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RE 83 001/07.99 STAR – Linear Motion Slides

STAR – Linear Motion Slides

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1RE 83 001/07.99

RE 83 001/07.99

STAR – Linear Motion Slides

2 RE 83 001/07.99

STAR – Linear Motion Technology

REG. No.1617 - 03

Rexroth Star GmbH

D-97419 Schweinfurt

Ball Rail Systems Standard Ball Rail Systems

Ball Rail Systems with Aluminum Runner Blocks

Super Ball Rail Systems

Wide Ball Rail Systems

Miniature Ball Rail Systems

Cam Roller Guides

Accessories

Roller Rail Systems

Linear Bushings and Shafts Linear Bushings

Linear Sets

Shafts

Shaft Support Rails

Shaft Support Blocks

Ball Transfer Units

Screw Drives

Linear Motion Systems Linear Motion Slides

Linear Modules

Compact Modules

Ball Rail Tables

ALU-STAR Profile System

Controllers, Motors, Electrical Accessories

Linear Actuators

Roller Rail is a trademark ofRexroth Star GmbH, Germany.

STAR, Ball Rail and are trademarks registered forRexroth Star GmbH, Germany.

3RE 83 001/07.99

STAR – Linear Motion Slides

A Solution to Many Problems 4

Product Overview 6

Structure 12

Technical Data 14

Load Capacities and Moments 15

General Information 16

Technical Notes 18

- Size 8-65/12-85 18

- Size 16-100/20-130 20

- Size 25-160/30-180 22

- Size 40-230/50-280 24

Linear Motion Slides, Closed Type without Drive Unit 26

Linear Motion Slides, Closed Type with Ball Screw Drive 30

Linear Motion Slides, Open Type without Drive Unit 38

Linear Motion Slides, Open Type with Ball Screw Drive 42

Motor Attachment 50

Linear Motion Slides with Toothed Belt Drive 52- Structure and Technical Data 52

Switch Mounting Arrangements 60

Motors 63

Documentation 66

Inquiry/Order Form 67

4 RE 83 001/07.99

STAR – Linear Motion Slides

• Driving

• Transporting

• Positioning

The tasks

Length

Load capacities and moments

Static load

Speed

Precision

Documentation

A Solution to Many Problems

System completewith drive unit

Switch mounting arrangements

Version

Total height

5RE 83 001/07.99

The solution

STAR LinearMotion Slides

up to 5300 mm

Load capacity C up to 36380 NLongitudinal moment ML up to 3011 NmTorsional moment Mt up to 2740 Nm

up to 1000 kg

up to 80 m/min

Standard reportMoment of friction measurementLead deviation

23 mm to 115 mm

Repeatability of up to 0.005 mmPositioning accuracy of up to 0.01 mm

AC servomotor, MiniDrive or stepping motorwith motor mount, coupling or side drive withtiming belt (plus control unit)

Switch over total travel range

without drive unitwith ball screw drivewith toothed belt drive

6 RE 83 001/07.99

Product Overview

STAR Linear Motion Slides:

closed type - for cantilever-type installation

open type - for installation with shaft support rails

Particularly smooth running andlong service life thanks to STARSuper Linear Bushings

Lubrication points at bothsides of the carriage, for greaselubrication only

Oil and moisture-proofPU bellows-type protectivecover (the last fold ismechanically clamped)

without drive unit

Various possibilities formotor attachment

with PrecisionBall Screw Assembly

Higher travel speeds possiblewith larger ball screw drives

One-point lubrication

STAR – Linear Motion Slides

7RE 83 001/07.99

without drive unit

Longer stroke for specified length

STAR Precision Ball Screw Assemblyin rolled quality. Tolerance class T7according to DIN 69051 withclearance-free cylindrical nut

Tension end enclosure withintegral belt tensioning system.Belt pulley system with ballbearings lubricated for life

Wide, steel-reinforced toothedpolyurethane drive belt for extremestiffness and positioning accuracyrequirements

with toothed belt drive

Length as desired

with toothed belt driveScrew Drive

Optimized shaft clamping force

Revised designGreater flexi-bility due tooptions.Ready forinstallationwith differentattachments

8 RE 83 001/07.99

Product OverviewSTAR – Linear Motion Slides

VRDM 368VRDM 397VRDM 3910VRDM 3913

MKD 25B-144-KG1MKD 41B-144 KG1MKD 71B-061 KG1MKD 71B-097 KG1

MMD 022AMMD 042AMMD 082A

MiniDrive

Digital AC servomotor

3-phase stepping motor

Motor Selectionin accordance with controllers andcontrol systems

A choice can be made between severaldifferent motor/controller combinations toachieve the most cost-efficient solution foreach customer application. The motor/controller combination must always betaken into account when sizing the drive.

For more detailed information on motorsand control systems, please refer tocatalog RE 82700 “Controllers, Motors,Electrical Accessories”.

9RE 83 001/07.99

Digital controller

RS232

Auto

Hand

STAR step mannesmannRexroth

engineering

Deutsche Star

Digital controllerThe low-cost solution forsingle-axis and multi-axissystems

Digital positioningmodule and DLC controlsThe universal solution forone axis

Digital controllers and CLManalog positioning moduleThe convenient solution formulti-axis systems

Power output sectionfor control cabinet installation

PC controller boardStepping motor controller

Single-axis and multiple-axis positioning controlswith power output sectionThe complete solution

Linear Motion Slides can be suppliedcomplete with motor, controller andcontrol system.

STARstep

PC

WD3

DMD

DDS

DKS

DKC

RS232

Auto

Hand

STAR step mannesmannRexroth

engineering

Deutsche Star

RS232

Auto

Hand

STAR step mannesmannRexroth

engineering

Deutsche Star

10 RE 83 001/07.99

Product OverviewType designation (size)The linear motion slides are designatedaccording to type and size.

The term slide is used to describe aspecific combination of type and size.

“Linear motion slide” is abbreviated toslide in the following tables.

Slide (example) =

System = Linear Motion Slide (S)

Guideway = Closed-type linear bushing (G)Open-type linear bushing (O)

Drive unit = Without drive unit (O)Precision Ball Screw Assembly (K)Toothed belt (R)

Dimensionsof guideway =

Overallwidth =

Type

S G K 16- 100

d

B

SGK

SGO

SGR

Type Slide Guideway Drive unit

Linear MotionSlidesClosed type

SOK

SOO

SOR

Toothed belt drive

Toothed belt drive

Precision Ball ScrewAssembly

Precision Ball ScrewAssembly

Linear MotionSlidesOpen type

without drive unit

without drive unit

Super Linear Bushing Aopen type

Super Linear Bushing Aclosed type

1) Size 8-65 with Standard Linear Bushing

STAR – Linear Motion Slides

Size

11RE 83 001/07.99

As far as the desired service life is con-cerned, loads of up to approximately20% of the dynamic load and momentvalues (C, Mt, ML) have proved acceptable.

Suitable load(recommended value on the basisof past experience)

The following values may not be exceeded:

– the maximum permissible deflection

– the maximum permissible drive torque

Size: d-B

Page 26 1040 2500 3050 6040 11820 14360 24660 36060

Page 30 2500 3050 6040 11820 14360 24660 36060

Page 56 11820

Page 40 2850 3440 6100 11950 14520 24950 36380

Page 56 11950

Page 44 2850 3440 6100 11950 14520 24950 36380

Dynamic load capacity C (N)

Bd

The dynamic load capacities and momentsare based on 100,000 m travel. However,a travel of just 50,000 m is often taken asa basis. If this is the case, for comparisonpurposes:

Multiply values C, Mt and ML by 1.26.

Note on dynamic load capacitiesand moments:

8-65 12-85 16-100 20-130 25-160 30-180 40-230 50-280

12 RE 83 001/07.99

StructureStructureLinear Motion Slides(closed or open type)

A with ball screw drive

B without drive unit

C with toothed belt drive

1 Ball screw drive with clearance-freecylindrical single nut

2 End block fixed bearing

3 Carriage with four Super LinearBushings (closed or open type)

4 PU bellows-type protective cover

5 End block floating bearing

6 Shaft support rails(for open version only)

Accessories:

7 Socket-plug

8 Mechanical switch (with mountingcomponents)

9 Proximity switch (with mountingcomponents)

10 Switching cam

11 Cable duct (aluminum alloy)

12 Mounting bracket

13 Mounting profile

14 Motor

15 Motor mount and coupling

16 Side drive with timing belt

STAR – Linear Motion Slides

1

2

3

4

5

11

7

8

910

12

13

6

A

B

C

15

14

16

14

13RE 83 001/07.99

2 31 4

6

7

Fv

4

1

3

5

8

2

9

Motor attachment via sidedrive with timing beltFor Linear Motion Slides from size 25-160and up, the motor can be attached via aside drive with timing belt. This results ina shorter overall length compared to amotor attachment with motor mount andcoupling.

The compact enclosed housing providesbelt protection and secures the motor.

In addition, different gear ratios are available:

i = 1 : 1

i = 1 : 1.5 (size 25-160, 30-180)

i = 1 : 2 (size 40-230, 50-280)The side drive with timing belt can bemounted in four directions:

– bottom, top (RV01 and RV02)– left, right (RV03 and RV04)

1 Linear Motion Slide2 Drawn, anodized aluminum frame3 Toothed belt4 AC servomotor5 Pre-tensioning of the toothed belt:

Apply pre-tensioning force Fv to motor(Fv will be indicated on delivery)

6 Attachment of belt pulleys withclamping assemblies

7 Cover plate8 End cover9 On sizes 25-160 and 30-180:

Ball screw journal with additionalsupport bearing

Motor attachment with mountand couplingA motor can be attached via a mountand coupling to all Linear Motion Slidesequipped with a ball screw drive.

The motor mount serves both to attach themotor to the Linear Motion Slide and as anenclosed housing for the coupling.

The coupling transmits the motor drivetorque free of stresses to the LinearMotion Slide drive shaft.

Our standard couplings compensate forthe thermal expansion of the system.

If other makes of couplings are used, the ther-mal expansion must be taken into account.

1 Motor2 Motor mount3 Coupling4 Linear Motion Slide

14 RE 83 001/07.99

Technical DataSTAR – Linear Motion Slides

1700

1600

2900

250 84

20 x 5

20 x 20

25 x 10

2.6

6.9

5.0

1.7

4.6

3.3

0.4

Permissible torqueup to length L = … at (1)

Reduced mass momentof inertia at

(· 10-6 kgm2)(· 10-6 kgm2)

i = 1.5i = 1i = 1.5i = 1

(Nm)(Nm)(mm)

MRvL MRv JRv JRvBall screwLinear MotionSlide

Motor

Friction moment MRRv (Nm)

Gear ratio i = …

MKD 71B

0.45

Permissible torqueup to length L = … at (1)

Reduced mass momentof inertia at

(· 10-6 kgm2)(· 10-6 kgm2)

i = 2i = 1i = 2i = 1

(Nm)(Nm)(mm)

MRvL MRv JRv JRv

Technical data of AC servomotorsand MiniDrive

MKD 41B-144 KG1Motor

170 + 16

2.2

4.65

2.7

Maximum effective speed nmax (1/min)

Rated torque MMN (Nm)

Maximum torque Mmax (Nm)

Mass moment of inertia JM + JBr (10-6 kgm2)

Brake holding torque MBr (Nm)

Mass with brake mBr (kg)

MKD 71B-061

870 + 38

5

9.17

8

d0 x P

Drive data for side drive with timing belt, fixed bearing end, for motor attachment via side drive with timing belt

MRv … Permissible system torque for with timing belt side drive on the motor journal

(take max. motor torque MMmax into account)

MRRv … Friction moment, timing belt side drive on the motor journal

JRv … Reduced mass moment of inertia, timing belt side drive

i … Reduction, timing belt side drive

(1) … Permissible torque for longer lengths on request

See catalog “Controllers, Motors,Electrical Accessories” RE 82 701

MKD 41B/MMD 082A

SGK 25-160

SOK25-160

SOK30-180

SOK30-180

SGK 40-230

SOK 40-230

SOK 50-280

SOK 50-280

32 x 5

32 x 10

32 x 20

32 x 32

2250

2250

2750

3250

11.8

19.4

19.4

19.4

5.9

10.8

12.9

12.9

1450 280

MMD 082A

3000

2.4

6.9

133 + 8

2.4

3.7

Coupling Data

Couplings with data as shown in the tableare used with standard servomotors.

Linear Motor type Rated torque Mass CouplingMotion of coupling MK moment mass

Slide size of inertia JK(Nm) (10-6 kgm2) (kg)

12 / 16 MMD 022 3.7 7 0.075MKD 25

20MKD 41 19 57 0.26MMD 042MMD 082 9 61 0.26

25 / 30MKD 41 19 57 0.26MMD 082 14.5 63 0.26

40 / 50MKD 71B-061

50 200 0.7MKD 71B-097

15RE 83 001/07.99

Closed type

Sized-B

Dynamic moments

Mt (Nm) ML (Nm)

Dynamicload capacity

C (N)

Open type

Dynamicload capacity

C (N)8 - 65 1040 16 15

12 - 85 2500 52 57

16 -100 3050 82 87

20 -130 6040 217 229

25 -160 11820 520 549

30 -180 14360 689 725

40 -230 24660 1504 1713

50 -280 36060 2740 3011

2850 25 27

3440 39 41

6100 134 141

11950 320 339

14520 425 447

24950 928 1057

36380 1687 1853

Reduced load capacity in short-stroke applications

In short-stroke applications, the service lifeof the shafts is shorter than that of theSuper Linear Bushings.

For this reason, the load capacities listedin the tables must be multiplied by thefactor fw.

MtML

C

B

d

B

MtML

Cd

C'

C' Sizes 12 and 16C' = 0.42 · C

Sizes 20 to 50C' = 0.6 · C

0 20 40 60 80 100 120 140 160 180 200 220 240 2600.5

0.6

0.7

0.8

0.9

1.0fw

Stroke(mm)

12 16 20 25 30 40 50

PL = ( )3· 105

Lh = L

C

60 · vm

L nominal service life (m)

Lh nominal service life (h)

C dynamic load capacity (N)

P equivalent dynamic load (N)

vm average speed (m)

Note on dynamic load capacitiesand moments

The dynamic load capacities and moments are based on 100,000 m travel.However, a travel of just 50,000 m is often taken as a basis. If this is the case,for comparison purposes:

Multiply values C, Mt and ML by 1.26.

Nominal service life

The load capacities of the open versionsare reduced as follows under lift-off loads:

Sizes 12 and 16 to 42%

Sizes 20 to 50 to 60%

Dynamic moments

Mt (Nm) ML (Nm)

Load Capacities and Moments

16 RE 83 001/07.99

STAR – Linear Motion SlidesGeneral Information

tan αmax = 8.72 · 10-3 =̂ 0.5°

tan α ≤ tan αmax

Linear Motion Slides are also available with:

- corrosion resistant steel shafts to DIN 17230 / EN 10088

- STAR Resist steel shafts: zinc/iron coating with yellow chromating

For further details on STAR Resist, please ask for catalog RE 82 050.

For further details on STAR Linear Bushings and Precision Steel Shafts,please ask for catalog RE 83 100.

Delivered as separate parts. The carriage is mounted as a sub-assembly.The fixing screws are not included in the package.

Open Type SOO:

The Precision Steel Shafts are screwed to the Shaft Support Rails.

tan αmax = 10 · 10-4Size 8-65:

Assemblies without drive unit:

Delivery condition:

Length L:

Assemblies with drive unit: The Linear Motion Slides with ball screw drive and toothed belt drive(SGK, SGR, SOR and SOK) are delivered fully assembled and greased.

Linear Motion Slides consist of components of varying length and assemblies of fixedlength. The length-dependent components are cut to size to suit each particular appli-cation. Linear Motion Slides can thus be custom-designed and completed in a variety oflengths (infinitely variable). Lengths exceeding the specified maximum Lmax are availableon request.

Permissible shaft deflection inthe Linear Bushing closed type:

Due to the use of STAR Super Linear Bushings (except for Linear Motion Slidesize 8-65), higher shaft deflection is permissible than for conventional linear bearings.Selection of the length (L) and the size of slide should take account of the permissibleshaft deflection (tan α).

Maximum permissible drivetorque Mper:

The values of Mper given in the graphs (see Technical Notes) are based on the followingassumptions:

• Horizontal operation

• No radial load on the ball screw drive journal

• The torque rating of the coupling is not taken into account

The maximum permissible drive torque (see Technical Notes) is reduced for ball screwdrives with keyway. The keyway produces a notch effect and reduces the effective dia-meter. (Information on side drive with timing belt available on request.)

Weight of the Linear Motion Slide:

Shafts for Linear Motion Slideswithout drive unit:

Weight calculation does not include motor attachment, switches or side drive withtiming belt.

Weight (kg/mm) · Length L (mm) + Weight of all fixed-length components (kg)

17RE 83 001/07.99

18 RE 83 001/07.99

STAR – Linear Motion Slides

L/2

L

F

α

tan α ≤ tan αmax

Technical Notes – Size 8-65/12-85

8-65 Slide Dynamic loadcapacity

C(N)

Dynamic moments Movedmass

(kg)

SlideweightL in mm

(kg)

Max. lengthLmax

(mm)

Frictionalforce

(N)

Closed type

Mt(Nm)

ML(Nm)

tan α = F · (L - 9) · 4.970 · 10-8

tan αmax = 10 · 10-4

Permissible shaft deflection in theLinear Bushing1)

tan α Shaft deflectionF External load (N)L Dimension “L” (mm)

Linear Motion Slide SGO 8 - 65incorporates Standard Linear Bushings.The load capacity or service life of the Slidewill therefore be reduced with increasingshaft deflection.

For further information refer to catalogRE 83 100 “Linear Bushings and Shafts”.

SGO 8 - 65 1040 16 15 0.28 0.0008 · L + 0.39 700 3

See section on Load Capacities and Moments.

1) Also refer to “General Information”

19RE 83 001/07.99

12-85 Slide

Closed type

Open type

Mt(Nm)

Ballscrewd0 x P(mm)

Dynamic load capacity Dyn. moments

ML(Nm)

Movedmass

(kg)

SlideweightL in mm

(kg)

Maximumlength

Lmax

(mm)

Guide-way(N)

Fixedbearing

(N)

Ballscrew

(N)

SGO 12 - 85 2500 52 57 0.55 0.0018 · L + 0.80 1000

SGK 12 - 85 8 x 2.5 2500 5280 2900 52 57 0.54 0.0021 · L + 0.92 1000

SOO12- 85 2850 25 27 0.47 0.0035 · L + 0.47 4000

SOK 12- 85 8 x 2.5 2850 5280 2900 25 27 0.47 0.0040 · L + 0.82 1000

Permissible shaft deflection in theLinear Bushing closed type1): tan α = F · (L - 18) · 1.376 · 10-8

tan αmax = 8.72 · 10-3

Linear Motion Slides withBall Screw Drive:Maximum speed Maximum permissible drive torque1)

Mass moment of inertia of linear motion slide:

L/2

L

F

α

tan α ≤ tan αmax

tan α Shaft deflectionF External load (N)L Dimension “L” (mm)

100 200 300 400 500 600 700 8000.00

0.20

0.40

0.60

0.80

1.00

L (mm)

8 x 2.5

900 1000

1.20

1.40Mper (Nm)

1000.0

5.0

10.0

15.0

20.0

25.0

v (m/min)

L (mm)

8 x 2.5

200 300 400 500 600 700 800 900 1000

Frictional force, moment of friction:

SOO 12 - 85

SGO 12 - 85

Frictional force(approx. N)

7SOK 12 - 85

SGK 12 - 850.06

Moment of friction (approx. Nm)

8 x 2.5

1) Also refer to “General Information”

See section on Load Capacities and Moments.

Slide withdrive unit

Slide withoutdrive unit

JS = ( 0.203 + 0.002 · L + 0.158 · mfr ) · 10-6

JS Reduced mass moment of inertiaof linear motion slide withadditional load on the drive journal (kgm2)

mfr Additional load (kg)L Dimension “L” (mm)

20 RE 83 001/07.99

STAR – Linear Motion SlidesTechnical Notes – Size 16-100/20-130

Linear Motion Slides withBall Screw Drive:Maximum speed

tan α Shaft deflectionF External load (N)L Dimension “L” (mm)

tan α = F · (L - 21) · 5.381 · 10-9

tan αmax = 8.72 · 10-3

Mass moment of inertia of linear motion slide:

Frictional force, moment of friction:

Maximum permissible drive torque1)

Frictional force(approx. N)

SOO 16-100

SGO 16 -1009

Moment of friction (approx. Nm)12 x 5

SOK 16-100

SGK 16-1000.13

250 375 500 625 750 875 1000 1125 1250 1375 15000.0

10.020.030.040.050.060.0

v (m/min)

L (mm)

12 x 5

12 x 1080.070.0

90.0

250 350 450 550 650 850 950 1050 1150 1250

0.00

0.50

1.00

1.50

2.00

2.50

L (mm)

Mper (Nm)

750 1350 1450

12 x 5

12 x 10

tan α ≤ tan αmax

1) Also refer to “General Information”

See section on Load Capacities and Moments.

12 x 10

0.16

0.633

2.533

Ball screw:d0 x P k2

1.088

2.367

k1

12 x 5

12 x 10

k3

0.013

0.013

Constant

Slide withdrive unit

Slide withoutdrive unit

JS = ( k1 + k2 · L + k3 · mfr ) · 10-6

JS Reduced mass moment of inertiaof linear motion drives withadditional load on the drive journal (kgm2)

k1, k2, k3 Constants (see table)mfr Additional load (kg)L Dimension “L” (mm)

L/2

L

F

α

16-100 Slide

Closed type

Open type

Mt(Nm)

Ballscrewd0 x P(mm)

Dynamic load capacity Dyn. moments

ML(Nm)

Movedmass

(kg)

SlideweightL in mm

(kg)

Maximumlength

Lmax

(mm)

SGO 16-100 3050 82 87 0.82 0.003 · L + 1.2 1500

SOK 16-100 3440 5280 39 41 0.76 0.006 · L + 1.3 150049903270

12 x 512 x 10

49903270

12 x 512 x 10

SGO 16-100 3440 39 41 0.75 0.005 · L + 0.75 4000

Permissible shaft deflection in theLinear Bushing closed type1):

Guide-way(N)

Fixedbearing

(N)

Ballscrew

(N)

21RE 83 001/07.99

20-130 Slide

Closed type

Open type

Mt(Nm)

Ballscrewd0 x P(mm)

Dynamic load capacity Dyn. moments

ML(Nm)

Movedmass

(kg)

SlideweightL in mm

(kg)

Maximumlength

Lmax

(mm)

Permissible shaft deflection in theLinear Bushing closed type1): tan α = F · (L - 36) · 2.932 · 10-9

tan αmax = 8.72 · 10-3

SOO 20 -130 6100 134 141 1.6 0.008 · L + 1.6 4000

SOK 20-130 16 x 10 6100 13400 9600 134 141 1.6 0.010 · L + 2.7 2500

SGK 20 -130 16 x 10 6040 13400 9600 217 229 1.8 0.006 · L + 3.0 2500

16 x 16 6200

16 x 5 12300

16 x 16 6200

16 x 5 12300

L/2

L

F

α tan α Shaft deflectionF External load (N)L Dimension “L” (mm)tan α ≤ tan αmax

Maximum permissible drive torque1)

Ball screw drive with keyway: maximum drive torque 3.2 Nm

Linear Motion Slides withBall Screw Drive:Maximum speed

2500.0

L (mm)

500 750 1000 1250 1500 1750 2000 2250 2500

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0v (m/min)

16 x 16

16 x 10

16 x 5

2500.00

L (mm)

500 750 1000 1250 1500 1750 2000 2250 2500

0.50

1.00

1.50

2.00

2.50

3.00

3.50

4.00 16 x 16

16 x 10

16 x 5

Mper (Nm)

See section on Load Capacities and Moments.

SGO 20 -130 6040 217 229 1.8 0.005 · L + 2.6 2500

JS = ( k1 + k2 · L + k3 · mfr ) · 10-6

SOO 20-130

SGO 20-130

Frictional force(approx. N)

11

Moment of friction (approx. Nm)

SGK 20-130

SOK 20-130

Frictional force, moment of friction:

JS Reduced mass moment of inertiaof linear motion slide withadditional load on the drive journal (kgm2)

k1, k2, k3 Constants (see table)mfr Additional load (kg)L Dimension “L” (mm)

16 x 5 16 x 10 16 x 16

0.40 0.43 0.46

Mass moment of inertia of linear motion slide:

1) Also refer to “General Information”

Slide withdrive unit

Slide withoutdrive unit

Ball screw: d0 x P k2k1 k3

Constant

16 x 5

16 x 10

16 x 16

3.238

6.692

13.878

0.039

0.039

0.039

0.633

2.533

6.485

Guide-way(N)

Fixedbearing

(N)

Ballscrew

(N)

22 RE 83 001/07.99

STAR – Linear Motion SlidesTechnical Notes – Size 25-160/30-180

L/2

L

F

α

tan α ≤ tan αmax

Ball screw drive with keyway: maximum drive torque 4.5 Nm

25-160 Slide

Closed type

Open type

Mt(Nm)

Ballscrewd0 x P(mm)

Dynamic load capacity Dyn. moments

ML(Nm)

Movedmass

(kg)

SlideweightL in mm

(kg)

Maximumlength

Lmax

(mm)

SGO 25-160 11820 520 549 3.3 0.008 · L + 4.8 3000

Permissible shaft deflection in theLinear Bushing closed type1):

tan α = F · (L - 43) · 1.468 · 10-9

tan αmax = 8.72 · 10-3

SOO 25-160 11950 320 339 2.8 0.011 · L + 2.8 5300

SOK 25-160 20 x 20 11950 17000 9100 320 339 2.9 0.015 · L + 5.0 3000

SGK 25-160 20 x 20 11820 17000 9100 520 549 3.3 0.011 · L + 5.5 3000

25 x 10 15800

20 x 5 14300

25 x 10 15800

20 x 5 14300

Linear Motion Slides withBall Screw Drive:Maximum speed

tan α Shaft deflectionF External load (N)L Dimension “L” (mm)

2500.0

L (mm)

500 750 1000 1250 1500 1750 2000 2250 2500

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0v (m/min)

2750 3000

20 x 20

25 x 10

20 x 5

2500.0

L (mm)

500 750 1000 1250 1500 1750 2000 2250 2500

1.00

2.00

3.00

4.00

5.00

6.00

7.00

8.00

2750 3000

20 x 20

25 x 10

20 x 5

Mper (Nm)

Maximum permissible drive torque1)

See section on Load Capacities and Moments.

JS = ( k1 + k2 · L + k3 · mfr ) · 10-6

SOO 25-160

SGO 25-160

Frictional force(approx. N)

14

Moment of friction (approx. Nm)

SGO 25-160

SOK 25-160

Frictional force, moment of friction:

JS Reduced mass moment of inertiaof linear motion slide withadditional load on the drive journal (kgm2)

k1, k2, k3 Constants (see table)mfr Additional load (kg)L Dimension “L” (mm)

20 x 5 20 x 20 25 x 10

0.53 0.64 0.66

Mass moment of inertia of linear motion slide:

1) Also refer to “General Information”

Slide withdrive unit

Slide withoutdrive unit

Ball screw:d0 x P k2k1 k3

Constant

20 x 5

20 x 20

25 x 10

8.216

39.990

23.575

0.100

0.100

0.256

0.633

10.132

2.533

Guide-way(N)

Fixedbearing

(N)

Ballscrew

(N)

23RE 83 001/07.99

L/2

L

F

α

tan α ≤ tan αmax

Ball screw drive with keyway: maximum drive torque 4.5 Nm

30-180 Slide

Closed type

Open type

Mt(Nm)

Ballscrewd0 x P(mm)

Dynamic load capacity Dyn. moments

ML(Nm)

Movedmass

(kg)

SlideweightL in mm

(kg)

Maximumlenght

Lmax

(mm)

Permissible shaft deflection in theLinear Bushing closed type1):

SOO 30-180 14520 425 447 4.1 0.016 · L + 4,1 5300

SOK 30-180 20 x 20 14520 17000 9100 425 447 4.2 0.020 · L + 6,8 3000

SGK 30 -180 20 x 20 14360 17000 9100 689 725 4.6 0.014 · L + 7,4 3000

25 x 10 15800

20 x 5 14300

Linear Motion Slides withBall Screw Drive:Maximum speed

SGO 30-180 14360 689 725 4.7 0.011 · L + 6,7 3000

tan α Shaft deflectionF External load (N)L Dimension “L” (mm)

Maximum permissible drive torque1)

2500.0

L (mm)

500 750 1000 1250 1500 1750 2000 2250 2500

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0v (m/min)

2750 3000

20 x 20

25 x 10

20 x 5

2500.0

L (mm)

500 750 1000 1250 1500 1750 2000 2250 2500

1.00

2.00

3.00

4.00

5.00

6.00

7.00

8.00

2750 3000

20 x 20

25 x 10

20 x 5

Mper (Nm)

tan α = F · (L - 51) · 7.698 · 10-10

tan αmax = 8.72 · 10-3

See section on Load Capacities and Moments.

20 x 5 14300

25 x 10 15800

1) Also refer to “General Information”

JS = ( k1 + k2 · L + k3 · mfr ) · 10-6

SOO 30 -180

SGO 30 -180

Frictional force(approx. N)

18

Moment of friction (approx. Nm)

SGO 30 -180

SOK 30 -180

Frictional force, moment of friction:

JS Reduced mass moment of inertiaof linear motion drives withadditional load on the drive journal (kgm2)

k1, k2, k3 Constants (see table)mfr Additional load (kg)L Dimension “L” (mm)

20 x 5 20 x 20 25 x 10

0.53 0.64 0.66

Mass moment of inertia of linear motion slide:

Slide withdrive unit

Slide withoutdrive unit

Ball screw:d0 x P k2k1 k3

Constant

20 x 5

20 x 20

25 x 10

9.103

54.169

27.12

0.100

0.100

0.256

0.633

10.132

2.533

Guide-way(N)

Fixedbearing

(N)

Ballscrew

(N)

24 RE 83 001/07.99

L/2

L

F

α

tanα ≤ tanαmax

Ball screw drive with keyway: maximum drive torque 18 Nm

40-230 Slide

Closed type

Open type

Mt(Nm)

Ballscrewd0 x P(mm)

Dynamic load capacity Dyn. moments

ML(Nm)

Movedmass

(kg)

SlideweightL in mm

(kg)

Maximumlength

Lmax

(mm)

Linear Motion Slides withBall Screw Drive:

SGO 40-230 24660 1504 1713 9.4 0.020 · L + 13.3 4000

32 x 10 2620032 x 5 21500

Permissible shaft deflection in theLinear Bushing closed type1):

Maximum speed

tan α = F · (L - 79) · 3.407 · 10-10

tan αmax = 8.72 · 10-3

tan α Shaft deflectionF External load (N)L Dimension “L” (mm)

Maximum permissible drive torque1)

32 x 5 21500

SOO 40-230 24950 928 1057 8.3 0.026 · L + 8.3 5300

0.0L (mm)

500 1000 1500 2000 2500

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

v (m/min)

3000 3500 4000

32 x 32

32 x 20

32 x 10

32 x 5

0.0L (mm)

500 1000 1500 2000 2500

5.0

10.0

15.0

20.0

25.0

30.0

35.0

40.0

Mper (Nm)

3000 3500 4000

32 x 32

32 x 20

32 x 10

32 x 5

See section on Load Capacities and Moments.32 x 32 17800

SOK 40-230 24950 26000 928 1057 8.5 0.032 · L + 13.2 400032 x 20 17900

32 x 32 17800

32 x 10 26200

32 x 20 17900SGK 40-230 24660 26000 1504 1713 9.3 0.025 · L + 14.2 4000

1) Also refer to “General Information”

JS = ( k1 + k2 · L + k3 · mfr ) · 10-6

SOO 40 -230

SGO 40 -230

Frictional force(approx. N)

22

Moment of friction (approx. Nm)

SGO 40 -230

SOK 40-230

Frictional force, moment of friction:

JS Reduced mass moment of inertiaof linear motion slide withadditional load on the drive journal (kgm2)

k1, k2, k3 Constants (see table)mfr Additional load (kg)L Dimension “L” (mm)

Mass moment of inertia of linear motion slide:

Slide withdrive unit

Slide withoutdrive unit

Ball screw:d0 x P k2k1 k3

Constant

32 x 5

32 x 10

32 x 20

32 x 32

51.8 53

69.446

138.21

268.83

0.712

0.712

0.667

0.667

0.633

2.535

10.132

25.938

32 x 5 32 x 10 32 x 20 32 x 32

1.14 1.24 1.23 1.27

STAR – Linear Motion SlidesTechnical Notes – Size 40-230 / 50-280

Guide-way(N)

Fixedbearing

(N)

Ballscrew

(N)

25RE 83 001/07.99

L/2

L

F

α

tan α ≤ tan αmax

50-280 Slide

Closed type

Open type

Mt(Nm)

Ballscrewdo x P(mm)

Dynamic load capacity Dyn. moments

ML(Nm)

Movedmass

(kg)

SlideweightL in mm

(kg)

Maximumlength

Lmax

(mm)

Linear Motion Slides withBall Screw Drive:

SGO 50-280 36060 2740 3011 16.4 0.031 · L + 22.1 4000

Permissible shaft deflection in theLinear Bushing closed type1):

Maximum speed

tan α = F · (L - 107) · 1.649 · 10-10

tan αmax = 8.72 · 10-3

tan α Shaft deflectionF External load (N)L Dimension “L” (mm)

Maximum permissible drive torque1)

32 x 32 17800

32 x 32 17800

SOO 50-280 36380 1687 1853 14.8 0.039 · L + 14.8 5300

0.0L (mm)

500 1000 1500 2000 2500

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

v (m/min)

3000 3500 4000

32 x 32

32 x 20

32 x 10

32 x 5

0.0L (mm)

500 1000 1500 2000 2500

5.0

10.0

15.0

20.0

25.0

30.0

35.0

40.0

Mper (Nm)

3000 3500 4000

32 x 32

32 x 20

32 x 10

32 x 5

Ball screw drive with keyway: maximum drive torque 18 Nm

1) Also refer to “General Information”

See section on Load Capacities and Moments.

32 x 10 26200

32 x 10 26200

32 x 20 17900SGK 50-280 36060 26000 2740 3011 16.0 0.036 · L + 22.8 4000

32 x 20 17900SOK 50-280 36380 26000 1687 1853 14.8 0.046 · L + 21.3 4000

32 x 5 21500

32 x 5 21500

JS = ( k1 + k2 · L + k3 · mfr ) · 10-6

SOO 50 -280

SGO 50 -280

Frictional force(approx. N)

27

Moment of friction (approx. Nm)

SGO 50 -280

SOK 50-280

Frictional force, moment of friction:

JS Reduced mass moment of inertiaof linear motion slide withadditional load on the drive journal (kgm2)

k1, k2, k3 Constants (see table)mfr Additional load (kg)L Dimension “L” (mm)

Mass moment of inertia of linear motion slide:

Slide withdrive unit

Slide withoutdrive unit

Ball screw:d0 x P k2k1 k3

Constant

32 x 5

32 x 10

32 x 20

32 x 32

56.025

87.214

209.28

468.78

0.712

0.712

0.667

0.667

0.633

2.533

10.132

25.938

1.14 1.25 1.25 1.30

32 x 5 32 x 10 32 x 20 32 x 32

Guide-way(N)

Fixedbearing

(N)

Ballscrew

(N)

RE 83 001/07.99 31

1) Observe maximum permissible torque. * Attachment can also be supplied withoutmotor. Please enter “00” for motor on order.

Standard Motor Type

i =

Motor attachment..

Motor..

without with

Cover..

without switch

Stan

dard

repo

rt

Mea

sure

men

tre

port

PNP NO

PNP NC 11 -. ±….

Externalswitching

cam

Externalsocket-

plug(loose)

17

Externalswitch

TypeLength in mm

Cable duct(loose)

01 03

01

01

01

00

00

00

01

01

01

01

1

1

1

1

00

16

13 -. ±….

Mechanical 15 -. ±….

Cable duct 20 - X....

02

00

00

00

for Motor1)*Mount

MMD 022 A

VRDM 368

MMD 022 A

VRDM 368

Carriage..

Documen-tation ..

Polyurethanebellows

Mounting side

Switching distanceTravel direction

Swit

ch a

cti-

vati

on p

oint

without cable duct 00

Switch type

58

27

03

02

03

02

58

27

1st switch .. - . ± ….. mm2nd switch .. - . ± ….. mm3rd switch .. - . ± ….. mmCable duct .. - . .... mmSocket-plug ..Switching cam ..

MKD 25 B

MKD 41 B

MMD 042 A

MMD 082 A

VRDM 397

VRDM 3910

50

10

59

60

28

29

02

01

05

06

03

03

32 RE 83 001/07.99

STAR – Linear Motion Slides, Closed Type with Ball Screw DriveDimension Drawings SGK 12-85 to SGK 20-130

Slide Dimensions (mm)

d A R B1 B4 B5 H H1 H2 H3 H4 H10 H13 H14 D1

h6 ± 0.02 ± 0.015

12 85 42 14 24 17 16 34 32 18 33 27 26.6 25 22

16 100 54 18 24 15 18 38 36 20 37 31 28.6 29 26

20 130 72 20 29 19 23 48 46 25 47 39 36.6 37.5 32

SGK 12 - 85

SGK 16 -100

SGK 20 -130

Slide Drive journalMounting geometry

6 28 18 25 2.1 40 33 23 M4 - 8 deep 53 9.5 11.5 M4-8 deep

6 28 18 25 2.1 40 33 23 M4 - 8 deep 60 11 14 M4-8 deep

9 40 25 34.5 2.1 52 40 28 M6-12 deep 74 15.5 18.5 M5-12 deep

d1 d2 L1 L2 Z1 E4 a b S4 F5 F6 F7 S5

h7 H7

Holes for locating bracketin both end blocks

For e

nd b

lock

A o

nly

See chapter on motor attachment for the motor attachment drawings.

Max. travel2

Max. travel2

Effective stroke2

Effective stroke2

Lube nipple

SGK 12 - 85

SGK 16 -100

SGK 20 -130

L/2

B15

ød1

H15H10

S15

B4B5

E4E2A

L1

L2

E1

A

A

B1 B12

L

H1

Overrun Overrun

All dimensions in mm

Diagrams to different scales