-A r-96
LMD DepartmentA
-" APPROVED
'16-Apr-96E
= E-WORK
NPWO's
U= UNAPPROVED
To DateTotals
GRANDTOTALS
After27 FEB 96
1 MECHANICALMAINTENANCE 40 67
2 INSTRUMENT& CONTROLS 0 30 40
3 ELECTRICALMAINTENANCE 13 10 26
C PROJECTS /MAINTENANCESUPT. 21
TOTALS
EMERGENT NPWOs PLANNED (Status >=30):A92
E21
26 163
TOTAL113
EMERGcvn.xts No/e: EWORK requires evaluation an proval prior to betng APPROVED 4ltrvss 5.
Unit 1 Outage PCMs
Total for oUtage ................ 68Major Packages ................Minor Packages .................
~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 1 1 3~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 55
Total Delivered ................. 49
Not Yet Delivered............... 19
ST. LUCIE NUCLEAR ENGINEERINGUNIT 1 1996 OUTAGE SCHEDULE
BASELINE SCHEDULE JAN. 2, 199B UPDATE AS OFAPR12,1998R, ENSLEY
LEGEND:
TT
C3HEB
+C
~ REA NumberW DescrlptlonM DateDuea Resp. Disc.
~ Engr'd Matte. Ordered~ Engr'd Matte. RequiredM Orlglnal Plant UstW Emergent Packages
~ By Outage StartrDurtng Outage
W PC/M Not RequiredW Capital
sstMittll N!! !
WBhaded Box Represents
~ ---',!;:!,'.',..:,:Completed Package
SLN 95411 3.10NONDERNCORE41298FUELS
PMAI984I3 777 PMAI98412492EDG COP TUBE EDG UNLDVLV4.19.98 4.28.98SITE MEC SITE MEC
REWINDCWP4-19.98PEG ELE
STAR9510491A2 DIESEL TK4.26-96SITE MEC
PMAI96.0347024 SPOOL PCE CIAS EDG START4.19.98 4 28.98SITE MEC PEG EI.E
SLN 93461.11 STAR 950970AIDcRNs poLAR cRANE4.15.98 4 2448ITEMECtCI + SITECIV +
STAR 951667 TAR 950323ASNUBBER CRIT CP LKOFF4 15 98 4 19.96SITE CIV ITE MEC
EDG RAD PLNM4.29.98SITE MEC
TAR 951 080RTGB GR ALRM4.2948SITE EI.E
PMAI96-03479DIG IND LIGHTS4 29.98ITE ELE/SC
PMAI96 03453DBLJAC BONET440-96SITE MEC
PMAI98 02452480V LC LIFT4.2646SITE CIV
PMAI984I3 785CNTMTRNG LGT4<0.98PEG ELE
PMAI 964I2-148EDG EXHAUST440.98SITE IV
STAR 9S1283RCP SWEEPS440.98SITE LIC
STAR 951136MV08.1 B MTR440.98SITE ELE
MSIVBXUP4.29.98PEG MEC
PMAI96.03 7281B EDG VLTREG540.98SITEELE
PMAI9603 11S
RCP VIBPROB540 98SITE ELE
STAR 9511971A1 RCP CCW540.98SITE MEC
PMAI98 03 277LCV 11 24 A/B5.17.98SITE MEC
PRESS INSL540.96SITE MEC
STAR 95056S1B2 ANNA 13540.96PEG ELE
STAR950428MV09.13 ST NUT
540-98PEG MEC
STAR 950582EXCORE POS540-98SITE MEC +
APR MAY
G.COMMONDRBSICLNESu998PIEPRE
Operations Outage Preparations
Procedures;
-13 procedures remain to be revised to support"VerbatimCompliance" for outage.
-Operations outage procedures will be FRG approved priorto 29 April.
Clearances:
-237 Clearances have been identified to Operations as of 17April 1996
-111 Clearances have been created for the outage as of0800, 17 April 1996.
-100% of clearances are expected to be complete prior tostart of outage.
25
1996. SPRING OUTAGE GOALSUNIT I
1. Personnel Safety - Lost Time Injuries .. ~............... ~ . 0
2. Doctor Case Injuries ................................ z6
3. NRC Violations ...................................04. Outage Duration .............. ~......... s49
5. Personnel Radiation Exposure .. ~.............. ~316 MRem
6. Personnel Contaminations (any ContaminationResulting in a Skin Dose) ............................ z10
7. Contaminated Floor Space within 14 DaysPost Outage ................................. <1,500
ft'.
Cubic Feet of Radiological Waste Gen............. <6,300ft'.
Outage Budget .......,.............'......... ~$25 Million
10. Unit Performance- 60 days Post Outage Availability................... ~93%
26
FIGURE l-2
UNIT4 '96 REFUELING
, OUTAGE GOALS
1'. NUCLEAR SAFETY PROBLEM
GOAL
ZERO
ACTUAL
ZERO
2. PERSONNEL SAFETY
- LOST TIME ACCIDENTS ZERO ZERO
3. DOCTOR CASE INJURIES
4. MEET OR BEAT THE OUTAGE
- SCHEDULE DURATION
5. MEETOR BEATTHEOUTAGE
< 40 DAYS
35 DAYS
11 HOURS
21 MINUTES
- BUDGET < $22.5 MILLION < 22.5 MILLION
6. PERSONNEL EXPOSURE LIMITS < 215 MANREM
by dosimeter
7. PERSONNEL CONTAMINATIONS
(ANYCONTAMINATIONRESULTINGIN A SKIN DOSE)
8. CONTAMINATEDFLOOR SPACE
WITHIN14 DAYS POST OUTAGE
<10
2<1750 ft
3
469 ft
9. CUBIC FEET OF WASTE GENERATED - <6400 ft3
2400 ft
10. OUTAGE RELATED SIGNIFICANT
CONDITION REPORTS <10 6
27
HOURS
100
UNIT 4 1996 REFUELINGAHEAD OR BEHIND SCHEDULE
31 DAYS, 19 HOURS
80
60
40
20
(20)
2$ tdta2723
2$
(40)
(60)
(80)
76 15 Ie 1215
10 11 It 135
1220 21
3132
ACTUAL
(100)I I 5 I ~ I I 1$ 1112 II 21 212121 2$ $ 1 $ $ $$ $ $ I~
1112 ovrxos
+>+>+v @>@>@-@-@>@>@-@>@>gg e e e e e ~e e e e.e~~e'e~e e'e eve.emcee
rb ~0 ~+ ~b ~co ~rb (0 ~2)r ~Tx ceo ~rb ~0 w 152 43
OUTAGE DAYS
I) 3 Loss Polar Crane Inspection/Torque Aad Ctps
2) 44 Loss Polar Crane Large Hoo'k Impacted Stops/Caused Damage
3) 14 Loss Pokrr Crane cable replacement on Ihe man hoist
4) 16 Loss Polar Crane cabte replacement/rework theslack cable grist swdch
5) 5 gan CADMductwork removaVcondsaals
6) 14 gain Rx vassal datensenkig set up7) 5 gsn Axhead delension 6 stud removal
8) 9 gain Ax stud eqvymenVcavd y seal ring
9) 8 toss polar crane repax aux hoot gear box gasket replacement
moving eqrdpment into containment
10) 12 loss as (ound rod drag test dursten axtendded/SF G crane south hoist load cable lorn Irom ds (emanation
11) Core unload progressng on schedute
12) 6/G lube ptuggingis crit+a(path13) S/G tube plugs ahead ol schedule/
CADMcanopy seals have Iha crdrcat path
14) 5 gain canopy seal clamps on crilioal path
15) I galri csnopy seatclarrps ahead
16) 4A RHR Hx repair now has crilrcsl path
17) 4AAHAHxoncrdicalpath18) MOV.750packng gland damage and
movals lasting has crdical path
19) 24 gain commenced core on load/bvtk work activities (<rushed
20) cora on load progressing21) core on load progressing22) Axcavdy dian/Rx head seVrx cavity decon 6 paint23) Rx head stud hold plug removals cteanng
Sel vp (or lensiolng24) 7 gain Axhead stud insenion 6 tansiorung
25) On schedule
26) Gn schedule
27) On schedule
28) 8 loss Sslegusrds lasting ~ Bus cles my relay (aded
29) 4 loss Sategusrds lasting/MG 6 relay/Kesavi relay (sited
30) 15 loss CV 2906/2908 laded to stroke ~ 4A CSP akgnmeritIL IST/TE432 RSC TC replacement
31) 18 toss RHR kitadock teal laded. MOV 863/VB (use blown/TE432 ACS TC reptacemenl
32) 4 gan Aeschedrda Rx protection teal 5 RCP cossl down data
33) (7 toss CV 2908 pdot valve tailed
34) ~ 1 loss API'5 K 8/D 10 signal condikoner/connector
ctearxng delayed start o( lower power physios
35) 29 loss lvrbna tube od system msllunction 6 repair
36) UNIT Otd LIRE
0 Cue JILVLIIIJIWIAtNrrr sr
SHIFT DIRECTORS
SHIFT DIRECTORS DEPUTIES DIRECTOR
JEFF WEST FRANK McGLYNN
JOHN BRADY
DONNACALABRESE
CHRIS BURTON
TSBOB FRECHETTE LEE LARGE
HARRY BISHOP
ROBIN MIXON
TONY MENOCAL
*UNIT2- FRED GIGELE, CARL CRIDER
Outage Projects - SL1-14
Project Lead/Task Manager
ResponsibleManager
10 Year Reactor Vessel and Core Barrel inspectionsContingency plan for repairs
K. Mayhew(Supv:G. Pustover)
March eseDenver
Pressurizer Code Safety Valve replacementsFlange work/mods
C. Ward Denver
RPS NIS UpgradeRepair detector positioning devicesHardware replacement (detectors, drawers, etc.)
G. PustoverR. Olson
Marchese
Steam Generators(Overall)Westinghouse SG Tube Plugging 8 PAP
RWI bottom inspectionwater management plan
R. Ball(Supv:Flowers)
R. Frechette
Marchese
H. Johnson
RCGVS Valve replacements and piping modification
Incore Instrument Assembly replacements
V07161 and bypass replacement
Polar'crane load test
TCV-1~B replacement
1A 81B LPSI common piping valve work
G. Rodgers
R. Olson
G. Rodgers
D. English
H. Fagley
N. Motley
Marchese
March ese
Marchese
Marchese
Marchese
Marchese
EDGs overall McLaughlin/Ware Wood
Charging header isolation valves repairSE-02-1,2,3
T. Sanders Marchese
FCV%7-1A/1B maintenanceSprings, Airpress s.p., elastomers
T. Sanders March ese
SIT valve maintenanceQuantify leakage pr~utageV3634 stem replacement
N. Motley'. FulfordN. Motley
Marchese
ICW piping at intake structure external corrosion inspectionRepair contingency
Purge Valves
RCB permanent A/C modification,
HJTC replacements
HP turbine 8 seal ring replacement
R. Ball(Supv: Yates)
C. Swiatek
H. Fagley
R.'Olson
R. Ball
Marchese
Wood
Marchese
Marchese
Marchese
30
Main GeneratorMaintenance/ModiTication
R. BallNichols/Wolaver
a Condenser Tube Cleaning System and Debris Filter installation D. Sipos
Atmospheric Steam Dump valves seat repair N. Motley
D. Sipos
Marchese
Marchese
Turbine turning gear auto/remote engagement repair
RCPs (all issues)
ESF testing
SIT dump testing
ECCS fullflow testing
OPS-reduced inventory/mid loop mgr
OPS-refueling
Clearances
OPS procedures
OPS-vent and drain hoses
MOVCoordinator-Ops
Pressurizer(Overall)
Reactor Maintenance
Pre/Early and Post RCS 8 RCB Inspections
Relief Valves
Cranes
RCB Cleanup
Reactor Cavity Seal Ring
Maintenance Procedures
Engineering Packages
NPWO Planning
Wolaver
B. Haines
P. Fulford
J. Hallem
P. Fulford
R. Weller
R. Weller
R. Lamb
R. Weller
C. Johnson
A. Haii
C. Ward
B. Haines
R. Riha
N. Motley
English
M. Goodiel
T. Kreinberg
Menocal
Denver
Menocal
Wood
Marchese
H. Johnson
H. Johnson
H. Johnson
H. Johnson
H. Johnson
H. Johnson
H. Johnson
H. Johnson
H. Johnson
Marchese
Marchese
H. Johnson
Marchese
Marchese
Marchese
Dawson
Menocal
Denver
Menocal
OUTAGE PROZECTS
S G INSPECTION
ST. LUCIE STATUS MEETINGAPRIL 18, 1S96
STEAM GENERATOR INSPECTION
I EDDY CURRENT TESTING
SCOPE OF TESTING
Bobbin Coil Testing: - all active tubes full length
MRPC Testing: - all active hot leg tube expansion transitions.- 20% of cold leg tube expansion transitions.- 20% of dented hot leg tube support inter.- selected bobbin coil indications (diagnostic).
- - 1200 indications at drilled supports.
CONTINGENCY PLANNING
Back up equipment 8 components
Data analysis personnel scheduled for 8 hr shifts
24 hr LAN support for transfer of examination data.
Qualified Bobbin Coil Sizing for IGAJSCC damage
Applies to tube damage except at drilled supports
Review Inspection Plans with NRC next week
32
SG4-1 B.WPD
ST. LUCIE STATUS MEETINGAPRIL 18, 1996
STEAM GENERATOR INSPECTION
II MECHANICAL8 WELDED TUBE PLUGGING
SCOPE OF PLUGGING
Mechanical Plugging: 400-500 tubes expected
Welded Tube Plugging: None Expected
CONTINGENCY PLANNING
Welded tube plugging
Plug repair/replacement- drilling and EDM.
Plugs in sufficient numbers to meet site needs
Mechanical &welded tube &, tubesheet plugs
Oversize welded tube and tubesheet plugs
Tube stabilizer cables for circumferential cracks at:
Top of the Tubesheet
Upper Drilled Support Plates
SG4-18.WPD
ST. LUCIE STATUS MEETINGAPRIL 18, 1996
STEAM GENERATOR INSPECTIONII
Ill REPAIRS FOR WESTINGHOUSE ALLOY600 PLUGS
REASON FOR REPAIRS
WCAP-12245 Revision 3, Addendum 4 to "Steam Generator Tube
Plug Integrity Summary Report", May 1995.
Prevent tube perforation due to plug top release
SCOPE OF PLUG REPAIRS (Framatome)
Install Plug-A-Plug (PAP) into base of plugs'I
r
A S/G Hot Leg -254 PAPsB S/G Hot Leg - 234 PAPs
PC/M in place for PAP Installation
PAP also limits leakage through plug 8 perforated tube
CONTINGENCY PLANNING
Cleaning 8 tapping plug threads for installation.
Replace any plugs not suitable for PAP installation
PAPs acceptable without final crimp to lock cup 8 cap sere
W Plug Top Remnants can remain in the tube
34
SG4-18.WPD
ST. LUCIE STATUS MEETINGAPRIL 'I8, 1996
I
$TEAIN GENERATOR INSPECTION
IV IN-SITU HYDRO TESTING OF S/G TUBE DEFECTS
REASON: NRC Concern - Plants operating with IGA/SCC Flaws.Demonstrate Structural Integrity of Tubing.Demonstrate Adequacy of Inspection Program.
SCOPE OF IN-SITU HYDRO TESTING
4-6 Most Severe Flaws -. Circumferential-8 Axial Orientation
CONTINGENCY PLANNING
Industry Results Favorable
Flaws at PSL-1 not as Severe
Test Pressures Limited: P 1.4P 3P
Adjusted for Temperature 8.Locked Support Plates
Bladder Installation to Mitigate Leakage during Test
Bladder Tested for Extrusion Through Fracture Face
IfTube Burst Occurs:
Stabilize Tube 8 Evaluate Adjacent Tubes for PluggingEvaluate Inspection Program 8 Implement Repairs
35
SG4-18.WPD
ST. LUCIE STATUS MEETINGAPRIL 18, 1996
STEAM GENERATOR INSPECTION
V SECONDARY SIDE ISSUES
SCOPE OF WORK
NONE: Last Cycle of Operation for S/Gs,
Additional Sludge Loading is a Long Term Concern
Prior Inspections for Steam Separation 5 FeedringEquipment Acceptable
PROJECTED SAVINGS
$350,000 (Contractor Costs)
36
SG4-18.WP0
~ VESSEL COppSUvvonz s
INSPECTzo
0
REACTOR VE SEL EXA1VHNATION
TOTALSCHEDULED DURATION:144 HOURS ( 6 DAYS)
EXAMSERVICES PROVIDED BY: SOUTHWEST RESEARCH INSTITUTE
~ EXAMINATIONS OPE:
- VESSEL EXAMINATIONREQUIRED EACH 10 YEARINTERVAL(ASMESECTION XI®. GUIDE 1.150 )
- CIRCUMFERENTIAL,LONGITUDINALANDMERIDIONALWELDS
- INLETANDOUTLETNOZZLETO SHELL WELDS
- INLETANDOUTLETNOZZLE INNERRADIUS
- INLETANDOUTLETPIPING WELDS
~ EXAMINATIONMETH D
- ALLEXAMINATIONSWILLBE PERFORMED FROM THE ID OF THE VESSEL
- EXAMINATIONEQUIPMENT: "PAR DEVICE"OPERATED BY SWRI
- SUSCEPTIBLE AREAS WILLBE EXAIVQNEDFIRST (IE NOZZLETO VESSELWELDS)
~ PREVIOUS ULTRASONI EXAMSPERFORMED:
- BASELINEKDQdINATION(PRIOR TO OPERATION)
- FIRST 10 YEARINTERVAL(APtuL 1983)
37
e CONTINGENCYPLANNING
- SWRI EXAMINATIONEQUIPMENT FAILURES / CORRECTIVE ACTION
- FLAWEVALUATIONS(FRACTURE MECHANICS):
JPN: SUBHASH KURANA
TRIICtUI Itlll!GRI ROC O APtBCH
~ KNO INDICA
- APREVIOUSLY UNRECORDED ASME SECTION IIIREJECTABLE FLAWHAS BEEN DETECTED DURINGAREVIEW OF RADIOGRAPHS.
- LOCATION:CIRC. WELD 10-203 (LOWER SHELL TO BOTTOMHEAD WELD)ADJACENTTO THE CORE BARRELLUG@60 DEG.
- FLAWHAS BEEN CHARACTERIZED,BY CSI AND IDENTIFIEDON STAR951893.
- WELDAREACONTABKMGFLAWWILLBE EXAMINEDFIRST TO ALLOWFOR FURTHER EVALUATION.
38
'IR 4 CORE E~UPPO T 4 RREI REPRI ~
~ REPAIRS PERFORMED ON 8 OF 9 LUG AREAS
~ REPAIRS CONSISTED OF CRACK ARRESTING'HOLES AND BYPASSLIMITINGPLUGS AND PATCHES
~ DESIGN MET ASME CODE AND CSB DESIGN BASIS REQUIREIVlfNTS
~ REPAIR NOT STRUCTURAL
~B INSPECTI N SC PE PLAN
~ VI LINPE I N
~ TO PERFORM VISUAL INSPECTION PER NRC COMMITMENTS
~ ABB TO PERFORM USING HIGH RESOLUTION CAMERA MOUNTED INSUB
EXPECTED DURATION 2 DAYS.
~ I I N N Y
FPL SUB FOR VISUAL EXAMINATION
USE OF ECT AND/OR UT FOR FURTHER CHARACTERIZATIONOFINDICATIONS
D BL
~ CSB PER ASME SECTION XI VT 3
~ REPAIR CONSISTENT TO 1986 VISUAL
ATI
INITIALENGINEERIN EV LUATI N
~ PREVIOUSLY DISPOSITIONED CRACKS ACCEPTABLE
~ NEW CRACKS TO 3" ACCEPTABLE FOR AT LEAST ONE OPERATINGCYCLE.
~ CRACKS IN EXCESS OF 3" REQUIRE ADDITIONALEVALUATION.MAYNOT BE ACCEPTABLE.
~ Pl. ND
~ CRACKS IN PLUGS ACCEPTABLE.
~ CRACKS IN PATCH PLATES ACCEPTABLE
~ COMPLETE LOSS OF PATCH PLATE NOT ACCEPTABLE
~ LOSS OF ONE PLUG.TO 8" ACCEPTABLE FOR CYCLE 14
~ PLUG ROTATION ACCEPTABLE
CONT NGENCIE
ABB REACTOR INTERNALS ENGINEER WILLBE ON SITE
MOST CONDITIONS CAN BE EVALUATEDFOR AT LEAST ONE CYCLE
MAJOR FINDINGS REQUIRE FURTHER ANALYSIS/POSSIBLE REPAIR
COMPLETE PATCH FAILURE UNLIKELY.DESIGN REVERIFICATION REQUIRED.REPAIR REQUIRED.
~ CSB CRACKS IN EXCESS OF 3" REQUIRE FURTHER EVALUATIONINCLUDINGFRACTURE MECHANICS. REPAIR MAYBE REQUIRED
~ PHYSICAL REPAIRS THIS OUTAGE NOT REQUIRED UNLESS EXTENSIVEPROBLEM DISCOVERED.
~ REPAIR BY WELDING NOT LIKELY-
I REMOVALAND REINSTALLATIONOF PATCHES AND/OR PLUGS REQUIRENEW TOOLING, TESTING ETC.
40
MAIN G ROTORzzsmCrION
MAINGENERATOR OVERVIEW
~ Stator Winding Improvement Modules Installation~ Generator Testing (Electrical and Mechanical)~ Complete Stator Rewedge - (all 42 slots)~ Core Torque Check
~ Generator Clearance (including Hydrogen Purge, Main Steam, Generator) (2 Days)~ Remove Generator Rotor (Craft Labor) (5 Days)~ Generator Work(by Westinghouse) (27.5 Days)~ Reassembly ofGeneratorfExciter (Craft Labor) (10 days)
8—""~ Vibration Levels on Coil Ends are moving in an upward level. Started at 3 mils, presently at
13.4 mils, Target is 20 mils in which it is recommended to reduce power until vibration levelsgo below 20 mils, which could be approximately 1 to 30 percent power reduction.
~ Based on Trending ofEnd Turn Baskets, they are no longer functioning as a consolidated unit.~ We are only monitoring 6 Coil Ends on each end ofthe generator out ofa total of42 coils or
84 End Turns.
Qgtions:~ Install RF Monitorper Factory Mutual ifwe do nothing (Cost Approx. 100K)~ Do partial module installation ofmodule package (Cost Approx 750K plus labor)
~ No one has had success doing a partial~ Westinghouse has never performed a partial of this type based on their proposal to us.
~ Do complete Module Mod. (Cost 23 Mil)~ Do Rigi-Flex Rewind which includes modules - new Design - (Cost approx. 6 Mil)
~ Main Steam and Generator Clearance in 24 hours, with Generator Degassed &Purged.~ Develop Contingencies for what could happen.~ Westinghouse to start work prior to rotor removal to initiate work on critical path item.~ Pre-job planning and setup.
~ Hydrogen Leak Rate Test Prior to Shutdown~ Pre-job material staging on turbine deck~ Staging contingency material in Orlando
Wh Westin h u e:,
~ They have performed same modification on numerous other units with success~ ABBwanted a 6 month lead time~ ABBhas never done a 4 pole end turn modification on a Nuclear Unit.~ Keystone could only install Westinghouse Materials but has no Nuclear Experience or Nuclear
background.
See Attached List
41
t9lE AJz'nag' ngoduMSDirc/C rc orppporcpea P S'rPp r/srrv + u
~ g~~oeo 7lPrce. ~ 'ccrc'.amoMXP~ce,c"
~ g po/lrpL cur'ed'Nq c /prrppr 5
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~ m~4'/oui'Af
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gun oa jc
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up /I gowfro/ +~rye. arrfuPP rcI Areas<.
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e Ver.V.cnfou /esses A~uc sou~&prPudec/ d/RrPPoicrcPS/Accr +<> P~go $ e, wu'errt/P. mes Pirrrugcr 4 Pr +
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5.I'-CCPu
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fIP c rru/roc/iris focPn.ger84 /PPOoe rcrAYurnL Fi'c9uerrc fcue//rPdoUc HAe, /Zo W2. c=wc-'P/rrcrg prc~uorupy.
~ /roc/r'OC S rgef Al/J9rCh'f// Scar,aq 4 Aucl 7Gar/fIPs/~~ shor+ 0 're,c,u '+ fe rd es ouzfIPoc/rAecsglue Co:I deffec.f.o< a~c/sfrar> o~ g4C,g ruurCrO CuA// r rCPJ'P7VOrCP
PRESSURIZER CODESAFETY VMVES
ST. LUCIEUNIT 1PRESSURIZER SAFHY VALVE
SPRAY UNE
PRESSURIZERCUBICLE
V.1200
PRESSURIZER
V-1202
]
V 1201
QUENCH TANK
NEW HANGER
43
ST LUCIE PRESSURI2ZR SAFETY VALVE
SEAT LE%KM& ELIMINATION
ACTIONS
SEAT LAPPINGINCfKASED DIMENSIONAL CHECKSSTA5tDAIK)IZATION
2 'ESTING PRACI'ICES
'ISEZMAL BINDING CHECKINCREASED TEST PRESSURE FOR LEMQ~ TEST
. FINAL AIRTEPI'ATCZKDAMBIENT AIR TEMPERATURFS AT TEST STANDS
3 SEAT DESIGN IMPROVENEÃIS
INSTM~X) PLEXIDISC
4 TEIL PIPE LOAD REDUCrIGN
M05KTORED WITH INSTALLED SIHAIN GAGES EACH (X7IRGEADJUSTED LOADS WITH FLANGE WEDGECOÃlROLLED HEATUP RATE
5 S VALVE BODIES- 1630 LBS TO 10000 LBS
PURCHASED NEW BLOCK VALVE BODIESl TP~'ED FOR THERMAL EFFECZSTFATK) FOR TAIL PIPE LOAD EFFECIS
PZR SAFETY VALVENOZZLE LOADS
14000
12000-
MY Mz M x
m 10000
8000II-zeooo-
04000
2000
4033
2507
456753 693 790
168517631803
5867
6640
981 763357
31122914
992
Ag/
V-1200 V-1201 V-1202 V-1200 V-1201 V-1202 V-1200 V-1201 V-1202
Before Mod 1992 'fter Mod 1993 Cycle 13 SNO 2/96
Von Mise
5~WM~', ~
~5'
'555
gc
A5'
W
5" W
cc5~
20164.117301.414438.811675.B871S.085850.302987.53124.757-
'4'A:::5............5
55
":CrayCC-..C
"V5'.''CCC
C
.5
C
'C:"5
Q@ 'g''.. ' '""5+ X- + 'jg '" ~+ "+PE/piieRi~~V<~~~~%
46
IlNPROVEMENTStAGTIONS
V
Strengthen the Management Skills of our Supervision:
Include the following attributes in personnel performance
appraisals:- Adherence to procedures- Compliance with Industrial Safety Program
Develop and issue guidelines to foreman and supervisory
personnel on assessing employee performance.
Evaluate and modify, ifnecessary, accountabilities of foremen/
supervisors to ensure handling employee perfonnance is a keyresponsibility. Ensure these accountabiTities are clearly
identiQed in the foreman/ supervisor selection process.
Complete
Interview forenoon and supervisor incunkents to ensure they '/30/96are willingto meet the eyectations of the position in handling
employee performance issues.
Improve Labor Relations:
~ Reduce number ofunion grievances not handled within10 days. Include indicator for review.
47
ST LUCIE PLANTTotal Employees
Lynn Morgan - Human Resources
830 27 . 83828
820
810
I 800
~ 790
Te>sel 1905eas
811
802
780
770 .
Tarsat 1000710
UZI
760
Sept Oct Nov Oec Jan Feb Mar Apr May June July Aug Sept Oct Nov Oec'95 '96
~Employees Target
GRIEVANCES
Grievances > 10 Days - Total Grievances > 10 Days - by Dept
25
20
15
10
26
18
1412
10
28/96 3/8/96 3/18/96 3/25/96 4/1/96 4/8/96 4/15/96 4/17/96.Oate
ops MM TRNGData aubmlted by: CD Scott- HFt
340
320
300
280
260
240
220
Download Population
'/30/95
1/31/96 2/29/96 3/31/96331 224 216 214
'GOAL - Comptete by December 31, 1168
NUCLEAR DIVISION EXEMPT ABSENTEEISMMARCH, 1996
12 Month Average
~ 9
8
>. 5
4
—3O
621
NUCLEAR DIVISION NON-EXEMPT ABSENTEEISMMARCH, 1996
12 Month Average
q6>. 5
4
O3
821
B STAFFSLTN
2.74 2.80 2.682.01 2.07 2.031.93 1.88 1.79
12 months endtn A M J J A2.59 2.571.95 1.841.90 1.?7
6 0 N2.57 2.61 2.491.89 2.01 2.131.83 1.92 1.90
2.042.251.77
J F1.98 1.91
2.15 2.132.13 2.14
1.781.991.99
PSLPTN
2.48 2.30 2.074.41 4.69 4.71
12 months endln A M JJB STAFF 6.85 6.51 6.56 6.57
2.024.67
7.242.034.41
S 06.21 5.932.04 2.324.49 4.68
5.64
4.69
0 J5.95 5.162.57 2.784.46 4.60
5.452.714.55
6.372.874.40
NUCLEAR DIVISION BARGAININGUNITABSENTEEISMMARCH, 1996
12 Month Average9
>- 8
P~ 5
4O~ 3
<2
12monthssndln A M J A S 0 N D J F MPTN 5.14 5.11 5.23 5..52 5.48 5.50 5.35 5.49 4.82 4.71 4.56
5.64 5.66 5.69 5.58 5.56 5.62 5.70 5.90 6.19 6.76 6.99 6.76PSL
PSL OPERATIONS STAFFING COMPLEMENT
40
II COMPLEMENT Q CURRENT 35
~0 300I-
u„200EL
~ 107 7
12
3 t 3p28
t pOPS SUPV NPS ANPS NWE SRO/RCO TECH SNPO PIPELINE
CLASSIFICATION
145144
OPERA TlONS STAFFING ~P OF POSITIONS---.-.MIN—.. —MAX
140
135
0130
00 125
00
120
115
110
143
.136~ ~
'
'
'
134
131
~ ~
~ 124 124 . ~ '~
120
115
'
l1
\
'
\
1
W ~
~ ~ .'3'~
~ H'36136
\127
\
124
*115
112
Jan.90 Jan.91 Jan.92 Jan.93 Jan-94 Jan.95
.YEAR
Jun-95 Jan-96 Mar-96
'3/98 Support Resources transferred to OST OPS STAFForo DA'8TAFF-R
4I
OPERATIONS ATTRITION
8 NON-LICENSEO OPERATORS
9 LICENSED OPERATORS
1990 1991 1992 1993 1994 1995 1996
DPS STAFFIIIGDISKAIATTRIT.R4
4117/98
OPERATIONS
IMPROVEMENTS/ACTIONS
OPERA'HONS
r vement
Reduce the Number of Operator Work Arounds:
Reduce the number of OWAs to less than 15 by December 31, 1996.
Currently working oF as per target goal.
Improve Operator Procedures to ensure technical accuracy and ensure theycan support operation under verbatim procedural compliance.
Phase 1 procedures (16) are on schedule for completion date of 17 May1996. Willbe on track as of4/19/96.Unit 1 procedures have been identi6ed to support Unit 1 outage and have
been prioritized to support schedule.
54
OPERATOR WORK AROUNDSUpdated and Submitted by: OST- Fulford
MONTH Aug-95 Sep-95 Oct-95 Nov-95 Dec 95 Jan-QB Feb.QB Mar-QB Apr.ge May-98 Jun-98 Jut-98 Aug.se Sep-QB Oct-QB No v.98 Dec.se
OPEN
TARGET
79 98 103 101 41
45
55 47
48
44
43 40. 38 30 20 18 17 18 15
120
operator ln performing duties within the approvedprocedures or ln accordance with the intended design.
100
g- Decrease due to separation of OWAs from Operator fnconveniences.
80
rs 60OPEN
~ % ~ TARGET
40
~ -l.-- ~ ~
Year End Target=15
20
Aug.95 Oct.95 Dec-95 Feb.96 Apr-96 Jun.96 Aug.96 Oct-96 Oec-96
Time (Month)
ST. LUCIE NUCLEAR PLANTOPERATIONS DEPARTMENT
PROCEDURE UPGRADEPHASE 1
LEGEND:XXXXXXXX
XXXXXX
XXXXXX
XXX
PROCEDURE¹
DESCRIPTION
DATE OUE
RESPONSIBLE
1.0030121
Rx Plt Heatup
D. Wislams~o S
2-0030121
Rx Plt HeatupD. WilsamsheccrieieXeo S
14I030122
Rx Stertup
M. Koeebchetc
IND REVIE R
2-0030122
Rx Startup
ILKoyebchetc
SHADED BOX
REPRESENTS
COMPLETED PROCEDURE
UPGRADE
D DRAFT
S SUBCOhllMITTEE
R INDEPENDENT REVIEWF FRG APPROVAL
D1 DISTRIBUTION
1k''
. '81-00301 27
Rx COOIBown
O. Williams
50.59 Req. F
2.0030125 2 ON0127
rorhrrre axeman RX COOI5OWn
D. Brown D. Witsams
FRGApprov F IND REVI R
1.0030120
Pre ebii Chock&a
D. Brown
DRAFT D
2.0030120
PlosQrr Chechorl
D. Brown
DRAFT D
1 0030124
Turbtne Starlup
D. Brown
~eo S
2.0030124
Turbtne Startup
O. Brown
hcbcccrneee S
3I22I9B 4I4/96 4I19196 513195 . 5I17IBBopERAtloxs pRocEouRE upoRAoE
PHASE 1 JKSe/rrrre
ST. LUCIE NUCLEAR PLANTOPERATIONS DEPARTMENT
PREOUTAGE PROCEDURE REVIEW
LEGEND:XXXXXXXX
XXXXXX,
XXXXXX
XXX
PROCEDUREB
DESCRIPTION
RESPONSIBLE
STATUS
SHADED BOX
REPRESENTS
COMPLETED PROCEDURE
UPGRADE/REVISION
1.01 20021
Drain RCS
Kogelschatz
Processhg P
1.0210021
VCT H2/N2
Bonsatl
Processing P
141 10022 C
Eiden esca
Kogefschatz
Processing P
1-1800024
Fa S Dice Cevay
Kogefschatz
Processing P
1-230020N2 Sys NormalBonsag
FRG F
1.080050
MSIVTest "
Scott
FRG . F
14410021
SIT Normal
Pennenga
svbeeeeii/see D
1-1010020
Inst AlrSys OP
Lorenlzen
FRO F
1-081 0021
a/cede X Se
WEEams
Draft D
1.0910024 D
Bus Removal
Pennenga
seeeeeiersee S
1.0120023RCP Normal
Lorentzen
Draft D
1.0700028
FdrwbTeel
Lorentzen
Draft D
1.0210020
Chg-t/D Normal
Patterson
Dratt D
1 0700021
Cond/Feed Norm
Pennenga
Draft D
1-1210051
WR Nl Func
B. Scott
Draft D
14120020
FIB &Vent RCS
D. Brown
Dra/t D
D
DlP
F
S
DRAFT COMPLETE
DISTRIBUTION
P/ocessfng
T FRG
SUBCOMMITTEE
3/16/98 3/27/98 4/6/98 4/12/98 4/19l98 4l28//98
OPERATIONS PRE4WTAOE PROCEDURE REVIEWOIITAOE
1996 lIANREM TARGET
400
300
5200
Unit 1 Refuegng OutageOutage Budget~ 310 ~ r
~ ~
~Actual----- Target
1004 582 4.718
Jan Feb Mar Apr May 'un Jul Aug Sept Oct Nov Dec
Time (Month)
1996 PERSONNEL CONTA(ilNAT(ONSTARGET
80
70
60
o 50
Unit 1 Refueling Outage
~Actual~ - Target
20
10
0 2, 2
r~ ~
Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec
Time (Month)
ST. LUCIE PLANT CONTAIIINATEDFLOOR SPACE
4000
3500
3000
2500
2000
1500-
1000
500
Inaccessible creef~BstÃtÃlserhs wrrh
Twkey PoH end
ksspksa wkhkskssky preclksss.
Post outage recovery ofcontaminated floor space.
250 280 12
~ ~ ~
\~ I
~ ~
~ ~
'
Unit 1 Refueling Outage
~Actual- - - - - Target
Sep- Oct95
Nov Oec Jan- Feb Mar Apr May June Jul Aug Sept Oct Nov Dec95
Time (month)
Unit 0 CPI(Chemistry Performance Index)
1AO
120
C7
1.10
O~ y~ y~ ~~ ~~ ~
~ ~~ ~~ ~
~~
~~
~ ~~ ~~
~
~I~ ~ '
~ ~~ ~
~ ~~
~~ ~ ~ ~ ~
~ ~
~ ~~ ~~ ~~ ~~ ~~, ~~ ~~ ~~ ~~ ~
~ ~ ~
~ ~ ~ ~
~ ~ ~
~ ~ ~ ~
~ ~
~ ~
~ ~~ ~I~ ~
~ ~
~ 0
~~
~ ~
~ \
'C
~ I~ ~
~ ~~ ~
~ ~~ ~
~ ~
~ ~~ ~~ ~~ ~~ ~~ ~
~ ~~ ~ ~ ~~ ~ ~ ~~ ~ I ~~ ~ ~ ~~ ~ ~ ~~ ~ g~ ~
~ ~~ Oi ~~ OI ~
C
~ INPOGOALcc125
DAILYCPI
QTR AVG CPI
g CO CO CD g g R 8 S CO R5 8 R R
S
RDATE
IR R
Unit 2 CPI(Chemistry Performance Index)
1.40
1.30
1.20 ~ - ~ ~ ~ ~
1.10
~ ~
~ ~~ ~~ ~
~ ~'C
' ~ ~ i ~ ~
'I
~~~~
~ ~ ~~ ~~ ~ ~
~ ~
~ ~
~ ~ ~
INPO GOALo125
- - ~ - ~ DAILYCPI
QTR AVGCPI
g CO CD CO g CD CO CO CO CD CO CD CO CO CD CO CO CD CO CO
DATE
60
IMPROVEMENTS/ACTIONS
r yement
Program/Procedures Status Update:
~ Maintenance Procedure Upgrade Project
~ Pro Group
~ Minor Maintenance Process
Plant Material Condition (Key Performance Indicator):I
~ PWO Backlog'
Control Room Green Tags (C-Tag')
~ Aged PWOs (>12 months - Golden Oldies)
~ Leaks (Primary/Secondary)
~ Temporary Leak Repairs
Valves:
~ Integrated Qews
~ Leaks
~ Valve Program
61
K'sTs LUCIEPLANTMAINTENANCEPROCEDURE UPGRADE PROJECT
TASKN: DEVELOP PROCEDURES/GUIDELINES FOR FREQUENTLY PERFORMED MAINTENANCEACTIVITIESWHICH CURRENTLY EMPLOYTHE USE OF VENDOR TECHNICALMANUALS
1&C
SPC/t FI>d PS
Level Swlkhss
mugs4Cricher Level
Co/Craters
101/gs
4C
V«$SUC Cht
Bd tndcuass0ugs
4CMagneecl
Level Swschcs
S0ugs
4CHO0085: Add
Rcw Ec&rprnc/C
$01/98
4CRoscmcurc
Trsnsntscrs
t00/$ $
1&C
Bench
Calhrascn
1100/gs
t0t)tds@i.;,w
&Cc px U~xwo«% 14C
Fo>d>«o Pneu
C«trot«s
C00/gs
4C&chero0
Press Swschcs
muss
14C IS,C 14C
V2 Ccru Atontc Setup Rod Crop VI 4 V2 Rchdrdn
SSOP/co M«>ta Computer TCV 12 IS0I/gs S00/gs 1001/gs
I&C
CEOM Cahle
Regal/
I t00/CS
,,@ltd+/I/tt„„;";4!'cs')'LIc&«t,"":'.:.>~
4CUl Cat SCBO
Rad Mo/Rota
S00138
14C
Ut Letdown
Process Men\ore
101/td
4CV2 Ccru Alom/c
PIO Proc MCCR
10108
4C 14C
V2 Can Alon/C VtCd Oeckrecrce
CM M«tror 4cs. IS&el,vv&0M
S0008 '0010$
MC
Unit 2 LPM
&CK@>@cK;mc
SSCc,.,.cw >un 'g '
I'Ugt!/'Ss'T(CIsc
,'kO'OS";ALII)"''"K~c
"2;"'&CVICalofCCW
Rad Montors
10008
MECH
Oregon Vaue s
mmsMKCH
Tergal Rodr
Vel/es
101/$ 8
MECH
Borg Warner
clues
&0108
MECH
ye/wsy Vsuca
S010$
1&C
V2 Cen Atcntc
SSL Proc Mont
t/3008
MKCH
Wcssnghcusc
Valves
S00/3$
14C
ul Scone Op 0 ca
«n Proc Mcn
I00ugs
MKCH
Wc51«l IIScg cute
Vat/ca
10010$
4CV142C«rcLolProc Mont Rct>y
Iu3008
MECH
/amc sbury
Vahres
It0008
I&C
tcc Is/yaI«s
Cathreson
120 ugs
14C
U2 Safeguards
Mere/a CSL
12010$
ICC
OP.K-ISCOO23
1&C Procectce
101/ST
I&C
ITT Baden
IryclAclual as
I/3ugt
Psgccssd s(u
«Mcc'JSIUta % dcdtcFOII'
hlECH
Ocrtng
SS«CK$ >$0'~S .!F!S Jt'I'nU~W>
MECH
Coal Cony.
Leldownulvs
1010$
MECH
Herry Pran
Vst/esVCI/ca
&0108
MECH
Cress«
(Ccnsotdatedt
&00/38
MECH
Vaka &yVahras
100108wcc>.$>dtt cu.AT $IScuALI
"Oltl 8 dttt5$ ?:»-''«"'Octobey>EK
MKCH
Valsir tac
Vnucs'1/3008
"-">togsr'ii5eTS
circe Procedures~cry/amah>/ng PSL.2 Plant Spe
1201/gs
ODUSO'11USdtc «<Bsris 'l4 IIIFOb
ST. LUCIEPLANTMAINTENANCEPROCEDURE UPGRADE PROJECT
TASK ¹2: REVISE AND ENHANCE EXISTING MAINTENANCEPROGRAM ANDEQUIPMENT PROCEDUREs KNOWN' REQUIRE IMPROVEMENTS
To Cofncfde viith DMslon Work Process
tfftff4'»ff2ftf&~4
f/8]f88<;::-".,~"-":;.if'~
Ef,BCT,';:-::,"";„':,;:;";,"-"
0'nylon'-2:"'.020067;:@
Timp'.F)vi/Jiimjyery
1A1f88KCP~%kf
082007ff,! i''<g",;'
f81/tiff!."."»"-'-""-%%4
Rafts'e':;:,,":,.g':,,'!,.
Rb'dsd'Jfrrtt fry(.-'w..
aiid*f;f(e'dlgidPjyPi'o'ci'lfiirej<~';yoii'",.<~
ffXGTjij$$+g~
eiivc)oillINga'a>
f,'esj:bj:doIinti.y';
Re~ac'pPWQi!,.0
0,,'00)'0'0%pi) '~<~<
KCG<TRv~~~'~
SitNff8K.";;~;~'f,hCTi<f4Gg",,'»~ Revhe Conduct
of Mafntenance
ADM.08.02
POWER BLOCK PWO BACKLOGJoe Marchese - Maintenance
PWO Backio
- PWO backlog are non-outage corrective work orders (Work Type 5 status 22-4S) oncomponents/equipment in the power block. Total includes ail Work Type 1, Work Type 3 & Work Type 5.,all hold codes
900
800
700
600O0 600
4000
300 .
200
100
TOTALRR 2030
Good
t. end - tur5~urtt 1
~urrit2
~Corecn—X—Total
Terrtet
Tergel ~ 350 ToteltrSMech155 taC20 Efect
Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jut Aug Sep Oct Nov Dec
'95 '96 Date
octa Source: perrrort
SUMMARYSTATUS
Discipline
Mechanical
Electrical
I&C
ProJects
Total
Unit 1
71
80
160
Unit 2
117
10
110
239
Common
13
14
27
Total
201
17
204
426
CONTROL ROOM DEFICIENCIES C-TAGSRandy Olson - l&C
- The number of Control Room/Board Green Tags. It provides an tndlcatlon of theattention given to maintaining control room Instruments in an operable condition.
80
70
Bo-
50Cg
c) aoO
>o 30
20
".OUTAGE 11.UNIT1~7 UNIT2cn4
4Oed ~raneocdnge—x—regni
Nnccecgn rncgcl
10~ MO+OAyernegeeng
Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jut Aua Sep Oct Irov Dec'95 '9B
Date
Data: M. VWas
SUMMARYSTATUS
Ready to Workor Workln
Engineering! RTA
AWP
Other Holds
Total
Non-Outage Outage Total
12
20
Oldest
PWO ¹Discipline
Unit 1
10/2/94
0137
EM (OUTAGE)
Unit 2
5/4/94
3017
1&C (OUTAGE)
AGED PWOs > 12 MONTHS GOLDEN OLDIESJoe Marchese - Maintenance
~Aed P Woe:
- Non-outage corrective maintenance work type 5 PWOs older than.12 months.
50
40
0530
q 20
0
Good ~ urrtt 1~ unit 2
~CommonX Total
Target
10Target ~ 0
Sep Oct Nov Dec 'an Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec'SS 'S6 Date
cata Source: paatport
SUMNIARYSTATUS
Unit1 Unit 2 Common Total
Mechanical
Electrical
I&C
Construction
Total
0
0
17
Oldest
PWO ¹Discipline
8/11/94
2093
Mech
7/25/94
0562
Mech
LEAKSN. Motley
Leaks:
- Active leaks (primary and secondary)
70
60
50
rrr 40
V
302:
20
OUTAGEUNIT 1 = 25 UNIT2 = 10
As of 4/6/96
Legend
Good
J~ Non.Outage
Non.Outage Target
10 . a 0 8 $ *$ 0 0 P P P 8 0 . Non-Outage Target~10
0 ~
Sep Oct Nov Dec Jan'95 '96
Feb Mar Apr May Sun Svt Aug Sep Oct Nov Dec
Date
Data Source: passport
SUMMARYSTATUS
Unit1 Unit 2 Total
Non-Outage 21 29
Oldest (Non.outage)
PWO¹
Status
2/9/95
4560
AWP
12/5/95
5730
ENG
LEAKREPAIRS FITTINGSGreg Pustover - Programs
Leak Re airs:
- Leaks that have been temporarily repaired.
55
50 ~
45
Ln40
a. 35
"„3025
o 200
15
10
tegend
Good ~ Una1
~unlt2
Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec'95 '95 Date
Data Source: JoelKagan(SCE)
SUMMARYSTATUS
Unlt1 Unlt2 Total
Total 21 10 31
Page
SYS z COMPOENGlNEERING
IMPROVEMENTS/ACTIONS
SYSIXÃS &CChVIÃÃ6ÃISENGPKERlNG
r vement
Improve Equipment Reliability:
~ Emergency Diesel Generators
~ Reactor Coolant Gas Vent Valves
~ " Pressurizer Code Safeties
(Unit 1/Unit 2)
(Unit 1)
(Unit 1/Unit 2)
6/96
5/97
Strerg6~ System Perfonnance Monitoring
~ Maintenance Rule
PM Basis Program
7/96
12/96
Strengthen Root, Cause Analysis:
~ System &Component Engineers Trained
~ Event Response Guidelines
~ Root Cause Analysis Guidelines
Complete
Complete
Complete
69
Plant St. Lucie Emergency Diesel Generator Reliability improvement Plan Matrix
Problem Root Cause
Units 1 & 2 Governor Actuator Vendor teardown: report
Corrective Actions
Plant initiated 6 yearfailures identified fatigue due to length overhaul Preventative Maint
service; recommended 6 year item.
periodic factory overhaul.STARS 950059 & 950529
1. Replaced all suspect
electronic components andUnit 1 EDG Governor unstable Older design electronics
during surviellances (tied to grid) very susceptible to "NOISE" optimized alignment with
Status and Long Term Notes
Allunit 2 actuators overhauled Nov-95Unit 1 actuators replacement and set up May 96 outage.
NOTE: EDG's are in MAINTRULE "A-1"due to governoractuator failures. This is the get well item.
Engineering evaluating upgrade of governor system to
more current design (Woodward 2301A)with proven noise rejection features.
"NOISY" inputs identified. vendor rep support.NPWOs: 1A: 950261661B: 95026332
Unit 1 8 2 EDG GovernorActuator Wiring grounds rough surface; vibration
induced abrasion.Raychem sleeve covering forabrasion protection
STARs 951062 and 951055 PWOs 95024478 95026057
Two failure modes Identified: Allfour EDGs inspected and
Vendor design: governor wiringharness wires in contact with Completed repairs and added Engineering developing improved design to eliminate
abrasion concern:Unit 1: 97 outageUnit 2: April97 outage
PC/M 030-196M Issued for unit 1. New design relay andUnit 2 Control Relaysockets failures
Pins relaxation and solder'oint failure due to cracks.
suspect sockets replaced.NPWOs: 1A: 95031756
sockets. Work willbe accomplished during the May 96outage.
(Unit 1 has similar design) Removal / insertion (PM) and 1B: 950316762A: 95031265vibration. STAR 951721
Report JPN/CSI MET 95-223 2B: 95032588
Unit 2 PC/M to be issued and work accomplishedduring the April97 unit 2 outage.
Unit 1 fuel oil piping failureFatigue due to vibration;this engine had underwenthigh vibration during 8-31-95valve fail event. STAR 951322
Pipe replaced: others inspectedNPWO: 6035
System engineer monitors engine piping closely;visual exam of fuel line components at leastmonthly.
Identified during trend analysis Radiator replacement is
May 96 outage replacement.
PC/M implemented on 1B1
(leaking)Unit 1 cooling water relief valves Vendor design; valves
placed in flow stream.weeping and not seating.
Units 1 and 2 diesel fuel Underground piping; corrosion PC/M implemented on 1A, 2A,
Unit 1 Radiator performance of engine jacket water temp. scheduled as an outage Job
STAR 951575 provided safetyassessment to operate until
System engineer monitors and trends performance.
All four PSL 1 EDG radiators to be replaced during theMay 96 outage.
Other three engines valves to be completed May 96Unit 1 outage (PC/M 171-195 issued)
New design piping incorporates stainless steel guard pipe.transfer piping failures of unprotected carbon steel. and 2B: 92-225 8 95-096.
4/17/96
3.5 .
>. 2.5 .
D
3.22~
''OST AVAILABILITYDUE TO EQUIPMENT PROBLEMS - UNIT 1
~MTLYAGTUALS~YTD AVERAGETARGET
1.671.64
~ g g ~ Q I ~oog g ~o% % ~ 0 8 ~ % % ~ g g ~ Q ~ + oo1.3
0.5
0.11
Jan-96 Feb-96 Mar-96
I—I
Apr-96 May-98 Jun-96 Ju!.96
I
Aug-96 Sep.98 Oct-98 Nov-98 Dec-98
3.5-LOST AVAILABILITYDUE TO'EQUIPMENT PROBLEMS - UNIT 2
3-
th>.2.5. -- ~
D
2.53
~ MTLYACTUALS~YTD AVERAGE
TARGET
V a a ~ & W ~ W H ~ W W ~ R % ~ W W ~ % W
1.28
0.85
0.5
0.0.03 0
I
Jan-96 Feb-96 Mar-96 Apr-96 May-96 Jun-96 Jul-96 Aug-96 Sep-96 Oct-96 Nov-96 Dec-96
4/17/96 SCE Dcpf. f/xmx(prrI.xlx
ENGINEERING
ENGINEERING
Na or Im rovement Areas
Improve Configuration Management Controls:
Implement Temporary System Alteration
Reduce Open TSAs
Reduce Age ofOldest PCMs
Complete
6/30/96
12/31/96
Improve FSAR:
Assessment Team Effort
Corrective Actions Unit 1
Corrective Actions Unit 2
Maintenance Procedure Review:
Program to review procedure for QC holdpoints in QI 7
Site Contract Coordinator identifies target procedures
SCE/JPN performs review
'tatus being reviewed in Outage Meeting
SL1-14 Outage Modifications
68 PC/Ms approved for Outage
49 PC/Ms issued by Engineering
19 remaining PC/Ms to be issued
Complete
12/15/96
9/30/96
2/97
LEFM
72
TEMPORARY SYSTEM ALTERATIONS TSAKris Mohindroo - Engineering
50
45
40
35
30
v- 25
20
15
10
Good Legend
~unit t~untt2—X—Total
Target
.Verget ae- ..--.
Oct Dec Feb Apr Jun
Date
Aug Oct Dec
Data Source: Kris Mohtndroo
SUMMARYSTATUS
Disci lineMechanicalElectricalI&CEn Ineerln0 BratlonsHealth Ph sleeConstructionSCETotal
Unlt1
0
14
Unit 2
0
Total
14
0
21
Oldest TSADisci line
3/4/95I&C
5/10/94I&C
PLANT CHANGE/MODIFICATIONSKris Mohlndroo - Engineering
1 50 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 0 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
Good Legend
125
g100
O75
00
50
Open PCrMTergal ~ 80
~unit1~unlt2~Common—X—Total———Target
25
0
Oct Dec Feb Apr Jun
Date
Aug Dec
Data Sovrce: Krta MoMndroo
SUMMARYSTATUS-WORKING
Disci line0 enPC/MPC/Ms >24 Mo.
Unlt155
Unit 220
Common Total81
0ST. LUCIEPLANT- 10 OLDEST OPEN PC/M's
PC/MNUMBER
DESCRIPTIONDATE
ISSUEDDATEFRG'D
SCHCLOSEDATE
STATUS ANDACTIONS REQUIRED TO CLOSE
193-189 Open Blowdown Cooling Water Heat Exchanger
Vacuum Breaker Valve Changeout
2/I I/89 12/11/89 5/30/96 PC/M implemented. Action plan to resolve slight periodic leakage
problems withpermanent drain catcher. Engr PC/M planned for 4/19/96
276-189 ICW Isolation Valve V21165 Relining
335-190 Check Valve Hinge Pin and Bonnet Modifications
on CCW pump discharge check valves V14143,
V14147 and V14151
171-191 Resizing and replacement ofMOV '11iermaI
Overload Devices on 137 MOV's
186-191 Intake Cooling Water Support Modifications
086-292 Radiation Monitoring Computer Replacement
203-192 Replacement of95 Sigma Meters in the. ControlRoom and Hot Shutdown Panel do to obsolesence
Issues.
12/6/89
7/18/91-
Sup 03/25/93-
Su I7/17/91
7/I/92-Su I
4/22/92
12/21/92
2/7/90
4/13/93-
Sup 0
4/13/93-
Su I9/19/91
NotFRG'd
5/7/92
4/6/93
UNIT I PC/M work activities placed on hold U194 fall outage due to required
OUTAGE duration- work scope needs to be reviewed and planned for the upcomingU196 outage or PC/M cancelled.
UNIT I PC/M implemented on valves V14147 and V14151. Modifications to
OUTAGE V14143 planned for next refueling outage. Willclose PC/M upon
completion ofthe work activity
UNIT I PC/M implemented on 122 valves. 15 valves remaining to be modified.
OUTAGE EM needs to schedule remaining work Willclose PC/M upon
corn letion ofthe work activityUNIT I Sup 0 Complete. Sup. I was budget approved at the MRB I/30/96 for
OUTAGE im lementationdurin the1996Unit I outage.
5/24/96 PC/M implemented. ICMhas one PWO associated with two remainingCRN's which is required to be worked to close the PC/M. Willclose
PC/M u n completion ofthe work activity.
5/24/96 PC/M partially implemented with 15 instruments installed. Recommend
as-building what work has been completed and close PC/M. NewPC/Ms can then bc gcncratcd based on planned work activities.
235-992 Supp. 0 -Replace 8h remove Pax Phone Sys 8h install 10/1282fiber o tio cables
11/3/92 6/30/96 Partial implementation - Final scope to be reviewed and completed
235-992 Su . I -U adin ofCommunication S stem 5/13/93 5/14/93 6/30/96 Partial im lementation - Final sco to be reviewed and corn leted
094-293 Thcnnal Overload replace, EMT forcondenser
sam ling um s
5/17/93 6/15/93 6/30/96 Replace incorrectly sized thermal overload (TOL)heaters for Condenser
Sam ling Pm s 2AI,2A2,2B1,8h 2B2
ST. LUCIE NUCLEAR ENGINEERINGUNIT 1 1996 OUTAGE SCHEDULE
BASELINE SCHEDULE JAN. 2, 1996 UPDATE AS OF APR 8, 1998 R. ENSLEY
LEGEND:
TTFUhNOrrOAl A
0H
+C
MRlll@Qilrr
IF!%lot !
W REA NumberW DescrfptlonM Date DueW Resp. Disc.
~ Engr'd Matls. Ordered~ Engr'd Matls. RequiredM Orlglnal Plant ListW Emergent Packages
~ By Outage Start/During Outage
W PC/M Not Required
W Capital
MShaded Box RepresentsCompleted Package
SLN95413 10 PMAI9843.777NONDEPINCORE EDG COP TUBE
4.12.98 4-1S48FUELS 'ITEMEC
PMAI 9642492EDG UNLDVLV4-26 98SITE MEC
PMAI9843 785EDe RADPLNM CNTMTRNe LeT4-29 SB 440.96SITE MEC PEG ELE
STAR 951089B13308XEVWV REWINDCWP
4.12-98 4.19.98SITE MEC PEG ELE
STAR 94110488RWT INSP41298PEG CIV
PMAI96-0347024" SPOOL PCE4.1946SITE MEC
SLN 93461.11A/DCRN'S4-15.98ITE MEC/Cl +
O.'F.UEL'tt!i!$
35 5RPSWtG
Jlf'lilt ll I
STAR 9516S7SNI/BBER CRIT4.15 98SITE CIV
STAR 9510491A2 DIESEL TK4.28-98SITE MEC
STAR 951080 PMAI9842-148RTGB GR ALRM EDG EXHAUST4.2948 440-98SITE ELE SITE CIV
PMAI98.03479 STAR 951283CIAS EGG START D/G INDLIGNTS RCP SWEEPS4 2848 4.29-S6 440.98
ITE ELE/SC SITE UC
STAR 950970 PMAI 98.03 453 STAR 951138POLARCRANE DBLJACBONET MV08.1BMTR4 2448 440-98 440-98SITE CIV ~ SITE MEC SITE ELE
AR 950323ACP LKOFF
4 19.98ITE MEC
PMAI98.02452480V LC LIFT MSIVBXVP4-28 98 4 29.98SITE CIV PEG MEC
PMAI96-03.728IB EDG VLTREG540.96SITE ELE
PMAI98.03.115RCP VIBPROB540.96SITEELESTAR 9511971A1 RCP CCW54046SITE MEC
PMAI 98.03.277LCV-11.24 A/85.17-98SITE MEC
PRESS INSL5404SSITE MEC
STAR9505851B2 ANN A-13540 98PEe ELE +STAR950428MV09.13 ST NUT
540.96PEG MEC
STAR 950882EXCORE POS540.98SITE MEC +
APR MAY
0:COMMCNIDREISKfla!ESIISSBPIEPRE
COPROG
0
'7
IMPROVEMENTS/ACTIONS
ACIIONPROGRAM
r "v nt
Standardize Process:
~ Implement PMAIprocess
~ Implement CR process
~ Transfer all STARs to CR process
Status as of4/15/96:
~ Only 5 original STARs remain (none are overdue)
~ No overdue CRs
~ 120 overdue PMAB
Complete
Complete
Complete
ACIIONS
1. PMAIprocedure (AP0006129) lacks
instructions necessary for successful use byplant personnel/training not corxhctaK
2. STARs were closed without initiatingdepartrrrerrt concurrence.
* Training conducted.'* Procedure revised.
* Licensing/QA/PGM/ corrcurrcn~e
mallltalIled.* Inrleperrdent Review substituted.* PCR was never approved.* Con!roHed copy distribution of
CR/PMAI procedure.* Implemented CR process (CR process
does not require the concurrence)
3. Technical issues requiring near termcorrective action are currently documerded on
PMAZs with extended due dates.
* Technical issues identified have been
corrected.* Review a random sample of closed
STARs to ensure no unresolved
technical issues associated withnuclear safety.
77
coI
CORRECTIVE ACTIONPROGRAM
TR 1996 REPORT
CRs Generated By Quarter
1,200
1,000
1,073
800
600
400 374329
565
480
200
1st Qtr 95 2nd Qtr 95 3rd Qtr 95 4th Qtr 95 1st Qtr 96
~ 130iMonth - Non outage
~ 360/Month - Outage
1QTR015.pre
CRs Stratified By Initiating Department1st Qtr 1996
100
80
60
40
20
57
45
36 36
27 27 2622 2P
16
6 4 2 2 '2 2 2
A B C D E F G H I J K L M N 0 P Q R S T U - V W
~ A"-OPS g B=LIC g C"-QA II D=IC ~ E"-OM nil F-"OST g G=QC g H=CA ~ I=MM Q J=SCE ~ K=ENG g L=PM
g M=MP ~ N"EM ~ 0"PS g P"RE S Q"NMM IH R=IS 5 S=HP ~ T"SEC, Q V=CHEM 1 V=MPRJ ~ W=RC
~ Operations was the highest contributor
~ QA/Licensing participate fully
1QTR001. re
140
120124
CRs Stratified By Causal Factors1st Qtr 1996
100
80
60
40 33 33
20 13 13 12 12 12 11 7 4 4 4'
1 1
0taCp VC
A B C D E F G H I J K L M N 0 P Q
g A~WritComm g B*WorkPractices g C~Malnt/Test 59 D=Equlp Spec 8 Mfgr ~ E=Des Contlg lHF~Worir/Org Plan g G=Man-Mach Interface g H~Plant/Sys Ops ~ I~Tmg/Qual
Lrg JiEqutp Cond gK~Mgmt Methods (QL~VerbComm QM~SupvMelhods ~ N~ChgMgmt 5O~EnvtronCond iIP~ResourceMgmt ~ Q~Exlemat
The top four causal factors or root causes for all CRs issued in the 1st Qtr of 1996 were:
- Written Communication - Deficiencies in the written presentation or exchange of information; e.g., procedures, drawings,vendors manuals, Tech Specs, etc.
— Work Practices - The method a worker routinely uses to ensure the safe and successful performance of a task; e.g., lackof self checking, failure to use/follow procedures, etc.
- Maintenance/Testing - The process of ensuring that components/systems are maintained in optimum condition andtested for operability; e.g., inadequate PM, improper reassembly, etc.
— Equipment Specification, Manufacture, and Construction - The process that includes the manufacture and installation ofequipment in the plant; e.g., inadequate/incorrect spare parts, inappropriate service req'mts., etc.
1QTR002.pre
Written Communication Trend1st Qtr 1996
140
120124
100
80
60-
4045
69
78
20
01st Qtr 95 2nd Qtr 95 3rd Qtr 95 4th Qtr 95 1st Qtr 96
~ Written Communication - Deficiencies in the written presentation orexchange of information; e.g., procedures, drawings, vendor manuals, TechSpecs, etc.
1QTR011.pre
Written Communication Stratified byDocument Type and Department
1st Qtr 1996
Procedures
100
80 75
Written Communication
50
40
30
20
10
48
10
4
60'0
A B C D E F
40 34 I=A~Inadequate Oocumenl ProvtstonsR8~Techntcat Inaccuractes NC~OtherD=lmproper Chg Implementation g E~Omfssion of Relevant InfoQF~tnsufttctent Info
20
A B C D E F
inadequate Documentational Provisions
OPS 32.6%
+A=Procedures g 8=Engr Docs (Dwg, PCM, TEDB)g C=Regulatoy PSiF SAR)QD=PWO gE=Other gF=PO
SCE 14.9%
IC 11.9%
MP 9.0%
MM 76%
P 1.6%Chem 3.0%
OM 4.6%
OST 4.6%EM 4.6%
IS 6.0%
1QTR005.pre
Written Communication-Engineering Documents"Technical Inaccuracies" Causal Sub-Factor
Stratified By Document Type
100
80 75
Written Communication
30
25
20
15
10
26
Engineering Oocuments
60
40
20
34A=Technical Inaccuracies g B=lmproper Chg ImplementationC=lnadequate Document ProvlslonsiID-"Omission of Relevant Info
0A B C D E F
gA-"Procedures g B~Engr Docs (Dvttg, PCM, TEDB)pc=Regulatory (TS/FSAR)QD=PWO gE~Other Q~F=PO
Technicai inaccuracies
Drawings 50.0%
1QTR006 re
TEDB 26.5% PCM 23.5%
Work Practices Trend1st QTR 1996
80
60
40
48
3944
20
24
1st Qtr 95 2nd Qtr 95 3rd Qtr 95 4th Qtr 95 1st Qtr 96
~ VVork Practices - The method a worker routinely uses to ensure the safe andsuccessful performance of a task; e.g., lack of self checking, failure touse/follow procedures, etc.
1QTR012.pre
Work Practices Stratified By Department1st Qtr 1996
50
40
30
38
Work Practices
Documents Not FollowedCorrectly
OPS 273%
IC 15.9%
20
10MM 11.4%
PLT 2.3%LIC 2.3%MPRJ 2.3%MP 2.3%
HP 45
0A 8
SCE 9.1% NMM 6.8%
EQG 9 1% EM 6 8%
gA=Docs Not Followed Correctly '8 Req'd Vertf Not Performed pc~OthergD=Up-To Date Documents Not Used g E~Self Checking Not Applied
1QTR007.pre
CONDITION REPORTSCONSOLIDATION OF PROCESSES
**FROM STAR PROCESS
CORRECTIVE ACTION REQUESTQUALITY CONTROL(form 3900)NON CONFORMANCE REPORTDEFICIENCY REPORTOPEN ITEM NOTICEDISCREPANT FIELD CONDITION REPORTCONSTRUCTION CORRECTIVE ACTION NOTICBQA AUDIT FINDINGSISEG RECOMMENDATIONS10 CFR21 NOTIFICATIONSOPERATING EXPERIENCE FEEDBACK(FOP)OUTAGE CRITIQUE ITEMSPOST TRIP REVIEW ITEMSFIELD CHANGE NOTXCEDRAWING DISCREPANCIESIN HOUSE EVENTSENVIORNMENTAL CORRECTIVE ACTION RBPORTPLANT LABELLING DEFICIENCIES
**ADDED ON 4/1
OPERATIONS FEEDBACK(Data Sheet 7)RADIOLOGICAL OCCURRENCES/INCIDENTS/TRENDSNRC SPECIAL REPORTSPBRSONNEL SAFETY(Doctor cases/LTI/trends)
**NOT INCLUDED IN CR PROCESS
PLANT WORK ORDERSRELAY WORK ORDERSNUCLEAR SAFETY SPEAKOUT CONCERNSREQUEST FOR ENGINEERING ASSISTANCEPERSONNEL SAFETY FORM 1880/1880ATRAINING TSARSLOGGM3LB SECURITY EVENTSRADIOLOGZCAL DEFICIENCIES
87
0
QUALITY ASS
QA AUDITS/PERFORMANCE MONITORING5 findings and 1 weakness identified;
Finding; Program deficiencies for tracking component cycles and transient events. Repeat from1993.
Finding; Failure to strictly adhere to plant procedural compliance in Operations and Maintenance.
3 Findings; STAR/PMAItransition implementation.
Weakness; Failure to self-assess error in estimating critical condition,
INDEPENDENT TECHNICALREVI'EWSHVE 41-B PM parts availability, preparation and staging.Reviewing IHE-96-030, Unit 2 RCS leakage and letdown system reliefvalve lift.Ongoing assessment ofOEF program compliance and effectiveness.
Facilitating plant self-assessment with support from outside PSL technical specialist,A series of24 hour Conduct ofOperations observations.
QC INSPECTION PROGRAM93 surveillances were conducted during the 1st quarter '96 resulting in an 8% error rate for the
Maintenance Dept. Procedural non-compliance was the principal cause, split between EM, MM8c Pxoject Groups, IEcC 0% error. (5 STARs, 3 unsat/sat reports were written by QC),
OTHER QA ACTIVITIESFollow-up audit/survey on Plan to Improve Operational Performance.
Unit 1 outage safety review.Peak shift Maintenance Performance Assessment.
~ OVERALLASSESSMENTNeed to continue to focus on procedural compliance and attention to detail.Maintenance rule implementation, July 10, 1996; we are behind the industry.
Rcv. 2 4-l2-96
LI SING
'
,IMPROVEMENTS/ACTIONS
r vement
Improve Support to Operations in the Use and Interpretation of the PSL
Technical Specifications:
~ Further evaluate co.benefi of implementation of Improved
Standard Technical Specifications gSTS).
~ Improve the Technical Specifications BASES:
Submit PLAs to remove the BASES &om the
PSL Technical Specifications Index
Use the ISTS BASES for PSL BASES
improvements.
~ Evaluate the need for Technical Specifications position
statements.
6/30/96
6/30/96
On-going(post-PLA
approval)
6/30/96
Address and improve the implementation of the Operating Experience
Feedback (OEF) Pmgram.
Detemine the need to track both 10 CFR $50.72 and 10 CFR.)50.73.
Reportable Event notifications,
89
REGULATORYSTATUS
Recent NRC Ins eckions
RESIDENTS'ERIODIC: 2-21-96 to'3-30-96 (3 inspectors)
HEALTHPHYSICS/RADIATIONPROTECTION: 2-26-96 to 3-1-96 (1 inspector)
SPECIAI INSPECTION - UNIT1 DROPPED CEAAND REACTOR TRIP: 2-24-96 to 2-29-96 (3 inspectors)
MAINTENANCE/SURVEILLANCE:3-4-96 to 3-8-96 (1 inspector)
MAINTENANCE/SURVEILlANCE:3-25-96 to 3-29-96 (1 inspector)
OPERATOR UCENSING: 3-25-96 to 3-29-96 (1 inspector)
OPERATOR LICENSING EXAMS: 3-25-96 to 3-39-96 (2 inspectors)
PHYSICALSECURITY PROGRAM FOR POWER REACTORS: 4-1-96 to 4-5-96 (CANCELLED)
Estimated NRC ins ector man-hours as of March 31 1996: 1904
Violations Status
. Four Cited Violations as of March 31, 1996One Non-Cited Violation as'of March 31, 1996
Potential Violations
1) LER 9&03; Failure to acces procedure when sampling containment2) LER 9843; Failure to conduct adequate log readings and reviews3) LER 9&03; Violation ofTechnical Specification 3.0.44) IHE 9842; Failure to access procedure5) IHE 9842; Failure to report completion of procedure6) Failure to properly disposition out of specification CEDM coil stack readings7) Reactivity manipulations not properly logged
Potential Nonunited Violations
1) Improper Health Physics Practices2) Control of contaminated tools in Hot Tool Room
U comin Ins ections throu h June 1996
EMPLOYEE CONCERNS PROGRAM: 4-29-96 to 5-3-96 (2 inspectors)
MAINTENANCEIMPLEMENTATION:S4-96 to 5-1 0-96 (2 inspectors)
ENGINEERING/10 CFR 50.59: 5-13-96 to 5-17-96 (1 inspector)
INSERVICE INSPECTION: 5-13-96 to 5-17-96 (1 inspector)
CORRECTIVE ACTION PROGRAM: 6-24-96 to 6-28-96 (3 inspectors)
MAINTENANCE/SURVEILLANCEOBSERVATION: 6-24-96 to 6-28-96 (1 inspector)
90
NRC VIOLA IONS15
Good Legend
ur10
S~
O
o 5X
~Actual Vtotettons
~Actual Has
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
'9B
Date
LICENSEE EVENT REPORTS
20
15
Legend
10 CFR 50.73 LER
~10 CFR 50.72Phone calls
v- 100
5
5
Jan Feb Mar Apr May 'un Jul Aug Sep Oct Nov Dec
'9B
Date
Data Source: Ed Wetnkem
FOP's TO BE PROCESSED
30
20
h.o 15
10
10
17 28
Good
~Actual
0
Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec
Time (Month)
FOP's IN REVIEW
25
20
15
h.
10
12 12 Good
~Actual
0
Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec
Time (Month)
FOP's TO BE CLOSED (CLOSE-OUT SUMMARY)
35
30
2527
31
Good
~Actual
20
015
10
Jan-96 Feb Mar Apr May June Jul Aug Sept Oct Nov Oeo
Time (month)
Szavrczs
0
IMPROVEMENTS/ACTIONS
r m vement
Improve the Procedure Administration Process to Blare Quality Procedures:
~ Temporary Change Action Plan
~ Convert Procedures to Guidelines
Improve the Safety Focus of the FRG:
~ Tech Spec Improvement
~ Allother items
Improve Training Dept Contribution to Conservative Plant Ops
~ IHE Training Review Team
~ Nuclear Policy 914 implementation
~ Enhance L.O. Requal Exam Practices
Improve Plant's ability to implement the E-Plan efBciently
~ Upgmde and Revise the ERO
More &quent limited scope drills
ValidattJUpdate EP Training Content
Implement Configurafion Control process
~ Reestablish Configuration ManageLna)f Group
~ Revise AP 0005745 "Request for Engineering Assistance"
~ Initiate Real Time List for Minor Modifications
Develop 20/30 Lists
~ 1996 Top 20 list
~ 1996 Top 30 list
~ 1997 Top 20/30 list
Complete
Complete
6/96
4/25/96
4/25/96
4/18/96
3rd Qtr/96
, 7/96
9/96
Complete
Complete
4/15/96
Complete
4/18/96
5/5/96
94
l
0
TEMPORARY CHANGES TO PROCEDURESJim Holt - Information Services
350
300
250
0 200
0cr 150R
100
Legend
~Untt1~Vntt2~common—X—Total
Target
50
Oct Dec Feb Apr Jun
Date
Oct Dec
Oata Source: Jtm Holt
SUMMARYSTATUS
Oldest TC(daVs)
898989896768
Dlsclpllne
0 eratlonsMechanicalElectricalILCReactor En ~
SCEHPTotal
Unit 1
23
26
Unlt2
18
25
Common
25
Total
50
76
INDUSTRlALSAFETY - RECORDABLE DOCTOR CASESKlm Heffelflnger - Protection Services
35
30
25
5nI 20
15
X'to
~ ~ ~ ~ ~22
16
~ ~ ~ 4 ~ \11
23
3 3 4
Target ~18
GoodLegend
~Actual1996
~Actuat1996
———Target
Oct Dec Feb Apr Jun
Date
Aug Oct Dec
Data Source: Ktm HeffeNnger
ST. LUCIE PLANTt BUDGET PERFORMANCE INDICATOR
10v 1996 O626 BUDGET PERFORMANCEACTUAISTHROVCH MARCH1000
100
M
O 10
I0
0O
0ZO
OO
10
1996 CAPITALBUDGET PERFORMANCEACTUALSTTNOVCHMARCH 1010
4X0
E
5IC
OO
'XIX0 ~
X''X'8VCCET20 IMONTNLV)
~ACTUAIS20 IMONAC.YJ~ FORECAST
2A (MONKEY)~SVOCET
gUMAATIVQQ ~ACTUAlS
FXRRAAmg~ X FORECAST
(CVUAAATIVE)
~>
E~I
12
10
CAN FES MAR APR MAY AJN AA AUC SEF OCT NOV OEC
97
PSL TRAINlNGOBSERVATIONS
100'/o
80/o
70/o
80/o
50'/oJ20c 40%
30o/o
~Actual
20/o
10/i
0i/o
~Wgp~ ~ y832 ~8M yeats~ "1885'~ ~$ ~ 4088 ~' 7/98 'oI88 9N881 Aluaa". 55jw'2/38i&%Actual~
Data Source: P. Fincher
1IXr/o 35i/i 0i/o 2/o 95%
98
N'ATERIALS
1
INIPROVEMENTS/AGTlONS
r yement
Outage Material Availability:
~ Delivery ofmaterial has been expedited for 90 Pcs~ No PWOs have been canceHed for lack ofparts
Reiuce the Cost of Carried Inventory:
Reduce value of inventory to $38 million
Reduce the value ofovermax inventory to $2 million
12/31/96
12/3V96
Increase Spare Part Availability:
~ Reduce the number ofrestocks to 500
Reduce the mrmber and age ofnon-outage clerk order AWPs to 70
Reduce the nurnlxr ofpurcb~ requisitions older than 30 days to 20
Complete
7/1/96
7/1/96
99
C
INVENTORYVALUEDan Quilty - Nuclear Materials Management
ro
O
100
75
42.3 43.5
Good
Legend
~Actual———Target
50
Ol5
25
45.2 44,239.4
42
~ Target ~ 38
Oct Dec Feb Apr Jun
Date
Oct Dec
Data Source: Norman Quesada
WAREHOUSE RESTOCKS
3000
25002672
2000nE
15008.8
1000
500
0.Jan
1280
Feb Mar
116
Apr June July
Date
Aug Sept
~ ~ ~ ~
Oct Ncv Oec
~Actual----- Target
Good
OVERIWAXINVENTORYVALUE
3.5
Lr 2.s
1.5
3.3 . ~ 4.0~ e
2.6~ L '
~
- - 0 - Actual- - - ~ ~ Target
0.5
0
Jan Feb Mar Apr May 'une July Aug Se pt Oct Ncv Oec
Oate
NONUTAGE AWP (STATUS 45 8 48)
180
160
140
120
80604020
135
188
~Actual----- Target
Good
Jan Feb Mar Apr May June July Aug Sept
Date
Oct Nov Dec
OPEN REQUISTIONS OVER 30 DAYS
250
200
150
100C
50
111126
e
~Actual----- Target
Jan Feb — Mar Apr May June July Aug Sept Oct
Date
Nov - Dec
l
NUULhAMMAI EHIAI.S MANAGEMENT 10 OLDEST AWP'SWEEK ENDING
APRIL 12, 1998
UN ORIGINATIONDATE
1/14/93
COMPONENT/ASSOCIATE/NAME
V14143 CHECK VALVEFORCOMPONENT COOLING WATERPUMP 1A DISCHARGE
TITLE
IMPLEMENTPCM¹335-190M
9300144401 SL1-14 177522-1
WORK ORDER SCHEDULE STOCK CODE P.O./P.R.
P 015383
ACTION COMMENTS
PUR DELIVERYDATE 5/6/98
3/18/93SR-07-1B/SAFETY RELIEF VALVE PERFORM ISTFOR LPSI 1B & HPSI 1B PP INSPECTION & RPRSUCTION FLNG LK.
9300884501 SL1-1437251-357194-1
PO 14283PO 13496
PURDELIVERYDATE 4/5/96DELIVERYDATE 5/10/96
8/4/93J5-1 GRAPHITE ANODE FORINTAKESTRUCTURE
REPLACETRAVELLINGSCREEN ANODES
9302132001 SL1-14 217764 P 014417 PUR DELIVERYDATE4/26/98
9/28/94
9/26/94
9/26/94
FCV-24-107/VALVE/CONTROL DISASSEMBLE ANDVALVEFOR ES DRAINTO CNDSR INSPECT REPAIR
1A FROM HP EXH - AS NEEDED
FCV-24-108/VALVE/CONTROL DISASSEMBLE AND
VALVEFOR ES DRAINTO CNDSR INSPECT REPAIR
1A FROM HP EXH AS NEEDEO
FCV-09-1A2 FLOE CONTROLDISASSEMBLE AND
VALVEFOR FEEDWATER PUMP 1AAS NEEDED
8402438601 SL1-14
8402439701 SL1-14
9402439801 SL1-14
594784595674595334594784595674595334178731428004-158288458297456314-1
PO 14506PO 14417PO 14417PO 14506PO 14417PO 14417PO 13477
PO 14489PO 13539
PUR DELIVERYDATE 4/26/98
PUR DELIVERYDATE 4/26/96
PUR DELIVERYDATE 4/26/96
9/28/94 CONTAINMENTSPRAY PUMP 1ABORIC ACID BUILDUP ON SUCTIONFLANGE
9402441501 SL1-140
27837-127972-127977-129493-1
PO 14609PO 14489PO 14489PO 14308
PUR DELIVERYDATE 4/24/96
9/26/94
9/26/94
9/26/94
FCV-09-1 B2/VALVE/FLOWCONTROL VALVEFORFEEDWATER PP 1B DISCHARGE
FCV-24-100/VALVE/CONTROLVALVEFOR ES DRAINTO CNDSR
1A FROM HP EXH
FCV-24-101NALVE/CONTROLVALVEFOR ES DRAINTO CNDSR1A FROM HP EXH
DISASSEMBLE ANDINSPECT REPAIRAS NEEDEO
DISASSEMBLE ANDINSPECT REPAIRAS NEEDED
DISASSEMBLE ANDINSPECT REPAIRAS NEEDED
9402443101 SL1-14
9402443801 SL1-14
9402443901 SL1-14
30300-158315456289458334459478459587417873141787344594784595874
„17873141767344
PO 15018PO 13539PO 13539PO 13539PO 14508PO 14417PO 13477PO 13892PO 14506PO 14417PO 13477PO 13892
PUR DELIVERYDATE 5/3/96
PUR DELIVERYDATE 4/22/96
PUR DELIVERYDATE 4/25/96
UPDA D SUBMITTEDBY: MATERIALSMANAGEMENT~ N. QUESADAp'4050LD.
SL1-14 PURCHASING BACKLOG
350
g 300
250
200
150
SL1-14 PWO'S WITHA DELIVERYDATE PAST 429
REVIEWED BYMAINTENANCE
ACCEPTABLE DELIVERY
NUMBER TO EXPEDITE
OP's REVIEW"MUSTS"TO WORK
PWO'S CANCELLED
267
240
148
92
82
0 ~ C4 tA CD h 4 0 FOR FULL EXCEPTION LISTINGREFERENCE
FILE F:tCOMMONWMMPSL'KXCEP483(LS
~TOTALBACKLOG~ LINE ITEMS ORDERED
Previous Da 's BackloIncomin P.R.'sLine Items OrderedLine Items To P.E.Total Backlo
4/09 4/10 4/11 4/12 4/15235 208 196 146 11944 43 13 24 30
71 51 61 50 254 2
208 196 146 119 124
4/161242240
106
4/1 7 4/18 4/19 4/22
PURBKLOG.XLS
