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Samtec delivers Sudden Service® solutions for standard and customer-specific automotive designs by providing an array of options to meet the robust quality, production and compliance requirements of our customers. Our automotive interconnect systems are ideal for applications requiring high-performance, high-density, high-reliability / high mating cycles, optics and microelectronics solutions, with varying degrees of PPAP options.
STANDARD CATALOG PRODUCT
A-SERIES FORAUTOMOTIVE
CATALOG
ACD-SERIESFOR
CUSTOMIZATION
Certified ISO-9001
Built to Samtec’s drawing
Sudden Samples for prototyping
Short lead times for volume
Certified to IATF 16949 to support Level 3 PPAP requirements
– Controlled IATF facility
– Registered International Material Data System (IMDS)
Built to Samtec’s drawings & standards
Short lead times for volume
Certified to IATF 16949 to support all agreed
upon customer specific requirements
– Controlled IATF facility
– Registered International Material Data System (IMDS)
Vendor Managed Inventory options for volume
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From the technology systems inside the cabin, to sensor and lighting systems outside the cabin, designers can create, build and manufacture with the confidence of Samtec quality and support.
DRIVER INFORMATION SYSTEMS (DIS) / AUDIO Navigation & TrackingRadar Controlled Cruise ControlGPSSatellite RadioEntertainment Systems Heads-up Display System
INTERIORPower Windows & SeatsSunroof, Moonroof ControlsDay / Night MirrorsInterior LightingNight Vision SystemClimate Control
CONTROLInstrument Panel & CockpitSteering ModulesBrake ModulesEngine Control SystemsPower Door LocksAutomatic Transmission (Tiptronic)
SAFETYWarning SensorsAnti-theft SystemsSafety Trunk ReleaseHands Free SystemAirbag Release SystemEmergency CommunicationLidar & ADASIR Sensor & Camera Systems
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5G SOLUTIONS Connectors meet PPAP Level 3 process; cable assemblies are in process.
Connectors meet PPAP Level 3 process.
SEARAY™ Open-Pin-Field
Arrays
EDGE RATE® Rugged High-Speed
Connector Strips
SEARAY™ High-Density Array
Cable Assembly
50 Ω High-Frequency RF Flexible
Cable Assembly
AcceleRate® Rugged Slim Body
Cable Assembly
Connected vehicles are the future of mobility. Leveraging next gen 5G networks and cloud services, V2X technologies enable vehicle intelligence, improve traffic flow and increase safety. Samtec’s expanding automotive interconnect portfolio helps route data from 5G radios to sensors throughout the vehicle. Combined with its IATF 16949 certification, Samtec offers technical expertise to support the unique challenges of automotive and transportation applications.
CONNECTED VEHICLESV2H V2GV2I
V2D V2V V2P
E-Mobility is moving automotive technology forward, especially the need for power. Electric cars require DC-DC/AC-DC power conversion, and thermal management for durability and long-life, as well as energy storage and efficient ways to heat or cool the cabin. From charging stations and remote or mobile (vehicle-to-vehicle) charging to a full battery swap, users require options to quickly power their vehicles at home and on the road. Whether inside or outside of the vehicle, Samtec offers a wide variety of interconnects and high-power solutions to meet these needs.
E-MOBILITY
POWER SOLUTIONS
mPOWER™
Ultra MicroPower Connectors
Mini Mate®
Rugged System with Individually Shrouded Contacts
PowerStrip™/30 AmpSignal/Power
Combo System
One–Piece 2.54 mm Pitch
Rugged Interconnect
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FUTURE MOBILITY
Autonomous vehicles are a rapidly advancing technology. To meet the industry needs, Samtec offers a broad line of interconnect solutions for all five levels of autonomy, from our Core Products to Silicon-to-Silicon Solutions for full channel signal integrity optimization.
LEVEL 0No Automation
Full-time human driver for all aspects of driving.
LEVEL 1Driver Assistance
Assistance of either steering or acceleration/deceleration with human driver for all other aspects of driving.
LEVEL 2Partial Assistance
Assistance of both steering and acceleration/deceleration with human driver for all other aspects of driving.
LEVEL 3Conditional
Automated Driving of all dynamic driving tasks with human driver responding to a prompt to intervene or take control.
LEVEL 4High Automation
Automated Driving of all driving tasks under select conditions, without human driver input or oversight.
LEVEL 5Full Automation
Full-time Automated Driving under all roadway and environmental conditions.
CORE PRODUCT SOLUTIONS LEVELS 0-5 (PG 8-9)
Rugged Tiger Eye™ Contact Systems Flexible Stacking Systems One-Piece Systems Micro Pitch Systems Discrete Wire Components Sealed I/O Systems
SILICON- TO-SILICON SOLUTIONS LEVELS 3-5 (PG 6-7)
High-Density Arrays
Rugged SI Edge Rate® Contact Systems
Edge Card Systems
Ground Plane Connectors
Ultra Micro Interconnects
Ultra Micro, High Power Interconnects
High-Speed Cable Assemblies
RF Cables and Components
HUMAN MONITORING
MACHINE MONITORING
5 LEVELS OF AUTONOMY
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HIGH-DENSITY ARRAYS SEARAY™ open-pin-field arrays for maximum grounding and routing flexibility
SEARAY™ 0.80 mm pitch arrays provide 2x the density of 1.27 mm pitch arrays
Up to 720 Edge Rate® contacts for 56 Gbps PAM4 performance
LP Array™ low profile arrays down to 4 mm
Compatible with mPOWER™ for signal/power flexibility
EDGE RATE® SYSTEMS Rugged Edge Rate® contacts are optimized for signal integrity performance and less prone to damage when “zippered” to unmate
56 Gbps PAM4 rugged connectors with 1.50 mm contact wipe on 0.80 mm pitch
Stack heights from 7 mm to 18 mm
Compatible with mPOWER™ for signal/power flexibility
HIGH-SPEED EDGE CARD SYSTEMS 0.80 mm and 1.00 mm pitch with up to 200 total pins
Vertical, right-angle and edge mount
Rugged edge card/power combination
Latches and weld tabs available
GROUND PLANE CONNECTOR STRIPS Surface mount ground plane between signal rows for improved electrical performance
Integral metal plane for power to 25 Amps
Increased 1.20 mm contact wipe for a reliable connection in rugged applications
Compatible with mPOWER™ for signal/power flexibility
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ULTRA-MICRO INTERCONNECTS Razor Beam™ LP connectors on 0.40 mm and 0.50 mm pitch
Ultra low stack heights down to 2 mm
Razor Beam™ hermaphroditic connectors
4-6x greater mating/unmating forces vs. typical micro pitch connectors
mPOWER™ ULTRA MICRO POWER INTERCONNECTS Micro 2.00 mm pitch with up to 21 Amps per blade
Design flexibility for power-only or power/signal applications
Small form factor allows space for other components on the board
Selectively loaded contacts for creepage and clearance requirements
30 A solution in development
HIGH-SPEED CABLE ASSEMBLIES 0.80 mm pitch Edge Rate® coax and twinax assemblies
Hermaphroditic Razor Beam™ coax assemblies with rugged shielding
0.50 mm and 0.80 mm pitch integral ground plane assemblies
Eye Speed® cable for excellent signal integrity, small bend radii and dynamic high flexing cycles
ACCELERATE® SLIM BODY CABLE ASSEMBLIES Slimmest cable assembly in the industry at 7.6 mm body width
Eye Speed® ultra low skew twinax cable
Rugged metal latching system and shielded board level mate
Supports 56 Gbps PAM4 applications
RF CABLE AND COMPONENTS SMP and SMPM miniature push-on connectors to 65 GHz
Micro-miniature interconnects with snap on-coupling; high vibration available
Shielded twisted pair system with high-reliability contacts
High frequency cable to 10 GHz with U.FL/W.FL compatible plugs
Samtec’s Silicon-to-Silicon Solutions are available as standard catalog products and automotive A-Series, or customer-specific automotive ACD-Series. For more information or to discuss your specific automotive application, please contact [email protected].
7
FLEXIBLE STACKING SYSTEMS 0.80 mm to 2.54 mm pitch systems
Pass-through contacts to connect multiple boards
Up to six rows and 300 total pins
Low profile and skyscraper solutions
Contact flexibility
ONE-PIECE SYSTEMS Robust design and mechanical hold-downs for high shock and vibration applications
1.00 mm and .100" (2.54 mm) pitch
Profiles up to 10 mm
Vertical and right-angle applications
TIGER EYE™ CONTACT SYSTEMS High-reliability multi-finger, BeCu contact system for rugged environments and high cycle applications
0.80 mm, 1.27 mm and 2.00 mm pitch systems
Optional ruggedizing features, including alignment pins, weld tabs and screw downs
Vertical and right-angle for parallel, perpendicular or coplanar applications
CONTACT FLEXIBILITY
TIGER CLAW™
Pass-ThroughTIGER EYE™
High-ReliabilityTIGER BUY™
High-RetentionPOWER EYE
High-Current
RUGGED FEATURES
Friction Locks Guide Posts Screw Downs Alignment Pins
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MICRO PITCH SYSTEM 0.50 mm pitch with up to 60 contacts
Mitigates misalignment in X and Y directions
Choice of body height
Ideal for multiple connectors on a board
DISCRETE WIRE COMPONENTS 1.00 mm to 2.54 mm pitch discrete wire components
High-reliability Tiger Eye™ multi-finger BeCu contact system
Mini Mate® rugged shrouded discrete wire components
Single and double row
Rugged latching and polarization
ACCLIMATE™ IP68 SEALED CIRCULAR SYSTEMS Kitted components (Field Termination Kits) for efficient field assembly
Choice of 12 mm (up to 5 A) or 16 mm (up to 11.6 A) metal or plastic shells
Terminals and sockets with 0.50 mm, 1.00 mm or 1.50 mm diameter pins
Insertion tools and dust caps available
CUSTOM SOLUTIONS
Pin Modifications
BodyModifications
CustomConnectors
Prototyping Special Platings
Testing Qualification Testing
Samtec’s Core Product Solutions are available as standard catalog products and automotive A-Series, or customer-specific automotive ACD-Series. For more information or to discuss your specific automotive application, please contact [email protected].
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CERTIFICATIONSSamtec is IATF 16949, ISO 14001 and ISO 9001 certified, and is fully integrated with in-house tooling, plating and automated manufacturing capabilities that provide for advanced development, low-cost, quick turn and high volume production. In addition, Samtec is compliant with International Traffic and Arms Regulations (ITAR) and with EU WEEE and RoHS directives. Please visit samtec.com/quality for additional certification information.
RoHSCOMPLIANT
LEAD FREECERTIFIED COMPLIANT
REACH
COMPLIANT
IMDS
CERTIFIED
ISO 14001
CERTIFIED
ISO 9001
1. INDEX PAGE
2. SERIES DESIGN RECORD — SAMTEC RELEASED PRINT
3. CHANGE HISTORY
4. SERIES DESIGN FMEA
5. PROCESS FLOW DIAGRAM
6. PROCESS FMEA
7. CONTROL PLAN — PRE-LAUNCH
8. CONTROL PLAN — SERIAL PRODUCTION
9. MEASUREMENT SYSTEM STUDIES (GAGE R&R) a. Total Gage R&R < 10% is acceptable b. Total Gage R&R >10% , <30% is acceptable
for non-critical characteristics
10. ASSEMBLY DIMENSIONAL RESULTS (100% FAI & BALLOONED PRINT) a. Tabular Summary Format (according to AIAG manual) 100% layout for 5 parts for each cavity (1 cavity) 100% layout for 3 parts for each cavity (2 cavities) 100% layout for 2 parts for each cavity (3 or 4 cavities) 100% layout for 1 part for each cavity (6 or more cavities) b. Drawing numbered to correlate with submitted
dimensional results and drawing notes
PRODUCTION PART APPROVAL PROCESS Samtec uses proven processes that meet our IATF 16949 certification. Samtec designates these products with an A-Series part number. For each A-Series product, a customer will receive a Level 3 Product Part Approval Process (PPAP) package. Contents shown below are the supporting documents required to meet Level 3 PPAP.
11. INITIAL PROCESS STUDY (SPC) Cpk > 1.67 or 100% in process inspection
12. COMPONENT PPAP
13. MATERIAL CERTIFICATION
14. QUALIFIED LABORATORY DOCUMENTATION
15. CAPACITY & RUN AT RATE DATA FORM — DATA FROM PRODUCTION TRIAL RUN Data must come from a minimum run of 300 parts
16. RUN @ RATE CHECKLIST
17. EVIDENCE OF IMDS SUBMISSION
Proof of submission into the International Material Data System
18. PART SUBMISSION WARRANT (PSW)
19. FACILITY IATF CERTIFICATION
GREEN: SUBMITTED, WHITE: RETAINED 10
TESTINGSamtec automotive products are subject to a wide variety of test procedures, from standard testing to those that push the industry limits ensuring quality and durability in any application. Design Qualification Testing includes: Gas Tight, Normal Force, Thermal Aging, mating/unmating/durability, IR/DWV and Current Carrying Capacity (CCC).
EXTENDED LIFE PRODUCT™
E.L.P.™ products are tested to rigorous standards, which evaluate contact resistance in simulated storage and field conditions.
• 10 year Mixed Flowing Gas (MFG)
• High Mating Cycles (250 to 2,500)
• Certain plating and/or contact options will apply
• For complete details on Samtec's E.L.P.™ program, a list of qualifying products and test results, visit samtec.com/ELP or email the Customer Engineering Support Group at [email protected]
SEVERE ENVIRONMENT TESTINGSevere Environment Testing (SET) is a new Samtec initiative to test our products beyond typical industry standards and specifications, many set forth by common requirements for rugged industries. Several of our products undergo additional testing to ensure they are more than suitable for industrial, military, automotive and other extreme applications.
Contact [email protected] for more information and test results as available.
TESTING INCLUDES:• Higher Mating Cycles with 100% Humidity• Intense Shock and Vibration: LLCR & Event Detection• Temperature Cycling• Non-Operating Class Temperature• DWV at High Altitude• Electrostatic Discharge (ESD)
All Samtec products undergo Design Qualification Testing. SET and E.L.P.™ are complimentary tests in addition to Design Qualification Testing; visit samtec.com for more information.
Customer specific testing is also available; please contact [email protected] for testing capabilities.
PITCH TYPE CONTACT SERIES*
0.50 mmQ Series® Strip Blade & Beam QSH/QTH
Basic Strip Blade & Beam BSH/BTH
0.635 mmQ Series® Strip Blade & Beam QSS/QTS
Basic Strip Blade & Beam BSS/BTS
0.80 mm
Edge Rate® Strip Edge Rate® ERF8/ERM8Edge Card Edge Rate® HSEC8
Q Rate® Strip Edge Rate® QRM8/QRF8Q Series® Strip Blade & Beam QSE/QTE
Basic Strip Blade & Beam BSE/BTEStrip Tiger Eye™ SEM/TEM
1.00 mm Strip Tiger Claw™ CLM/FTMH
1.27 mm
SEARAY™ Array Edge Rate® SEAF/SEAMStrip Tiger Eye™ SFM/TFMStrip Tiger Claw™ CLP/FTSHStrip Tiger Beam™ FLE/FTSH
2.00 mmStrip Tiger Eye™ SMM/TMMStrip Tiger Claw™ CLT/TMMH
2.54 mmStrip Tiger Claw™ SSM/TSMStrip Tiger Claw™ BCS/TSW
* Tested socket/terminal combination shown. Other mating headers also available. Contact Samtec if header design you need is not shown.
DESIGN QUALIFICATION TESTING
10 YEAR MFG
EXTENDED LIFEPRODUCT
HIGH MATINGCYCLES
11
© AUGUST 2019, SAMTEC INC.
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