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Steel Building Systems

Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

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Page 1: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

Steel Building Systems

Page 2: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

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Page 3: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

As the largest composite panel manufacturer in the Middle East, TSSC offers a complete line of Pre-Engineered Building Systems. TSSC specializes in the design, manufacturing and assembly of prefabricated structural and lightweight steel buildings.

Utilizing the state-of-the-art Hot and Cold roll forming production and fabrication lines along with a fully integrated building system including fire-rated insulated panels for roofing and cladding, skylights and other accessories, TSSC can construct and deliver warehouses, labor camps, homes and industrial buildings significantly faster with the highest quality products.

With an unwavering commitment to its product and services, TSSC also produces a range of FM approved building materials, cold rooms, aluminum doors & windows, prefabricated shelters, portacabins, factory manufactured houses, stainless steel kitchen equipment, commercial merchandising refrigerators and metal sheds. In addition, TSSC also offers galvanizing and industrial refrigeration services to its customers across the region.

Operating on a model built around the principles of innovation, excellence and sustainability, TSSC has always put customers at the heart of its business for its continued success. With over fifty years of proven experience and longstanding repute, the ISO 9001 certified company takes pride in its work and supports the enduring success of its clients by developing solutions that help them stay ahead of the curve.

TSSC Pre Engineered Building Systems

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Page 4: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

Pre-Engineered Steel Buildings allow large scale and design specific

constructions in a short time, thus saving project owners cost and time.

These types of buildings are the most ideal construction solutions for

large scaled constructions such as industrial structures, commercial

buildings, hospitals, sports facilities, cultural centers, social facilities,

warehouses, hangars etc.

TSSC Pre-Engineered Steel Buildings can be finished internally with

different structural accessories including mezzanine floors, canopies,

fascias, interior partitions, etc. to serve multiple functions. The

buildings can be externally accessorized to achieve attractive and

unique architectural designs. The system is quite versatile and has

many advantages over conventional buildings

PRE-ENGINEERED BUILDING SYSTEMRIDGE LINE

PURLIN

RAFTER

COLUMN

FINISHED FLOOR LEVEL(FFL)

BUILDING WIDTH

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Page 5: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

SPAN S (m)

7 10 12 15 18 20 24

EAVE HEIGHT H (m)

3 3

4

3

4

5

4

5

6

4

5

6

7

4

5

6

7

8

4

5

6

7

8

LENGTH L (m)

Structures with Bay spacing of 5 Meters can have indefinite length.

View our structural configurator on

tsscbs.com for costing.

H

L

S

PRE-ENGINEERED BUILDINGS Ready Made Standard Sizes

Standard Sandwich Panels Include

Top Skin: 0.40mm Thickness Embossed G.I Std. RAL Colour ( to select)

Thickness: 30mm- 40mm-50mm

Density: 36 ±4 kg/m³ PIR

Liner Sheet: 0.2 mm Thickness Embossed G.I RAL 9002 Colour

Note: Any other specifications are upon request.

General Notes

4

Wall - Full height sheeted or 2.4 m solid concrete wall with single skin or sandwich panels.

Roof – Single skin or sandwich panel

Customized sizes are available on demand

Page 6: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

APPLICATIONS OF PRE ENGINEERED BUILDINGS (PEB)

Warehouses

Factories

Workshops

Offices

Gas Stations

Vehicle Parking Sheds

Showrooms

Aircraft Hangars

Metro Stations

Recreational Facilities

Indoor Stadium Roofs

Outdoor Stadium Canopies

Bridges

Railway Platform Shelters

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Page 7: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

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Page 8: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

WAREHOUSE BUILDINGS

Clear Span

Multi Gable

Multi Span “1”

Top Running Crane in a Clear Span Building

Multi Span “2”

Roof System

RIDGE LINE

RIDGE LINERIDGE LINE

RIDGE LINE RIDGE LINE

RIDGE LINEFRAME

CRANE BRIDGE

CRANE BEAM

CRANE BRACKETHOIST

BUILDING WIDTH BUILDING WIDTH

BUILDING WIDTH

BUILDING WIDTH

BUILDING WIDTH

WIDTH MODULE

WIDTH MODULE

WIDTH MODULE

WIDTH MODULE

WIDTH MODULE WIDTH MODULE WIDTH MODULE

BUILDING WIDTH

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Page 9: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

WAREHOUSE BUILDINGS

Mezzanine

The mezzanine framing consists of joists, beams and a profiled steel

deck for concrete and is an elevated floor for use as office or store

area. The mezzanine framing is connected to the main frame and

intermediate columns for support.

TSSC offers various types of crane systems which help to improve

material handling efficiency and increase productivity.

Cranes

BUILDING WIDTH

BUILDING WIDTH

RIGID FRAME

MONORAIL CRANE

MONORAIL BEAM

MEZZ BEAM

MEZZ JOISTMEZZ COLUMN

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Page 10: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

TSSC specializes in pre-engineered structures and provides different types of accessories that are required for the end result of the project. High quality accessories are an important part of the building structure to weather seal the building and contribute to the neat finish appearance of a PEB building.

The Building accessories include sliding doors, rollup doors, aluminum windows, louvers, ridge ventilators. TSSC produces a broad and comprehensive range of the accessories in-house while some are sourced from international suppliers to meet professional needs.

Aluminum Windows Single Skin Metal Panels Corrugated Insulated Panels

Fiber Glass Corrugated SKYLIGHTS Warehouse Circular Vents Industrial Doors

ACCESSORIES

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Page 11: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

DESIGN CODES

Hot Rolled Sections and Built up Sections In Accordance with Manual of Steel Construction – Allowable Stress Design American Institute of Steel Construction, Inc. (AISC)

Cold Formed Members In Accordance with North American Specification for the Design of Cold-Formed Steel Structural Members American Iron and Steel Institute (AISI)

Structural Welding In accordance with Structural Welding Code Steel Manual (AWS D.1.1/D.1M:2008) American Welding Society (AWS)

DESIGN LOADS

Minimum Design loads in accordance with MBMA (Metal Buildings Manufacturers Association) ASCE 7 (American Society of Civil Engineers)

STANDARD LOADS

Dead Load 0.15 kN/m2

Collateral Load 0.20 kN/m2

Live Load 0.60 kN/m2

Wind Speed 160 Km/Hour

Wind Exposure Category “B”

STRUCTURAL DESIGN CRITERIA

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Page 12: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

BUILT UP STRUCTURE COLUMN & CRS TRUSS BUILDINGS

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Page 13: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

COLD ROLLED STEEL WAREHOUSE BUILDINGS

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Page 14: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

TSSC has been acknowledged as an industry leader in the manufacturing sector and is a leading provider of Pre-Engineered Cold Rolled Steel (CRS) structure systems. TSSC is commissioned to deliver large scale warehouses, workforce housing buildings, residential developments, accommodation building camps, & poultry shed projects - which can be constructed with accuracy, speed, cost-effectiveness and efficiency.

TSSC specializes in pre-engineered structure system where building elements are produced from accurate, bolt assembled and galvanized COLD ROLLED STEEL frame structures using cutting edge software and manufacturing processes.

These frame structures ensure a simple way of construction offering flexibility in the design depending on the required applications. Suited for the hot climates of the Gulf region, the system offers a wide variety of highly insulated wall and roofing materials.

The structure design and detailing of the cold formed structures are executed with 3D modelling software TEKLA structures and conveyed to the state of the art roll-forming machine and profiles formed on the specially designed Superior Lines. Human errors are minimized by means of prefabrications realized in factory environment and on the robot lines.

The CRS is pre-fabricated at the factory and does not require on site welding or fabrication. It is lighter than hot rolled steel and Built-Up Structures and erected on site with half the speed attainable with traditional construction. Steel is 100% recyclable and is considered a green building material.

CRS WAREHOUSE SYSTEM COMPONENTS

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C

M

Y

CM

MY

CY

CMY

K

CRS new Catalogue print file 12-04-2017.pdf 7 12/04/2017 10:37:23

Page 15: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

CRS ADVANTAGES & BENEFITS

100% Pre-fabricated at the factory, which means no extra labor costs or wastage of materials

No need for on-site welding or fabrication

The design, fabrication and erection of COLD ROLLED STEEL frame construction is economical and efficient and is essentially lighter than Hot Rolled steel and Built-Up structures. (Lighter= less cost)

The system is value engineered and offers more accurate estimation data

Faster manufacturing time compared to hot rolled Built- Up Systems means buildings can be completed and occupied in shorter times, with, reduced scope of climatic delays and reduced site disruption.

Assembled using nuts and bolts (supplied) which allows shorter construction and erection time

Dry wrapped/covered structure can be delivered quicker, allowing other traits to move in and proceed

Specific software is used to design and ensure the structural integrity of light steel frame structures. Once the design is complete the data is fed directly into a cold roll forming machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled environment for galvanizing steel with certified mill certification.

Frame system designed for all types of cladding such as single skin panels, insulated composite panels , aluminum composite panels, rockwool panels, and light weight concrete panels (EASYPANEL).

Full drawings provided with each building for easy assembly

Bolted connections means the building can be disassembled and reassembled again

Steel is 100% recyclable and is considered a green building material

Cost Speed Quality

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Page 16: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

SPAN S (m)

10 15 20

EAVE HEIGHT H (m)

LENGTH L (m)

Structures with Bay spacing of 5 Meters can have indefinite length.

View our structural configurator on tsscbs.com for costing.Standard Sandwich Panels Include

Top Skin: 0.40mm Thk Embossed G.I Std. RAL Colour

Thickness: 30mm- 40mm-50mm

Density: 36 ±4 kg/m³ PIR

Liner Sheet: 0.2 mm Thk Embossed G.I RAL 9002 Colour

Note: Any other specifications are upon request.

CRS WAREHOUSE BUILDING DESIGN

General Notes

456

56

6

Dimensions

15

Wall - Full height sheeted or 2.4 m solid concrete wall with single skin or sandwich panels. Roof – Single skin or sandwich panelCustomized sizes are available on demand

Page 17: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

CRS WAREHOUSE BUILDING DESIGN

CRS RAFTER-TRUSS

ROOF CLADDINGROOF PURLIN

EAVE CURVE PROFILE

INSULATION

LINER

DRIP FLASHING

GIRT

SOFFIT FLASHING

WALL CLADDING

COLUMN

G.I. SPACERSEALANT TAPE

CRS RAFTER-TRUSS

ROOF CLADDING

WALL CLADDINGCOLUMN

DOWN SPOUT

EAVE GUTTERGUTTER SUPPORT

GUTTER STRAPFILLER BLOCK

GIRTFLASHING

SOFFIT GUTTER

ROOF PURLIN

CRS RAFTER-TRUSS

ROOF CLADDING

WALL CLADDINGCOLUMN

EAVE FLASHING

FILLER BLOCK

GIRTFLASHING

SOFFIT GUTTER

ROOF PURLIN

Eave Curve Profile Eave Flashing with Gutter

Eave Flashing without Gutter16

Page 18: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

C

M

Y

CM

MY

CY

CMY

K

CRS new Catalogue print file 12-04-2017.pdf 8 12/04/2017 10:37:26

STRUCTURAL COMPONENTS

H = 100 - 400 mm

A = 50 - 100 mm

B = 50 - 100 mm

T = 1.0 – 4.0 mm

H = 180 - 400 mm

A = 50 - 100 mm

B = 50 - 100 mm

C1/ C2 = 15 – 30 mm

G = 25 mm

F = 15 mm

T = 1.0 – 4.0 mm

H = 180 - 400 mm

A=B = 85 - 100 mm

G = 25 mm

F = 15 mm

H = 100 - 400 mm

A = 50 - 100 mm

B = 50 - 100 mm

C1/ C2 = 15 – 30 mm

T = 1.0 – 4.0 mm

H = 100 - 400 mm

A= 50 - 100 mm

B = 50 - 100 mm

C1/ C2 = 15 – 30 mm

T = 1.0 – 4.0 mm

H = 100 - 400 mm

Lip = 15+25 mm

A=B = 85 - 100 mm

T = 1.0 – 4.0 mm

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CMY

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CRS new Catalogue print file 12-04-2017.pdf 8 12/04/2017 10:37:26

C

M

Y

CM

MY

CY

CMY

K

CRS new Catalogue print file 12-04-2017.pdf 8 12/04/2017 10:37:26

C

M

Y

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MY

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CMY

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CRS new Catalogue print file 12-04-2017.pdf 8 12/04/2017 10:37:26

C

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Y

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MY

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CMY

K

CRS new Catalogue print file 12-04-2017.pdf 8 12/04/2017 10:37:26

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Y

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MY

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CMY

K

CRS new Catalogue print file 12-04-2017.pdf 8 12/04/2017 10:37:26

Page 19: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

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CRS new Catalogue print file 12-04-2017.pdf 14 12/04/2017 10:37:34

Page 20: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

TSSC manufactures a range of profiled sheets for roof and wall cladding such as internal linings and external cladding of buildings. High thermal efficiency and better structural integrity can be achieved with our insulated composite roof and wall panel range , which features a unique sandwich construction with rockwool or polyisocyanurate (PIR) as the core material between two rigid facings. Insulated composite panels are used for building roofs, walls and inner partitions for industrial and civil structures.

ROOF & WALL PANELS

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Page 21: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

TSSC provides different types of accessories that are required for the Pre-Engineered structures . These accessories are required for the end result of your project. The Building accessories include sliding doors, rollup doors, aluminum windows, louvers, ridges and ventilators. TSSC produces a broad and comprehensive range of the accessories in-house while some are sourced from international suppliers to meet professional needs.

Aluminum Windows Fiber Glass or Polycarbonate Skylights

Industrial Doors

Louvers Warehouse Circular Vents Double Sliding Doors

BUILDING ACCESSORIES

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Page 22: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

APPLICATIONS Industrial Buildings such as:

Warehouses Workshops Showrooms Small to Medium Plants

Accomodation Buildings such as:

Labour Camps Residential Buildings

Agricultural Buildings such as:

Chicken Sheds Breeding Farms Machinery and Storage Warehouses

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Page 23: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

Agriculture Buildings

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Page 24: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

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C

M

Y

CM

MY

CY

CMY

K

CRS new Catalogue print file 12-04-2017.pdf 14 12/04/2017 10:37:34

Page 25: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

Industrial Warehouses

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Page 26: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

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Page 27: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

Accommodation Buildings

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Page 28: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

QUALITY POLICY

For decades, the Quality Management System followed by TSSC has ensured that the products and services offered by the company meet international standards and surpass the expectations of its customers.

Continuous improvement is an ongoing characteristic of our ISO 9001 system to improve operational process. TSSC’s internal QA/QC departments continuously monitor the operational processes and product quality and our state-of-the-art in-house QC laboratories ensure that our products and industrial services, meet various international standards.

We offer high levels of customer support from the design phase through to product training and after-sales support.

Our stringent vendor qualification system selects the best international manufacturers and suppliers for the production and procurement needs.

Consistent customer satisfaction is vital to our business and our quality assurance system focuses on the following principals:

Providing products and services to satisfy our customers Working closely with our customers and suppliers Complying with all statutory, environmental and regulatory requirements

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FMAPPROVED

FMAPPROVED

UNITED ARAB EMIRATESMINISTRY OF CLIMATE CHANGE & ENVIRONMENT

THE INTERNATIONAL CERTIFICATION NETWORK

TD-04-03/May2018

CERTIFICATE

ISO 9001:2015 Quality Management System

VISCOUNT QUALITY CERTIFICATIONS M-11, Dar AL Maha Building, near Abu Hail Road, Hor AL Anz, Dubai – United Arab Emirates This is to certify that Technical Supplies & Services Co. L.L.C

(Roof & Wall Cladding Division) Located at Plot #598/296, 297, 298, 299, Dubai Investment Park P.O Box #77031, Dubai, United Arab Emirates Has established and maintains a quality system according to the requirements of ISO 9001:2015 Quality Management System standard for: Manufacture and / or Supply, Commission and Servicing of Insulated & Cold Store Panel, Pre-Insulated Duct Board, EPS Boards, Profile Metal Sheets, Z&C-Purlins, Freezers & Refrigeration Equipments. This certificate is based on IAF EA/NACE codes 17 / 25.11 and result of a Quality management system audit documented in the audit report VQC/018/QMS-AS2+(T)/0618. . Certificate number: 18 QMS 5481b-3 First Issued 26 May 2014 Valid from 07 August 2018 till 06 August 2019 Further clarifications regarding the scope of this certificate and the applicability of ISO 9001:2015 requirements may be obtained by consulting the organization. This certificate is granted during the technical review on 07 August 2018 and is subject to the General Regulation of Viscount.

Signed for the certification body:

General Manager CB-076-MS/1

The attached Scope of Certification bearing the same Certificate No. forms an integral part of this Certificate. This Certificate is an electronic document, subject to the Terms and Conditions of the Product Certification System and shall not be reproduced except in full.

Verify:

TECHNICAL SUPPLIES & SERVICES CO. LTD.P.O. Box 77031 Dubai Investment Park, Dubai UAE

FACTORY-MADE RIGID POLYURETHANE FOAM (Details as per the attached Scope of Certification)

manufactured by:

have been assessed in accordance with DCLD Document Ref. No. RD-DP21-2001 (IC) “General Rules for DM third party product certification system through factory assessment” and the relevant Specific Rules, and were found in conformity with the standard specification:

BS EN 13165: 2012

Accordingly, DCLD hereby authorizes the above manufacturer to affix the DCL Product Conformity Mark to the above-mentioned product(s).

for / ENGR. AMIN AHMED AMINDirector, Dubai Central Laboratory Department

Dubai Municipality

F-IC-2031 REV 11

Dubai Central Laboratory Department (DCLD) of Dubai Municipality,

hereby attests that the product(s)

CERTIFICATE OF PRODUCT CONFORMITY

Certificate No: CL10020120 Current Issue Date: 03 January 2018

Valid Until: 02 January 2019 Original Issue Date: 03 January 2010

TSSC composite panels are FM and Civil Defence approved and our products carry third party certifications.“

Page 29: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

MISSION

HEALTH, SAFETY AND ENVIRONMENT

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TSSC is committed to establish, maintain and continually improve an effective and efficient Integrated Management System in conformance with ISO 14001 and OHSAS 18001 standards.

Our thermal insulated panels, doors and floors for cold stores, refrigerated systems, wall panels, metal profiles, aluminum and glass, are not only safe for use but are produced without compromising on safety and environmental standards. Our insulated panels are CFC, HCFC free.

To conduct our activities responsibly and in a manner that will protect our associates, the public and the environment from damages we maintain and improve health safety and environmental awareness culture throughout the organization.

TSSC manufactures products using environmentally friendly materials and operational processes. Our recycling facilities for Aluminium and Plastic, process all the scrap materials generated by our diverse operations.

To be the premier provider of high-quality building systems and cold chain solutions. We

work closely with leading companies and associates to supply complete warehouses, building

structures and housing systems for the construction, logistics, food & beverage, poultry &

dairy farm industries that comply with international standards.

Page 30: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

NOTE

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Page 31: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled

NOTE

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Page 32: Steel Building Systems...machine by Tekla Software that produces and ensures accurate and consistent quality U,C,Z,Sigma sections. Bolt holes are punched online at the factory. Controlled