Technical Catalogue 2015 - 2016

STATIONARYBatteries for professional

2

Technical Catalogue 2015 - 2016

Bauru unit - SP - Brazil

Governador Valadares unit - MG - Brazil

HISTORYTudor Industries Ltd. was founded in Brazil in 1993 by a group of highly experienced Brazilian entrepreneurs withexpertise of more than 40 years in the battery business. Production facilities are strategically located to supply Brazilian and International markets with agility and efficiency. One facility is located in Governador Valadares in the state of Minas Gerais – Tudor MG – which supplies north, northeast and northwest regions of Brazil. The other plant is located in Bauru, in the state of Sao Paulo – Tudor SP – supplying the markets of south, southeast, southwest regions as well as exports to international markets.

MISSION“To be recognized by the quality of our products and services, respect to environment, with focus on to increase satisfaction ofour customers and collaborators.”

PRINCIPLES OF QUALITY• Promote continuous improvement of quality management in compliance with customers standard requirements.• Make and develop partnerships with customers and suppliers, encouraging improvement of Tudor quality management and innovation of products and services.

CERTIFICATIONSWe aim excellence in manufacturing and distribution of our products with high technology and quality standards. Our facilities are certified with NBR ISO 9001:2008 (Quality Management). TUDOR – SP located in Bauru is also certified with NBR ISO 14001:2004 (Environmental Management) by Bureau Veritas Certification, an international agency recognized by ANAB from the USA and UKAS from UK and by our national agency INMETRO. Our operations including development, manufacturing, delivery and reverse logistics are certified in compliance with environmental requirements.We have also obtained ISO TS16949 certification, an international norm of auotomotive segment, which qualifies our company to supply batteries as original equipment in the OE markets. Our product lines have been approved by INMETRO – the National Standard RegulatoryAgency – Certificates 301/2011 and 299/2012.

ENVIRONMENTTudor Industries and its distributor network are in compliance with CONAMA resolution Nr.401/08 which regulates adequate treatment, handling, storage, disposal, recycling and transport of used batteries. The recycling plant located in Governador Valadares, Minas Gerais as well as suppliers are duly certified by authorized national agencies, featuring commitment of Tudor Industries and the environment.competentes o que destaca o comprometimento das Indústrias Tudor com o meio ambiente.

UNIDADE BAURU - SP UNIDADE BAURU - SP

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APPLICATIONSTelephone Central - Radio Base Stations - Office - Outdoor - Street Offices - Hospitals - Micro BTS - BTS Mini - Wireless Networking - Fiber Optic Networks - GSM Networks - Wireless Networking - Microwave Repeaters of - Sheters / URA’s - Signalling - UPS / UPS - Alarms and surveillance electronics - Emergency Lighting - Solar System / Wind - Substations Energy - Telecommunications.

APRS-V TECHNOLOGYTudor Stationary batteries have been developed in order to provide excellent electrical performance associated to high reliability and strength. Internal components have been dimensioned to overcome the hardest use conditions. By using the APRS (Acid Particles Retention System) - V Technology

SOLUTIONS x ADVERSITIESReview the operating condition where the batteries are installed and identify the set of technical solutions ensure its reliable performance system.The indicated solutions are not limited to marked adversity. The set technical solutions is that it allows good operation a n d c o n s e q u e n t l y, o p t i m u m performance of the assembly.

A.G.A. FILTERComposed of two layers of filters with porosities and functions the A.G.A. Filter retains acid particles which are pulled by oxygen and hydrogen molecules emitted in the process of simultaneously inhibit electrolysis and passage of sparks that could cause the battery to explode. For this reason, the filter A.G.A. allows usage of Tudor Stationary batteriesin the same environment for people and electronic equipment.

Internal Medium of CoverCondensation Chamber

Internal Medium of CoverCondensation Chamber

Gases

Electrolyte Level Electrolyte Level

GasesGasesGases

CondensateLiquid

ExternalMedium

ExternalMedium

A.G.A.Filter

A.G.A.Filter

CondensateLiquid

CondensateLiquid

Element Nr 1 (2.1 Volts)Element Nr 1 (2.1 Volts)

CondensateLiquid

AcidDroplets

AcidDroplets

A.G.A. FILTER (Acid Gas Arrester)

Ca-Ca alloy high tin contentFree electrolyteA.G.A. filterGrid fillets with alternating wiresEnveloped separatorCondensation chamberPoles with external or protected threadScrews, nuts and washers in stainless steelSealing resin or ring O-ring

High

tem

pera

ture

Cons

tant

cyc

ling

Com

patib

ility

with

ele

ctro

nic

equi

pmen

t

Secu

re c

onne

ctio

ns

Exte

rnal

sho

rt ci

rcui

t

Inte

rnal

Sho

rt Ci

rcui

t

Fluc

tuat

ion

Ripp

le fr

eque

ncy

Acid

gas

es

Elec

troly

te le

akag

e

Vibr

atio

n

Long

ser

vice

life

If different operating conditions listed, contact Tudor for directions.

(Ventilated) Tudor Stationary batteries have AGA filter (Acid Gas Arrester). This feature allows to differentiation of this technology from VRLA (Valve Regulated Lead Acid) or Ventilated, making possible for the user to specify technology that is useful for requirements.

STATIONARY

4

Technical Catalogue 2015 - 2016

AVALANCHE THERMAL AND RIPPLELearn more about the benefits and limitations of V-PACU batteriesTudor Stationary withA.G.A. technology.

LEAD-CALCIUM ALLOY WITHCONTENT OF TINManufactured to a high standard and lead alloy with Lead-CalciumHigh tin content providing low electrical resistance, minimum water consumption, higher corrosion resistance at high and high temperatures resistance to cycling.This alloy allows excellent performance in a wide range of temperature range (-20 ° C to +70 ° C) and at different schemes operation, such as cycling and float. This alloy allows.Although the equalization voltage is reduced in comparison Calcium-calcium alloy with low tin content, which results in minimal water consumption, maximizing battery lifeTudor Stationary.

ELECTROLYTE FREEThe free electrolyte, or in liquid form has the characteristic to dissipate the temperature rise in the external environment or by fluctuations of the power grid (ripple). The electrolyte technologyallows free battery operation in high temperature environment or where power quality is low and subject to constant change. However Iit prevents the use of different positions than the usual (poles up).

HIGH TEMPERATURESThe VRLA batteries, that use oxygen recombination technology are extremely sensitive to temperature when compared with the V-APRS batteries and thus require more attention in managing the temperature.Technology VRLA undergoes reduction to 50% of life for every 10 ° C above 25 ° C, compared to2%V-APRS technology.(See comparison chart).

% o

f lif

etim

e

Temperature in ºC

V-SRPA VRLA

25º 35º 45º

100%90%80%70%60%50%40%30%20%10%0%

EFFECT OF TEMPERATURE ONESTIMATED LIFETIME

GRIDS AND PLATESGrades: They are produced with laminated / expanded technology, and prepared in automated and continuous system where the coils rolled lead are expanded or, depending on the model and application, casted grid.Manufactured to a high standard and lead alloy with Lead-Calcium High tin content providing low electrical resistance, minimum water consumption, higher corrosion resistance at high and high temperatures resistance to cycling. Signs: Produced with high-density active material and additives of last generation which facilitate chemical reactions optimizing power supply.

THERMAL AVALANCHEOne of the main consequences of the operation at high temperatures is the phenomenon called “ThermalAvalanche”. It is the thermal runaway condition in which the heat generation exceeds battery capacity and installation nvironment dispel it. If this condition persists for a long period, the battery will suffer accelerated loss of water, increasing the load current, and deformation of the container. The V-APRS battery Tudor technology AGA stationary filter allows for greater heat dissipation through free electrolyte (in liquid form) and system retention of the particles entrained acid during electrolysis (Condensation chamber and filter A.G.A.). In VRLA batteries, reduced volume of the electrolyte and oxygen recombination process accelerate heat generation. If operated in conditions abnormal (high ambient temperature, overload, etc.), VRLA batteries raise the temperature to levels at which the battery is unable to dispel it. Under these conditions, the battery temperature VRLA increase as to deform the containers and tear them, disabling the battery.

RIPPLEVariation of current and voltage is called ripple. Depending on the ripple frequency battery internal temperature will rise and must be dissipated failing to take the battery to come into “ThermalAvalanche”.In this case again the technology free electrolyte has an advantage because it is able to dissipate the rise ripple caused by the temperature instead of technology electrolyte absorbed or immobilized in general. Besides it has optional system for channeling the gases generated in these conditions.

5

DETAILS OF TERMINALS AND ANCHORAGE

1 - Reinforced Post2 - Polypropylene lid without vent plugs3 - Polypropylene overcap (sealed to the lid)4 - Hexagon bolt RW3 / 8 “- Inox5 - 6mm hex screw RM - Inox6 - Flat Washer - Stainless7 - Hex nut - Stainless8 - Pressure Washer - Stainless

Sealing System terminals9 - Direct Seal - injected Polypropylene10 - Seal - Epoxy finish ring or Lapel

Terminal Type T / M (external thread)

Terminal Type X

Terminal Type T / M (external thread)

STATIONARY

6

Technical Catalogue 2015 - 2016

1 - Monoblock / Box - Polypropylene2 - Label3 - Polyethylene Separator4 - Positive Active Material5 - Grade6 - Positive Reinforced Post7 - Negative Active Material8 - Reinforced Connector9 - Reinforced Strap10 - Reinforced Post Negative11 - Element 2 Volts (nominal)12 - Terminal Type T / M R. E. RW3 / 8 “13 - Condensation Chamber14 - Cavity to Epoxy finish15 - Polypropylene Cover (Sealed in Monoblock)16 - Back Orifice Condensate Liquid17 - Strap18 - Densimeter “Magic Eye”

EXPANDED VIEW19 - Hex Nut RW3 / 8 “ - Inox20 - Smooth washer - Stainless21 - Pressure washer - Stainless22 - Arrester (allows gas installation kit)23 - Filter A.G.A. layer 124 - Filter A.G.A. layer 225 - Overcap - Polypropylene without stoppers or valves (the sealed cap)26 - Label

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ELECTRICAL AND DIMENSIONAL FEATURES

* * With ** r.e.: terminals: external thread (screw) or internal thread (Bespoke)

12TE36

12TE86

12TE180

12TE25 12TE45

12TE65 12TE105

12TE150 12TE220

Models

Voltage Capacity (Ah) to 1,75V/Cel @ 25 ºC Weight 4% Dimensions 3 (mm) Terminals (V) 10h 20h 100h (kg) Lenght Width Height* Configuration Type 12TE25 12 22 25 27 10 196 128 187 X 12TE36 12 32 36 40 11 205 175 175 X 12TE45 12 40.5 45 50 11,6 205 175 175 X 12TE65 12 57 65 70 16,8 287 174 175 X 12TE86 12 76 86 94 24,5 330 174 242 T/M r.e.**

12TE105 12 93 105 115 26,7 330 174 242 T/M r.e.**

12TE150 12 138 150 165 42,9 508 215 250 T/M r.e. (Externo) 12TE180 12 165 180 200 55,5 515 275 245 T/M r.e.**

12TE220 12 195 220 240 60,9 515 275 245 T/M r.e.** Voltage floating @ 25 ºC: 13,40 a 13,80V Load voltage @ 25 ºC: 14,40 a 14,80V Equalization voltage @ 25 ºC: 15,20 a 15,80V Apply voltage equalization for two hours at intervals of 4 months.

Temperature compensation: - 0,03V para cada 1 ºC acima de 25 ºC

+ 0,03V para cada 1 ºC abaixo de 25 ºC

TERMINAIS

Type X Type T/MExternal Thread(Screw)

Type T/MExternal Thread(External)

Recommended torque: X Terminal: 7 N.m to 10 N.m and Terminal Type T/M 20 N.m to 25 N.m

NOTE. Washers (pressure and smooth) should not be between the battery terminal and the connecting cable but between the connecting cable and the fastening nut.

STATIONARY

8

Technical Catalogue 2015 - 2016

CONSTRUCTIVE DETAILS

Models HOURS MINUTES 100 20 10 9 8 7 6 5 4.5 4 3.5 3 2.5 2 1.5 1 45 30 15 End voltage per cell: 1.75 Volts 12TE25 27 25 22 21.9 21.5 20.8 20.1 19.4 19 18.8 18.1 17.4 16.7 16 15 14.6 13.2 11 8.25 12TE36 40 36 32 31.5 31 30 29 28 27.5 27 26 25 24 23 22 21 19 16 12 12TE45 50 45 40.5 40 39 38 37 36 35 34 33 32 31 30 28 26 23 20 15 12TE65 70 65 57 56 54 53 52 49 48.5 48 47 45 43 41 39 37 35 31 24 12TE86 94 86 76 79 78 76 74 70 68 67 66 65 64 61 60 54 50 45 32 12TE105 115 105 93 91 90 89 87 85 83 81 79 75 72 69 64 60 54 48 37 12TE150 165 150 138 135 132 130 127 123 118 115 112 108 104 99 93 85 77 66 50 12TE180 200 180 165 162 157 152 148 145 142 140 138 134 128 122 114 104 96 84 66 12TE220 240 220 195 192 189 184 180 175 171 166 160 156 150 143 134 120 111 96 73

Models HOURS MINUTES 100 20 10 9 8 7 6 5 4.5 4 3.5 3 2.5 2 1.5 1 45 30 15 End voltage per cell: 1.75 Volts 12TE25 3 15 24 25 29 32 35 43 45 46 49 62 63 72 88 115 138 163 278 12TE36 5 22 35 39 42 46 50 62 65 66 71 89 90 103 126 165 198 234 400 12TE45 6 28 43 50 53 60 65 78 81 84 92 115 116 132 159 208 249 292 504 12TE65 8 40 52 70 76 82 90 110 113 117 130 160 161 183 222 290 350 425 710 12TE86 10 54 78 95 102 110 121 125 129 134 148 159 164 186 223 292 348 445 740 12TE105 115 64 103 115 124 137 154 184 190 199 216 269 266 307 369 486 580 690 1200 12TE150 19 92 155 169 181 198 220 265 268 282 306 370 377 435 521 682 810 978 1625 12TE180 23 110 180 201 215 234 255 310 315 340 365 440 455 520 625 804 998 1200 2002 12TE220 28 138 217 240 262 284 314 372 380 405 440 536 547 640 765 991 1185 1423 2370

AMPERE-HOURS AT 25 ºC

WATTS-HOURS AT 25 ºC

* except model 12TE25

Technology V-APRS Technology (Ventilated, Acid particles retention System).

Designed Lifetime 5 Years.

Warranty 2 Years.

Configuration 12V sealed monoblock without electrolyte maintenance.

Grids

Produced with laminated / expanded technology, being prepared for automated and continuous system where the rolled lead coils are expanded, or depending on model and application casted grid. With design developed to support demanding applications. Manufactured to a high standard and leadalloy Lead-Calcium with high content of tin, providing a low electrical resistance, lower water consumption, higher corrosion resistance at hightemperatures and high resistance to cycling.

Plates Produced with active material of high density and high-end additives that facilitate chemical reactions, optimizing the power supply.

Active Material High density generating greater accumulation of energy per plate.

Free electrolyte In a liquid state consisting of demineralized water and sulfuric acid.

Separators In microporous polyethylene separators type “envelope” of minimum electrical resistance and high mechanical strength.

Box Polypropylene with high mechanical strength copolymer.

Condensation chamber Large volume, with labirynths, incorporated into the cover, retain, decanted and reuses acid droplets and supports small slopes, maximizing battery life.

Cover Sealed cover by melting material, prevents access to any internal part of the battery. It contains no valves or plugs.

Sealing the Posts Through resin with high penetrating power for maximum protection against leakage by the poles acid.

Posts External thread or type “X” for perfect system connection.

Screws, Nuts and Washers Stainless steel.

A.G.A. filter Dual system of retention of acid particles.

Gas uptake * All gases are directed to two cylindrical vents with easy connection option and plumbing (Kit Gas), allowing conductinggases to thermetically closed systems to the external environment (optional).

Transport handle Available in all models.

Charge Indicator Identification system for charge status check

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RECHARGE CURVES

Rech

argi

ng C

urre

ntVo

lts p

er E

emen

t

C=Battery capacity at nominal rate

Recharging Current at 25ºC

0 2 4 6 8 10 12 14

0,25C

0,20C

0,15C

0,10C

0,05C

0,00

Hours

Recharging Tension at 250C

C=Battery capacity at nominal rateHours0 2 4 6 8 10 12 14

2,40

2,30

2,20

2,10

0,20C 0,15C 0,10C

Models

DISCHARGE (A) 25 ° C IN DIFFERENT PROCEDURES HOURS MINUTES

100 20 10 9 8 7 6 5 4.5 4 3.5 3 2.5 2 1.5 1 45 30 15

End voltage per cell: 1.75 Volts

12TE25 0.27 1.25 2.20 2.43 2.68 2.97 3.35 3.88 4.22 4.70 5.17 5.80 6.68 8.00 10.00 14.60 17.70 22.00 33.00

12TE36 0.40 1.80 3.20 3.50 3.87 4.28 4.83 5.60 6.11 6.75 7.42 8.33 9.60 11.50 14.66 21.00 25.33 32.00 48.00

12TE45 0.50 2.25 4.05 4.44 4.87 5.42 6.16 7.20 7.77 8.50 9.42 10.66 12.40 15.00 18.66 26.00 30.66 40.00 60.00

12TE65 0.70 3.25 5.70 6.28 6.75 7.57 8.66 9.80 10.77 12.00 13.42 15.00 17.20 19.50 20.50 37.00 46.66 62.00 96.00

12TE86 0.94 4.30 7.60 8.30 9.10 10.50 11.62 14.00 15.17 16.65 18.54 20.52 23.63 28.30 34.98 50.00 59.00 79.00 168.00

12TE105 1.15 5.25 9.30 10.10 11.25 12.71 14.50 17.00 18.44 20.25 22.57 25.00 28.80 34.50 42.66 60.00 72.00 96.00 148.00

12TE150 1.65 7.50 13.80 15.00 16.50 18.57 21.16 24.60 26.22 28.75 32.00 36.00 41.60 49.50 62.00 85.00 102.66 132.00 200.00

12TE180 2.00 9.00 16.50 18.00 19.62 20.85 24.66 29.00 31.55 35.00 39.42 44.66 51.20 61.00 76.00 104.00 128.00 168.00 264.00

12TE220 2.40 11.00 19.50 21.33 23.62 26.28 30.00 35.00 38.10 41.50 45.71 52.00 60.00 71.50 89.33 120.00 148.00 192.00 292.00

STATIONARY

10

Technical Catalogue 2015 - 2016

FEATURE OF LIFE IN USE CYCLIC

Life

time

(%)

Operating Temperature (ºC)% Discharge Percentage (C20)

20 30 40 50 60 70 80 90

120

100

80

60

40

20

0

Stationary Tudor Battery

15 20 25 30 35 40 45 50 55 60 65 70 75 80

3500

3000

2500

2000

1500

1000

500

0

Cycl

esVo

ltage

(V)

Minutes0 15 30 45 60 75 90 105 120 135 150 165 180

12,5

12

11,5

11

10,5

Volta

ge (V

)

Hours0 5 10 15 20

12,5

12

11,5

11

10,5

In order to obtain discharging current replace “C” by nominal capacity of battery at 20 Hours Rate and make multiplication.

Self Discharge depends on temperatureand moisture conditions

0,83C 0,60C 0,23C 0,16C 0,09C 0,05C

40C 30C 20C

Recharge Point

SELF DISCHARGE VOLTAGE x STATUS OF CHARGE

% N

omin

al C

apac

ity (C

20)

Storage (Month)0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

110105100959085807570656055504540

Volts

per

Bat

tery

Status of charge %

100 80 60 40 20

12.612.512.412.312.212.112.011.911.811.711.611.5

ACCESSORY

ADDITIONAL INFORMATIONISO 9001 Industries Tudor SP and MG Ltda Batteries. and its network of wholesale distributors meet the CONAMA resolutions 401/08 through appropriate treatment in the handling, storage, collection, transportation and recycling of scrap batteries in of scrap batteries in its award-winning unit metallurgical Governador Valadares in Minas Gerais and third, duly certified by the competent organs nacioinais.

Connections in PP and crystal hoses (Plastic).

Quality certificate

Environment

Kit-Gas

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The data and information contained in this catalog are not contractual commitment, and can be modified without noticepreliminary, subject to normal manufacturing tolerances. Illustrative images.

“Explosive Gases” “Avoid”

“Contains Sulfuric Acid”

“Antidotes - First Aid”

“Installing the equipment”

“No discard the batteries in the trash”

Protect your eyes and face when handling the battery.Do not charge or use electrical cords without prior knowledge.

Cigarettes, flames or sparks can cause battery explosion.

Causes burns.Avoid contact with skin, eyes and clothing.

After fixing the battery in support, first connect the positive cable and then the positive pole, the negative. To pull it off, simply performing the reverse process, ie to disconnect the negative lead and soon after the positive. Thus, it avoids the sparking these operations.

The improper disposal can pollute water, soil and harm the health. As CONAMA resolution 401/08, can the even be framed in the Environmental Crimes Law. Basic composition: lead, plastic and dilute sulfuric acid.

“The battery is a recyclable”Dispose of the same in a Service Desk.OBS.: See addresses of main stations on Customer TUDOR the Warranty Certificate.

KEEP AWAY FROM CHILDREN REACH.

DANGER YOU SHOULD TAKE PRECAUTIONS WITH BATTERY AND THE ENVIRONMENT

Skin contact: Carefully remove the clothing and footwear contaminated and wash the affected area with running water Plenty for 15 minutes.Eye contact: Immediately flush eyes with running wa-ter for 15 minutes, lifting eyelids to allow of product. After these precautions forward immediately to the ophthalmologist.Ingestion: Never give anything by mouth to an unconscious person or convulsive state. The conscious injured can drink water, always slowly to not induce vomiting. Do not induce vomiting. Forward to the doctor stating the product’s features.

STATIONARY

Indústr ias TudorSP de Bater ias Ltda.

2-130 José P ine l l i S t reetD is t r i to Indust r ia l I I

CEP 17039-741Bauru . SP

0800-135530

Indústr ias TudorMG de Bater ias Ltda.

204 St reet 2Dis t r i to Indust r ia l

CEP 35040-600Governador Va ladares . MG

0800-7241480

www.tudor.com.br

NOS

SA