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STANDARD DUTY FLUX RECOVERY HEAVY DUTY FLUX RECOVERY FLUX PRESSURE FEED SYSTEMS HEATED AUTO-MIXING SYSTEMS REBAKE OVENS REQUEST PRODUCT INFO! NEW PRODUCTS!

STANDARD DUTY FLUX RECOVERY HEAVY DUTY FLUX RECOVERY … Weld - Completo.pdf · portable flux recovery ps-2 (electric powered) and ps-2-a/p complete, mobile, & powerful catalog we-ps-2-120408

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Page 1: STANDARD DUTY FLUX RECOVERY HEAVY DUTY FLUX RECOVERY … Weld - Completo.pdf · portable flux recovery ps-2 (electric powered) and ps-2-a/p complete, mobile, & powerful catalog we-ps-2-120408

STANDARD DUTY FLUX RECOVERY

HEAVY DUTY FLUX RECOVERY

FLUX PRESSURE FEED SYSTEMS

HEATED AUTO-MIXING SYSTEMS

REBAKE OVENS

REQUEST PRODUCT INFO!

NEW PRODUCTS!

Page 2: STANDARD DUTY FLUX RECOVERY HEAVY DUTY FLUX RECOVERY … Weld - Completo.pdf · portable flux recovery ps-2 (electric powered) and ps-2-a/p complete, mobile, & powerful catalog we-ps-2-120408

CATALOG WE-AS-4-041107

WELDENGINEERING C0., INC.

Excellence Since 1979Excellence Since 1979Excellence Since 1979Excellence Since 1979Excellence Since 1979

AS-4AS-4AS-4AS-4AS-4MIGHTYMIGHTYMIGHTYMIGHTYMIGHTY-MIGHT-MIGHT-MIGHT-MIGHT-MIGHT

SUMBMERGED ARC FLUX RECOVERYFOR MEDIUM DUTY APPLICATIONS.(PATENTED)

CHECK THESE FEATURES:PowerfulPowerfulPowerfulPowerfulPowerful electric vacuum.Revolutionary (patented) self cleaningself cleaningself cleaningself cleaningself cleaning dustand fines filter for hours of uninterrupted opera-tion.Flashing lightFlashing lightFlashing lightFlashing lightFlashing light tells operator when toclean dust bag for maximum efficiency.Remote controlRemote controlRemote controlRemote controlRemote control on/off pendent. turnAS-4 on and off with weld cycle.DirDirDirDirDirect rect rect rect rect recececececyyyyyccccclinglinglinglingling of flux back to hopper.Fused slag is automatically seperatedfrom flux.Dust and finesDust and finesDust and finesDust and finesDust and fines are collected in a dust bagfor easy dumping.Sight windoSight windoSight windoSight windoSight windowwwww in AS-4 andhopper for easy flux level indication.VVVVVererererersasasasasatiletiletiletiletile, with quicquicquicquicquick ak ak ak ak attacttacttacttacttachhhhh options.see accessories below.

SPECIFICATIONS:Input poInput poInput poInput poInput powwwwwererererer::::: 115v/1ph/60-50hz/9amps or220v/1ph/60-50hz/4.5amps.Weight (empty):Weight (empty):Weight (empty):Weight (empty):Weight (empty): 30 lbs.Dimensions:Dimensions:Dimensions:Dimensions:Dimensions:19-1/4” H x 8-1/2” W x 10-1/2” DSystemSystemSystemSystemSystem comes complete with 5 ft. hose,hopper mounting brackets, sight windowfor hopper, and NZ-1 flux pick-up nozzle...readyto run!Flux capacity:Flux capacity:Flux capacity:Flux capacity:Flux capacity: Determined by flux hopper(i.e. Lincoln = 20lbs., FH-1FH-1FH-1FH-1FH-1 = 35lbs.)

AS-4

OPTIONAL ACCESSORIES:

For ordering information please contact:

FHM-1 (Flux hose mounting bracket)FHM-1-ADJ (adjustable flux hose mounting bracket)NOZZLES(NZ-1-4, 4” wide flux pick-up nozzle),(NZ-1-CRN, Corner weld flux pick-up nozzle, sold as pair 1L 1R),(NZ-1BUTT, Butt weld flux pick-up nozzle)MADP-1 (Miller hopper adapter plate)PAS-1 (Portable flux hopper, easily converts automatic flux recoverysystem (AS-4) into a portable recovery system. Includes 15ft. of hose)

FH-1 (“continous feed” flux hopper, approx. 35lbs. capacity, AS-4mounts directly to this hopper)HFH-1 (Heated flux hopper. 70°-250°F temp. range, AS-4 mountsdirectly to this hopper)FH-1-60 (“continous feed” flux hopper, approx. 60lbs. capacity, AS-4mounts directly to this hopper)HFH-1-60 (Heated flux hopper. 70°-250°F temp. range, AS-4 mountsdirectly to this hopper)Please contact Weld Engineering for technical assistance.

INEXPENSIVE,INEXPENSIVE,INEXPENSIVE,INEXPENSIVE,INEXPENSIVE,RUGGED, ANDRUGGED, ANDRUGGED, ANDRUGGED, ANDRUGGED, ANDPOWERFUL; THEPOWERFUL; THEPOWERFUL; THEPOWERFUL; THEPOWERFUL; THEAS-4 MOUNTSAS-4 MOUNTSAS-4 MOUNTSAS-4 MOUNTSAS-4 MOUNTSEASILEASILEASILEASILEASILY ONTY ONTY ONTY ONTY ONTOOOOOMOST MOST MOST MOST MOST AAAAAUTUTUTUTUTOMAOMAOMAOMAOMATICTICTICTICTICSUBMERGEDSUBMERGEDSUBMERGEDSUBMERGEDSUBMERGEDARC WELDINGARC WELDINGARC WELDINGARC WELDINGARC WELDINGEQEQEQEQEQUIPMENTUIPMENTUIPMENTUIPMENTUIPMENT.....

FHM-1 HOSEFHM-1 HOSEFHM-1 HOSEFHM-1 HOSEFHM-1 HOSEBRACKETBRACKETBRACKETBRACKETBRACKET(OPTIONAL)(OPTIONAL)(OPTIONAL)(OPTIONAL)(OPTIONAL)

SYSYSYSYSYSTEM SHOSTEM SHOSTEM SHOSTEM SHOSTEM SHOWN ISWN ISWN ISWN ISWN ISAS-4 MOUNTED ONLINCOLN AUTOMATICWELDING HEADHOPPER.

LINCOLN AUTO-MATICWELDING HEAD.

Page 3: STANDARD DUTY FLUX RECOVERY HEAVY DUTY FLUX RECOVERY … Weld - Completo.pdf · portable flux recovery ps-2 (electric powered) and ps-2-a/p complete, mobile, & powerful catalog we-ps-2-120408

PORTABLE FLUX RECOVERYPS-2 (ELECTRIC POWERED)PS-2 (ELECTRIC POWERED)PS-2 (ELECTRIC POWERED)PS-2 (ELECTRIC POWERED)PS-2 (ELECTRIC POWERED)

ANDANDANDANDAND PS-2-A PS-2-A PS-2-A PS-2-A PS-2-A/P/P/P/P/P

COMPLETE,

MOBILE, &

POWERFUL

CATALOG WE-PS-2-120408

WELDENGINEERING CO., INC.

THEMIGHTY-MIGHT

INCREASE YOUR SUBMERGED ARC WELDING PROFITS WITH THEPORTABLE, MEDIUM DUTY PS-2 OR PS-2-A/P. (ASK US TO SENDYOU “THE PS-2 COST REDUCTION ANALYSIS” !)

ADVANTAGES:

Saves time and money.Recovers all unused flux.Greatly reduces clean up time.Introduces on oil or water into flux (airor electric).Easy to use and maintain.

Lightweight and easily moved (fits intocrowded areas well).

SPECIFICATIONS FOR PS-2-A/P :Input Power: Compressed air @ 70-100psi, approximately 8 - 10 cfm.Weight: 60lbs. (27kgs.).Dimensions: 54in. (137 cm) Hx 15in. (38cm) D x 28in. (71cm) W.PS-2 Comes complete with 10 ft. (3 m)of 1-1/2 in. (38mm) hose and pick-upnozzle and is ready to use.

SPECIFICATIONS FOR PS-2:Input Power: 115v/ 1ph/ 60-50hz/ 9amps or 220v/ 1ph/ 60-50hz/ 4.5amps.Weight: 70lbs. (32kgs.).Dimensions: 54in. (137 cm) Hx 15in.(38 cm) D x 22 in. (56cm) W.PS-2 Comes complete with 15 ft. (4.6m) of 1-1/2 in. (38mm) hose and pick-up nozzle and is ready to use.

* Please consult factory for maximum flux recovery capacity of PS-2 and PS-2-A/P. For heavy duty flux recovery, ask for information on our “Mighty-Mac”flux recovery systems.

FEATURES:Powerful electric or air vacuum can meetyour medium duty flux recovery needs.*

Revolutionary (patented) self cleaningdust filter in PS-2 and no internal filtersin PS-2-A/P enables hours ofuninterrupted operation.

Flashing light tells operator when toclean dust bag (PS-2 only).

Remote on / off control switch isattached to house near nozzle, enablingoperator to turn PS-2 on and off asneeded. (PS-2 only.).

Dust and fines are collected in a bag foreasy cleaning.

Fused slag is automatically separatedfrom reusable flux by internal slag tray.

Holds approximately 75 lbs. (34 kgs.) ofrecovered flux.

Flux slide valve on bottom of hopperenables easy transfer of recovered flux.

AIR POWEREDAIR POWEREDAIR POWEREDAIR POWEREDAIR POWERED

PS-2(ELECTRIC POWERED)

OPTIONAL FEATURES FOR THE PS-2 AND PS-2-A/P:MAGSEP-1, Magnetic Separator (installs in place of the slag tray).1-1/2 in. (38mm) I.D. Extra Hose: For PS-2; 15 ft. (4.6 m), 20 ft.(6.1m), and 25 ft. (7.6 m) sections available. For PS-2-A/P 10 ft. (3m)and 15 ft. (4.6m) sections available.Pick-up Nozzles: Special nozzles available. Please consult factory.

PS-2-A/P(AIR POWERED)

Page 4: STANDARD DUTY FLUX RECOVERY HEAVY DUTY FLUX RECOVERY … Weld - Completo.pdf · portable flux recovery ps-2 (electric powered) and ps-2-a/p complete, mobile, & powerful catalog we-ps-2-120408

INTRODUCINGTHE REVOLUTIONARY

CATALOG WE-ALT-2-120209

MIGHTY-MIGHT ALT-2

WELDING TRACTORSUB-ARC FLUXRECOVERY SYSTEM

(Patented)

REDUCE COST, CREATE A SAFER, HEALTHIER WORK ENVIRONMENTWITH THE LIGHTWEIGHT, RUGGED AND POWERFUL ALT-2 FLUXRECOVERY SYSTEM FOR SUBMERGED ARC WELDING TRACTORS.

IMPORTANT FEATURES:

Mounts directly to most Sub-Arc welding tractors.Ultra-lightweight aluminum construction.Modular two piece design enables goodbalance and minimizes weight on flux hopper.Powerful Electric Vacuum (1.9 hp) can meetyour high flux recovery demands.Revolutionary (patented) Self Cleaning dustand fines filter enables hours of continuousoperation.Dust and Fines collected in Two Stage dust bag.Flashing light tells operator when to clean dustbag for maximum efficiency.Direct recycling of flux back to ALT-2. Flux istransferred to hopper by manually actuatingtransfer valve.Fused slag is automatically separated from flux.New flux can be easily added without interrupt-ing the welding process, enabling indefinite weldlength.

ALT-2 mountedon Lincoln LT-7tractor

ALT-2 SPECIFICATIONS:Weight / Dimensions:Hopper / Separator approx. 10lbs (4.5Kg) / 18.5” (47cm) H X 8.5” (21.6cm) WX 10.5” (26.6cm) DVacuum Power Source approx. 9lbs (4Kg) / 8” (20.3cm) H X 8” (20.3cm) W X8” (20.3cm) DCapacity: Same as standard LT-7 hopper; approx. 18lbs (8.2Kg)Electrical input: Available for 115 Vac; 1 PH; 50/60 Hz or220 Vac; 1 PH; 50/60 HzComes Complete with powerful electric vacuum source (1.9hp),flux hopper / separator, mounting brackets, FHM-1 hose bracket, flux recoveryhose, NZ-1 flux pickup nozzle, vacuum hose between vacuum source andhopper / separator.Ready for installation!

ADVANTAGES:Saves time and money by eliminating extra job recovering flux.Recovers all unfused flux.Introduces no oil or water into flux.Easy to install and operate.Fits almost any flux recovery application whereweight and size are an important factor.

OPTIONAL ACCESSORIES: RFHM-7 rear hose mounting bracket for Lincoln LT-7 tractor. Use for fillet welding, or web to flange welds or when welding is between the tractor wheels.

NZ-1 CRN corner flux pickup nozzles (includes right and left hand nozzles). NZ-1 BUTT butt weld nozzle. (This nozzle drags on plate. Use with FHM-1 ADJ hose bracket.) FHM-1 ADJ hose bracket. Allows NZ-1 BUTT nozzle to follow up/down contours of plate.

WELDShrewsbury, MA (U.S.A.)

ENGINEERING CO., INC.

ALT-2 VacuumPower Source

ALT-2 Hopper /Separator

Page 5: STANDARD DUTY FLUX RECOVERY HEAVY DUTY FLUX RECOVERY … Weld - Completo.pdf · portable flux recovery ps-2 (electric powered) and ps-2-a/p complete, mobile, & powerful catalog we-ps-2-120408

CATALOG WE-AP-1-41607

WELDENGINEERING C0., INC.

Excellence Since 1979Excellence Since 1979Excellence Since 1979Excellence Since 1979Excellence Since 1979

AP-1AP-1AP-1AP-1AP-1MIGHTY-MIGHTAUTO-PNEUMATIC

AIR POWEREDFLUX RECOVERY SYSTEM

CHECK THESE FEATURES:Adds no oil or water to the flux Adds no oil or water to the flux Adds no oil or water to the flux Adds no oil or water to the flux Adds no oil or water to the flux andproduces no damage to the recovered flux particles,since flux is never in compressed air stream.VVVVVacuum air pump is on eacuum air pump is on eacuum air pump is on eacuum air pump is on eacuum air pump is on exhaust sidexhaust sidexhaust sidexhaust sidexhaust sideand undesirable contaminants, fines and dust aredischarged into a very efficient dust bag assembly.No moNo moNo moNo moNo moving parving parving parving parving parts ts ts ts ts in air pump, and nononononointerinterinterinterinternal fnal fnal fnal fnal filterilterilterilterilters to ws to ws to ws to ws to wear out.ear out.ear out.ear out.ear out.DirDirDirDirDirect rect rect rect rect recececececyyyyyccccclinglinglinglingling of flux back to hopper.Sight windoSight windoSight windoSight windoSight windowwwww in AP-1 and hopper for easy fluxlevel indication.Very efefefefefffffficienticienticienticienticient air pump produces a highervacuum, uses less air, and is quieter than mostcompetitive models.VVVVVererererersasasasasatiletiletiletiletile, with quicquicquicquicquick ak ak ak ak attacttacttacttacttachhhhh options. See

optional accessories below.

SPECIFICATIONS:Input poInput poInput poInput poInput powwwwwererererer::::: compressed air @ 70-100 psi,approximately 10 cfm (1/4” I.D. Air line minimum).No electrical input required.WWWWWeight (empty):eight (empty):eight (empty):eight (empty):eight (empty): APPROX. 23 lbs.Dimensions:Dimensions:Dimensions:Dimensions:Dimensions: 19” H x 10” W x 8” DSystemSystemSystemSystemSystem comes complete with 5 ft. hose, hoppermounting brackets, sight window for hopper, andNZ-1 flux pick-up nozzle...ready to run!Flux capacity:Flux capacity:Flux capacity:Flux capacity:Flux capacity: Determined by flux hopper (i.e.Lincoln = APPROX. 20lbs., FH-1FH-1FH-1FH-1FH-1 = APPROX.35lbs.)

AP-1

OPTIONAL ACCESSORIES:FHM-1 (Flux hose mounting bracket)FHM-1-ADJ (adjustable flux hose mounting bracket)NOZZLES(NZ-1-4, 4” wide flux pick-up nozzle),(NZ-1-CRN, Corner weld flux pick-up nozzle, sold as pair 1L 1R),(NZ-1BUTT, Butt weld flux pick-up nozzle)MADP-1 (Miller (old) hopper adapter plate)PAS-1 (Portable flux hopper, easily converts automatic flux recoverysystem (AP-1) into a portable recovery system. Includes 10ft. of hose)AV-4 (Electric air valve) To remotely turn AP-1 ON/OFFExtra hose

FH-1 (Flux hopper with flux loading port, approx. 35lbs. capacity, AP-1mounts directly to this hopper)HFH-1 (Same as FH-1 except heated. 70°-250°F temp. range, AP-1mounts directly to this hopper)FH-1-60 (Flux hopper with flux filling port, approx. 60lbs. capacity,AP-1 mounts directly to this hopper)HFH-1-60 (Same as HFH-1-60 except heated. 70°-250°F temp. range,AP-1 mounts directly to this hopper)FP-1 Flux Port (Enables adding new flux without interrupting weld)MAGSEP-1 (Magnetic separator)AFV-2 (Automatic Flux Valve and Control)(Please contact Weld Engineering for technical assistance.)

FHM-1 HOSEFHM-1 HOSEFHM-1 HOSEFHM-1 HOSEFHM-1 HOSEBRACKETBRACKETBRACKETBRACKETBRACKET

(OPTIONAL)(OPTIONAL)(OPTIONAL)(OPTIONAL)(OPTIONAL)

SYSYSYSYSYSTEM SHOSTEM SHOSTEM SHOSTEM SHOSTEM SHOWN ISWN ISWN ISWN ISWN ISAP-1 MOUNTED ONLINCOLN AUTOMATICWELDING HEAD HOPPER.

LINCOLNAUTOMATICWELDING HEAD.

INEXPENSIVE, RUGGED, AND POWERFUL;INEXPENSIVE, RUGGED, AND POWERFUL;INEXPENSIVE, RUGGED, AND POWERFUL;INEXPENSIVE, RUGGED, AND POWERFUL;INEXPENSIVE, RUGGED, AND POWERFUL;THE THE THE THE THE AP-1 MOUNTS EASILAP-1 MOUNTS EASILAP-1 MOUNTS EASILAP-1 MOUNTS EASILAP-1 MOUNTS EASILY ONTY ONTY ONTY ONTY ONTO MOSTO MOSTO MOSTO MOSTO MOSTAAAAAUTUTUTUTUTOMAOMAOMAOMAOMATIC SUBMERTIC SUBMERTIC SUBMERTIC SUBMERTIC SUBMERGED GED GED GED GED ARARARARARC C C C C WELDINGWELDINGWELDINGWELDINGWELDINGEQEQEQEQEQUIPMENTUIPMENTUIPMENTUIPMENTUIPMENT.....

Page 6: STANDARD DUTY FLUX RECOVERY HEAVY DUTY FLUX RECOVERY … Weld - Completo.pdf · portable flux recovery ps-2 (electric powered) and ps-2-a/p complete, mobile, & powerful catalog we-ps-2-120408

APTAPTAPTAPTAPT-2-2-2-2-2TRACTOR FLUX RECOVERY SYSTEM

POWERFUL LIGHT WEIGHT!

AIR POWEREDAUTOMATIC

PNEUMATIC

CATALOG WE-APT2 -120308

OPTIONAL ACCESSORIES:

Rear hose mounting bracket (RFHM-7) forLincoln LT-7 Tractor. Use when welding is donebetween wheels of tractor or when tractor is ridingin 45 through. (i.e. web to flange welds)

WELDENGINEERING CO., INC.

LIGHTWEIGHT, RUGGED, ANDPOWERFUL. THE APT-2 MOUNTSEASILY ONTO MOST AUTOMATICSUBMERGED ARC WELDINGTRACTORS. ALSO IDEAL FOROTHER APPLICATIONS WERE SIZEAND WEIGHT ARE IMPORTANTFACTORS.

IMPORTANT FEATURES:

Adds no oil or water to the flux and pro-duces no damage to the recovered fluxparticles, since flux is never in compressedair stream.

Vacuum air pump is on exhaust side andundesirable contaminants, fines and dust aredischarged into a very efficient dust bagassembly.

No moving parts in air pump and no internalfilters to wear out.

Very efficient air pump produces a highervacuum, uses less air, and is quieter thanmost competitive models.

Ultra-lightweight aluminum construction.

New flux is easily added to APT-2 hopperthrough spout without interrupting weld,enabling indefinite weld length.

SPECIFICATIONS:Weight (empty): 15 lbs (Total added wt. = 12 lbs.))Dimensions: 28” H X 10” W X 8” DPower Input : Compressed air @70-100 psi, approximately 10 cfm(1/4” I.D. air line minimum).Comes Complete with 6 ft. hose nozzle, mounting brackets for APT-2and hose mounting brackets .Ready for installation!

SYSTEM SHOWN ISAPT-2 MOUNTED ONLINCOLN LT-7TRACTOR

Page 7: STANDARD DUTY FLUX RECOVERY HEAVY DUTY FLUX RECOVERY … Weld - Completo.pdf · portable flux recovery ps-2 (electric powered) and ps-2-a/p complete, mobile, & powerful catalog we-ps-2-120408

INTRODUCING CATALOG WE-SUPER-FH-100-1197

THE REVOLUTIONARY

SUPER-FH-100-A/P(UNHEATED)

SUPER-HFH-100-A/P(HEATED)

NEW

PRODUCT!

AIR POWERED FLUX RECOVERY SYSTEM

REDUCE COST, CREATE A SAFER, HEALTHIERWORK ENVIRONMENT WITH THE INEXPENSIVE,RUGGED AND POWERFUL SUPER-FH-100-A/POR SUPER-HFH-100-A/P. USED EASILY WITHMOST AUTOMATIC SUBMERGED ARC WELDINGEQUIPMENT.

IMPORTANT FEATURES:

Powerful Air Vacuum (equivalent tomany

3 H.P. electric vacuums).Adds no oil or water to the flux andproduces no damage to the recovered fluxparticles, since flux is never in the compressedair stream.Vacuum air pump is on the exhaust sideand undesirable contaminants, fines and dustare discharged into a very efficient dust bagassembly.No moving parts in air pump, and no internalfilters to wear out.Very efficient air pump produces a highervacuum, uses less air, and is quieter thanmost competitive air models.200 lb. flux capacity enables long weldperiods without the addition of new flux.Recovered flux gravity feeds continuouslyback to the welding head flux hopper or torchwith no transfer valves involved. (OptionalSUPER-FH-100-A/P-E/P does not require aspecific “Head Height” above the welding torchor hopper as SUPER-FH-100-A/P does.)Heated SUPER-HFH-100-A/P has heatelements that run throughout the flux foruniform heating to 2500F (1210C). It also hasTemperature control and an accurateThermometer. TO THE F L U X

AND PRODUCES NO DAMAGE

SUPER-HFH-100-A/P(200 lb FLUX CAPACITY)

AUTOMATICWELDING HEAD

MINIMUM VERTICAL HOSELENGTH OF 80” (203 cm) MUSTBE MAINTAINED. (IF THIS IS NOTPOSSIBLE, USE OPTIONALSUPER-HFH-100-A/P-E/P.)

OPTIONALFHM-1 HOSEBRACKET

OPTIONAL ACCESSORIES:Flux hose mounting brackets (FHM-1 or FHM-1ADJ) provideeasy positioning of vacuum hose over flux to berecovered.Magnetic Separator (MAGSEP-100) eliminates magneticparticles from recovered flux.FCV-3000 flux control valve.Optional Flux pickup Nozzles to fit your joint design.(NZ-1CRN for corners, NZ-1BUTT for butt welds, NZ-1-4”for extra wide pickup.)AV-4 Electric Air valve is used to remotely turn input air on/off.Please request “Technical Bulletin TB-MM394”, pg. 3 forcomplete accessory information.

SPECIFICATIONS:Weight (empty):Unheated: 63 lbs (28.6 Kg)Heated: 70 lbs (31.8 Kg)Dimensions: 32.25” (81.9 cm) H x28” (71.1 cm) W x 19” (48.3 cm) DCapacity: approx. 200 lbs (91 Kg)Power input: compressed air 14 cfm@ 70-100 psi (use min. I.D. 1/2” hose) Unheated: no electrical input Heated: 115 Vac / 1PH / 50-60 HZ/ 4.5 Amps

220 Vac / 1PH / 50-60 HZ/ 2.3 AmpsComes complete with 7 ft.( 2.1m ) 1 1/2” flux dispensing hose,10 ft.( 3m ) of 1 1/2” recovery hose with NZ-1 flux pick-up nozzle.NOTE: Customer must provide own mounting of recovery hopper.( Please contact factory for ordering assistance. )

OPTIONAL ACCESSORIES:Flux hose mounting brackets (FHM-1 or FHM-1ADJ) provideeasy positioning of vacuum hose over flux to berecovered.Magnetic Separator (MAGSEP-100) eliminates magneticparticles from recovered flux.FCV-3000 flux control valve.Optional Flux pickup Nozzles to fit your joint design.(NZ-1CRN for corners, NZ-1BUTT for butt welds, NZ-1-4”for extra wide pickup.)AV-4 Electric Air valve is used to remotely turn input air on/off.Please request “Technical Bulletin TB-MM394”, pg. 3 forcomplete accessory information.

WELD ENGINEERING CO., INC

Page 8: STANDARD DUTY FLUX RECOVERY HEAVY DUTY FLUX RECOVERY … Weld - Completo.pdf · portable flux recovery ps-2 (electric powered) and ps-2-a/p complete, mobile, & powerful catalog we-ps-2-120408

THE “ULTRA COMPACT”

XP-3 FLUX RECOVERY SYSTEM

LOW COST

LIGHTWEIGHT

COMPACT

CATALOG WE-XP-3-102008FILE XP-3-102008.pmd

WELDENGINEERING CO., INC.

OPTIONALACCESSORIES:

Hose mountingbrackets; FHM-1 (linearadjustment only) FHM-1-ADJ (linear andangular adjustment).

Flux pickup nozzles;NZ-1 CRN cornernozzle, NZ-1 BUTT buttweld nozzle.

AV-4 electric air valve.

PT-”x”00 series pressurefeed tank. Available in100 lbs (45 Kg),300 lbs (136 Kg), 600 lbs (272 Kg) or larger.

FF-3 flux feed pipe. Automatically keeps hopper full of flux.Specify ½”, ¾”, or 1” feed hose (need PT-”x”00 series feedtank).

Flux feed hose. Available in ½”, ¾”, 1”, and 1¼” I.D. hose.

XP-3 (shown) mountedon Lincoln ElectricWelding Equipment

Optional FF-3Flux Feed Pipe

Optional FHM-1

OptionalFlux Feed

Hose

Optional PT-100, 100lbs (45 Kg) feed tank. Also available in largersizes (300 lbs (136 Kg), 600 lbs (272 Kg), or larger) and with optionallow level sensor (loud alarm sounds and light flashes when flux is low).

Standard NZ-1 Nozzle

Standard1½” FluxRecovery Hose

Input Air

Input Air forTank Feed

INEXPENSIVE,INEXPENSIVE,INEXPENSIVE,INEXPENSIVE,INEXPENSIVE, LIGHTWEIGHT LIGHTWEIGHT LIGHTWEIGHT LIGHTWEIGHT LIGHTWEIGHT,,,,,VERVERVERVERVERY COMPY COMPY COMPY COMPY COMPAAAAACTCTCTCTCT,,,,, R R R R RUGGED UGGED UGGED UGGED UGGED ANDANDANDANDANDPOWERFUL; THE XP-3 MOUNTSPOWERFUL; THE XP-3 MOUNTSPOWERFUL; THE XP-3 MOUNTSPOWERFUL; THE XP-3 MOUNTSPOWERFUL; THE XP-3 MOUNTSEASILEASILEASILEASILEASILY ONTY ONTY ONTY ONTY ONTO MOST O MOST O MOST O MOST O MOST AAAAAUTUTUTUTUTOMAOMAOMAOMAOMATICTICTICTICTICSUBMERGED ARC WELDINGSUBMERGED ARC WELDINGSUBMERGED ARC WELDINGSUBMERGED ARC WELDINGSUBMERGED ARC WELDINGEQEQEQEQEQUIPMENTUIPMENTUIPMENTUIPMENTUIPMENT.....

IMPORTANT FEATURES:

Very lightweight and compact.

Continuously feeds recovered flux to weldnozzle without need of any transfer valve.

Slag, dust, and fines are automatically re-moved from recovered flux.

No moving parts in air pump. Very efficient arepump produces higher vacuum; uses less airand is much quieter than most competitivemodels.

Small size makes XP-3 ideal for internal vesselwelding and flux recovery.

Optional PT-”x”00 series feed tanks andoptional FF-3 flux feed pipe enables a continu-ous flux supply equal to the size of the feedtank (i.e., 100 lbs (45 Kg),300 lbs (136 Kg), 600 lbs(272 Kg) or larger).

SPECIFICATIONS FOR XP-3:Weight (empty): 15 lbs (6.8 Kg)Dimensions: 10.75”(27.3cm)H X 14.5”(36.8cm)W X 8.5”(21.6cm)DInput Power: Clean, dry, compressed air @70-100 psi (5-7 bar) @ 8 cfm (226 L/min.)No electric input required.Complete with 1½” I.D. 4ft. (1.21 m) flux recovery hose, NZ-1 nozzle... ready for installation!

AIR POWERED

Page 9: STANDARD DUTY FLUX RECOVERY HEAVY DUTY FLUX RECOVERY … Weld - Completo.pdf · portable flux recovery ps-2 (electric powered) and ps-2-a/p complete, mobile, & powerful catalog we-ps-2-120408

THE “ULTRA COMPACT”

FLUX RECOVERY SYSTEM XP-3TRAC

ULTRA

LIGHTWEIGHT

COMPACT

CATALOG WE-XP-3-102008FILE XP-3-102008.pmd

WELDENGINEERING CO., INC.

XP-3TRAC

OptionalRear HoseMounting

Bracket(RFHM-7)

Optional CornerNozzle (NZ-1 CRN)

XP-3-TRAC

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O O O O OTHER THER THER THER THER APPLICAAPPLICAAPPLICAAPPLICAAPPLICATIONS TIONS TIONS TIONS TIONS WHERE SIZE WHERE SIZE WHERE SIZE WHERE SIZE WHERE SIZE ANDANDANDANDANDWEIGHT WEIGHT WEIGHT WEIGHT WEIGHT ARE IMPORARE IMPORARE IMPORARE IMPORARE IMPORTTTTTANT FANT FANT FANT FANT FAAAAACTCTCTCTCTORSORSORSORSORS.....

IMPORTANT FEATURES:

Ultra lightweight and compact.

Continuously feeds recoveredflux to welding nozzle with-out need of any transfer valve.

Slag, dust, and fines areautomatically removed fromrecovered flux.

No moving parts in air pump.Very efficient air pump pro-duces higher vacuum; usesless air and is much quieterthan most competitive models.

SPECIFICATIONS:Weight Empty: 12lbs (5.4Kg); totaladded wt. = 9 lbs. (4 kg) i.e., becauseLincoln hopper is removed.Dimensions: 18”(45.7cm)H X10”(25.4cm)W X 8”(20.3cm)DInput Power: Clean and dry, com-pressed air @70-100 psi (5-7 bar) @ 8cfm (226 L/min.) No electric inputrequired.Comes Complete with 5ft. (1.5 m)hose, nozzle, mounting brackets for XP-3TRAC and hose mounting bracket...ready for installation!

RFHM-7 rear hose mountingbracket for LT-7 tractor. Usefor fillet welding, or web toflange welds or when weldingbetween tractor wheels.NZ - 1 CRN corner weld pick-up nozzle.NZ - 1 BUTT butt weldnozzle. (This nozzle dragson plate. Use with FHM - 1ADJ hose bracket.)FHM - ADJ hose bracket.Allows NZ - 1 Butt nozzle tofollow up / down contours ofplate.

OPTIONAL ACCESSORIES:

XP-3TRAC mounted on Lincoln LT-7 tractor in butt weld position. This systemrepresents standard XP-3TRAC packaging which includes NZ-1 nozzle, FHM-1 hosebracket, 5 ft. (1.5m) 1-1/2” (3.81 cm) hose, mounting bracket for XP-3TRAC to LT-7 andXP-3TRAC recovery machine. (Note: consult factory for mounting packages for otherwelding tractors).

AIR POWERED

Page 10: STANDARD DUTY FLUX RECOVERY HEAVY DUTY FLUX RECOVERY … Weld - Completo.pdf · portable flux recovery ps-2 (electric powered) and ps-2-a/p complete, mobile, & powerful catalog we-ps-2-120408

INTRODUCING THE...

XP-4T FLUX RECOVERY SYSTEM

RECYCL

ES

DUST! N

O

EMPTYIN

G!

CATALOG WE-XP-4T-11032011

FILE XP-4T-11032011.pmd

WELDENGINEERING CO., INC.

OPTIONAL

ACCESSORIES:

Hose mounting

brackets; FHM-1ADJ

(linear and angular

adjustment), FHM-1

(linear adjustment only).

Flux pickup nozzles;

NZ-1 CRN corner

nozzle, NZ-1 BUTT butt

weld nozzle, NZ-1-4, 4”

wide nozzle.

AV-4 electric air valve.

PT-”x”00 series pressure

feed tank. Available in

100Lb. (45Kg) (PT-100),

300Lb. (136Kg) (PT-300),

600Lb. (272Kg) (PT-600)

or larger.

FF-3 flux feed pipe. Automatically keeps hopper full of flux.

Specify ½”, ¾”, or 1” flux feed hose (need PT-”x”00 series feed tank).

Flux feed hose. Available in ½”, ¾”, 1”, and 1¼” I.D. hose.

FH-1 or Heated HFH-1 Flux Hopper holds approximately 30Lb. of flux.

XP-4T

Mounted on

Customer’s

Flux Hopper

Optional FF-3

Flux Feed Pipe

Optional FHM-1ADJ or FHM-1

Hose Mounting Brackets

Optional

Flux Feed

Hose

Optional PT-100, 100lbs (45 Kg) feed tank. Also available in larger

sizes (300 lbs (136 Kg), 600 lbs (272 Kg), or larger) and with optional

low level sensor (loud alarm sounds and light flashes when flux is low).

Standard NZ-1 Nozzle

Standard

1½” Flux

Recovery Hose

Input Air

Input Air for

Tank Feed

Vertical

Dust Bag

Easily Mounts

To Existing

Flux Hopper

High Efficiency

Air Pump

RECYCLES FLUX DUST.

DOES NOT REQUIRE

ANY EMPTYING OF THE

DUST BAG.

IMPORTANT FEATURES:

Lightweight and compact.

Continuously feeds recovered flux to weld nozzle

without need of any transfer valve.

Slag is automatically removed from recovered flux.

No moving parts in air pump. Very efficient air

pump produces higher vacuum and uses less air

and is much quieter than most competitive models.

Vertical dust bag allows flux dust to be recycled

back into the system.

Optional PT-”x”00 series flux pressure feed tanks

and optional FF-3 flux feed pipe enables a

continuous flux supply equal to the size of

the feed tank. (i.e., PT-100, PT-300,

PT-600, or larger)

SPECIFICATIONS FOR XP-4T:

Weight (empty): Approximately 16Lb. (7.3Kg)

Dimensions: Approximately 12” (30.5cm) H x 21.2” (71.6cm) W x 8.5” (21.6cm) D

Input Power: Clean, dry, compressed air: 70-100 psi (5-7 bar), 8 cfm (226 L/min.)

No electric input required.

Complete with 1½” I.D. 4ft. (1.21m) flux recovery hose, NZ-1 nozzle... ready for installation!

AIR POWERED

Page 11: STANDARD DUTY FLUX RECOVERY HEAVY DUTY FLUX RECOVERY … Weld - Completo.pdf · portable flux recovery ps-2 (electric powered) and ps-2-a/p complete, mobile, & powerful catalog we-ps-2-120408

INTRODUCING

THE REVOLUTIONARY

CATALOG WE-LPFR-3-0803

MIGHTY-MIGHT LPFR-3

PRESSURE FEED ANDRECOVER SUB-ARCFLUX RECOVERYSYSTEM

REDUCE COST, CREATE A SAFER, HEALTHIER WORK ENVIRONMENT WITH THE RUGGED ANDPOWERFUL LPFR-3 FLUX RECOVERY SYSTEM. SCREWS ONTO SUBMERGED ARC PRESSURE FEEDTANK IN PLACE OF CAP. IMPORTANT FEATURES:

Screws on top of tank in place of pressure cap

in minutes!Powerful Electric Vacuum (1.9 hp) can meetyour high flux recovery demands.Revolutionary (patented) Self Cleaning dustand fines filter enables hours of continuousoperation.Dust and fines collected in Two Stage dust bag.Flashing light tells operator when to clean dustbag for maximum efficiency.Flux is transferred from upper recovery hopperto lower pressure tank by turning a hand wheelvalve (pressure feeding of flux is stopped duringtransfer).Fused slag is automatically separated from flux.Remote On/Off Pendent at end of recovery hose(near pickup nozzle for ease of use).Comes complete with 15 ft (4.6 m) of vacuumhose, NZ-1 pickup nozzle and remote on/offpendent.

LPFR-3 SPECIFICATIONS:Weight : 60lbs (27.2Kg) empty.Capacity: Approx. 45lbs (20.4Kg) flux.Dimensions: 32” (81.cm) H X 13” (33cm) W X 13” (33cm) D.Electrical input: Available for 115 Vac; 1 PH; 50/60 Hz or220 Vac; 1 PH; 50/60 HzComes complete with 15 ft (4.6 m) of vacuum hose, NZ-1 pickupnozzle and remote on/off pendent.Ready for installation!

ADVANTAGES:Saves time and money by recovering

unfused flux.Introduces no oil or water into flux.Easy to install and operate.Fits most manufacturer’s flux tanks.

LPFR-3 mountedon Lincolnsemi-automaticSubmerged Arcpressure feedtank.

(Patented)

Note: The LPFR-3 is alsoavailable as theAIR POWERED LPFR-3-A/P(ask for details)!

OPTIONAL ACCESSORIES:

MAGSEP-2 magnetic separator(replaces slag tray).FV-1 flux shut off valve. Used to turn fluxflow on and off in flux feed hose. Specify1/2”, 3/4” or 1” I.D. hose size.TNOZ-XX” pressure tank flux feedingnozzle (specify 1/2”, 3/4”or 1” I.D. hosesize). Used to change (increase) fluxfeeding rate by enabling larger I.D. hosesize.PFR-LD3 LID is a lid for attachment toautomatic welding head hopper(i.e.Lincoln NA5S hopper) to allowpressure feeding flux directly to hopper.LONGER RECOVERY HOSE availablein 20ft (6.1m) and 25ft (7.62m) lengths.

WELDShrewsbury, MA (U.S.A.)

WELD ENGINEERING CO., INC.

ENGINEERING CO., INC.