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Corporate Office, Gurgaon, Haryana, India
STANVAC – SUPERON GROUP
www.stanvac.com
www.superonindia.com
Revised Feb’ 27’ 2013
Group turnover is Rs >500 crs (USD 100m) per annum, with over
1500 employees including sales & service engineers & 150
stocking distributors located all over India.
State of the art, ISO certified manufacturing facilities are located at
Okhla - New Delhi, Manesar & Gurgaon - Haryana.
Our organisation is a national leader in advanced technology
industrial consumables & we offer a single window supply &
service source for world class fully warranteed supplies.
Our range represents the most modern technology and the highest
quality currently available world-wide, in these product segments.
INTRODUCTION
STANVAC CHEMICALS INDIA LTD, NEW DELHI
Import & Distribution of specialised Industrial Maintenance Consumables.
Electrical Cleaning & Insulation, Passive Fire Protection.
Speciality Lubricants.
Environment Friendly Industrial Cleaners.
Long duration Corrosion Protection Coatings…
….Via exclusive tie – ups with various global leaders M/s Aervoe Industrial
Inc-USA, Conoco Philips-USA, Chemtool-USA, Sentinel-USA, Weicon-Germany,
AIK Flammadur-Germany….
www.rochestermidland.com
USA
USA www.conocolubricants.com
www.chemtool.com USA
USA
www.sentinelsynthetic.com
www.aervoe.com
USA
www.slideproducts.com USA
www.plymouthbishop.com USA
www.weicon.de GERMANY
U.K
www.actioncan.com
www.aik-flammadur.de
GERMANY
www.soudal.com
BELGIUM
www.neptuneresearch.com
USA
SPAIN
www.brugarolas.com
TIE UP’S WITH OVER 28 GLOBAL LEADERS
SUPERON SCHWEISSTECHNIK INDIA LTD
Licenced manufacturing of a range of
Welding Electrodes (Conventional as well as Maintenance).
Lubricants.
Passive Fire Materials.
Anti-Corrosion Coatings.
Aerosol Sprays….
…. In technical collaboration with M/s Oerlikon Schweisstechnik AG-Switzerland
(Air Liquide Group-France), Kjellberg Finsterwalde-Germany, Aervoe Industrial
Inc-USA, Sentinel-USA…
ERDA, Vadodara CBRI, Roorkee
Developed, Tested & Certified to meet
ASTM 814
UL 1479
IS: 12458
Developed, Tested & Certified to meet
ASTM 814
UL 1479
IS: 12458
Plant III – Gurgaon : Stainless Steel Wires & Speciality
Coatings, Fire & Anti-Corrosion
Plant II – Manesar : Welding Electrodes, Aerosols &
Lubricants
ISO Certified Modern Manufacturing Facilities
Plant IV – Newly Constructed for Manufacture of
SAW Wire Combinations, FCAW, SS Fine Wires
WELDING ELECTRODES PLANT
Humidity Controlled Storage Baking Ovens Mechanical Lab
View of Production Floor View of Production Floor Chemical Lab
WORLD CLASS QC EQUIPMENTS
Spectrometer Computerised UTM Mechanical Lab
GREASE & LUBE OIL PLANT
WORLD CLASS QC FACILITIES
Kinematic Viscosity Flash Point Equip Demulsibility Test Equip Air Oven
Four Ball EP Load Equip Penetrometer Dropping Point Roll Stability
PAINT & COATINGS PLANT
FINISHED GOODS WHAREHOUSE
WE HAVE OVER 10,000 INDUSTRIAL CUSTOMERS ALL OVER INDIA INCLUDING
TOP INDIAN COMPANIES IN THE CORE SECTORS, AS FOLLOWS:-
a) OIL & PETROCHEMICALS – M/s RELIANCE, IOCL, ONGC, HPCL, BPCL, NFL, IFFCO, TATA
CHEMICALS….
b) STEEL – TISCO, SAIL, ISPAT, ESSAR, BHUSHAN, VIZAG STEEL, JINDAL, VIRAJ….
c) CEMENT – ADITYA BIRLA – UNITS, BK BIRLA GROUP, ACC, GUJRAT AMBUJA, LAFARGE,
SANGHI BINANI….
d) POWER – RELIANCE ENERGY, TATA POWER, BSES, NDPL, NTPC, NHPC, NPCIL,
POWERGRID, SEB’s….
e) AUTO – MARUTI, TATA MOTORS, HONDA, HYUNDAI, HERO GROUP....
f) TEXTILES – VARDHMAN, ARVIND, RAYMONDS, GRASIM....
g) PHARMA – CIPLA, DR REDDY, RANBAXY....
h) SUGAR – TRIVENI, BAJAJ, CO – OPERATIVES....
i) ENGINEERING – L&T, KIRLOSKAR, ESCORTS, JCB, MAHINDRA’S, BHEL….
j) RAILWAYS, DEFENCE (NAVY, AIRFORCE, ORDNANCE FACTORIES….)
National Sales & Service Network
Stocking Dealers & Sales Team
members are today located all
over India.
“Best in Class” Quality Products
are now only a phone call /email
away from you, ANYWHERE IN
INDIA.
PASSIVE FIRE PROTECTION
“THERE IS NO SECOND CHANCE WITH FIRE
- DO IT RIGHT THE FIRST TIME”
May ’2013
PASSIVE FIRE SUPPRESSION & FIRESTOP SYSTEMS
Passive fire suppression cable coatings – preventing fire propagation & smoke
generation
- Intumescent technology based
- Ablative technology based
Passive firestop barriers (mortar & mineral wool based) – compartmentation
against the spread of fire & smoke.
1. THE ROLE OF CABLE FIRE
SUPPRESSION COATINGS IS TO:
a) Prevent fire propagation on cable surfaces
b) Prevent the cables from igniting & causing
fire accidents, due to internal short
circuiting
c) Ensure limited period cable fire survivability-
circuit integrity, when exposed to direct
external fires
WHAT ARE
PASSIVE FIRE SUPPRESSION – CABLE COATINGS
: Test Protocol IEC 332 (Single)
Test Protocol FM 3971 (Grouped)
: Test Protocol : As Above
d) Prevent the generation /outgassing of toxic fumes & smoke during fire exposure
: Test Protocol IEC 331.
PASSIVE FIRE SUPPRESSION – CABLE COATINGS
ROLE OF DFT:
• Different cable fire suppression coatings, will clear
the above test protocols, with varying DFT’s.
Protection is naturally only ensured, if above DFT’s
are correctly applied.
TYPES OF CABLE FIRE SUPPRESSION
COATINGS AVAILABLE WORLDWIDE TODAY:
1) Ablative Technology based.
2) Intumescent Technology based
WHAT IS ABLATIVE TECHNOLOGY AND HOW DOES
IT WORKS?
• Restricts Fire propagation by releasing water molecules (at 250-350C heat exposure) that help to reduce surface temp. One time sacrificial reaction.
• After water release, cable surface becomes exposed to Fire and is available as a fuel source, for subsequent fire propagation. Therefore works only as a short term fire retardant system.
• Effective only to restrict fire propagation caused due to internal electrical short circuiting /short term fire exposure (few minutes).
• Does not provide a thermal barrier to the inner core from heat damage and is unable to protect the same, from outside fire/heat, for more than a few minutes, especially in cables <100mm dia..
ABLATIVE TECHNOLOGY
• Advantages: Weather /water immersion resistant, therefore suitable for
both indoor & outdoor use.
• Disadvantages:
- Provides short term protection.
- Needs >1mm DFT to clear IEC 332 surface fire propagation test protocol.
- Limited performance under test protocol IEC 331 cable fire survivability.
- Will only clear the minimum 20 minutes IEC 331 test protocol, with >3.5mm
DFT on cables with dia >100mm. On smaller cable dia’s, cannot provide
cable fire survivability-circuit integrity.
- Both cable dia’s & DFT’s, thus need to be kept in mind, when attempting to
achieve cable fire survivability – circuit integrity, with this technology.
WHAT IS INTUMESCENT TECHNOLOGY AND HOW
DOES IT WORK ?
• Restricts Fire propagation via the generation of a non-combustible char, that
completely covers the fire exposed cable surface area and therefore converts
the same into a non flammable surface.
• During fire/heat exposure, coating expend up to 65 times and also provides a
thermal barrier to protect the inner core from heat damage (for a certain time
period), thus preventing short-circuit possibilities, due to outside heat /fire.
Char remains /protects till disturbed, thus providing long term protection.
• Having good rating against IEC-332, IEC-331, IEEE-383.
• This technology is thus suitable to prevent fire propogation both from cable
internally generated fires, as well as high intensity external fires.
Advantages:
STANDARD INTUMESCENT TECHNOLOGY
- Needs only 0.50 mm DFT to clear IEC 332 surface fire propagation test
protocol. With higher DFT will naturally provide superior protection.
- Will enable limited period cable fire survivability circuit integrity, as per test
protocol IEC 331, for cable’s even below 100mm dia, with 3.0-3.5 mm DFT.
- Thus can ensure limited period cable fire survivability, on ALL sizes & types of
cables, given correct DFT.
- Char will provide long term cable surface fire protection, vis – a – vis the
ablative technology.
- Provides superior prevention of toxic out gassing from fire exposed cables.
Disadvantages:.
- Intumescent coatings are very sensitive towards water.. (without top coating).
- Need a top coat for prolonged weather /water immersion resistance, therefore
more suitable only for indoor use.
NEW GENERATION INTUMESCENT TECHNOLOGY
• Fire suppression capabilities same as standard intumescent technology, therefore superior to ablative technology, however does not have the drawback of standard intumescents, i.e. weather /water immersion resistance.
• New generation intumescent technology is fully weather /water immersion resistant & is thus suitable for both indoor & outdoor use.
• Best of both technologies – superior fire suppression /thermal protection of intumescents & superior weather /water immersion resistance of ablatives.
COMPARATIVE FIRE TESTING – ABLATIVE VS
INTUMESCENT <5 MINUTES EXTERNAL FIRE EXPOSURE
Intumescent
technology
based
coating
Ablative
technology
based
coating
Protective
non
combustible
char
Core exposed
& completely
heat damaged
DECISIONS CUSTOMERS NEED TO TAKE:
a) Whether to adopt ablative, standard intumescent or new generation intumescent technologies, based on level of fire protection desired, naturally of course with the selected product, clearing all three key test protocols, i.e. IEC 332, IEC 331 & FM 3971.
b) What DFT to use & where, e.g - ,
• On single cables.
• On grouped cables.
• On cables <100mm dia where fire survivability - circuit integrity under fire conditions is desired.
• On cables >100mm dia where fire survivability – circuit integrity under fire conditions is desired.
PRECAUTIONS CUSTOMERS NEED TO TAKE:
• Correct DFT & correct application /installation of
coatings, meeting the three required test protocols, must
therfore be ensured.
• Indoor /Outdoor needs, should be clearly assessed &
decided.
• All three required test protocol approval reports, as
above, should be from reputed labs & should clearly
specify the DFT’S, at which the test protocols, were
passed.
WE OFFER THE FOLLOWING TWO CABLE FIRE
SUPPRESSION COATINGS
1. Imported - Flammadur A77. Manufactured by M/s AIK Flammadur, Germany.
- Standard Intumescent Technology.
- Third Party Tested & Certified to Pass: FM 3971, IEC 332, IEEE
383.
2. Indigenous - Firex EC 43. Manufactured by M/s Superon, India.
- Unique Water /Weather Resistant New Generation Intumescent
Technology.
- Only Intumescent Cable Coating Presently available in India
that is Comprehensively Third Party Tested – FM 3971, IEC332,
IEEE 383 & IEC 331. Uniquely provides 3 levels of fire
protection at 3 different levels of DFT.
FIREX EC 43 – UNIQUE FEATURES /UNIQUE PERFORMANCE
1. Only Intumescent Coating that is uniquely water /weathering resistant.
2. FIREX EC 43 is now third party tested and certified to provide 3 levels of fire
protection at 3 different levels of DFT :
A) 0.50 mm DFT : 2 coats / 1.2 kgs per sq mtr + wastage - will prevent surface fire
propagation as per IEC 332 on single cable. Tested and certified at M/s CBRI,
Roorkee, India.
B) 1.60-2.00 mm DFT : 6-7 coats / 3.5-4.0 kgs per sq mtr + wastage – will provide
very effective fire protection on bunched/ grouped electrical cables, plus other
protections, as per FM 3971. Tested and certified at M/s FM Approvals, USA..
C) 3.00 mm DFT : 9-10 coats / 7.0-7.5 kgs per sq mtr + wastage – will provide
prolonged cable survivability under fire conditions, with the cable remaining
energized , with its inner core protected against heat damage, despite continous
fire exposure > 20 minutes, as per IEC 331. Tested and certified at M/s CBRI,
Roorkee, India, on all cable types & dia’s.
FIREX EC 43 , IS THE FIRST CABLE FIRESTOP COATING, THAT CAN
PROVIDE FIRE SAFETY IN TERMS OF SURFACE FIRE PROPAGATION
PREVENTION, IN AS LOW AS 0.50 MM DFT , AS WELL AS CAN ALSO
PROVIDE THE HIGHEST LEVEL OF CABLE FIRE SURVIVABILITY, WHEN
APPLIED IN HIGHER DFT'S, WITH REPUTED THIRD PARTY TESTING, AT
EACH DFT LEVEL.
Customers now have the flexibility to decide, without using a product at an
untested DFT.
FIREX EC 43 PROVIDES " TESTED " FIRE SAFETY AT THREE
DIFFERENT DFT LEVELS, FOR " MAXIMUM VALUE – MAXIMUM
SAFETY."
SIGNIFICANCE OF APPROVALS : FM3971
1. KEY TEST: FM 3971
– Fire protective coating tests for grouped electrical cables.
– Most significant test for cable fire suppression. Comprises of:
a) Vertical & horizontal fire exposure test (scorch /flame impingement /
loss of flexibility /cable degradation…)
b) Pre & Post coating high potential test (1000v)+200% rated voltage to
assess change or damage to cable insulation pre & post coating.
c) Fire test on coated cables, individually heated electrically with 150% of
rated AMPS (88Oc). Flame propagation assessed.
d) Saltwater testing (8 Hours submergence /16 Hours drying; 30 Days; 660C)
Followed by Fire testing & then by high potential testing.
e) Accelerated ageing tests (Alterating temperature of 700C & -400C for 24 Hours; 14 Days) followed by Fire testing & then by high potential testing.
f) Ampacity testing of coated cables to assess derating necessity.
g) 4 Months outdoor actual weather exposure testing.
h) Total of 10 tests. 100% assurance of performance & durability without any adverse effect on cable insulation or ampacity, despite cable grouping.
– Approval reflected “On – Line” on FM approval guide. 3 months FM Audits.
SIGNIFICANCE OF APPROVALS : FM3971
FIRE BARRIERS
Also referred as Fire proof cable penetration system or Fire
seals. They are used to limit the spread of fire & thereby
allow safe egress.
The window of evacuation time is maximized. In addition
Fire & smoke travel are restricted /compartmentalised for
easier control.
Types a) Mortar
b) Mineral wool system multi component
FIREX FM 71 – INDIA’S ONLY CBRI
ROORKEE, DEVELOPED, TESTED &
CERTIFIED FIRESTOP MORTAR
Firex FM 71 Mortar is a Water Based Inorganic, Expanding
type, Heat absorbing Firestop Mortar designed to seal cable
& pipe penetrations through walls, floors & ceilings and
provide fire rated load bearing system providing up to 4
hours fire protection to compartment walls and floors
around service penetrations.
M/s CBRI Roorkee, has in-house developed this new "
state of the art " technology firestop mortar, considering
what could be the optimum technology for mortar firestop
barriers, based on all their years of experience of testing,
both Indian and imported firestop mortars , as well as of
course their well established R&D strengths.
Thus it can safely be said that this CBRI developed firestop mortar would be
amongst the most advanced firestop mortar's today available in the world and
not just in india.
M/s CBRI has Licenced this technology exclusively to us in India.
CBRI, Roorkee
Developed, Tested & Certified to meet
ASTM 814
UL 1479
IS: 12458
Developed, Tested & Certified to meet
ASTM 814
UL 1479
IS: 12458
This technology is developed, tested and certified by M/s CBRI to meet the
test requirements of ASTM 814, UL 1479 and IS 12458 as a superior featured
firestop barrier . The USP's of this " state of the art" technology are as
follows.:
• Unique Expanding type. Non Shrinking technology. Warrantied seal against
smoke, gas leakage etc under fire conditions.
• Superior thermal barrier. Best in class.
• Non-cracking post fire heat exposure.
• Low density – light weighted. Minimum weight on cables.
• Easy to install. Both pourable and pumpable during pot life.
• Suitable for both large & small Openings.
• Asbestos free.
FIREX FM -71
FIREX FM -71
FM 71 is to be focused on both wall & floor openings , both load and non load
bearing or any opening where an economical firestop is needed , where a water
immersion resistant firestop is needed………..,
Approx consumption data- Firex FM-71
80Kgs per sqmt /2 hour rated Firestop Barrier (1000X1000X100mm) with Std.
penetration. (Above 600mm size penetrations, support to be provided)
Applications:
Firex FM 71 Fire Rated Mortar is particularly suitable for reinstalling compartment
floors where HVAC ducts, plastic pipes, and electrical services have been installed.
Small irregular holes and imperfections of fit can easily be repaired using Firex FM
71 Fire Rated Mortar.
FIREX FM 71 – FIRESTOP MORTAR
BARRIERS BEING INSTALLED.
FIREX FIRE BARRIER SYSTEM – FB 250
Three Component System:
(C) Firex Inorganic Elastomeric – Firex FBS 73
Intumescent Flexible Firestop Sealant for
application on joints, penetrations…
(B) Firex EC 43 High Solids Thin Film
Intumescent Firestop Coating- Minimum
500mm on either side of barrier.
(A) Firex FB 250 Mineral Wool Boards Pre –
coated with Firex EC 43(FM) Firestop
Coating – Minimum 100mm Thickness (2
x 50mm), Density >170 Kgs/m3
FIREX FIRE BARRIER SYSTEM – FB 250
For creating fire stops in cable penetrations, through
walls, control panel floors….
MEETS
BS476 : Parts 8, UL : 1479, ISO : 834, FM : 4990
IS : 12458.89.
Up to 4 hours fire resistance.
(A) Firex FB 250 Mineral Wool Board
Firex FB 250 is a “High Density” mineral wool based board covered with Firex
EC43 which foams up in case of fire. By the impact of heat the coating builds up a
carbon foam which isolates materials additionally against the impact of heat.
Firex FB 250 is used as building material for approved cable penetrations .
- Minimum Density : >170 kg/m3
- Thickness : 50 mm
- Coating Thickness : 1.0 mm
- No of Panels : 2 (2x50 mm)
INSTALLATION OF A “FIREX FB250”
1.) Cleaning of opening, put adhesive
tape around it to obtain an even rim
(50mm), apply “Firex EC43” on inner
side of opening…
2.) …and on cables (for a length of
300-500mm).
3.) Pre-coated firestop board FB250
is cut to required size…
4.) …and put into the opening
(coated side = outer side).
5.) Larger gaps and holes to be filled
with mineral wool and covered with
“Firex seal FBS-73”
6.) Complete the installation coating
with “Firex EC43” and also cover
the joints and gaps.
APPLICATION SUPPORT
Turnkey Application Services are available throughout India
Customers can avail of these services so as to ensure
“Perfect” Installation of our superior featured, high quality
passive fire suppressant technologies, anywhere in India.
ELECTRICAL CLEANING
& INSULATION
Feb’2013
www.stanvac.com
I. Electrical Cleaning
8060 SAFETY SOLVENT CO2
Feature
Precautions
- Strong cleaning action
- Residueless
- Non-Flammable
- Do not use on plastics
FAST DRYING, “ON-LINE”, HEAVY DUTY - HIGH KB
VALUE, NON- FLAMMABLE, CLEANING OF BUS BARS,
INSULATORS... EXCEPT PLASTICS
901 EASY CLEAN CO2 (NF)
Ideal contact cleaner for “on – line” use or
“off-line” use with fast energisation.
Cost effective.
FAST DRYING, “ ON-LINE”, NON-FLAMMABLE
CONTACT CLEANER.
Nb: Safe on most plastics, however test on plastic surface before use.
415 OFF-LINE CONTACT CLEANER H.D. CO2
Fast drying & residueless.
Economical & safe.
Shut down use.
FAST DRYING “OFF-LINE” FULLY PLASTIC SAFE,
FLAMMABLE CONTACT CLEANER.
8376 ELECTRONIC COMPONENT CLEANER CO2
Use together with 6030 PEN OIL /8070 ELECTRICAL
88 (Penetration) + 8376(Flushing).
Use extension tube to prevent “over cooling &
condensation”.
FAST-DRYING, PRECISION ELECTRONIC CLEANER
WITH 100% ASSURED PART SAFETY.
8480 CARBON CLEANER
Plastic & metal safe flashover carbon cleaning.
Quick & safe.
CLEANING FLASHOVER CARBON & BURNT
VARNISHES
Nb : Also available RMC-Acidifoam for cleaning cementatious /dirt deposits
from insulators.
Z136 SUPER ELECTROSAFE & Z137 QUICK SOLV
High flash point, low evaporation loss, plastic &
varnish safe, di-electric cleaning solvents,
especially for “dip” cleaning applications, of
"heavily soiled" electrical & electronic assemblies,
electric motors...
Fully safe.
Very effective.
Very economical since minimal evaporation losses
(Much lower than petrol /diesel) + Metal safe +
Plastic safe + Varnish safe + Low odor.
“DIP” CLEANING OF ELECTRICAL WINDINGS,
ASSEMBLIES, CONTACTORS, PCB’S….
MOISTURE DISPLACING CLEANERS CUM
PROTECTIVE SPRAYS
1. 8070 ELECTRICAL 88 CO2
Heavy duty version - specific gravity >1. Especially suited for very
wet /humid areas, outdoors... fast moisture displacement... long
term moisture protection via a durable residual protective film.
6 months outdoors (12 months indoors).
Fast “ Re – Energisation” of bars post switch – off. No need for
“Blue Lamping”.
2. 7340 ALL-4 CO2
General use moisture displacing, “on-line”, plastic safe, electrical
cleaner with a residual protective film.
Higher “Nett actives”.
360 Spray action.
II. Electrical Insulation - Aerosol, Self
Fusing Tapes & Bulk
IIA. Aerosol Insulation
Z906 PROVAR ANTI-TRACK - CLASS H
Restoring ceramic /epoxy insulator & bus bar “IR” values.
Saves downtime.
Prevents flashovers /Electrical leakages /Fires.
Excellent gloss anti track properties.
Class H (180C).
Air dry.
Application Details of Z906 Provar Antitrack in MSETCL
Z906 Provar Antitrack coating has been
done in Indoor as well as outdoor
application in different switchyards of
MSETCL.
Application on Isolator as Antitracking Solution
& on old Raychem Insulation to improve
Insulation Property.
Antitrack used on Transformer Bushings for preventing tracking due to less distance &
Moisture.
Application on complete feeder Breaker, CT,
Isolator to protect from Flashover and
improving IR Values.
Application on 100KV C-Bus to improve IR
Values and reduce Noise and arcing.
BHEL SUPPLIED 11KV HT PANELS
Anti – Tracking of Separator Boards
BEFORE
BEING CLEANED Z906 PROVAR ANTI TRACK
BEING APPLIED COATING BEING
COMPLETED
DEMO CONDUCTED FOR RESTORING IR VALUES OF
CERAMIC INSULATORS 8060 SAFETY SOLVENT + 906
PROVAR ANTI – TRACK AT M/S MAHATRANSCO LTD,
CHANDRAPUR
CLEANING INSULATORS WITH 8060
SAFETY SOLVENT AFTER CLEANING
APPLIED 906 PROVAR ANTI-TRACK FINAL COAT OF PROVAR ANTI TRACK
Pre Demo IR Value
: 160 Mega OHMS.
Post Demo IR Value
: 460 Mega OHMS.
IIB. Self Fusing Insulation Tapes
W963 PLYSAFE HIGH VOLTAGE TAPE
(#Z943 Strippex AVL - Economy version)
BDV - 33kv /50mm width.
Layers self amalgamate.
Leak proof /water proof permanent electrical
insulation & sealing of joints.
Tape & forget.
Cuts fire hazards.