4
STEAM SYSTEM PERFORMANCE PROGRAM www. invenoinc.com

STEAM SYSTEM PERFORMANCE PROGRAM - Inveno …invenoinc.com/wp-content/uploads/2017/05/Inveno... · steam system performance program ... With these objectives in mind, ... a steam

  • Upload
    buihanh

  • View
    217

  • Download
    1

Embed Size (px)

Citation preview

Page 1: STEAM SYSTEM PERFORMANCE PROGRAM - Inveno …invenoinc.com/wp-content/uploads/2017/05/Inveno... · steam system performance program ... With these objectives in mind, ... a steam

STEAM SYSTEMPERFORMANCE PROGRAM

www.invenoinc.com

Page 2: STEAM SYSTEM PERFORMANCE PROGRAM - Inveno …invenoinc.com/wp-content/uploads/2017/05/Inveno... · steam system performance program ... With these objectives in mind, ... a steam

steam system performance programINVENO ENGINEERING

• Is your steam system meeting today’s industrial benchmarks, or is it fallingshort of your key performance indicator (KPI) targets?

• How RELIABLE is the steam system? Are you experiencing too manysystem problems and downtime without knowing the cause?

• How can you break this cycle?

The SSP program is an on-site engineering assessment of all aspects of an organization’s steam systems. The program thoroughly measures the performance of all steam system components, including:

• boilers,• heat recovery systems,• steam distribution systems,• end users,• condensate systems,• feedwater systems,• controls, and• instrumentation.

The results of the SSP are provided in a detailed report that offers a five-priority schedule of action items and recommendations for correction and improvements in the following areas:

• reliability,• safety,• code compliance,• operational practices,• inspection practices,• discrepancies,• documentation, and• training programs.

Most plants lack the in-house knowledge and resources necessary to answer these questions. This is why they turn to Inveno Engineering steam system engineers.

Our Steam System Performance (SSP) program helps plants measure their current operations, take steps to optimize their systems, and benchmark progress toward their goals. Through the SSP program, experienced Inveno engineers monitor the effectiveness of a plant’s steam system management strategies, determine the gap between actual and targeted steam system performance, and evaluate plant operational efficiency.

A Comprehensive Assessment and Measurement Program

With these objectives in mind, plants can create a methodical improvement strategy.

Inveno Engineering Inc. | www.invenoinc.com | [email protected]

Page 3: STEAM SYSTEM PERFORMANCE PROGRAM - Inveno …invenoinc.com/wp-content/uploads/2017/05/Inveno... · steam system performance program ... With these objectives in mind, ... a steam

109876543210

1 Steam Distribution

2 End Users

3 Steam Trap Solutions

4 Condensate

5 Overview

6 Steam System PM & RCA

8 Steam Generation Plant

9 Boiler PM and RCA

10 Fuels11 Feedwater

12 HP Tank

13 Deaerator

14Chemical

15 PRVStations

HRSG

Boilers

Steam Turbines

Baseline ScoreActual Score

The SSP program begins with a high level of communication between the plant team and the Inveno Engineering team to set up the objectives and goals for the SSP program. An Inveno Engineering team then conducts an on-site engineering review of the steam and condensate system. Our engineers follow and far exceed the ASME EA-3-2009 guidelines for Steam System Assessments.

We use a combination of field-proven technical questionnaires, software systems, and technology to review every aspect of steam systems. Inveno Engineering’s proprietary software enables us to conduct an in-depth analysis of the plant’s combustion efficiency, steam cost, flash steam, thermal losses,

steam system thermal cycle efficiency, and component performance as well as perform root cause analysis and troubleshoot problems.

Our field engineers work directly with your management, operations, engineering, safety, environmental, maintenance, and recordkeeping teams. Within days of completing the on-site SSP program, we will provide a comprehensive written report that includes our measurements, qualitative findings, recommendations, data for benchmarking, and a comprehensive road map to start optimizing the system.

How the SSP Program Works

SUMMARIZED KPI SCORE

Inveno Engineering Inc. | www.invenoinc.com | [email protected]

Page 4: STEAM SYSTEM PERFORMANCE PROGRAM - Inveno …invenoinc.com/wp-content/uploads/2017/05/Inveno... · steam system performance program ... With these objectives in mind, ... a steam

To keep steam systems striving for peak conditions and ensure that the road map is being followed to achieve optimal performance, the Inveno Engineering validation program conducts reassessments every two to three years. But optimizing a steam and condensate system requires ongoing completion of the corrections and implementing the recommendations. Our validation process starts six months after the initial SSP on-site program, when an Inveno Engineer visits the site to review the plant’s progress against the SSP program. We are committed to ensuring our clients attain continuous improvement by setting realistic milestones and offering reliable guidance to accomplish them.

Plants use our SSP program to benchmark their operations against other companies’ facilities. We deliver value to plant management in many forms:

The SSP Process Never Ends

Our Value

BOILER KPI SCORE

10

9

8

7

6

5

4

3

2

1

0B1

BoilerB2

BoilerB3

BoilerB4

BoilerB5

BoilerB6

BoilerB7

BoilerB8

BoilerB9

BoilerB10

Boiler

10

9

8

7

6

5

4

3

2

1

0

• offering objective insight into steam systemoperations;

• leveraging existing best practices acrossthe organization;

• identifying specific problems andstandardizing solutions;

• measuring results against baselines, KPIs,and best practices;

• evaluating recommendations in light of

payback to plant;• improving overall system operations, reliability, safety, and in-plant documentation procedures;• reducing breakdowns and downtime and thus improving reliability;• lowering energy costs; and• decreasing environmental impact and

environmental emissions compliance costs.

Contact us today to learn how Inveno Engineering’s SSP program can help you optimize your company’s investment in your steam system.

Inveno Engineering Inc. | www.invenoinc.com | [email protected]