Bulletin# CHILLER-START UP-1213

START UP FORM PACKETCHILLER

DIVISIONS OF RAE CORPORATION

4492 Hunt St. - Pryor, OK 74361 - (918) 825-7222 - Fax (918) 825-6366www.RAE-corp.com

Has the unit been checked for shipping damage? Yes No

If there is any shipping damage, please list all damage in detail:

Crankcase heaters are verified operational and have been on continuously for at least 12 hours? Yes No

Has field water piping been verified correct? Yes No

Has the chilled water pump been verified operational? Yes No

Has a certified water balance been completed? Yes NoHas all field wiring been verified as completed and checked as functional per electrical diagrams? Yes No

Are pressure lines free from compressor, with pressure line coils spaced at least 1 inch apart? Yes No

Has all piping been thoroughly leak checked and circuit suction/discharge pressure verified? Yes No

RAE Corporation Chiller Start-Up Form

Unit Model #: Unit Serial #:

Voltage/PH/Hz: Refrigerant:

First Day of Start-Up: Last Day of Start-Up:

Job Name: Job Street Address:

Job City: Job State and ZIP:

Century Refrigeration Technical Systems Refrigeration Systems

PART A - Pre Start-Up System Check:

Equipment Installation Service Company Information:

Company Name: Company Address:

Company City: Company State and ZIP:

Maintenance & Labor Warranty Service Company Information:

Company Name: Company Address:

Company City: Company State and ZIP:

Main Voltage Check:

Control Voltage Check:

PART B - Start-Up:

Voltage H to N: Voltage H to G: Voltage N to G:

Water inlet temperature: °F Water outlet temperature: °F

Ambient temperature: °F Setpoint: °F GPM:

Amount of refrigerant in system: lbs. of R- in each circuit.

Compressor and Circuit Operation:

Compressor Number Amps/leg Suction Discharge Superheat

1 / / PSI PSI °F

2 / / PSI PSI °F

3 / / PSI PSI °F

4 / / PSI PSI °F

5 / / PSI PSI °F

6 / / PSI PSI °F

7 / / PSI PSI °F

8 / / PSI PSI °F

Has all field connected main power and control wiring been completed and checked? Yes No

Have filter driers been installed if equipped? Yes No

Has a grounded conductor been installed from the main panel to earth ground? Yes No

Has the unit been solidly mounted to the mounting structure? Yes No

What percent glycol is in the system? % Date verified:

Voltage L1 to L2: Voltage L2 to L3: Voltage L3 to L1:

Voltage L1 to G: Voltage L2 to G: Voltage L3 to G:

Main fuse or breaker size: amps

Pump Number Amps/leg Volts/leg Suction Discharge

1 / / / / PSIG PSIG

2 / / / / PSIG PSIG

3 / / / / PSIG PSIG

4 / / / / PSIG PSIG

Safety Check:Have compressor overloads been verified correct? Yes No N/A

Settings: #1 #2 #3 #4

Have condenser overloads been verified correct? Yes No N/A

Settings: #1 #2 #3 #4

Have pump overloads been verified correct? Yes No N/A

Settings: #1 #2

Was the pump fail and changeover sequence checked? Yes No

At what PSI does the condenser fan/blower start?

At what PSI does the Evapco spray pump start? N/A

Does the sump heater work? Yes No N/A

Blower Fan Amps/leg Volts/leg Is blower fan rotation corrrect?

1 / / / / Yes No

2 / / / / Yes No

3 / / / / Yes No

4 / / / / Yes No

5 / / / / Yes No

6 / / / / Yes No

7 / / / / Yes No

8 / / / / Yes No

9 / / / / Yes No

10 / / / / Yes No

If hot gas bypass is used, what is it set at?

High pressure control setting (cut in/cut out, circuits 1-8): Cut in: Cut out:

Low pressure control setting (cut in/cut out, circuits 1-8): Cut in: Cut out:

What percentage of load was available at start-up?

If a VFD is used, what are the basic settings on the VFD, and/or what was changed on the VFD during start-up and why? N/A

Is freeze stat set? Yes No Trip Setting:

Controller Check:

Are controllers labeled and corresponding to diagram? Yes No

Was a program downloaded in the field? Yes No

If program was field downloaded, what version was used?

Have controllers been scrolled through line by line ensuring that all transducers, sensors, pumpdown switches, failures, GPM, etc. read correctly? Yes No

List any fields not reading correctly:

Have all changes to any parameter been documented and sent to the lab, programming, and service? Yes No

List any parameters or settings that were changed:

Have all adjustable refrigeration valves been adjusted appropriately? Yes No

Which valves were adjusted?

Other:

Does any work need to be completed on the unit after start-up? Yes No

Please list any additional work in detail:

Start-Up Notes:

Start-up performed by (Print):

Start-up performed by (Signature):

Date:

To validate equipment parts warranty, return completed form within (10) day of start-up to:RAE Corporation

Attn: Service Department4492 Hunt St.

Pryor, OK 74361(918) 825-7222

service@rae-corp.com

4492 Hunt St. - Pryor, OK 74361 - (918) 825-7222 - Fax (918) 825-6366

www.rae-corp.com