Statistical Process Control

(SPC based on2nd Edition by AIAG)

Insights and practical implementation workshop

Faculty : Mr V V Iyer

Overview

Data based management is insisted upon a lot by many customers, since intuitive

way of working and taking decisions is quite detrimental to one and all.

Statistical Process Control ( SPC ) is the technique, which has to be well

understood and implemented with right spirit. Surprisingly, many experienced

personnel does not show much of interest on SPC, due to the fear factor and lack of

understanding.

ISO/TS 16949 mandates SPC as one of its requirements and today, not only the

automobiles, but also many non-automotives started embracing this technique,

since it is proved to be a wonderful tool to reduce variations.

This two day workshop will deal a lot on SPC techniques, with reference to the

latest edition ( 2nd

edition ) of SPC manual by AIAG.

Key Take away

To familiarize the participants to understand the basic Statistical approach and also

to make them to practically work with data with lot more confidence.

Also to provide enough insights on SPC, which will help the participants to

practically implement the learning and to avoid the possible errors while adopting

SPC in their respective work area.

Methodology

Class room lecture, very interesting visuals, case studies for each technique

collected from different industries.

Participants are requested to bring their scientific calculators to perform all the

exercises. There will be about 20 exercises throughout the 2 days.

Course contents

Origin of SPC

Basic Statistical approach

Average and Range

Causes of variation

The Sigma factor

Initial Process Study (Ppk Study )

Process & machine capability studies

How to interpret 1.67 and 1.33 the magic figures

Stability Vs Capability : A practical approach

Dealing with Non-normal distribution patterns for Cpk studies

Histogram and how to use them for improving the process

Process Control charts ( both Variable & Attribute )

Z-scale methodology

How to deal with non-random patterns (Actions to be taken )

Participants:

Supervisors, Engineers and Managers from all technical functions such as

Manufacturing, QA, Engineering ( R&D ), Purchase and tool room

About Facilitator

Prof. V.V.Iyer is a Post graduate in statistics and PG.Diploma in Statistical

Quality control from The Indiian Statistical Institute,Kolkatta which is an

institution of National importance, started way back in 1931 by Prof. P C.

Mahalanobis as Non Profit distribution learning Society.He has also done SDP

Fellowship from the same institute in Quality Management.He served the Indian

statistical Institute as a professor for more than 25 years.

He is having more than 2.5 decades of experience in teaching ,training and

consultancy in the areas of Quality Management,Quality and Productivity

Improvement. Etc.Prof. Iyer also worked in Tata Consultancy Services as

Associate Vice President in Learning for four years and developed and

delivered several training modules in the areas of application of statistics in

industries. Conducted more than 600 inplant training programmes and trained more

than 9000 personnel at various level.Presently Prof V.V.Iyer is a practicing

consultant in Quality Management and operates from Chennai.

Rs 12,000/- per day + 10.3 Service tax

Arrangements to be made by you

1. Hall arrangements 2. LCD Projector/OHP 3. White board marker pen 4. The course materials to be Xeroxed depending upon no. of participants. 5. Writing pad and pen to the participants 6. Pick-up and drop to the Resource Person