STANDARDS - Frei

STANDARDS Transformers Power Supplies Switch Mode Power Supplies DC-UPS

... if standard does not fit? we offer customer specific solutions

Tel. + 49 7432 202-111 Fax + 49 7432 202-199 [email protected] www.frei.de

Power Supplies Control Systems for Transport Technology Frei Systems

www.frei.de

Innovation is our standard

The foundation stone of our medium-sized company was laid over 60 years ago, and in that time, the com-

pany‘s name has stood for continuity in the production and development of electrical and electronic devices

and components. Today, the range of multipurpose standard solutions and individual user-friendly develop-

ments sets the standard in the fields of power supply units, transport engineering systems and frei-systems.

Renowned customers from around the world have profited from our best value philosophy, which we have

implemented both consistently and conscientiously. The products and system solutions resulting from this

philosophy have proved their value both in a technical and functional sense and also through their price-

performance ratio. This excellent reputation for high quality reflects the efforts of the company to meet the

highest standards of efficiency, engineering and state-of-the-art production.

Right from the first idea up to the complete solution, Frei is able to provide all-round competence from a single

source. This is mirrored in the planning and construction divisions, which possess state-of-the-art computer

systems, fully-equipped machining and testing sections and, in particular, in the highly qualified and com-

mitted employees with their outstanding level of specialist knowledge.

This is the starting point both for innovative and individual solutions and for on-going optimisation of existing

products, in order both to strengthen our market position and to find the fastest route to the customer with

the help of our service-orientated sales organisation.

Half a century after our foundation, technical curiosity is still at the heart of our company‘s research and

activities. We are always trying to find new avenues. Why not test our experience and competence? We

are always able to find the optimum solution, which is both economically viable and which provides a long

return on investment – even for the most difficult problem.

www.frei.de

Single-Phase Safety Transformers 6

Single-Phase Control Transformers 7

Universal Control Transformers 11

Single-Phase Tapped Transformers 13

Three-Phase Auto Transformers 14

Single-Phase Power Supplies 15

Three-Phase Power Supplies 17

COMPETENT-COSMO 19Primary Switched-Mode Regulators

Technical Data 33

COMPETENT-COSMO DC-UPS Module 34

COMPETENT-COSMO Redundancy Module 37

Important Terms for Power Supplies 38

www.frei.de www.frei.de

7Gebrüder Frei GmbH & Co. KG 72461 AlbstadtDesign subject to alterations | Revision stand 06 166 Design subject to alterations | Revision stand 06 16Gebrüder Frei GmbH & Co. KG 72461 Albstadt

Single-Phase Safety Transformers Single-Phase Control Transformers

SERIES W 40 to W 160 (FTE)According to VDE 0570 / EN 61558 part 2 – 6

• Shell-type transformer / EI configuration

• Performance range 63 – 250 VA, Frequency 50 / 60 Hz

• Protective system IP 00, mounting suitability to IP 20

• Class I construction, Insulation class T40 / B

• Separate windings

• Screw terminals on primary side with self-lifting disk

for wire cross sections up to 1.5 mm2

• Additional push-on terminal 2.8 x 0.8 DIN 46244

• Footplate for mounting

• Contact protection to VBG 4

• Standard bolt-on dimensions to DIN 41308 (e1 x f1)

• Duty cycle 100 %

SERIES L 40 to L 160 (FST)According to VDE 0570 / EN 61558 part 2 – 2 /4


• Performance range 63 – 250 VA, Frequency 50 / 60 Hz

• Protective system IP 00, mounting suitability IP 20

• Class I construction, Insulation class T 40 / B

• Separate windings, primary 2 tapping ±5%

• Screw terminals on primary side with self-lifting disk

for wire cross sections up to 1.5 mm2

• Additional push-on terminal 2.8 x 0.8 DIN 46244



• Standard bolt-on dimensions to DIN 41308 (e1 x f1)


Technical Data Nominal Series Snap Non-load Voltage Efficiency Weightpower fastening loss drop VDE optional

approx. approx. approx. approx.[VA] [VA] W [W] [%] [%] [kg]

63 50 40 • 5 10.4 80 1.1 90 70 60 • 6 9.5 83 1.4 120 100 90 • 9 8.3 85 2.0 200 140 125 – 12 10.0 87 2.8 250 180 160 – 15 8.3 88 3.2

• Snap fastening optional available

Dimensions [mm]

a b c e e1 f f1 g 78 70 82 65 55 52 45 4.8 84 71 87 70 64 55 47 4.8 84 86 87 70 64 70 61 4.8 105 86 100 88 80 62 62 5.3 105 96 100 88 80 70 70 5.3

Ordering Data Nominal power Part No. 230 V 400 VVDE W 24 V 24 V [VA] [VA]

63 50 W 40- 80.00 81.00 90 70 W 60- 80.00 81.00 120 100 W 90- 80.00 81.00 200 140 W 125- 80.00 81.00 250 180 W 160- 80.00 81.00

Other voltages on request

Special Feature at extra Charge• Replaceable thermal fuse • Snap fastening on rail DIN EN 50022-35 for W 40 – W 90• Snap fastening for W 40/W 60 X140100-00001 W 90 X140100-00002• UL approved

Dimensions [mm]

a b c e e1 f f1 g 78 69 82 65 56 52 42 4.8 84 71 87 70 64 55 47 4.8 84 85 87 70 64 68 61 4.8 105 86 100 88 80 62 62 5.3 105 96 100 88 80 70 70 5.3

Ordering Data Nominal Part power No. VDE

[VA] [VA] L

63 50 L 40- 75.00 76.00 77.00 78.00 79.00 90 70 L 60- 75.00 76.00 77.00 78.00 79.00 120 100 L 90- 75.00 76.00 77.00 78.00 79.00 200 140 L 125- 75.00 76.00 77.00 78.00 79.00 250 180 L 160- 75.00 76.00 77.00 78.00 79.00


230

V ±

5%

230

V

230

V ±

5%

24 V

400

V ±

5%

230

V

400

V ±

5%

24 V

420

/ 440

/ 50

0 V

± 5

%23

0 V

Special Feature at extra Charge• Replaceable thermal fuse• Snap fastening on rail DIN EN 50022-35 for L 40 – L 90• Snap fastening for L 40/L 60 X140100-00001 L 90 X140100-00002• UL approved

Technical Data Nominal Series Short surge Non-load Voltage Efficiency Weightpower power loss drop VDE DKB cos � 0,5 approx. approx. approx. approx.[VA] [VA] L [VA] [W] [%] [%] [kg]

63 50 40 145 5 9.5 80 1.1 90 70 60 190 6 8.8 83 1.4 120 100 90 270 9 9.7 85 2.0 200 140 125 460 12 8.6 87 2.8 250 180 160 625 15 8.4 88 3.2


E 102068


Single-Phase Control Transformers Single-Phase Control Transformers

SERIES U 200 to U 1450 (SETB)According to VDE 0570 / EN 61558 part 2 – 2 / 4


• Performance range 320 – 2500 VA

• Frequency 50 / 60 Hz

• Insulation class T 40 / B

• Protective system IP 00, mounting suitability to IP 20,

Class I construction


• Vacuum-impregnated

• Transformer terminals



• Standard bolt-on dimensions to DIN 41308


Technical Data Nominal Series Short surge Non-load Voltage Efficiency Weightpower power loss drop DKB cos � 0,5 approx. approx. approx. approx.[VA] U [kVA] [W] [%] [%] [kg]

320 200 0.76 14 7.0 89 4.2 400 250 1.1 19 7.0 90 5.2 500 280 1.35 22 5.5 91 6.9 630 450 1.5 21 5.5 91 7.8 800 550 2.0 35 5.0 92 10.1 1000 650 2.6 45 4.3 93 13.6 1600 1050 4.1 80 3.3 95 16.7 2500 1450 6.2 100 2.7 95 24.0

Ordering Data Nominal Part power No. [VA] U

320 U 200- 75.00 76.00 77.00 78.00 79.00 400 U 250- 75.00 76.00 77.00 78.00 79.00 500 U 280- 75.00 76.00 77.00 78.00 79.00 630 U 450- 75.00 76.00 77.00 78.00 79.00 800 U 550- 75.00 76.00 77.00 78.00 79.00

1000 U 650- 75.00 76.00 77.00 78.00 79.00 1600 U 1050- 75.20 76.20 77.20 78.20 79.20 2500 U 1450- 75.20 76.20 77.20 78.20 79.20

230

V ±

5%

230

V

400

V ±

5%

230

V

420

/ 440

/ 50

0 V

± 5%

230

V

230

V ±

5%

24 V

400

V ±

5%

24 V

Special Feature at extra Charge• With UL/CSA approval available, see series FTUL, page 9 (FTUL 24-1451)

SERIES FTUL 24 to FTUL 1451According to VDE 0570 / EN 61558 part 2 – 2 / 4 and UL 506As autotransformer winding to VDE 0570 / EN 60558 part 2 – 13 with Index -A

• Shell-type transformer / EI configuration• Performance range 40 – 3000 VA• Frequency 50 / 60 Hz• Insulation class T 40 / B• Degree of protection IP 00 • Mounting suitability up to IP 20 • Protection class I• Separate windings• Autotransformer winding can be identified from ending -A

(e.g. FTUL 24-A)• Vacuum-impregnated• Transformer terminals • Footplate for mounting • Protection against accidental contact to VBG 4 • Duty cycle 100 %

Technical Data Nomi- Series Series Short surge Non load Voltage Efficiency Weightnal Separate Autotrans- power loss drop

power winding former DKB winding cos � 0,5 approx. approx. approx.[VA] FTUL FTUL-A [VA] [ca.W] [%] [%] [kg]

40 24 24-A 80 3.0 20.0 76.0 0.65 63 40 40-A 145 5.5 14.0 82.0 1.1 90 60 60-A 190 6.3 14.0 83.0 1.5 120 90 90-A 270 9.3 10.0 85.0 2.0 160 110 110-A 320 8.9 13.0 84.0 1.8 200 112 112-A 415 11.0 12.0 85.3 2.3 250 115 115-A 565 14.1 9.6 87.0 3.0 200 125 125-A 460 12.0 9.0 87.0 2.8 250 160 160-A 625 15.0 7.5 88.0 3.2 320 200 200-A 760 14.0 7.0 89.0 4.2 400 250 250-A 1100 19.0 7.0 90.0 5.2 575 280 280-A 1350 20.0 5.5 91.0 6.9 630 450 450-A 1500 19.0 5.5 92.0 7.8 800 550 550-A 2000 24.0 5.0 93.0 10.1 1000 650 650-A 2600 32.0 4.3 93.0 13.6 1200 950 950-A 3500 30.0 4.3 94.0 12.4 1600 1050 1050-A 5100 38.0 3.0 95.0 16.7 2000 1400 1400-A 6900 45.0 2.5 95.0 20.0 2500 1450 1450-A 8200 55.0 2.3 95.0 24.0 3000 1451 1451-A 9800 35.0 2.0 96.2 24.0

Dimensions [mm]

a b c e f g1

66 70 68 50 42 3.5 78 70 82 55 45 4.8 84 71 87 64 47 4.8 84 86 87 64 61 4.8 96 80 95 84 65 5.8 96 90 95 84 73 5.8 96 105 95 84 90 5.8 105 86 100 80 62 5.3 105 96 100 80 70 5.3 120 93 120 90 73 5.8 120 104 120 90 85 5.8 120 124 120 90 106 5.8 150 122 155 122 90 7.0 150 140 155 122 106 7.0 150 165 155 122 134 7.0 174 140 170 135 101 7.0 174 160 170 135 121 7.0 192 163 190 170 118 8.5 192 185 190 170 140 8.5 192 185 190 170 140 8.5

Special Feature at extra Charge• Standard footplate to DIN 41307 (dimensions e and f not applicable)• Blade terminal 2.8 x 0.8 or 6.3 x 0.8

Dimensions [mm]

a b c e f g1 120 93 120 90 73 5.8 120 104 120 90 85 5.8 120 124 120 90 106 5.8 150 122 155 122 90 7.0 150 140 155 122 106 7.0 150 165 155 122 134 7.0 174 160 170 135 121 7.0 192 185 190 170 140 8.5

e

1g f

b

a

c

a

e

1g f

b

c



Universal Control Transformers Single-Phase Control Transformers

SERIES Q 60 to Q 1450 (USTN / USTB)According to VDE 0570 / EN 61558 part 2 – 2 / 4


• Performance range 80 – 2000 VA


• Insulation class T40 / B



• Separate windings, primary 200 – 500 V switchable

• Vacuum-impregnated up to Q 200




• Standard bolt-on dimensions to DIN 41308


SERIES N 2,4 to N 10,0 (SETLB)According to VDE 0570 / EN 61558 part 2 – 2 / 4

• Shell-type transformer / UI configuration

• Performance range 3.2 – 12.0 kVA


• Insulation class T 40 / B





• Terminal blocks



• With air duct, vertical mounting position

• Horizontal installation will reduce power by about 10%


Technical Data Nominal Series Short surge Non-load Voltage Efficiency Weightpower power loss drop DKB cos � 0,5 approx. approx. approx. approx.[kVA] N [kVA] [W] [%] [%] [kg]

3.2 2.4 9.3 57 3.7 94.5 27.0 4.0 2.5 9.8 56 3.5 95.0 32.0 5.0 3.0 11.9 89 2.9 95.5 40.0 6.3 4.0 16.1 103 2.5 96.0 50.0 8.0 5.0 16.5 112 2.5 96.0 65.0 10.0 7.5 22.9 145 2.1 96.5 80.0 12.0 10.0 30.0 160 2.1 96.7 100.0

Ordering Data Nominal power Part No. 400 V ±5% Ex stock [kVA] N 2 x 115 V

3.2 N 2,4- 86.20 • 4.0 N 2,5- 86.20 • 5.0 N 3,0- 86.20 – 6.3 N 4,0- 86.20 – 8.0 N 5,0- 86.20 – 10.0 N 7,5- 86.20 – 12.0 N 10,0- 86.20 –


Dimensions [mm]

a b c e f g1 g2 260 200 210 208 178 13 9 300 225 210 240 194 13 9 315 240 200 256 208 13 9 315 240 230 256 208 13 9 370 280 220 296 243 16 12 370 280 250 296 243 16 12 370 280 280 296 243 16 12

Technical Data Nominal Series Short surge Non-load Voltage Efficiency Weightpower power loss drop DKB cos � 0,5 approx. approx. approx. approx.[VA] Q [VA] [W] [%] [%] [kg]

80 60 170 6 15.0 82 1.5 100 90 240 9 11.0 84 2.1 160 125 410 12 10.0 86 3.0 200 160 560 15 8.3 87 3.4 250 200 585 18 8.8 87 4.2 320 250 945 22 7.3 89 5.2 400 280 1170 26 7.1 89 6.9 500 450 1570 30 6.6 90 7.8 630 550 1800 35 5.5 91 10.1 800 650 2400 45 4.8 92 13.6 1300 1050 3935 31 4.1 93 16.7 2000 1450 6575 45 3.2 94 24.0

Dimensions [mm]

a b c e f g1 85 88 93 64 51 4.8 85 102 93 64 63 4.8 105 90 108 80 63 5.8 105 92 108 80 71 5.8 120 93 120 90 73 5.8 120 104 120 90 85 5.8 120 124 120 90 106 5.8 150 122 155 122 90 7.0 150 140 155 122 106 7.0 150 165 155 122 134 7.0 174 160 170 135 121 7.0 192 185 190 170 140 8.5

Ordering Data Nominal Part 200 – 550 V 200 – 550 V Primary stress power No. 2 x 115 V 19/24/29/42/48 V [VA] Q switchable [V]

80 Q 60- 89.00 99.20 200/220/230/ 100 Q 90- 89.00 99.20 250/270/280/ 160 Q 125- 89.00 99.20 330/350/370/ 200 Q 160- 89.00 99.20 380/390/400/ 250 Q 200- 89.00 99.20 420/430/440/

320 Q 250- 89.00 99.20 450/470/490/ 400 Q 280- 89.00 99.20 500/550 V 500 Q 450- 89.00 99.20 630 Q 550- 89.00 99.20 800 Q 650- 89.00 99.20 1300 Q 1050- 89.20 – 2000 Q 1450- 89.20 –

Special Feature at extra Charge• With UL/CSA approval available, see series FTUL, page 9

(FTUL 24-1451)

e

1g f

b

a

c



Single Phase Tapped Transformers Universal Control Transformers

SERIES P 2,4 to P 2,5 (USTLB)According to VDE 0570 / EN 61558 part 2 – 2 /4

• Shell-type transformer / UI configuration

• Performance range 2.6 – 3.2kVA


• Insulation class T40 / B






• With air duct, vertical mounting position

• Horizontal installation will reduce power by about 10%



Technical DataNominal Series Short surge Non-load Voltage Efficiency Weightpower power loss drop DKB cos � 0,5 approx. approx. approx. approx.[kVA] P [kVA] [W] [%] [%] [kg]

2.6 2,4 6.3 57 3.7 94.5 27.0 3.2 2,5 7.4 56 3.5 95.0 32.0

Ordering Data Nominal Part Primary stress power No. 200/220/230/250/270/280/330/350/370/380 400/420/430/440/450/470/490/500/550 V Secundary stress [kVA] P 2 x 115 V

2.6 P 2,4- 89.20 3.2 P 2,5- 89.20


Dimensions [mm]

a b c e f g1 g2 260 200 210 208 178 13 9 300 225 210 240 194 13 9

SERIES W 60 to W 160, S 250 to S 650 (SFTE / STEBL)According to VDE 0570 / EN 61558 part 2 – 13

• Shell-type transformer / EI configuration• Performance range 1.5 – 18 A, Frequency 50 / 60 Hz• Without galvanic isolation• Protective system IP 00, mounting suitability to IP 20, Class I construction• Insulation class T40 / B• Footplate for mounting• Contact protection to VBG 4 • Duty cycle 100 %

Series W 60 to W 160• Screw terminals on primary side with self-lifting disk for wire cross sections up to 1.5 mm2

• Additional blade terminal 2.8 x 0.8 DIN 46244

Series S 250 to S 650• Vacuum-impregnated• Bracket for wall mounting• Transformer terminals

Technical Data Load Series Non-load Voltage Efficiency Weightcurrent loss drop [A] W [app.W] [app.%] [app.%] [app.kg]

1.5 W 60 6 7.0 83 1.4 2.1 W 90 9 5.0 85 2.0 3.6 W 125 12 4.5 87 2.8 4.5 W 160 15 4.0 88 3.2 Series S

8.0 S 250 22 3.0 90 5.2 11.0 S 300 26 3.0 90 6.6 13.5 S 450 30 3.0 91 7.8 15.5 S 550 35 2.5 92 10.1 18.0 S 650 45 2.5 92 13.6

Ordering Data Load Part Primary stress current No. 230 V Secundary stress [A] W/S 80 /100/125 /150 /175 /200 /230 V 1.5 W 60- 83.00 2.1 W 90- 83.00 3.6 W 125- 83.00 4.5 W 160- 83.00 8.0 S 250- 83.20

11.0 S 300- 83.20 13.5 S 450- 83.10 15.5 S 550- 83.10 18.0 S 650- 83.20


Special Feature at extra Charge• Replaceable thermal fuse W 60 – W 160• Snap fastening for DIN rail for W 60 and W 90• Snap fastening W 60 X140100-00001 W 90 X140100-00002• With UL/CSA approval available, see series FTUL, page 9 (FTUL 24-1451)

Dimensions [mm]

a b c e f g1 84 71 87 64 47 4.8 84 86 87 64 61 4.8 105 86 100 80 62 5.8 105 96 100 80 70 5.8 Series S

120 104 120 90 85 5.8 135 108 135 104 87 5.8 150 112 150 122 90 5.8 150 135 150 122 106 7.0 150 160 150 122 134 7.0

e

1g f

b

a

c



Single-Phase Power Supplies Three-Phase Autotransformers

SERIES R 0,2 to R 2,0 (DTL / DTBL)According to VDE 0570 / EN 61558 part 2 – 13

• Three-limp core-type transformer / 3 UI configuration• Performance range 2.2 – 19.0 A• Frequency 50 / 60 Hz• Insulation class T40 / B• Protective system IP 00, mounting suitability to IP 20, Class I construction• Vacuum-impregnated• Footplate for mounting• Contact protection to VBG 4• Up to type R 1,0 with air duct• With air duct, vertical mounting position• Different mounting position will reduce power by about 10 %• Duty cycle 100 %

Controlling• Autotransformer• Vector group: Yna0

SERIES FGSE According to VDE 0570 / EN 61558 part 2 – 6

• Ripple < 5 %• Open mounting version• Nominal current range 1 – 6 A• Protective system IP 00• Transformer according to VDE 0570 part 2 – 6, Class I construction• Ambient temperature 60°C max.• Screw terminals on primary side with self-lifting disk for wire cross sections up to 1.5 mm2

• Also flat plug connector 2.8 x 0.8 DIN 46244• Footplate for mounting• Short circuit protection by miniature fuse 5 x 20 in the DC circuit• PFC according to EN 61000-3-2• Contact protection to VBG 4• Nominal output voltage 24VDC according to 19240• Off-load voltage < 30.2 VDC with 6 % line over voltage• Full-load voltage > 20.4 VDC with 10 % line under voltage• LED “on” indicator • Duty cycle 100 %

Installation• Wall mounted, terminals horizontal top and bottom• Different mounting position will reduce power by about 20 %

Technical Data Load Series Non-load Voltage Efficiency Weightcurrent loss drop [A] R [app.W] [app.%] [app.%] [app.kg]

3.0 0,2 20 4.0 89.0 6.0 4.5 0,3 30 3.0 90.0 9.1 5.5 0,5 35 2.5 91,0 10.8 8.5 0,75 50 2.5 92.0 15.0 12.0 1,0 63 2.5 92.5 20.0 15.0 1,5 70 2.0 93.0 23.0 20.0 2,0 85 2.0 93.8 28.0

Ordering Data Load Part Primary stress current No. 3 x 400 V Secundary stress[A] R 3 x 190/240/295/350/400 V

3.0 R 0,2- 84.01 4.5 R 0,3- 84.01 5.5 R 0,5- 84.01 8.5 R 0,75- 84.01 12.0 R 1,0- 84.01

15.0 R 1,5- 84.01 20.0 R 2,0- 84.01


Dimensions [mm]

a k i e h g1 g2

155 140 121 140 110 7 11 185 180 130 167 130 7 11 185 175 140 167 130 7 11 214 200 155 194 154 7 11 246 225 155 223 176 7 11 246 235 180 223 176 7 11 270 235 190 248 188 9 13

Technical DataNominal Part No. Transf. Part No. Transf. Weightoutput Input Primary Input Primarycurrent voltage current voltage current 230 V ±5% approx. 400 V ±5% approx. approx.[A] [A] [A] [kg]

1.0 145-113 0.2 145-113.001 0.12 1.3 1.6 145-114 0.25 145-114.001 0.15 1.3 2.5 145-125 0.4 145-125.001 0.25 2.2 3.15 145-116 0.5 145-116.001 0.3 2.2 4.0 145-117 0.6 145-117.001 0.35 3.6 6.0 145-119 1.0 145-119.001 0.6 3.6

Ordering Data Nominal out- Part No. Part No. Part No. put current 230 V ±5% 400 V ±5% 230 / 400 V ±15 V[A] 24 V DC 24 V DC 24 V DC

1.0 145-113 145-113.001 145-113.010 1.6 145-114 145-114.001 145-114.010 2.5 145-125 145-125.001 145-125.010 3.15 145-116 145-116.001 145-116.010 4.0 145-117 145-117.001 145-117.010 6.0 145-119 145-119.001 145-119.010


Special Feature at extra Charge• Snap fastening on rail DIN EN 50022 - 35 (not available for 145-117/145-117.001/145-119/145-119.001)• Snap fastening for 145-113/114

X140100-00001

145-125/116

X140100-00002

Dimensions [mm]

a b c e e1 f f1 g

78 70 112 65 55 52 45 4.8 78 70 112 65 55 52 45 4.8 84 86 118 70 64 70 61 4.8 84 86 118 70 64 70 61 4.8 105 96 140 88 80 70 70 5.3 105 96 140 88 80 70 70 5.3



Three-Phase Power Supplies Single-Phase Power Supplies

SERIES ESKE According to VDE 0570 / EN 61558 part 2 – 6

• Ripple < 5%• Open mounting version• Nominal current range 10 – 16A• Protective system IP 00• Transformer according to VDE 0570 part 2 – 6, Class I construction• Earth-screen between windings• Ambient temperature 60°C max.• Connection to touch-protected screw terminals• Footplate for mounting• External fuse• PFC according to EN 61000-3-2• Contact protection to VBG 4• Nominal output voltage 24 VDC according to DIN 19240• Off-load voltage < 30.2 VDC with 6 % line over voltage• Full-load voltage > 20.4 VDC with 10 % line under voltage • Duty cycle 100 %

Installation• Cooling fins vertical• Different mounting position will reduce power by about 20 %

Technical Data Nominal Part No. Transf. External Weightoutput Input Primary Sec. current voltage current fuse 230/400 V ± 15 V approx. gL/gl approx.[A] [A] [A] [kg]

10.0 148-110 1.4/0.8 10 6.0 16.0 148-116 2.2/1.3 16 8.9

If your application needs more power, we recommend the use of our 3-phase power supplies DSK/DSKE (page 17 + 18) or the switched mode power supply series COMPETENT-COSMO (page 19 – 32).

Ordering Data Nominal out- Part No. put current 230/400 V ±15 V [A] 24 V DC

10.0 148-110 16.0 148-116


SERIES DSKE (with filter capacitors, Ripple < 3 %) SERIES DSK (without filter capacitors, Ripple < 5 %) According to VDE 0570 / EN 61558 part 2 – 6

• Ripple < 5 % or < 3 %• Open mounting version• Nominal current range 6 – 40 A• Protective system IP 00• Transformer according to VDE 0570 part 2 – 6, Class I construction• Earth-screen between windings• Ambient temperature 60°C max.• Connection to touch-protected screw terminals• Footplate for mounting• External fuse• 137-106 and 137-106.200 with internal miniature fuse 6,3 A• PFC according to EN 61000-3-2• Contact protection to VBG 4• Nominal output voltage 24 VDC according to DIN 19240• Off-load voltage < 30,2 VDC with 6 % line over voltage• Full-load voltage > 20,4 VDC with 10 % line under voltage • Duty cycle 100 % Installation• Cooling fins vertical • Different mounting position will reduce power by about 20 %

Technical DataNominal External Part No. Transf. Weight Part No. Transf. Weightoutput sec Input Primary Input Primary current Fuse voltage current voltage current gL/gl 3 x 400 V ±5% approx. approx. 3 x 400 V ±5% approx. approx.[A] [A] without filter [A] [ca.kg] with filter [A] [kg]

6.0 – 137-106 0.32 3.1 137-106.200 0.41 3.1 10.0 10 137-110 0.45 5.4 137-110.200 0.58 5.5 16.0 16 137-116 0.70 8.0 137-116.200 0.91 8.1 25.0 25 137-125 1.05 12.0 137-125.200 1.35 12.1 40.0 40 137-140 1.68 16.6 137-140.200 2.15 16.7

Dimensions [mm]

a b c e f g1 g2 Model

125 70 150 100 56 5 8 A 155 140 110 140 109 7 11 B 185 165 125 167 130 7 11 B 185 185 200 167 130 7 11 B 217 212 190 196 152 7 11 B

Ordering DataNominal Part No. Part No. output current 3 x 400 V ±5% 3 x 400 V ±5% 24 V DC 24 V DC

[A] without filter with filter

6.0 137-106 137-106.200 10.0 137-110 137-110.200 16.0 137-116 137-116.200 25.0 137-125 137-125.200 40.0 137-140 137-140.200


Model A Model B

Model B

Dimensions [mm]

a b c e f g1 g2

126 105 188 90 85 6.0 12.0 197 112 215 122 90 7.0 14.8



COMPETENT-COSMO Primary Switched-Mode Regulator Three-Phase Power Supplies

SERIES DSKE (with filter capacitors) According to VDE 0570 / EN 61558 part 2 – 6

• Ripple < 3%• Open mounting version• Nominal current range 6 – 40 A• Protective system IP 00• Transformer according to VDE 0570 part 2-6, Class I construction• Earth-screen between windings• Ambient temperature 40°C max.• Connection to touch-protected screw terminals• Footplate for mounting• External fuse• 137-106 and 137-106.200 with internal miniature fuse 6.3 A• PFC according to EN 61000-3-2 • Contact protection to VBG 4• Nominal output voltage 24 VDC according to DIN 19240• Off-load voltage < 30.2 VDC with 6 % line over voltage• Full-load voltage > 20.4 VDC with 10 % line under voltage• Duty cycle 100 %

Installation• Cooling fins vertical • Horizontal installation will reduce power by about 20%• To UL Norm

Model B

PRIMARY SWITCHED-MODE REGULATOR 24 V / 1.25 A30 W – Built-In Power Supply

• Wide input range 94 – 265 VAC

• Safety according to VDE 0805 / EN 60950 / IEC 950

• High efficiency

• RFI suppression according to EN 55011 / EN 55022 class B

• Noise immunity according to EN 50082-1/-2

• Protected against continuous short circuit

and non-load operation

• Connection via screw terminals

• Compact housing

• Weight approx. 0.2 kg

• “On” indicator (LED)

Technical Data Nominal Part No. Transf. External Weightoutput Input voltage Primary sec.current 3 x 200 – 500 V current Fuse with filter approx. gL/gl approx.[A] [A] [A] [kg]

6.0 137-106.201 0.41 – 3.1 10.0 137-110.201 0.58 10 4.7 16.0 137-116.202 0.91 16 8.5 25.0 137-125.201 1.35 25 12.7 40.0 137-140.201 2.15 40 17.0

Ordering Data Nominal Part Primary stressoutput No. 3 x 200 /230/400/415/440/460/480/500 Vcurrent Secundary stress[A] 24 VDC

6.0 137- 106.201 10.0 137- 110.201 16.0 137- 116.202 25.0 137- 125.201 40.0 137- 140.201


Dimensions [mm]

a b c e f g1 g2 Model

125 90 150 100 56 5 8 A 155 160 110 140 109 7 11 B 185 180 125 167 130 7 11 B 185 203 200 167 130 7 11 B 217 230 190 196 152 7 11 B

Model A Model B

Technical DataInput Nominal voltage 105 – 250 VAC

47 – 63 Hz wide-range Input voltage range 94 – 265 VAC 47 – 63 HzDC-Input voltage 135 – 370 VDC

Nominal input current 0.35 A at 230 VAC / 0.6 A at 115 VAC Switch-on surge current/inrush current < 30 AFuse T 1.0 A / 250 V internalPower factor cos � 0.43 capacitive at 230 VAC 0.53 capacitive at 115 VAC

OutputOutput voltage 24 VDC ±3% Output current 0 – 1.25 A Ripple < 50 mVpp Current limitation, typical 1.5 AParallel operation YesEfficiency, typical 85% Hold-up time > 80 ms / 230 VAC

> 8 ms / 115 VAC

More technical data on page 33

Ordering DataPart No. Ordering Text 149002-21001 Power Supply COMPETENT-COSMO 24 V / 1.25 A

Dimensions [mm] W x H x L 45 x 72 x 105

Power24 V / 1,25 A

Output

N LNetz Line105-250 VAC

149002-21001

( :1,15 A)

23,3…24,7V



COMPETENT-COSMO Primary Switched-Mode Regulator


PRIMARY SWITCHED-MODE REGULATOR 24 V / 5 A wide input range120 W – Built-In Power Supply

• Input voltage 90 – 265 VAC • Safety according to VDE 0805 / EN 60950 / IEC 60950• PFC according to EN 61000-3-2 • Output voltage range 23.0 – 30.0 VDC

• RFI suppression according to EN 55011 class B• Noise immunity according to EN 50082-1/-2• Protected against continuous short circuit and non-load operation• Housing width only 70 mm• Vertically mounted on DIN rail • Weight approx. 0.9 kg• Connection via cage clamp connectors• Status indicator (LED), overload indicator (LED)

PRIMARY SWITCHED-MODE REGULATOR 24 V / 2 A48 W – Built-In Power Supply



• High efficiency



• Protected against continuous short circuit and

non-load operation


• Compact housing

• Weight approx. 0,2 kg


• Mounting on DIN Rail EN 5002-35

Technical DataInput Nominal voltage 110 – 250 VAC 47 – 63 Hz

Input voltage range 94 – 265 VAC 47 – 63 HzDC-Input voltage 135 – 370 VDC

Nominal input current 0.6 A at 230 VAC / 1.1 A at 115 VAC Switch-on surge current/inrush current I2 t < 1.5 A2 sFuse T 2.5 A / 250 V internalPower factor cos � 0.45 capacitive at 230 VAC 0.5 capacitive at 115 VAC

OutputOutput voltage 24 VDC ±3% Adjustment range, typical –Output current 0 – 2 A Ripple < 50 mVpp Current limitation, typical 2.5 AParallel operation YesEfficiency, typical 89% Hold-up time > 70 ms / 230 VAC

> 10 ms / 115 VAC


Ordering DataPart No. Ordering Text 149002-31001 Power Supply COMPETENT-COSMO 24 V / 2 A


Technical DataInput Nominal voltage 115 / 230 VAC

Input voltage range 90 – 265 VAC 47 – 63 Hz

DC-Input voltage 130 – 370 VDC Nominal input current 1.2 A at 230 VAC / 2.2 A at 115 VAC Switch-on surge < 30 AFuse T 3.15 A / 250 V internalPower factor cos � 0.5 capacitive at 230 VAC

0.58 capacitive at 115 VAC PFC standards EN 61000-3-2OutputOutput voltage 24 VDC ±1%Adjustment range, typical 23 – 30 VDC Output current 0 – 5 A Ripple < 50mVpp Current limitation, typical 5.6 AParallel operation YesEfficiency, typical 89% Hold-up time > 20 ms / 230 VAC

> 15 ms / 115 VAC

Ordering DataPart-No. Ordering Text 149001-51063 Power Supply COMPETENT-COSMO 24 V / 5 A wide input range


Attention:At 120 W at adjusting on 30 VDC power is max. 4 A

Powe r 24 V / 2.0 A

Output

N L Netz Line 105-250 V AC

149002-31001

23.3…24.7V

149001-51063

AC100 – 240 V

+-

Adjust

Power

Overload

128

6

70

126

NPE

Lsee installationinstructions before connecting to the supply







• Safety according to VDE 0805 / EN 60950 / IEC 950• PFC according to EN 61000-3-2 • High efficiency• Output voltage range 23 – 27 VDC

• RFI suppression according to EN 55011 / EN 55022 class B• Noise immunity according to EN 50082-1/-2• Protected against continuous short circuit and non-load operation• Connection via screw plug connectors• Compact housing• Weight approx. 0.8 kg• “On” indicator (LED)


• Input 115/230 VAC


• PFC according to EN 61000-3-2

• Output voltage range 23 – 30 VDC

• RFI suppression according to EN 55011 class B


• Protected against continuous short circuit and non-load operation

• Housing width only 70 mm, vertically mounted on DIN rail


• “On” indicator (LED), overload indicator (LED)

• Connection via cage clamp connectors

Technical DataInput Nominal voltage 105 – 250 VAC

47 – 63 Hz wide range Input voltage range 97 – 265 VAC 47 – 63 HzDC-Input voltage 140 – 370 VDC

Nominal input current 1.23 A at 230 VAC Switch-on surge current/inrush current < 30 AFuse 5 x 20 mm T 3.15 A / 250 V internalPower factor cos � 0.52 capacitive at 230 VAC

PFC standards EN 61000-3-2 OutputOutput voltage 24 VDC ± 1%Adjustment range, typical 23 – 27 VDC Output current 0 – 5 A Ripple < 100 mVpp Current limitation, typical 6 AParallel operation YesEfficiency, typical 86% Hold-up time > 80 ms / 230 VAC

> 15 ms / 115 VAC

More technical Data on page 33



Technical DataInput Nominal voltage 115 / 230 VAC 47 – 63 Hz

Input voltage range 93 – 132 VAC / 187 – 265 VAC 47 – 63 HzDC-Input voltage 265 – 370 VDC (only at 230 VAC ) Nominal input current 1.8 A at 230 VAC / 4.2 A at 115 VAC Switch-on surge current/inrush current < 30 AFuse T 6.3 A / 250 V internalPower factor cos � 0.5 capacitive at 230 VAC

0.58 capacitive at 115 VAC PFC standards EN 61000-3-2OutputOutput voltage 24 VDC ± 1%Adjustment range, typical 23 – 30 VDC Output current 0 – 10 A Ripple < 50 mVpp Current limitation, typical 12 AParallel operation YesEfficiency, typical 90% Hold-up time > 35 ms / 230 VAC

> 30 ms / 115 VAC

More technical Data on page 33


Dimensions [mm] W x H x L 70 x 147.5 x 164

Attention:At 120 W at adjusting on 27 VDC poweris max. 4.4 A

Attention:At 240 W at adjusting on 30 VDC poweris max. 8 A

Ausgang

Netz Line

Power

24 V / 20 A

Output

Ausgang

Netz Line

Power

24 V / 10 A

Output

Ausgang

Netz Line

Power

24 V / 5 A

Output

Ausgang

Netz Line

Power

24 V / 2,5 A

Output

164 151

6

70

147.

514

1

- - + +






• Input 115/230 VAC


• High efficiency






• Connection via screw plug connectors

• Compact housing



Technical DataInput Nominal voltage 105 – 125 VAC / 210 – 250 VAC

47 – 63 Hz Input voltage range 97 – 132 VAC / 195 – 265 VAC

47 – 63 Hz to switch by soldering bridgeDC-Input voltage 275 – 370 VDC (only at 230 VAC) Nominal input current 4.0 A at 115 VAC / 2.2 A at 230 VAC Switch-on surge current/inrush current < 30 AFuse 5 x 20 mm T 6.3 A / 250 V internalPower factor cos � 0.52 capacitive at 230 VAC

OutputOutput voltage 24 VDC ±1%Adjustment range, typical 23 – 27 VDC Output current 0 – 10 A Ripple < 100 mVpp Current limitation, typical 12.5 AParallel operation YesEfficiency, typical 89% Hold-up time > 15 ms / 230 VAC




PRIMARY SWITCHED-MODE REGULATOR 24 V / 10 A – 3 ph240 W – Built-In Power Supply

• Input 3 x 340 – 550 VAC










• Connection via cage clamp connectors

• Two-phase operation possible but out of UL Certification

Technical DataInput Nominal voltage 3 x 380 – 500 VAC 47 – 63 Hz

Input voltage range 3 x 340 – 550 VAC 47 – 63 HzDC-Input voltage 480 – 770 VDC Nominal input current 3 x 0.7 A at 400 VAC Switch-on surge current/inrush current < 50 APower factor cos � 0.60 capacitive at 400 VAC

PFC standards EN 61000-3-2 class AOutputOutput voltage 24 VDC ±1%Adjustment range, typical 23 – 30 VDC Output current 0 – 10 A Ripple < 50 mVpp Current limitation, typical 12.5 AParallel operation YesEfficiency, typical 90% Hold-up time > 5 ms / 400 VAC


Attention:At 240 W at adjusting on 27 VDC poweris max. 8.8 A

Attention:At 240 W at adjusting on 30 VDC poweris max. 8 A

Ordering DataPart No. Ordering Text 149001-51301 Power Supply COMPETENT-COSMO 24 V / 10 A – 3 ph


81

153

Power

149001-51301

160

24 V / 10A

Ausgang

Netz Line

Power

24 V / 20 A

Output

Ausgang

Netz Line

Power

24 V / 10 A

Output

Ausgang

Netz Line

Power

24 V / 5 A

Output

Ausgang

Netz Line

Power

24 V / 2,5 A

Output


Achtung:max. Abgabe-leistung 480 W bei Einstellung auf 29 VDC

max. 16,6 A





• Input 230 VAC












• Input 230 VAC


• High efficiency







• Compact housing, mounted on DIN rail



Technical DataInput Nominal voltage 230 VAC 47 – 63 Hz

Input voltage range 190 – 265 VAC 47 – 63 Hz

Nominal input current 3.0 A at 230 VAC Switch-on surge current/inrush current < 30 APower factor cos � 0.82 capacitive at 230 VAC

PFC standards EN 61000-3-2OutputOutput voltage 24 VDC ±1%Adjustment range, typical 23 – 29 VDC Output current 0 – 20 A Ripple < 50 mVpp Current limitation, typical 22 AParallel operation YesEfficiency, typical 89% Hold-up time > 20 ms / 230 VAC




Technical DataInput Nominal voltage 210 – 250 VAC 47 – 63 HzInput voltage range 195 – 265 VAC 47 – 63 HzNominal input current 4.2 A at 230 VAC

Switch-on surge current/inrush current < 30 AFuse 5 x 20 mm T 10 A / 250 V internalPower factor cos � 0.53 capacitive at 230 VAC

OutputOutput voltage 24 VDC ±1%Adjustment range, typical 23 – 27 VDC Output current 0 – 20 A Ripple < 100 mVpp Current limitation, typical 25 AParallel operation YesEfficiency, typical 88% Hold-up time > 15 ms / 230 VAC




Attention:At 480 W at adjusting on29 VDC poweris max. 16.6 A

Ausgang

Netz Line

Power

24 V / 20 A

Output

Ausgang

Netz Line

Power

24 V / 10 A

Output

Ausgang

Netz Line

Power

24 V / 5 A

Output

Ausgang

Netz Line

Power

24 V / 2,5 A

Output

86

220

227

--++

173

160

6







• Input 3 x 380 – 500 VAC

• Efficiency typical 93%


• Noise immunity according to EN 61000-6-1/-2• Compact housing, mounted on DIN rail• Protected against continuous short circuit and non-load operation• Connection via cage clamp connectors• Weight approx. 1.35 kg• „On“ indicator (LED)• Temporary boost 40 A / 2 sec• Power Good Signal• Safety according to VDE 0805 / EN 60950• RFI suppression according to EN 55011 class B


• Input 3 x 340 – 550 VAC


• High efficiency







• Compact housing, mounted on DIN rail


• “On” indicator (LED)• Two-phase operation possible but out of UL Certification

Technical DataInput Nominal voltage 3 x 380 – 500 VAC 47 – 63 HzInput voltage range 3 x 342 – 550 VAC 47 – 63 Hz DC-Input voltage 480 – 800 VDC OutputOutput voltage 24.0 VDC ±2%Adjustment range, typical 24.0 – 30.0 VDC Output current 0 – 20 A, 0 – 40 A for 2 secCurrent limitation, typical 22 AEfficiency, typical 93%Hold-up time > 5 ms / 400 VAC

Operation Display Power/Power Fail Indicator LEDMonitoring Output SignalPower Good Open collectorGeneral Weight 1.35 kgTemperature range 0 – 60°C, > 50°C Derating 2.5%/KIP code IP 20 Fastening DIN rail mounted Connection system Cage clamp

Ordering DataPart No. Ordering Text149001-61013 Power Supply COMPETENT-COSMO 24 V / 20 A – 3 ph

Dimensions [mm]W x H x L 85.3 x 133.3 x 123.3





Input voltage range 3 x 340 – 550 VAC 47 – 63 HzDC-Input voltage 480 – 770 VDC

Nominal input current 3 x 1.5 A at 3 x 400 VAC Switch-on surge current/inrush current < 50 APower factor cos � 0.53 capacitive at 400 VAC

OutputOutput voltage 24 VDC ± 1%Adjustment range, typical 23 – 27 VDC Output current 0 – 20 A Ripple < 100 mVpp Current limitation, typical 25 AParallel operation YesEfficiency, typical 90% Hold-up time > 5 ms / 400 VAC

More technical data on page 33 85.3

133

.3

15.

8

123.3

129

-

-----_

-Kd.-Zch.-Nr.

- Änd.-Nr.

-

Freigabe Muster:

Verwendung

130 - DIN 16901 (Kunststoff)-

Freigabe Produktion:

Freigabe Werkzeug:

geprüft:U.Kästner

1

-08.32013

1:2 Competent Cosmo 480W 149001-61013

1Name

von

Blatt

DatumInd. Änderung

Zch.-Nr.

Gewicht: Oberfläche

WerkstoffName

DIN ISO 2768-mK (Mechanik)

Elektrotechnik . Elektronik

D-72461 Albstadt Datum

erstellt:

BenennungMaßstab

Freimaßtoleranz

GEBRÜDER FREI GmbH & Co.

Für d

iese

Zei

chnu

ng b

ehal

ten

wir

uns

alle

Rec

hte

vor (

DIN

34)

_

_

_

_

_

_

_

85.3

133

.3

15.

8

123.3

129

-

-----_

-Kd.-Zch.-Nr.

- Änd.-Nr.

-

Freigabe Muster:

Verwendung

130 - DIN 16901 (Kunststoff)-

Freigabe Produktion:

Freigabe Werkzeug:

geprüft:U.Kästner

1

-08.32013

1:2 Competent Cosmo 480W 149001-61013

1Name

von

Blatt

DatumInd. Änderung

Zch.-Nr.

Gewicht: Oberfläche

WerkstoffName

DIN ISO 2768-mK (Mechanik)

Elektrotechnik . Elektronik

D-72461 Albstadt Datum

erstellt:

BenennungMaßstab

Freimaßtoleranz

GEBRÜDER FREI GmbH & Co.

Für d

iese

Zei

chnu

ng b

ehal

ten

wir

uns

alle

Rec

hte

vor (

DIN

34)

_

_

_

_

_

_

_






• Input 3 x 340 – 550 VAC


• High efficiency







• Compact housing



• Two-phase operation possible but out of UL Certification


• Input 3 x 342 – 550 VAC

• Efficiency typical 93%

• Output voltage range 22.5 – 27.5 VDC


• Compact housing



• Connection screw plug and cage clamp connectors


• „On“ indicator (LED)

• Temporary boost 80 A / 2 sec

• Power Good Signal




Input voltage range 3 x 340 – 550 VAC 47 – 63 HzDC-Input voltage 480 – 770 VDC Nominal input current 3 x 3 A at 3 x 400 VAC Switch-on surge current/inrush current < 50 APower factor cos � 0.53 capacitive at 400 VAC

OutputOutput voltage 24 VDC ±1%Adjustment range, typical 23 – 27 VDC Output current 0 – 40 A Ripple < 100 mVpp Current limitation, typical 45 AParallel operation YesEfficiency, typical 90% Hold-up time > 5 ms / 400 VAC


Technical DataInput Nominal voltage 3 x 380 – 500 VAC 47 – 63 HzInput voltage range 3 x 342 – 550 VAC 47 – 63 Hz DC-Input voltage 480 – 780 VDC OutputOutput voltage 24.0 VDC ±1%Adjustment range, typical 22.5 – 27.5 VDC Output current 0 – 40 A, 0 – 80 A for 2 secCurrent limitation, typical 41.5 AEfficiency, typical 93%Hold-up time > 7 ms / 400 VAC

Operation Display Power / Power Fail Indicator LEDMonitoring Output SignalPower Good Open collector / 24 V 8 mA, 5 V 45 mA 5 V 45 mA (select multiplier) General Weight 2.5 kgTemperature range 0 – 60°C, > 50°C Derating 2.5% / K IP Code IP 20 Fastening DIN rail mounted Connecting system Screw clamp connectors, cage clamp connectors

Dimensions [mm]W x H x L 202 x 132 x 127.5

Ordering DataPart No. Ordering Text149001-71001 Power Supply COMPETENT-COSMO 24 V / 40 A – 3 ph




202

132

8

109

127.5

Ausgang

Netz Line

Power

24 V / 40 A

Output


Gebrüder Frei GmbH & Co. KG 72461 AlbstadtDesign subject to alterations | Revision stand 06 1632 Design subject to alterations | Revision stand 06 16Gebrüder Frei GmbH & Co. KG 72461 Albstadt

COMPETENT-COSMO Primary Switched-Mode Regulator Technical Data

AS-INTERFACE PRIMARY SWITCHED-MODE REGULATOR COMPETENT-COSMO 31.2 V / 4 A125 W – Built-In Power Supply

• Input 90 – 265 VAC


• PFC according to 61000-3-2

• Output voltage 31,2 VDC ± 1%






• Housing width only 70 mm, vertically mounted

• Weight approx. 0,79 kg


• Overload indicator (LED)

• Special feature class II

Technical DataInput Nominal voltage 100 – 240 VAC 47 – 63 Hz

Input voltage range 90 – 265 VAC

DC-Input voltage 130 – 370 VDC Nominal input current 0.9 A at 230 VAC

2.2 A at 115 VAC

Switch-on surge current/inrush current < 30 AFuse T 3.15 A / 250 V internalPower factor cos � 0.5 capacitive at 230 VAC

0.58 capacitive at 115 VAC

PFC standards EN 61000-3-2OutputOutput voltage 31.2 VDC ±1%Output current 0 – 4 A Ripple < 50 mVpp Current limitation, typical 4.5 AEfficiency, typical 89% Hold-up time > 20 ms / 230 VAC > 15 ms 115 VAC


Ordering DataPart No. Ordering Text 149001-51061 Power Supply AS-interface 31.2 V / 4 A


Derating

Current limitation curve1.25 /2 /2.5 A and vertically type 5/10/20 A

Current limitation curve5/10/20/40 A

RegulationLine regulation < 0.2% at UIN ±15%Load regulation < 1% at 0 A -> >INOM

Dynamics < 2 ms at 10 <—> 90% INOM Peaks < 2%

Protection and MonitoringCurrent limitation Protected against continuous short circuitOverload protection YesNon-load protection YesOver voltage protection Yes

Safety

Output VDE 0805/DIN EN 60950/IEC 950/UL1950

Safety voltage (SELV) DIN EN 60950

Protective system Class I / Class II at 149002-31001

and 149002-21001

Degree of protection IP 20

Leakage current (1.25 A/2 A) < 0.25 mA (47 – 63 Hz line frequency))

Leakage current (5 A / 10 A) < 0.75 mA (47 – 63 Hz line frequency))

Leakage current (20 A/ 40 A) < 3.50 mA (47 – 63 Hz line frequency))

(not valid for DC/DC-Converter)

EMV - certifiedRFI suppression Emission DIN EN 55011 class B Immunity DIN EN 61000-6-2Static Discharge ESD According to DIN EN 61000-4-2 8 kV contact discharge 15 kV free air dischargeElectromagnetic fields According to DIN EN 61000-4-3 10 V/mBurst According to DIN EN 61000-4-4 4 kV input 2 kV outputSurge According to DIN EN 61000-4-5 4 kV asymmetric 4 kV asymmetricForm of electrical interference According to DIN EN 61000-4-6 10 V, 150 kHz ... 80 MHz

Operational DataTemperature range -10°C to +70°C, with free convection, not condensingPower derating 2,5 % / K from + 60°C (see diagram)Storage temperature -25°C to +85°C

InstallationInstallation Element for fastening to mounting rail DIN EN 50022-35Mounting position Wall mounted Input terminals on top Output terminals underneath

70 128

126

149001-51061

AS-i -

AS-i +

Ground

PE

N

L

see installation instructions before connection to the supply

Betrieb Power Überlast Overload

33



COMPETENT-COSMO DC-UPS-Module COMPETENT-COSMO DC-UPS-Module

DC-UPS BUFFER MODULE 24 V / 20 A – 480 W Combined with COMPETENT-COSMO Power Supply or Power Pack

• Input 19.2 – 31.2 VDC

• Safety according to VDE 0805 / EN 60950 / IEC 950 • Output voltage range 14.0 – 29.0 VDC • Adjustable threshold for buffer (freely selectable output voltage range) • Energy storage: maintance free capacitors • Integrated diode coupling • Indication of operating status • Parallel use possible• RFI suppression according to EN 55011 class B• Noise immunity according to EN 50082• Connection via cage clamp connectors• Housing width only 70 mm• Vertically mounted on DIN rail • Weight approx. 1.2 kg • Ta 60°C• Protective system IP 20

DC-UPS-MODULE TWIN C B12 24 V / 10 A – 240 WCombined with COMPETENT-COSMO Power Supply with integrated battery

• Input 22.5 – 28 VDC


• Safety according to EN 60950

• Electromagnetic compatibility according to EN 50081-2

• Noise immunity according to EN 61000-6-1 and 61000-6-3

• Housing width 88 mm, vertically mounted on DIN rail



• Ta 40°C (ideal for battery 25°C)

• Protective system IP 20

• Integrated battery monitoring system, cycle time 15 min


• Potential-free signal contacts

• Polarity protection for input and battery connection

Technical DataInput Nominal voltage 24 VDC

Input voltage range 19.2 – 31.2 VDC

Nominal input current 0.6 A in charge mode Threshold for 14.0 – 29.0 V ±1% UPS adjustable

Diode decoupling YesOutputOutput voltage for buffer 14.0 – 29.0 V

According to adjusted threshold Output current 0 – 20 A Hold-up time According to load (see table below)Energy storage Maintenance free capacitors Ready signal power good Output to max 31.2 VDC / 35.0 mA sinkPWF signal power interrupt Output to max. 31.2 VDC / 35.0 mA sinkOperation Display“On” indicator (LED) red Power interrupt

“On” indicator (LED) green Buffer chargingflashing“On” indicator (LED) green Buffer ready


Hold-up Time 24 VDC

Current [A] Buffer Time [s] 1 4.0 5 1.0 10 0.5 20 0.2



Battery charging current 0.25 ARelease/disconnection Potential-free contact or 5 – 24 V control voltageThreshold for UPS Typical 22.0 – 22.8 VDC adjustable OutputOutput voltage According to input voltage(mains operation) Output voltage 26.5 – 19.5 VDC (battery operation) Output current 0 – 10 AInternal battery fuse 15 AHold-up time Load control: approx. 14 min at 2 A, approx. 4 min at 5 A, approx. 45 sec at 10 A. Time control: 30 –180 secWarning contact for battery At typical 22 V (stressable 1A, 30 V, partial discharge 30 VA) Battery deep discharge protection At typical 19.5 VPower Fail Potential-free relay contact (stressable 1 A, 30 V, 30 VA)Accumulator 1.2 Ah maintenance-free lead-fleece accumulator


Ordering DataPart No. Ordering Text 149352-51008 DC-UPS-Module TWIN C B12 24 V / 10 A

Ordering DataPart No. Ordering Text 149300-21001 DC-UPS Buffer Module 24 V / 20 A

70

126

149300-21001

GND

POWER FAILCHARGEREADY

INPUT 24VDC

OUTPUT

-

+

+

-

PWF

U-INT

S U EXT1READY

S GND EXT1S U EXT2S GND EXT2

ADJUST

GND

GND

1234

PE

128

6

13488

138



COMPETENT-COSMO Redundancy Module COMPETENT-COSMO DC-UPS-Module

DC-UPS-MODULE TWIN C 24 V / 10 A – 240 WDC-UPS-MODULE TWIN C 24 V / 20 A – 480 WCombined with COMPETENT-COSMO Power Supplywith external battery

• Input 22.5 – 28 VDC


• Safety according to EN 60950

• Electromagnetic compatibility according to EN 50081-2

• Noise immunity according to EN 61000-6-1 and 61000-6-3

• Housing width 47 mm, vertically mounted on DIN rail



• Ta 50°C

• Protective system IP 20

• Integrated battery monitoring system, cycle time 15 min


• Potential-free signal contacts

• Polarity protection for input and battery connection

• Temperature controlled battery charging voltage available

REDUNDANCY MODULE 12 / 24 V, 2 x 40 A 80 ACombined with COMPETENT-COSMO Power Supply

• For N + 1 oder 1 + 1 redundant systems

• Synchronized rectifying instead diodes

• Minimal losses

• Input current 2 x 40 A

• Output current 80 A

• 10 – 30 VDC Input

• 100 % powerboost / 2sec 2 x 80 A 160 A

• Galvanically isolated signal outputs and optical signals

with LED’s, threshold with central rotary switch adjustable

• Safety acc. VDE 0805 / EN 60950 / IEC 950

• Compact vertical design for DIN rail assembly

• 54 mm wide metal housing


and non-load operations

Technical DataInput Nominal voltage 12 / 24 VDC

Input voltage range 10 – 30 VDC Nominal input current 2 x 40 A constant currentInput current max. 2 x 80 A (2 sec) OutputNominal output current 80 A constant currentOutput current max. 160 A for 2 sec (100% Boost for 2 sec) Parallel operation YesGeneralTemperature range By using the moduls GND terminals: -10 – +50°C, from 50°C derating 2%/K, from +70°C cutoff. By using external GND connection: -10 – +60°C, from 60°C derating 2%/K, from +80°C cutoff.Efficiency, typical > 99.5%Weight 0.252 kgIP code IP 20Connecting system Cage clamp connectorFastening DIN rail mountedOperation DisplayPower Good Under- and overvoltage signaling, threshold with central rotary switch adjustable Monitoring Output SignalPower Good Each input, signal acc. rotary switch threshold, open collector max. 40 VDC, 5 mA (galvanically isolated)

Ordering DataPart No. Ordering Text 149352-51007 DC-UPS-Module TWIN C 24 V / 10 A *149352-61003 DC-UPS-Module TWIN C 24 V / 20 A *

* Different screw plug connector dimensioning for 10 A or 20 A

Special Design for TWIN C 24 V / 10 A• Battery module 24 V / 1.2 Ah (lead accumulator in lead-fleece

construction) for DIN rail Dimensions (mm): W x H x L: 48 x 137 x 114 X210480-00025


Dimensions [mm] W x H x L 54 x 128.5 x 44.3

Ordering DataPart No. Ordering Text130-51 COMPETENT-COSMO Redundancy module



Battery charging current 0.2 – 2.2 A (adjustable in 4 steps)Release/disconnection Potential-free contact or 5 – 24 V control voltageThreshold for UPS Typical 22.0 – 22.8 VDC adjustable OutputOutput voltage According input voltage(mains operation) Output voltage 26.5 – 19.5 VDC (battery operation) Output current 0 – 10 A / 20 AInternal battery fuse 15 A / 20 AHold-up time Load control: depends on load and battery Time control: 3 – 40 s / 30 – 180 sWarning contact for battery At typical 22 V partial discharge (stressable 1 A, 30 V, 30 VA)Battery deep discharge protection At typical 19.5 V Power Fail Potential-free relay contact (stressable 1 A, 30 V, 30 VA)Accumulator External, additionally necessary 24 V, 1.2/2.0 – 24 Ah

DC-UPS-Module with external battery

128

.5

54 44.3

Diodenkoppelmodul130-51

128

.5

54 44.3

Diodenkoppelmodul130-51

11547

138

Design subject to alterations | Revision stand 06 16Design subject to alterations | Revision stand 06 16Gebrüder Frei GmbH & Co. KG 72461 Albstadt

Important Terms for Power Supplies

Output behaviourBehaviour of the power supply when operated outside

the specified output values. The most important charac-

teristics are:

• Constant current mode When exceeding the nominal output current, the unit

will turn into the constant current mode. The current

will be constant, while the voltage decreases.

• Fold-back mode When exceeding the nominal output current, the voltage

and the current will decrease.

• Hicc-up mode The unit will switch off, when the current exceeds the

nominal value. It will try to switch on periodically to

check if the overload still remains. When the over load

has been removed, the power supply will switch on

automatically.

• Switch-off mode When overloaded, the power supply will switch off. It has

to be switched on manually after removing the overload.

Response timeThe time the power supply needs after a defined load

change until the output voltage will be back within the

specified tolerances.

Working temperatureThe specified temperature range within which the power

supply is allowed to be operated. —> Derating.

DC/DC ConverterA unit which converts a given DC-Voltage into another

DC-Voltage by the use of switching technology.

DriftChanges of output voltages due to the time or the tempe-

rature.

Inrush-CurrentThe peak current while switching on the power supply

due to the charging current of the capacitors. Can be

limited by the use of special electronic limiters, without

this, it is only limited by the impedance of the input current.

Radio interferenceUndesired high frequency energy, produced by the swit-

ching elements of a power supply. A distinction should be

made between conducted and radiated interference.

Conducted interference can be reduced down to allowable

values by the help of filters, radiated interference can be

minimised with a suitable PC-board as well as by the

means of shielding.

Isolation voltageIsolation voltage is the maximum allowed voltage between

two isolated circuits.

CoolingThe removal of the heat which is produced by the losses

in the electronic parts. It is to distinguish between radia-

tion and convection (natural and forced with a fan).

Short circuit protectedThe protection of a power supply against overload and

short circuit. There are different methods, —> Output

behaviour.

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Load regulationChanges in the output voltage due to a defined change of

the load at the specified output.

Storage temperatureThe temperature range, in which the power supply can be

stored, not operated, without damaging the unit.

Power factor cos �The ratio of real power to apparent power. Due to the

non-sinusoidal shape of the input current, normally the

power factor of switch mode power supplies is below one.

Power deratingThe necessary reduction of the output power under spe-

cified conditions, e.g. when exceeding a specified tempe-

rature.

Line regulationThe change at the output voltage with a defined change

of the input voltage, while all other parameters stay

constant.

Nominal output voltageOutput voltage which is specified for the power supply.

The voltage may be adjusted in specified limits below and

above the nominal value.

Temperature coefficientChanging of the output voltage over the specified value,

due to a rapid load change.

Hold-up timeThe time, while the output voltage is still regulated, though

the input voltage has disappeared.

OvershotIncrease of the output voltage over due to the changing

of the temperature.

Over current protectionProtection against overload of a power supply due to a

too high output current. —> Short circuit protection

Ambient temperatureTemperature of the air in which the power supply is ope-

rated. Normally it is measured about 10 mm beneath the

operating unit.

EfficiencyThe ratio of the output power to the input power, expres-

sed as a percentage. Normally specified at maximum load

and nominal input voltage. The efficiency is one of the

most important specifications of a power supply. The diffe-

rence between input power and output power is converted

into heat. The improvement of the efficiency therefore

means less heat and an improvement of the power losses

and therefore a reasonable reduction of the heat.

Gebrüder Frei GmbH & Co. KG 72461 Albstadt

You can rely on Frei!

Power SuppliesPhone +49 (0) 7432.202-111Fax +49 (0) [email protected]

Control Systems for Transport TechnologyPhone +49 (0) 7432.202-222Fax +49 (0) [email protected]

Frei SystemsPhone +49 (0) 7432.202-333Fax +49 (0) [email protected]

Gebrüder Frei GmbH & Co. KGElektrotechnik | ElektronikBorsigstraße 1572461 AlbstadtGermanyPhone +49 (0) 7432.202-0Fax +49 (0) [email protected]

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