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Status of MWPC production and quality control . Forti – LHCC Comprehensive Review – CERN - 1 February 2005 Status of MWPC production in each site production rate problems during production manpower situation Material procurement Quality control tests on panels and wires (pitch, tension) tests on closed chambers gas tightness dark current gas gain uniformity tests with beams (T11, GIF, …) Logistics

Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

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Page 1: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Status of MWPC production and quality control

C. Forti – LHCC Comprehensive Review – CERN - 1 February 2005

• Status of MWPC production in each site• production rate• problems during production• manpower situation

• Material procurement• Quality control

• tests on panels and wires (pitch, tension)• tests on closed chambers

• gas tightness• dark current• gas gain uniformity• tests with beams (T11, GIF,…)

• Logistics

Page 2: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Status of production in LNF

M3R3: needed=48 (+4 spare). We have built 58 chambers2 not usable: 1 leaks gas; 1 has probably a broken wire; Test with source: 52 chambers very good (class A); 4 are good (class B)

M5R3: needed=48 (+4 spare). We have closed chamber 28 on last Friday.20 have been tested and satisfy the criteria:no gas leaks; no dark current; very good gain uniformity

Production rate of LNF-M5R3 chambers

0,5

1,0

1,5

2,0

2,5

3,0

3,5

1 4 7 10 13 16 19 22 25Chamber

Cha

mbe

rs/w

eek

5/Work-days 7/All-days

High production rate 2.5-3 chambers/week LNF will complete:(52) M5R3 in April 2005(52) M5R4 before the endof the year

Still to build:(52) M1R3(40) M1R4~ 9 months

Page 3: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Status of production in Firenze

M5R4: needed=192 (+8 spare) = 148 (Firenze) + 52 (LNF)21 chambers closed (26-Jan-05)Gas leakage: 18 chambers tested / 3 leakingHV training and test with source: 6 chambers tested / 2 rejectedThe 4 accepted chambers have : dark current < 2 nA/gap @ 2.85 kVand are very good (Class A)

Will complete:(148) M5R4 in June 2006 @ ~ 2 ch/week

Then (70) M1R4 in ~ 7 months

Production rate of M5R4 Firenze chambers

0,0

0,5

1,0

1,5

2,0

2,5

0 5 10 15 20Chamber

Cha

mbe

rs/w

eek

All days/7 Work-days/5

Production rate > 2 chambers/week

In late with tests of chambers as we aimed to reach asap the maximum production speed. Now equipping a more powerful and efficient test facility (many HV channels, automatic source test, etc) and we are going to test quickly all chambers.

Page 4: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Status of production in Ferrara

M2R3: needed=48 (+4 spare) 32 chambers closed (25-Jan-05)• Gas leakage: 29 chambers tested: all OK• HV training: 24 with dark current < 2 nA/gap @ 2.85 kV / 3 with wire pads drawing current• Test with 90Sr source (by hand) : 27 chambers tested all OK• Test with 90Sr source (in Rome-2) :

Production rate of Ferrara chambers

0,0

0,5

1,0

1,5

2,0

2,5

3,0

5 10 15 20 25 30 35

Chamber

Cha

mbe

rs/w

eek

Production rate increasing 2-2.5 ch/week Will complete: 52 M2R3 at end of march @ ~ 2 ch/week

Comments:

Page 5: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Status of production in PNPI

M3R4: needed=192 (+8 spare). Assembled 91 chambers (26-Jan)Gas leak test: 46 tested OK; 45 not testedHV test: 86 testedTest with source: 84 tested

Still to build:(~100) M3R4(150) M2R4

Production rate PNPI-1 chambers

0,0

1,02,0

3,0

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5,06,0

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44 49 54 59 64 69 74 79 84 89

Chamber

Cha

mbe

rs/w

eek

Production rate 3-4 chambers/week

Page 6: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Status of production at CERN

M3R1: needed=12 (+2 spare). Total chambers built=16.All tested for gas leaks OKAll trained for HV: dark current < 10 nA/chamber @ HV=2.9 kV Gas gain uniformity: 14 chambers tested ? chambers very good (class AA,AB,BA);? are good (class BB)

M3R2: needed=24 (+2 spare).Closed chamber 21 on JAN-20.20 tested for leaks (2 will be re-visited);12 HV trained:no dark current;no chamber tested for gain uniformity

Average rate increased after summer 20041 2 chambers/week

Main problems encountered ?Man-power situation ?

CERN will complete:(26) M3R2 in end-jan 2005

Still to build:40 M2R1/228 M4/5R126 M1R2

Page 7: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

• Construction material – All the material has been ordered with some spare (10%)

Material Procurement (I)

• Faraday cage – Final FEE board dimensions – M3R3 ready – All the othersneed the preparation of drawings (M3R4-M2R3-M5R4+....)

• Honeycomb panels - We got samples of M1R3/R4 regions, cut at the rightdimension and a quotation. Early 2005 we should go for the purchase and the production.

Delivered material

PNPI – M3R4 – Panels 70% - HV bars 100% - FR4 frames 100%PNPI – M2R4 – Panels 20% - HV bars 100% - FR4 frames 100%PNPI – M4R4 – Panels 0% - HV bars 90% - FR4 frames 0%CERN – Panels 60%INFN – M3R3 completed – M2R3 ~ completed – M5R4 Panels 20% HV bars ~ 40% FR4 frames 100% Other elements 100%

M1 panels 0%

Page 8: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

• Panel production

A strict monitoring of the panel quality and of the production rate is performed with regular visits (every two weeks) to the company and with checks at the production site.

This is certainly the most critical item on the chamber and the production has to be followed closely.

The required planarity is very demanding (± 90 micron) especially on the largest panels (400 x 1600 mm2).

A rate of 250/month is mandatory to match the chamber production in the various sites (see next plots).

To monitor the production yield a data base on each INFN site is operational.

This tool helps also to have a more efficient chamber production.

The yield appears quite good: approximately 90% .

We are also developing a tool to recover non planar panels (especially the gold plated one, which are the most expensive).

Material Procurement (II)

Page 9: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

0

1000

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3000

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7000Sites' need

Production(200/m)

Production(300/m)

Production(400/m)

Panels needed at production sitesaccording to official plan

Panel production

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500

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/05/

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/06/

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/07/

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/08/

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/09/

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Total production

Average monthly production

Panel production rate

Page 10: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Quality controls: MWPC specifications

(From W. Riegler simulations, EDR – CERN – April 2003)

The drift velocity is saturated I.e. it has a very weak dependence on the electric field. Therefore we mainly worry about gas gain variations that can move the working point within the plateau.

If G0 is the nominal gas gain, requiring :

G0/1.25 < G < G0*1.25 (in 95% of the gap area)G0/1.50 < G < G0*1.50 (in 5% of the gap area)

translates into specifications of gap: 95% in ±90 m 5% in ±180 m pitch: 95% in ±50 m 5% in ±100 m wire y-offset: 95% in ±100 m 5% in ±200 m wire plane y-offset: 95% in ±100 m 5% in ±200 m

Page 11: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Quality controls

HV bars: <10 nA @ 4 kV

Panel visual inspection

Panel planarity and thickness uniformity gas gap uniformity gas gain variations:

G0/1.25 < G < G0*1.25

95% of the panel area in ± 90 m5% of the panel area in ± 180 m

Wire pitch: 95% in 2 mm ± 50 m 5% in 2 mm ± 100 m

Wire tension: 50 ÷ 90 g

Test HV in air: < 20 nA @ 2 kVin each wired panel

Gas tightness: P < 2 mbar/hr

Gain uniformity: 100% of the area of each double-gap within ± 80 Vwith respect to the average gain.

After bar gluing: height of HV bars with respect to the cathode plane:

2.485 mm ± 100 m

Before wire winding: After wire winding:

Tests on closed chambers:

No dark current @ 2.85-2.95 kV

Page 12: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Panel planarity Gap uniformity Gain uniformity

Panel planarity Gap uniformity Gain uniformityFrom simulations (W. Riegler): G0/1.25 < G < G0*1.25

Gap = 5 mm ± 90 m (95% of detector area) ± 180 m (5% of detector area)

Since the gap is provided by the 5mm spacers placed between the panels,along their frames, the gap uniformity is related to the uniformity of the panelthickness and to its planarity.

The maximum fluctuation of the spacer thickness is ± 10 m.Here also we checked a production sample.

The absolute value of the panel thickness is crucial only when a panel iswired on both sides (CERN and PNPI), because the distances between thewire planes and the panel surfaces depend on thickness.The requirement is T=9.0 ± 0.2 mm Panel thickness is measured at the company over a production sample andfluctuates by ~ ± 20 m

Page 13: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Check of panel planarity and thickness

90 m

PANEL PLANARITY is checked (by hand) in each production site on ALL panels , before gluing the HV bars.PANEL THICKNESS is measured at the company over a production sample

planarity < 90 m (95% of panel area) < 180 m (5% of panel area)

d1 d2

D

LaserBeam

Panel

Thi

Automatic system by Roma2 nearly ready

Page 14: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Check of HV bars before gluing them on panels

Since few months we check all the HV bars:- visual inspection (we found broken R,C);- cleaning;- HV test: we require < 10 nA @ 4 kV.

Since we found a consistent fraction of bars drawing current, we changed the procedure: now Sei System send us the bars without conformal coating. Another (much better) company performs: cleaning; drying (in oven); putting conformal coating.

Page 15: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Wire pitch measurement (I)

The wire position is precisely determined by the pitch of the wiring machine combs.The requirement on the wire pitch (WP) is:WP = 2 mm ± 50 µm (95% of pitches) ± 100 µm (5% of pitches)

The WP is measured with an automatic device, based on two cameras scanning the panel. An accuracy of about 20 µm is obtained.

2mm

Sample image from scanning device

2 mm ± 50 µm 211 ± 5 pixels.

Fraction of wires with wrong pitch < 1 per mil

Page 16: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Wire tension measurement

The wire mechanical tension must be in the range 50÷90 g in order to provide a good electrostatic stability. The tension is found by measuring the wire resonance frequency. Different methods are used.

LNF: oscillations of the wire to be tested are induced by applying a periodicHV (about 900 V) with a frequency of 300 ÷ 400 Hz, between the wire and anon-oscillating sense wire parallel and close (~1 mm) to it. As a consequence,the capacitance C between the two wires oscillates. The maximum variationof C occurs at the resonance of the wire.Resolution is ~1 g and a M3R3 panel (660 wires) is measured in < 1 hour.

Page 17: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Laser

Photodiode

wire

Mechanical excitation

Panel

This method has been developed together with Firenze and Roma II

The signal is sent to a PC soundcard, a FFT is applied.The resonance frequency is searched between 310 and 600 Hz (for M2R3 panels).

Wire Tension Measurement (Ferrara method)Wire Tension Measurement (Ferrara method)

Laser

Mechanical

Excitation

Photodiode

The measurement takes about 2 sec/wire ( 2 panels ~1200 wires in 40 min )

Page 18: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Gas leakage test (I)

In order to minimize the gas refill rate, the maximum leakage allowed for each chamber is 2 mbar/h.

To verify the gas tightness of a chamber, we inflate it with nitrogen up to an overpressure P of 5 mbar.Then, we record P as a function of time, during about one hour.

The measurement is sensitive to variations of the external temperature. In order to correct this effect, a second chamber is used as a reference.

Page 19: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Gas leakage test (II)

The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference chamber.

If a chamber leaks, usually we can recover it by putting glue all around the chamber, between each pair of panels.For ex. In LNF, over 84 chambers produced (58 M3R3+26M5R3), only one was not recovered.

Page 20: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

HV training and Dark current

LNF : all chambers with dark current <10nA/chamber @ 2.85 kV

Procedure for conditioning of the chambers:1) Start with HV+ and go to HV at which the current reaches 200 - 300 nA and does

not show the tendency to fast decrease (Normally this happens @ 2.6 - 2.7 kV)2) Switch to HV- and start from HV=0 to increase first quite fast (200 V/min)

up to 1.5 kV. 3) Increase HV slowly till the current jumps to some value which SHOULD NEVER

EXCEED 3-4 A.4) Stop and wait till current drops to 50-100 nA. Normally this takes small time.

Then make the next step (~100 V) and so on.The training stops at HV= 2.15 kV.

The procedure with the inverse polarity takes not more than one hour.After that they go to the normal polarity. In most cases HV=2.95 kV can be reachedafter such training. If not, a second round with the inverse polarity can be performed. Anyhow, the whole procedure allows to reach 2.95 kV in one day.

PNPI : all chambers <100nA/chamber @ 2.95kV [Ar(40)/CO2(50)/CF4(10)]

Page 21: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Classification criteria on gain average and uniformity

Each double-gap is classified in A,B,C classes according to: A. < I(2-gap) >/1.4 < I(i) < < I(2-gap) >*1.4 (equivalent to ± 50 V range) B. < I(2-gap) >/1.7 < I(i) < < I(2-gap) >*1.7 (equivalent to ± 80 V range) C. Requirement B not satisfied V > 80 V

For each double-gap, we provide the class:A = 100% of double-gap area in V<50 VB = 100% of double-gap area in V<80 VC = not satisfying criteria A and B

Chamber class:AA,AB,BA=GOODBB=SPAREBC,CB,CC=RESERVE

The HV plateau width is determined by the minimum efficiency and by the maximum average number of pad-hit. From testbeams, these requirements define a ~170 V wide region

Page 22: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Test with radioactive source (LNF)137Cs source case

Profile view of a MWPCon the source test table.

Uniformity of the gap gain is tested with a 40 mCi 137Cs source. The current drawn by each gap is monitored while the lead case containing the source is moved by means of a mechanical arm.These measurements allow to check the gain uniformity within each gap and to compare different chambers among them.

Curre

nt (n

A)

X position in the gap

Y p

osi

tion

in t

he g

ap

Example of a result of the scan with radioactive source

Page 23: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

LNF-M3R3 Production overview

< I > = 456 (nA)Class B : 14, 39, 44, 58Class A : all the remaining (52)

No equalization is applied

Page 24: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

LNF-M5R3 Production overview

< I > = 456 (nA)All 21 tested chambers are Class A :within ±50 Volts from average

No equalization is applied

Page 25: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Test with radioactive source (PNPI)

The measurements are performed using a 9mC source with a rectangular collimator. The size of the collimator slit is 10x1 cm2. In regular measurements the slit is adjusted to be parallel to the wire direction. The source is moved along the center part of the chamber.The chambers are operated at HV=2.7 kV with the gas mixture Ar(40)/CO2(50)/CF4(10).The ionization current is measured with the gamma source positioned at each pad of the chamber. The dark current is subtracted.The table below presents the ratios of the minimal (maximal) to the average values of the currents measured for each gap. Also, for comparison of the gas gains in various gaps in various chambers, the ratios are presented of the average currents measured in a given gap to a reference value ( Avr*) - average current from 4 gaps in Chamber N31.

Page 26: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Test of Ferrara chambers @ Roma-2

Source Sr90 8 mCielectrons of ~2.5 MeV Collimated ~2 mm diameter

CHAMBER TYPE SHIPPING Corrente(nA) SOURCE SCAN RANGE V CLASS NOTE

DATE per gap @ 2.85 kV DATE for 100% area6 M2R3 10/04/04 NOT MEASURED 29/10/2004 AB=28 V CD=48 V AA GOOD8 M2R3 10/04/04 7 - xx - 6 - 6 15/12/2004 CD=37 V xA GAP B DEAD9 M2R3 10/04/04 NOT MEASURED 17/11/2004 AB=11 V CD=34 V AA GOOD

11 M2R3 10/04/04 NOT MEASURED 28/10/2204 AB=15 V CD=27 V AA GOOD12 M2R3 10/04/04 NOT MEASURED 25/11/2004 AB=19 V CD=26 V AA GOOD13 M2R3 12/03/04 6 - 6 - 2 - 415 M2R3 12/03/04 4 - 6 - 6 - 616 M2R3 12/03/04 NOT MEASURED NOT DONE / / GAS LEAKAGE17 M2R3 12/03/04 4 - 3 - 3 - 319 M2R3 12/03/04 3 - 4 - 3 - 520 M2R3 12/03/04 10 - 6 - 8 - 4 16/12/2004 AB=14 V CD=29 V AA GOOD

Page 27: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Test of Ferrara chambers @ Roma2

Red: source at the edge of the two padsBlack and green: at the center of each pad

A B C D

AB CD

Page 28: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Test of CERN chambers with radioactive source

60 k

eV

8 keV e-

241Am source

Page 29: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Delay line (TDC) and ADC output

• All anodes connected together ADC Amplitude spectrum

• Cathode connected to the delay line TDC Pad location

0

1000

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3000

4000

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6000

7000

-800 -600 -400 -200 0 200 400 600 800

Time difference (ns)

Cou

nts

/ch

ADC GAP03 Time Window 44

EntriesMeanRMS

17719 1358. 495.4

11.17 / 18Constant 342.6Mean 1024.Sigma 191.4

0

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500 1000 1500 2000 2500 3000 3500 4000

Delay line outputADC spectrum

Time (ns)

Page 30: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Gas Gain Map

12345678

2 4 6 812345678

2 4 6 8

12345678

2 4 6 8

Gap1

0.750.80.850.90.9511.051.11.15

Gap2

Gap3

0.750.80.850.90.9511.051.11.15

Gap4

12345678

2 4 6 8

Normalized Peak Position M3R1 Ch03 2700V

Example of a map of the ADC peakFor each pad of each gap

Test station is operationalTest station is operational

Six chambers testedSix chambers tested

Gas gain RMS is ~10 %Gas gain RMS is ~10 %

for all chambersfor all chambers

Page 31: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Test with cosmic rays (LNF)

The use of a cosmic ray stand allows to measure:- efficiency- time resolution- average hit-multiplicity - electronics noise The system allows to house and test up to six chambers simultaneously (600 channels).

The trigger is given by three large scintillators (one above and two below the chambers) read out on both sides.The trigger rate is of about 15 Hz and its time resolution is about 2.8 ns.

time spectrum

We tested only few chambers, because we do not have still the final FEE. We plan to test all (or part of the) chambers, after the final FEE and the Faraday cage will be mounted on them.This is stillunder discussion.

Page 32: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Tests at GIF of a LNF chamber

GIF: 137Cs and ~100 GeV muon beamOne M3R3 chamber (LNF) tested in July’04 (Public Note LHCb-MUON 2005-003)

Reults for the LNF chamber: > 98% and time r.m.s. < 4 ns in the worst background conditions: HV>2.6 kV

The effect of dead-time due to electronics can be studied also for hottest region M1R2. This is nottrue for the space-charge effect.

Page 33: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Tests at GIF: 137Cs and ~100 GeV muon beam

One M3R3 chamber (LNF) tested in July’04 (Public Note LHCb-MUON 2005-003)

Reults for the LNF four-gap chamber: > 98% and time r.m.s. < 4 ns in the worst background conditions: HV>2.6 kV

The effect of dead-time due to electronics can be studied also for hottest region M1R2. This is nottrue for the space-charge effect.

Page 34: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Once the chamber have been tested with radioactive source, FEE electronics, LV and Faraday Cage must be assembled on chamber (and tested).Part of this work will be done at the production sites (at LNF, for whole INFN, at PNPI and at CERN).

Probably, for PNPI chambers, electronics will be assembled at CERN.The first chambers will be equipped as soon as the CARDIAC boards will be available.

Shipping of INFN chambers to CERN: in special trolleys with shock absorbers stocked in a container (see photo).Shipping of PNPI chambers: in wooden boxes (CSC-CMS like)

Storage at CERN : about 200 m2 available (not so much)Gas flux – last test with HV – Installation on the detector

We have yet to deploy a detailed plan for this part of the installation:• check the time and the personnel needed; • logistics at CERN and the infrastructure needed (gas, HV, etc...)• set up the procedures and the team for the installation on the detector (integration among various labs)

Preliminary plans to equip and to install chambers

Page 35: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Trolleys and container for chamber storage and tranportation

Container with 6 trolleys of 18 chambers each = 108 chambers.

Page 36: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Conclusions

Page 37: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Spare transparencies follow

Page 38: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

MWPC cross-section

In stations M2-M5 the detectors are four-gap MWPCs2 chamber layers are connected into one front-end.4 layers are combined into one station.

Page 39: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Master plan june 2004

start date start date start date

LNF 01-giu-04 FI 01-set-04 FE 01-lug-04

end prod date end prod date end prod date

52 M3R3 16-set-04 100 M5R4 01-ott-05 52 M2R3 13-feb-05

52 M5R3 01-apr-05 48 M5R4 02-apr-06 52 M4R3 13-set-05

52 M5R4 30-ott-05 70 M1R4 12-ott-06 52 M4/5R2 27-gen-06

52 M1R3 15-mar-06 90 M1R4 24-set-06

40 M1R4 16-giu-06

248 218 246

start date start date

PNPI1 01-giu-04 PNPI2 15-gen-05 CERN 01-giu-04

end prod date end prod date end prod date

200 M3R4 11-giu-05 50 M2R4 12-apr-05 26 M3R2 23-nov-04

50 M2R4 06-ott-05 100 M4R4 18-nov-05 40 M2R1/2 27-apr-05

100 M2R4 14-apr-06 100 M4R4 11-giu-06 28 M4/5R1 02-set-05

26 M1R2 01-nov-05

350 250 120

Page 40: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Closing dates of M5R3 LNF chambers

Closing date of LNF-M5R3 chambers

02468

101214161820222426

Ch

amb

er

Page 41: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Closing dates of M5R4 Firenze chambers

Closing date of M5R4 Firenze chambers

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5

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15

20

25

Ch

amb

er

Page 42: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Closing dates of Ferrara chambers

Closing dates of Ferrara chambers

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Page 43: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Closing dates of M3R1 and M3R2 CERN chambers

Closing date of CERN chambers

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r

M3R1 M3R2

Page 44: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Closing dates of PNPI-M3R4 chambers

Closing dates of PNPI-1 chambers

0

10

20

30

40

50

60

70

80

90

100

Cha

mbe

r

Page 45: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Sensitivity of the performance on chamber imperfections

The drift velocity is saturated I.e. it has a very weak dependence on the electric field. Therefore we mainly worry about gas gain variations that can move the working point within the plateau.

If G0 is the nominal gas gain, we want the gas gain in 95% of the area of a single gap to be within G0/1.25 and G0*1.25 I. e. between 0.8G0 and 1.25G0.

The remaining 5% of the area should have a gain within a factor 1.5 I.e. between 0.67G0 and 1.5G0

A gain change of a factor 1.25(1.50) corresponds to Voltage change of 34(62)V on top of the 2750V corresponding to 1.25(2.25)%.

The gas gain changes by a factor 1.25(1.5) if the wire surface field changes by 1.25(2.25)%.

What chamber imperfections are allowed in order to keep the wire surface field within 1.25(2.25)% ?

Page 46: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

d1 d2

D

Laser Beam Panel

Thi = D-d1-d2

Thi

Measurement scheme

Panel measurement table Status report (R. Messi/E.Santovetti)

The system appear to be extremely solid and preciseThe measurement of each point is repeatable at the level of ~ 10 m

RMS ~ 3 m Max-min ~ 12 m

Page 47: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

d1 D2=Kost

Thi

Thi = 9.13mm

Laser beam

38 vertical scans on 16 fixed points(mesurements on two different days

Test of guides precision

Page 48: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Plateau width (M2-M5)

From testbeams: plateau width=170 V for bigaps; 150 V for 4-gaps

Testbeam oct. ’03: BIGAP

Lower plateau limits: 95% for bigap (2.53 kV) / 99% quadrigap (2.55 kV)

Upper limit: cluster size in quadrigap < 1.2 HV <2.7 kV (calculated from oct’03 results on the bigaps)

GIF july ’04: 4-GAP

2.62 ± 0.075 kV

99%

Page 49: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Plateau width (M1)

GIF july ’04: DOUBLE-MONOGAP

FROM GIF: Lower plateau limit: =99% in double-monogap HV=2.65 kV

FROM OCT’03 (BIGAP): Upper limit: cluster size =1.2; in bigap HV~2.82 kV

Work point ~ 2.72 kV Plateau width ~ 170 V

Testbeam oct. ’03 : BIGAP

Page 50: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Wire tension measurement (LNF)

To measure 0, mechanical oscillations of the wire to

be tested are induced by applying a periodic high voltage (about 900 V) with a frequency of 300 ÷ 400 Hz, between this wire (Cw) and a non-oscillating sense (Sw) wire placed parallel and close to it at a distance d of about 1 mm.The capacitance C between the two wires is given by:

where a and b are radii of wires and l is the SW length.

The wire mechanical tension must be in the range 50÷90 g in order to provide a good electrostatic stability. The wire tension can be found by measuring its mechanical resonance frequency

0 with the formula:: mass per unit length of the wire

l: length of the wire

LN

F m

eth

od

Page 51: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Wire tension measurement (LNF)

The oscillations result in a variation of C. The maximum variation of C occurs at the mechanical resonance of the chamber wire.A resolution of about 1 g is obtained and a M3R3 panel (660 wires) can be checked in less than 1 hour.

LN

F m

eth

od

Page 52: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Laser

Mechanical

Excitation

Photodiode

The measurement takes about 2 sec/wire (2 panels ~1200 wires in 40 min)

Wire Tension Measurement in FEWire Tension Measurement in FE

Page 53: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

Gain average and uniformity

The goal: to have all detector area within the HV plateau defined by the minimum efficiency and by the maximum cluster size

M2-M5: the chamber is a 4-gap; the efficiency of each double-gap must be > 95%. The 4-gap average n. of hits must be < 1.2

From testbeam of LNF chambers, these requirements define the following 170 V wide regions:

M1: 2720 ± 85 VM2-M5: 2620 ± 85 V

M1: the chamber is a double-gap; the efficiency must be > 99%The double-gap average n. of hits must be < 1.2

Page 54: Status of MWPC production and quality control The measure of the gas leakage, is obtained by correcting the P(t) behavior by using the data of the reference

M5R3 Chamber 14

LNF results:58 chambers M3R3: 1 leaks; 1 broken wire @ GIF (?); 39 AA; 13 AB/BA; 4 BB21 chambers M5R3: all AA