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CONTROL PANEL ASSEMBLY DESIGN GUIDE Staco Systems has the in-house design and engineering capabilities to integrate all the components that your sub-assembly requires, allowing you to focus on your core competencies and keep your production on time and on budget. Below are the component options to consider at the initial stage of your project. Whether it’s a custom design or a build-to-print, we can assit you. Prototype to Producon with No Minimum n Surface Type: 4Traditional painted acrylic 4Patented wear-resistant polymer n Assembly Type: 4Type V - Incandescent 4Type VII - NVIS 4Other MIL-STD-7788 n Sun light readable: 4Background gloss 4Hidden legends 4Contrasting legends 4Hidden indicator lights n Colors and Lighting: 4Panel color FED-STD-595, BAC, grey, black, other 4Text color unlit FED-STD-595 4Text lit color, white, blue white red, green other NVIS 4Lighting: NVIS compliant, LED or incandescent n Others: 4Thickness: follows 7788 requirements 4Termination: connector, flying leads, bi pin 4Mounting style, front removable 4Fonts: customizable, unlimited 4Unlimited languages, graphics 4Sealed: water resistant LIGHT PLATES n Pushbutton: 4Switch action: alternate, momentary or indicator 4Circuitry: single pole, double pole, four pole 4Voltage: 5V, 28V 4Bus config.: horizontal, vertical, top, bottom, right, left 4Ground: common lamp ground, split lamp ground 4Lamp type:incandescent, LED, high-bright multichip 4Termination: PCB, crimp pin, solder 4Sealing: solvent resistant, watertight, standard 4Display: horizontal/vertical split, full screen, 2/3/4-way 4Legend: illuminated, non-illuminated, color 4Character size: .072’ to .145” 4Switch size and depth 4Switch guards: transparent, metal, custom n Rotary: 4Single deck, multideck, keylock 4Rotary encoder 4Hand grip rotary n Toggle: 4Lever lock 4Standard n Others: 4Dome switch 4Rocker switch 4Marine grade 4Tachometer 4Potentiometer n Enclosure types: 4Open (shown above) 4Closed: 4Bent sheet metal 4Machined aluminum: sealed (IP67), added structural strength n Interface & Connectors: 4RS232 4RS422 4ARINC 429 4MIL-STD-1533 4Ethernet 4RJ45 4Circular 4MIL-DTL-38999 4MIL-DTL-24308 DSUB n Mounting: 4Console mount 4Rail / rack mount 4Waterproof mount n Custom Harnessing & Cabling: 4Incl. IPC + J-STD certified soldering COMPONENT OPTIONS CHECKLIST: Custom keypads & keyboards with multiple languages n Mounting Type: 4Panel mount 4Drawer mount 4Desktop keyboard n Backlighting options: 4Standard LED 4NVIS 4Dimming: 5-level, custom n Interface: 4USB 2.0 / 3.0 4PS/2 4Serial RS232 / RS422 / RS485 n Environmental requirements: 4EMI/RFI 4Rugged / standard 4IP65 / IP66 / IP67 / NEMA 4 n Key requirements: 4Material: Plastic, rubber, silicone, metal, custom 4Custom layout, keycap, print legends, tactile feel n Pointing device requirements: 4Touch pad with / without glove touchable 4HulaPoint 4Trackball 4Seperate pointing device CUSTOM CONTROL PANEL ASSEMBLIES SWITCHES DATA ENTRY www.stacosystems.com - [email protected] n Unlimited applicaons including: 4Simulaon, Training 4Avionics, Marine, Ground Vehicles 4Commercial, Military One-stop supplier for any sub-assemblies 4Emergency stop switch 4Relay 4Key switch 4Thumbwheel SS selection guide.indd 1 1/23/2018 9:33:55 AM

Staco Control Panel Assembly Design Guide - Staco Systems

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Page 1: Staco Control Panel Assembly Design Guide - Staco Systems

CONTROL PANEL ASSEMBLY DESIGN GUIDEStaco Systems has the in-house design and engineering capabilities to integrate all the components that your sub-assembly requires, allowing you to focus on your core competencies and keep your production on time and on budget.

Below are the component options to consider at the initial stage of your project. Whether it’s a custom design or a build-to-print, we can assit you.

Prototype to Production with No Minimum

n Surface Type: 4Traditional painted acrylic 4Patented wear-resistant polymer

n Assembly Type: 4Type V - Incandescent 4Type VII - NVIS 4Other MIL-STD-7788

n Sun light readable: 4Background gloss 4Hidden legends 4Contrasting legends 4Hidden indicator lights

n Colors and Lighting: 4Panel color FED-STD-595, BAC, grey, black, other 4Text color unlit FED-STD-595 4Text lit color, white, blue white red, green other NVIS 4Lighting: NVIS compliant, LED or incandescent

n Others: 4Thickness: follows 7788 requirements 4Termination: connector, flying leads, bi pin 4Mounting style, front removable 4Fonts: customizable, unlimited 4Unlimited languages, graphics 4Sealed: water resistant

LIGHT PLATES

n Pushbutton: 4Switch action: alternate, momentary or indicator 4Circuitry: single pole, double pole, four pole 4Voltage: 5V, 28V 4Bus config.: horizontal, vertical, top, bottom, right, left 4Ground: common lamp ground, split lamp ground 4Lamp type:incandescent, LED, high-bright multichip 4Termination: PCB, crimp pin, solder 4Sealing: solvent resistant, watertight, standard 4Display: horizontal/vertical split, full screen, 2/3/4-way 4Legend: illuminated, non-illuminated, color 4Character size: .072’ to .145” 4Switch size and depth 4Switch guards: transparent, metal, custom

n Rotary: 4Single deck, multideck, keylock 4Rotary encoder 4Hand grip rotary

n Toggle: 4Lever lock 4Standard

n Others: 4Dome switch 4Rocker switch 4Marine grade 4Tachometer 4Potentiometer

n Enclosure types: 4Open (shown above) 4Closed: 4Bent sheet metal 4Machined aluminum: sealed (IP67), added structural strength

n Interface & Connectors: 4RS232 4RS422 4ARINC 429 4MIL-STD-1533 4Ethernet 4RJ45 4Circular 4MIL-DTL-38999 4MIL-DTL-24308 DSUB

n Mounting: 4Console mount 4Rail / rack mount 4Waterproof mount

n Custom Harnessing & Cabling: 4Incl. IPC + J-STD certified soldering

COMPONENT OPTIONS CHECKLIST:

Custom keypads & keyboardswith multiple languages

n Mounting Type: 4Panel mount 4Drawer mount 4Desktop keyboard

n Backlighting options: 4Standard LED 4NVIS 4Dimming: 5-level, custom

n Interface: 4USB 2.0 / 3.0 4PS/2 4Serial RS232 / RS422 / RS485

n Environmental requirements: 4EMI/RFI 4Rugged / standard 4IP65 / IP66 / IP67 / NEMA 4

n Key requirements: 4Material: Plastic, rubber, silicone, metal, custom 4Custom layout, keycap, print legends, tactile feel

n Pointing device requirements: 4Touch pad with / without glove touchable 4HulaPoint 4Trackball 4Seperate pointing device

CUSTOM CONTROL PANEL ASSEMBLIES

SWITCHES DATA ENTRY

www.stacosystems.com - [email protected]

n Unlimited applications including: 4Simulation, Training 4Avionics, Marine, Ground Vehicles 4Commercial, Military

One-stop supplier for any sub-assemblies

4Emergency stop switch 4Relay 4Key switch 4Thumbwheel

SS selection guide.indd 1 1/23/2018 9:33:55 AM