Steel Frame Wall Systems. Contents. - B&B Insulations · Lysaght, Stramit or UniSpan top hat sections for non-loadbearing internal walls only. Load bearing walls and walls subject

The Red Book™B1.

Steel Frame Wall Systems.

Contents.SUBJECT PAGE

Steel Stud Selection Tables B2

Introduction B4

Design Considerations B4

Installation B6

Components B7

System Specifications

Single Stud B9

Staggered Stud B16

Double Stud B20

Shaft Wall B23

Resilient Mount & Furring B24

SecurityWall™ B25

External Walls B28

Laminated Services Walls B33

Cinema Wall B34

Column & Beam B35

System Installation Details B36 to B46

SECTION ‘B’

http://www.gyprock.com.au

http://www.gyprock.com.au/technical/technical.asp

B2. The Red Book™

TABLE B1. MAXIMUM WALL HEIGHT WITH RONDO LIPPED STEEL STUDS.NON LOADBEARING INTERNAL WALLS – NON FIRE RATED OR FIRE RATED.

Walls Generally (Load UDL = 0.25kPa).

2.783.213.392.60

3.353.743.783.30

3.944.164.533.60

4.174.44.534.30

3.734.164.323.80

4.405.035.264.10

4.675.235.435.00

4.604.985.214.40

4.855.525.734.80

5.125.765.945.80

5.207.017.207.00

5.407.657.807.80

0.50 0.50 0.75 1.15 0.55 0.75 1.15 0.55 0.75 1.15 0.75 1.15

6mm

13mm

16mm

CSR 080 (–/180/180 only)

Stud Depth mm

Stud Gauge BMT

Min. Lining Thickness

Wall Frame

and Lining

Configuration

64

Maximum Wall Height (m)

76 92 15051

NOTES TO TABLES B1 AND B2.1. The values in Tables B1 and B2 have been prepared and published by Rondo Building Services Pty Ltd.2. Single stud walls, lined both sides exceeding 4.4m height must have a minimum of one row of noggings.3. Staggered stud wall systems use 64mm lipped studs and a 92mm width track with the CSR Gyprock® Staggered Stud Clip.

600mm max. cts

2.32

2.32

2.32

2.84

2.84

2.84

3.00

3.16

3.16

3.00

3.54

3.54

3.00

3.27

3.27

3.00

3.86

3.86

3.00

4.08

4.08

3.00

3.73

3.73

3.00

4.24

4.24

3.00

4.73

4.73

3.00

5.73

5.73

3.00

5.99

6.86

–

–

–

–

2.80

3.48

3.00

3.98

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

One Row Nogging6mm

Two Rows Nogging6mm

Three Rows Nogging6mm

6mm

BOXED STUDS6mm

600mm max. cts

600mm max. cts

TABLE B2. MAXIMUM WALL HEIGHT WITH RONDO LIPPED STEEL STUDS.NON LOADBEARING WALLS – NON FIRE RATED OR FIRE RATED.Walls of Shafts and Fire Isolated Exits Generally (Load UDL = 0.35kPa).

Stud Selection Tables.

600mm max. cts

2.432.823.012.60

2.953.313.463.30

3.503.763.853.60

3.713.954.004.00

3.283.673.813.80

3.814.444.634.10

3.814.614.484.48

3.814.424.634.40

3.814.865.024.80

3.815.075.215.21

3.815.716.396.39

3.815.716.926.92

0.50 0.50 0.75 1.15 0.55 0.75 1.15 0.55 0.75 1.15 0.75 1.15

6mm

13mm

16mm

CSR 080 (–/180/180 only)

Stud Depth mm

Stud Gauge BMT


Wall Frame

and Lining

Configuration

64


76 92 15051

600mm max. cts

–

–

2.54

–

2.96

–

3.0

3.17

2.67

2.67

3.0

3.24

3.0

3.65

2.67

2.67

3.0

3.76

3.0

3.81

3.0

3.81

3.0

3.81

One Row Nogging6mm

Two Rows Nogging6mm

600mm max. cts

–

–

2.4

3.20

2.6

3.55

2.8

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

6mm

BOXED STUDS6mm

300mm max. cts

300mm max. cts

Boxed Studs

300mm max. cts

300mm max. cts

Boxed Studs

Tables B1 to B3 provide maximum height information for non-loadbearing steel frame wall systems lined withGyprock® plasterboard and/or CSR Fibre Cement. Table B4 provides maximum height information for Gyprock®

Shaftwall Systems. Table B5 provides wall spanning information for Laminated Services Systems. Span tables forSecurityWall™, Cinema Wall and ExpressWall™ systems are provided in the respective installation guides.

For information on stud selection for loadbearing walls, or alternative lateral pressures, please contact the stud manufacturer.

The Red Book™B3.

TABLE B3. MAXIMUM WALL HEIGHT FOR STAGGERED STEEL STUDS LINED TWO SIDES OR WALLS LINED ONE SIDE ONLY.

NON LOADBEARING WALLS.

Walls Generally (Load UDL = 0.25kPa).

TABLE B4. MAXIMUM WALL HEIGHT FOR SHAFTWALL SYSTEMS.

88 88 88 120 120 120

Stud Depth/BMT mm

Min. Cavity Width


Wall Frame

and Lining

Configuration

Wall Frame

and Lining

Configuration

Rondo

Stud

Type

64CH55

102CH55

FRL –/60/60

System CSR970

FRL –/120/120

System CSR971, 972

3.60

4.30

3.20

4.00

3.60

4.30

3.40

4.30


3.50

3.86

3.50

3.87

4.17

3.87

4.11

4.37

4.11

4.82

4.96

4.82

4.93

5.44

5.30

4.93

5.81

5.65

13mm GYPROCKFYRCHEK

2 layers x 13mmGYPROCK FYRCHEK

9mm CSR Fibre Cement

Wallboard

StramitSupplier

Steel Stud Type TH64075

64/0.75

TH64100

64/1.00

TH64120

64/1.20

TH96075

96/0.75

TH96100

96/1.00

TH96120

96/1.20

600mm max. cts

300mm max. cts

300mm max. cts

600mm max. cts

76 85 85 144 144

Stud Depth/BMT mm

Min. Cavity Width


Wall Frame

and Lining

Configuration Maximum Wall Height (m)

3.00

3.00

3.00

3.44

3.50

3.44

3.71

3.90

3.71

4.93

5.90

5.90

4.93

6.40

6.00

13mm GYPROCKFYRCHEK

2 layers x 13mmGYPROCK FYRCHEK

9mm CSR Fibre Cement

Wallboard

Rhino Steel LysaghtSupplier

Steel Stud Type UniSpan 53

53/–

TS61-075

61/0.75

TS61-100

61/1.00

TS120-070

120/0.70

TS120-090

120/0.90

600mm max. cts

300mm max. cts

300mm max. cts

UDL 0.25kPa UDL 0.35kPa UDL 0.25kPa UDL 0.35kPa


B4. The Red Book™

Introduction.CSR Gyprock and Fibre Cement (GFC) steel

frame wall systems use zinc coated steel componentswith one or more layers of Gyprock® plasterboardand/or CSR Fibre Cement linings fixed to one orboth sides. A wide choice of systems is available forboth fire rated and non-fire rated applications in non-loadbearing and loadbearing situations.

These wall systems are most often used in internalnon-loadbear ing applications, in commercial,industr ial, institutional, residential and high-r iseresidential construction. Systems are also available forexternal walls

DesignConsiderations.

STRUCTURAL DESIGN.

All walls must be designed for the applied loads.Guidance is given for the selection of Rondo studs andLysaght, Stramit or UniSpan top hat sections for non-loadbearing internal walls only.

Load bear ing walls and walls subject to windpressures shall be appropriately designed to meet therelevant Australian Standards or construction manuals.

Non Loadbearing Walls.

Maximum wall height and the required stud sizemay be selected from Table B1 to B5, appropriate forthe selected system. These walls are designed for lateralloads only, using the composite action of the frame andsheeting.

Non load bearing walls in this manual have beendesigned as follows:

• Minimum design pressure of 0.25kPa and amaximum deflection of (height ÷ 240) or 30mmmaximum. (Based on BCA Specification C1.8, 3.4(b))

• Fire rated walls lined with GYPROCKFYRCHEK with studs selected from Table C2meet the requirements of BCA Specification C1.8Clause 3.4 – Walls generally.

Internal wall studs are friction fitted into trackswith no clearance at the bottom and a minimumallowance for vertical expansion of 15mm at the top.Where vertical building movement is expected anadditional gap is required. In this case deflection headtracks must be used. Refer to Section ‘Z’ for details.

Staggered stud walls using top hats are fixed to thebase track and use Rondo Nº126/152 clip at the toptrack. Staggered stud walls using Rondo C studs mustuse the CSR staggered stud clip to restrain the studfrom twisting.

Wall tracks must be fixed to floors and ceilings at600mm maximum centres. Each plate fixing isrequired to withstand a shear load of 0.75kN for aUDL of 0.25kPa and 1.1kN for UDL of 0.35kPa.

Tall residential buildings often have operable doorsand windows, resulting in internal walls being subjectto wind pressure. In these cases, walls must be designedfor the appropriate loads.

System Wall Height (maximum)Nº 2400 3000 3600 7200

Wall Width (maximum)

CSR967-S 1200 1200 1200 1200

CSR968-S 1200 1200 1200 1200

CSR967-SA 2200 2100 2000 1200

CSR968-SA 3100 2700 2600 1200

CSR969-SA 4200 3200 3000 1200

-S = Screw Only Plasterboard Fixing-SA = Screw and Adhesive Plasterboard Fixing

TABLE B5. MAXIMUM PERMITTED

WALL HEIGHT/WIDTH FOR LAMINATEDSERVICES SYSTEMS.

(Load UDL = 0.35kPa).

The Red Book™B5.

Loadbearing Walls.

Walls designed as load bearing and lined withGYPROCK FYRCHEK meet the requirements ofBCA Specification C1.8 Clause 3.4 – Walls generally.

The building designer must ensure load bearingwalls have been designed:

• To resist all applied loads.

• To be in accordance with AS4600 or AS3740.

• Assuming no contr ibution to axial strength isrequired of the wall linings.

To meet the stated Fire Resistance Level (FRL), theaxial load capacity of some wall systems is reduced.This is a result of the steel weakening at hightemperature during a fire test. The systems are notedwith an Axial Capacity Reduction percentage(ACR%). For these systems, the designer must increasethe applied loads before selecting stud size tocompensate for the axial capacity reduction percentage,as shown in the system specification.

Studs are to be placed at 600mm maximum centreswith nogging provided as detailed in Table B1 or B2,or as noted in the system table.

The capacity of head and base tracks for wallssubject to wind loads must be checked. Typically, studsare cleated at head and base with a Rondo anglebracket. Contact Rondo for more information ondesigning walls subject to wind loads.

FIRE RESISTANCE.

The steel frame wall systems in this manual aresuitable for the stated FRL when designed inaccordance with the structural considerations above.

CSR GFC fire rated steel stud wall systems havebeen designed with fire protection that limits thetemperature of the steel framing to a maximum of450°C at the fire resistance level (FRL) stated.Therefore the structural design of the framing needonly provide for normal temperature conditions, andno additional consideration of fire rating is required. Insome systems this temperature is exceeded and theaxial capacity of the stud must be reduced tocompensate for the loss of strength. The percentagereduction is noted for each affected systems. For moreinformation regarding the fire resistance of steel studwalls, refer to BRANZ assessment FAR 2357.

To protect structural steel beams and columns thatare entirely within a wall, the FRL of the wall systemmust be at least equivalent to that required by thestructural member. For example, a wall system withFRL 90/90/90 provides FRL 90/–/– for a steelcolumn within the wall.

Framing & Lining.

Steel framed walls required to have an FRL mustcomply with the following:

• Framing must be made from steel of BMT 0.5mmto 2.0mm.

• Wall plates must be fixed to the fire rated supportstructure with steel fasteners such as expansionanchors, easy drive masonry anchors and powerdriven fasteners.

• Plasterboard must be screw or nail fixed only,adhesive is not permitted.

• In wet areas, Gyprock Fyrchek MR™ must be usedin lieu of Gyprock Fyrchek™.

• For single layer applications, butt joints must bebacked by either a stud or nogging. This is notrequired for recessed joints.

• For double layer vertically sheeted applications, buttjoints may be reinforced using laminating screwswithout the need for framing support.

• Joints in the outer layer of all systems lined withplasterboard or Wallboard must be set withGyprock® paper tape. As a minimum, a single coatfinish may be used.

• Joints in external systems lined with CSR FibreCement Texture Base Sheet must be set with thetape and compound recommended for the texturecoating system

• Spacing of girts in horizontally framed systems mustbe as shown in installation detail FIG B17.

For general installation information, refer to FIGB2 to B18.

For information on frame design and detailing,including treatment at junctions, sub floor and roofareas, cavity barriers and penetrations, refer to Section‘Z’ of this manual, and brochure NºGYP544, GyprockSteel Frame Wall Systems.

The Fire Resistance Level (FRL) of the systemsdetailed in this section will not be detr imentallyaffected by;

• Increasing the thickness of the wall.

• Increasing the cross-sectional dimensions of theframing elements.

• Decreasing the stud spacing.

• Decreasing the fixing centres of wall sheet materials.

• The inclusion of bulk cavity insulation materialssuch as Glasswool, Rockwool and Polyester.

• The use of Fyrchek™ MR plasterboard in lieu ofFyrchek™ plasterboard of the same thickness.

• Additional layers of plasterboard or CSR FibreCement.

B6. The Red Book™

• Wall curved in plan with a radius of curvature noless than 3m.

• The addition of a timber cladding.

• The addition of any other cladding meeting BCASpec C1.1 Clause 2.4.

Caulking.

To attain the specified FRL, all perimeter gaps andpenetrations must be carefully and completely filledwith appropriate caulking material. CSR Gyprock FireMastic or other tested fire and acoustic rated materialof equivalent or better performance must be used.

Details for fire sealing of penetrations is given inSection ‘Z’.

Vermiculite plaster has no capacity to accommodatebuilding movement and may not be suitable for use as ageneral purpose fire rated caulking. Its use is specified insome wall/ceiling junctions, refer to brochureNºGYP570, Gyprock® Ceiling Systems Installation Guide.

ACOUSTIC PERFORMANCE.

The acoustic performance of wall systems isexpressed in terms of Rw and Rw+Ctr whereappropriate. The performance of the as-built systemmay be affected by – sound flanking, the effectivenessof workmanship and caulking, the presence andtreatment of penetrations, and the inclusion ofstructural elements and bridging items. Refer toSection ‘A’ for detailed information on addressingthese issues.

General Notes.

• The acoustic performance of systems may beadversely affected by the use of studs with higherBMT or closer spacings than those specified, oradditional linings fixed with battens.

• The acoustic performance of CSR wall systems isnot adversely affected by the order of lining sheetsthat are fixed direct to framing. In non fire ratedsystems, to attain the stated acoustic performance,use CSR Gyprock Wet Area Acrylic Sealant, CSRGyprock Fire Mastic or other tested acoustic ratedmaterial of equivalent or better performance.

Installation.FRAMING.

CSR GFC recommends steel componentsmanufactured by Rondo Building Services Pty Ltd.Additional information on the steel components canbe obtained from the Rondo Building Services PtyLtd, telephone 1300 367 663. For information onLysaght, Stramit or UniSpan top hat sections, pleaserefer to the appropriate component manufacturer, andthe Gyprock® Steel Frame Wall Systems InstallationGuide, NºGYP544. Other steel components ofequivalent performance may be used, however it is theresponsibility of the manufacturer of the component tosubstantiate equivalent performance with therecommended component.

For detailed information on wall junctions,intersections, frame attachments and penetrations, referto Section ‘Z’ of this manual.

Walls curved in plan may be built with steel studframes. Selection information on stud centres andplasterboard thickness for various curvatures can befound in brochure NºGYP544, Gyprock® Steel FrameWall Systems.

WALLBOARD & PLASTERBOARD FIXING.

Walls may be built to achieve a particular ‘Level ofFinish’ as defined in AS/NZS2589.1. The Level ofFinish specified can have requirements for framealignment, jointing and back blocking methods, andsheet orientation. CSR Fibre Cement Wallboard andGyprock® plasterboard may be installed vertically orhorizontally, although for some Levels of Finishhorizontal sheeting must be used.

Walls lined with Gyprock® plasterboard or CSRFibre Cement Wallboard may be finished with tiles.For tiles greater than 32kg/m2 or over 6.5mmthickness, specific installation details apply. Refer tothe appropriate installation manual.

PLASTERBOARD JOINTING & FINISHING.

Refer to the Gyprock® Residential InstallationGuide, NºGYP547 and CSR Fibre Cement Wet AreaLining Systems, NºFC101 for detailed jointing andfinishing information.

It should be noted that:

• Multi-layered systems only require jointing andfinishing of the outer layer.

The Red Book™B7.

• It is a requirement of the BCA that a water resistanttaping compound, such as CSR Gyprock FibreCement Wet Area Base Coat be used at verticalwall junctions and horizontal and vertical jointswithin wet areas such as showers.

CONTROL JOINTS.

Control joints must be installed to allow forstructural movement. Allowance for movement mustbe made through the frame, lining and any tiles. Referto Section ‘Z’ of this manual for details.

Control joints must be installed at all constructionjoints in the building and at the following locations:

• Non-tiled internal walls with fibre cement outerlayer – at 7.2m maximum centres.

• Tiled internal walls with fibre cement outer layer –at 4.2m maximum centres.

• Walls with plasterboard outer layer – at 12mmaximum centres.

• External walls – refer to the appropriate installationmanual.

EXTERNAL WALLS.

Gyprock® GFC external wall systems rely on arange of cladding systems to provide weatherresistance. There is a range of effectiveness of thesesystems, and CSR Gyprock recommends the claddingbe installed with a drained cavity. Cavity systems allowdrainage and drying of any water that penetrates, andare known to have good long-term performance.

Sarking is also recommended to provide additionalweather protection to framing and lining.

External walls require specific design forcondensation control and energy efficiency, dependingon the climate and internal environment. ContactCSR Bradford for information on thermal insulationsystems and products.

Components.LINING & FIXING MATERIALS.

Refer to Section ‘A’ for detailed information onCSR Gyprock and Fibre Cement lining products,fixings, adhesive and accessories.

For details on CSR Fibre Cement Texture BaseSheet, refer to brochure NºFC122, CSR FibreCement Texture Base Sheet for Applied FinishSystems’

FRAMING.

CSR Gyprock and CSR Fibre Cement recommendsteel components manufactured by Rondo BuildingServices Pty Ltd. Additional information on the steelcomponents can be obtained from the Rondo BuildingServices Pty Ltd, telephone 1300 367 663.

For information on Lysaght, Stramit or UniSpantop hat sections, please refer to the appropr iatecomponent manufacturer, and the Gyprock® SteelFrame Wall Systems Installation Guide, NºGYP544.

Other steel components of equivalent performancemay be used, however it is the responsibility of themanufacturer of the component to substantiateequivalent performance with the recommendedcomponent.

B8. The Red Book™

Stud Stud Depth (mm)

BMT (mm) 51 64 76 92 150

0.50 ✓ ✓ – – –

0.55 – – ✓ ✓ –

0.75 – ✓ ✓ ✓ ✓

1.15 – ✓ ✓ ✓ ✓

CSR Gyprock® Staggered Stud Clip

Rondo 92mm Track

Rondo 64mm Lipped Steel Stud

GYPROCK STAGGERED STUD CLIP

6.35

Dep

th

33.5 35.0

35.5

8.15

35.0

8.0

BMT0.50/0.55/0.75 D

epth

8.0

BMT 1.15

RONDO LIPPED C STUD PROFILES

RHINO STEEL UNISPAN 53.

STRAMIT TH64

STRAMIT TH96

53mm

40mm

64mm

34mm

RONDO STUD CLIP 126/152

96mm

34mm

120mm

40mm

LYSAGHT TS120

61mm

36.5mm

LYSAGHT TS61TABLE B6.RONDO LIPPED C STUD AVAILABILITY.

The Red Book™B9.

– / – / –

(a) Nil 41/30 42/32 43/33 43/34 45/37

(b) 50 Glasswool Partition batts 47/36 47/37 48/38 48/39 50/42

(c) 75 Glasswool Partition batts - 48/38 49/39 49/40 51/43

(d) ASB3/TSB3 Polyester batts 46/35 47/37 48/38 48/39 50/42

(e) 60 Soundscreen™ R1.6 batts RW - 48/38 49/39 49/40 51/43

WALL THICKNESS mm 81 94 106 122 180

CSR 030

SIDE ONE

• 1 x 10mm GYPROCKAQUACHEK plasterboard.

SIDE TWO

• 2 x 10mm GYPROCKSOUNDCHEKplasterboard.

– / – / –

(a) Nil 36/25 37/27 38/28 38/29 40/31






CSR 025

BOTH SIDES


– / – / –

(a) Nil 44/35 45/36 45/36 46/38 48/40






CSR 020BOTH SIDES

• 2 x 13mm GYPROCKPlasterboard CD.

– / – / –

(a) Nil 40/29 41/30 42/32 42/32 44/35






CSR 015

SIDE ONE


SIDE TWO


– / – / –

(a) Nil 35/24 36/25 37/27 37/27 39/30






CSR 010BOTH SIDES


– / – / –

(a) Nil 33/21 34/23 34/23 35/25 36/27






CSR 005BOTH SIDES


ACOUSTICOPINION

PKA-A025

FRLReport/Opinion

SYSTEM Nº

WALL LININGS

SYSTEM SPECIFICATION TYPICAL LAYOUT

• Lining material as per system table.

• Steel Studs at 600mm maximum centres.


NOTES:

Acoustic performance valid for studs of 0.50 to 0.80 BMT.

STUD DEPTH mm 51 64 76 92 150

CAVITY INFILL (Refer to Section ‘A’) Rw / Rw+Ctr

Steel Frame Internal Wall Systems.

B10. The Red Book™

– /180/180and

120/120/120

FAR2357

(a) Nil 48/39 48/40 49/41 50/42 51/43






CSR 080BOTH SIDES

• 2 x 16mm GYPROCKFYRCHEK plasterboard.

– /120/12090/90/90

120/120/120**ACR10%

FAR2357

(a) Nil 46/37 47/38 47/39 48/40 50/42






CSR 075BOTH SIDES


– /90/9060/60/6090/90/90*

*ACR15%

FAR2357

(a) Nil 39/29 40/30 40/31 41/32 43/35






CSR 055BOTH SIDES


– /60/6030/30/3060/60/60*

*ACR15%

FAR2357

(a) Nil 41/30 42/32 42/32 43/34 45/37






CSR 051

SIDE ONE


SIDE TWO



– /60/6030/30/3060/60/60*

*ACR15%

FAR2357

(a) Nil 37/26 38/28 39/29 39/30 41/33






CSR 050BOTH SIDES


– / – / –

(a) Nil 45/36 46/37 46/38 47/39 49/41






CSR 035

BOTH SIDES


ACOUSTICOPINION

PKA-A025

FRLReport/Opinion

SYSTEM Nº

WALL LININGS





NOTES:


*ACR = Axial Capacity Reduction

STUD DEPTH mm 51 64 76 92 150



The Red Book™B11.

– /180/180and

120/120/120

FAR2357

(a) Nil 52/44 52/44 53/45 54/46 55/47


(c) 75 Glasswool Partition batts – 58/50 59/51 60/52 61/53


(e) 60 Soundscreen™ R1.6 batts RW – 58/50 59/51 60/52 61/53


CSR 042BOTH SIDES

• 3 x 16mm GYPROCKFYRCHEK Plasterboard.

– /120/120120/120/120

FAR2357

(a) Nil 50/42 51/43 51/43 52/44 54/46






CSR 041BOTH SIDES


– /90/90and

30/30/30

FAR2357

(a) Nil 42/31 43/33 44/34 44/35 46/38






CSR 040

SIDE ONE


SIDE TWO


ACOUSTICOPINION

PKA-A025

FRLReport/Opinion

SYSTEM Nº

WALL LININGS





NOTES:


STUD DEPTH mm 51 64 76 92 150




– / – / –

(a) Nil 38/27 39/28 39/29 40/30 42/33






CSR 606

SIDE ONE

• 1 x 9mm CSR FibreCement Wallboard.

SIDE TWO


– / – / –

(a) Nil 36/25 36/25 37/27 38/28 39/30






CSR 605

SIDE ONE


SIDE TWO


– / – / –

(a) Nil 36/25 37/27 37/27 38/28 40/31






CSR 031

SIDES ONE

• 1 x 6mm CSR FibreCement Wallboard

SIDES TWO


– / – / –

(a) Nil 42/33 43/34 43/34 44/36 46/38






CSR 602BOTH SIDES


– / – / –

(a) Nil 40/30 41/32 41/32 42/33 44/36






CSR 601BOTH SIDES


– / – / –

(a) Nil 36/25 37/27 37/27 38/28 40/31






CSR 600BOTH SIDES


ACOUSTICOPINION

PKA-A025

FRLReport/Opinion

SYSTEM Nº

WALL LININGS





NOTES:


STUD DEPTH mm 51 64 76 92 150



The Red Book™B13.

– /120/12090/90/90

FAR2357

(a) Nil 48/39 49/41 49/41 50/42 52/44






CSR 613

BOTH SIDES (ANY ORDER)• 1 x 9mm CSR Fibre

Cement Wallboard.• 1 x 16mm GYPROCK

FYRCHEK plasterboard.

– /120/12060/60/6090/90/90*

*ACR15%

FAR2357

(a) Nil 46/37 47/38 48/40 48/40 50/42






CSR 611

BOTH SIDES

• 1 x 6mm CSR FibreCement Wallboard (againststuds).


– /90/9060/60/6090/90/90*

*ACR15%

FAR2357

(a) Nil 46/37 47/38 48/40 48/40 50/42






CSR 614

BOTH SIDES

• 1 x 16mm GYPROCKFYRCHEK plasterboard(against studs).


– /90/9030/30/3060/60/60*

*ACR15%

FAR2357

(a) Nil 45/36 46/37 47/39 47/39 49/41






CSR 610




ACOUSTICOPINION

PKA-A025

FRLReport/Opinion

SYSTEM Nº

WALL LININGS





NOTES:


*ACR = Axial Capacity Reduction

STUD DEPTH mm 51 64 76 92 150




– / – / –

(a) Nil 36/25 37/26 38/28 38/28 40/31






CSR 039

SIDE ONE

• 1 x 13mm GYPROCKIMPACTCHEK.

SIDE TWO


– / – / –

(a) Nil 39/29 40/30 41/32 41/32 43/35






CSR 032

BOTH SIDES


ACOUSTICOPINION

PKA-A025

FRLReport/Opinion

SYSTEM Nº

WALL LININGS





NOTES:


STUD DEPTH mm 51 64 76 92 150


Steel Frame InternalWall Systems.

The Red Book™B15.

Fire rated fromlined side only

– /120/120and

120/120/120

FAR2357

(a) Nil 36/34

PLASTERBOARD

MASS kg/m2 37.5

CSR 093 • 3 x 16mm GYPROCKFYRCHEK plasterboard.


– /90/90and

90/90/90

FAR2357

(a) Nil 35/33

PLASTERBOARD

MASS kg/m2 31.5



– /60/60and

60/60/60

FAR2357

(a) Nil 33/31

PLASTERBOARD

MASS kg/m2 25.0



– /30/30and

30/30/30

FAR2357

(a) Nil 31/29

PLASTERBOARD

MASS kg/m2 21.0


– / – / –

(a) Nil 31/30

PLASTERBOARD

MASS kg/m2 13.0

CSR 089 • 1 x 13mm GYPROCKSOUNDCHEK plasterboard.

ACOUSTICOPINION

PKA-A025

FRLReport/Opinion

SYSTEM Nº

WALL LININGS LAYOUT

SYSTEM SPECIFICATION



STUD DEPTH mm ALL

CAVITY INFILL Rw / Rw+Ctr



– / – / –

(a) Nil 44/36 46/38 50/42 52/44

(b) 50 Glasswool Partition batts 52/44 54/46 58/50 60/52

(c) 75 Glasswool Partition batts 53/45 55/47 59/51 61/53

(d) ASB3/TSB3 Polyester batts 52/44 54/46 58/50 60/52

(e) 60 Soundscreen™ R1.6 batts RW 53/45 55/47 59/51 61/53

WALL THICKNESS mm 116 132 190 240

CSR 130

BOTH SIDES


– / – / –

(a) Nil 39/30 41/32 45/37 47/39






CSR 131

BOTH SIDES


– / – / –

(a) Nil 40/30 42/32 46/37 49/41






CSR 135

SIDE ONE

• 1 x 6mm CSR FibreCement Wallboard..

SIDE TWO


– / – / –

(a) Nil 36/26 38/29 42/33 44/36






CSR 125

BOTH SIDES


– / – / –

(a) Nil 35/25 37/27 41/32 44/36






CSR 110

BOTH SIDES


– / – / –

(a) Nil 33/22 35/25 39/30 41/32






CSR 105BOTH SIDES


ACOUSTICOPINION

PKA-A025

Does NOT meet BCA

DiscontinuousConstruction

FRLReport/Opinion

SYSTEM Nº

WALL LININGS



• Staggered Steel Studs at 600mm maximum centres eachside.

• 64mm Rondo lipped steel stud, located in 92mm tracktop and bottom, using the Gyprock Staggered Stud Clip.

OR

• Top hat Steel Studs located in track or angle at top andbottom with minimum 22mm clearance between stud andopposing lining.


CAVITY WIDTH mm 76 92 150 200



The Red Book™B17.

– / – / –

(a) Nil 37/27 39/29 43/34 46/38






CSR 633

SIDE ONE


SIDE TWO


– / – / –

(a) Nil 36/26 38/28 42/33 45/37






CSR 632

SIDE ONE

• 1 x 13mm GYPROCKIMPACTCHEK.

SIDE TWO


– / – / –

(a) Nil 35/25 37/27 41/32 44/36






CSR 631

SIDE ONE


SIDE TWO


– / – / –

(a) Nil 39/30 41/32 45/37 48/40






CSR 620BOTH SIDES


ACOUSTICOPINION

PKA-A025

Does NOT meet BCA


FRLReport/Opinion

SYSTEM Nº

WALL LININGS



• Staggered Steel Studs at 600mm maximum centres eachside.

• 64mm Rondo lipped steel stud, located in 92mm track topand bottom, using the Gyprock Staggered Stud Clip.

OR







– /120/12090/90/90

FAR2357

(a) Nil 47/39 49/41 53/45 55/47






CSR 160

BOTH SIDES (ANY ORDER)• 1 x 16mm GYPROCK

FYRCHEK plasterboard.• 1 x 9mm CSR Fibre

Cement Wallboard.

– /90/9060/60/6090/90/90*

*ACR15%

FAR2357

(a) Nil 43/34 44/35 49/41 51/43






CSR 157

SIDE ONE


SIDE TWO



– /90/9060/60/6090/90/90*

*ACR15%

FAR2357

(a) Nil 39/30 40/31 44/36 47/39






CSR 155BOTH SIDES


– /60/6030/30/3060/60/60*

*ACR15%

FAR2357

(a) Nil 41/31 43/34 47/39 49/41






CSR 154

SIDE ONE


SIDE TWO



– /90/9030/30/30

FAR2357

(a) Nil 42/32 43/34 47/39 50/42






CSR 152

SIDE ONE


SIDE TWO


– /60/6030/30/3060/60/60*

*ACR15%

FAR2357

(a) Nil 37/27 39/30 43/35 45/37






CSR 150BOTH SIDES


ACOUSTICOPINION

PKA-A025

Does NOT meet BCA


FRLReport/Opinion

SYSTEM Nº

WALL LININGS



• Staggered Steel Studs at 600mm max. centres each side.


OR



NOTES: *ACR = Axial Capacity Reduction



Steel FrameWall Systems.

The Red Book™B19.

– /180/180120/120/120

FAR2357

(a) Nil 50/42 52/44 56/48 58/50






CSR 191BOTH SIDES


– /180/180120/120/120

FAR2357

(a) Nil 47/39 48/40 52/44 55/47






CSR 180BOTH SIDES


– /120/120 90/90/90

120/120/120*ACR10%

FAR2357

(a) Nil 45/37 47/39 51/43 53/45






CSR 175BOTH SIDES


– /120/12060/60/6090/90/90*

*ACR15%

FAR2357

(a) Nil 45/37 47/39 51/43 54/46






CSR 161

BOTH SIDES

• 1 x 16mm GYPROCKFYRCHEK plasterboard


– /90/9060/60/6090/90/90*

*ACR15%

FAR2357

(a) Nil 45/37 47/39 51/43 54/46






CSR 162

BOTH SIDES

• 1 x 16mm GYPROCKFYRCHEK plasterboard(against studs).


– /90/9030/30/3060/60/60*

*ACR15%

FAR2357

(a) Nil 44/36 46/38 50/42 53/45






CSR 630




ACOUSTICOPINION

PKA-A025

Does NOT meet BCA


FRLReport/Opinion

SYSTEM Nº

WALL LININGS



• Staggered Steel Studs at 600mm max. centres each side.


OR



NOTES: *ACR = Axial Capacity Reduction





– / – / –

(a) Nil 45/37 48/40 50/42 51/43






CSR 211BOTH SIDES


– / – / –

(a) Nil 42/33 44/36 46/38 48/40






CSR 209BOTH SIDES


– / – / –

(a) Nil 45/37 47/39 49/41 51/43






CSR 208

BOTH SIDES


– / – / –

(a) Nil 41/32 44/36 46/38 47/39






CSR 210BOTH SIDES


– / – / –

(a) Nil 42/33 44/36 46/38 48/40






CSR 215

BOTH SIDES


– / – / –

(a) Nil 39/30 41/32 43/35 45/37






CSR 205BOTH SIDES


ACOUSTICOPINION

PKA-A025

MEETSBCA


FRLReport/Opinion

SYSTEM Nº

WALL LININGS



• 2 Rows of Steel Studs at 600mm maximum centres with20mm minimum gap.


NOTES:

Unless otherwise specified cavity infill is required in one stud row only.




The Red Book™B21.

– /120/12060/60/6090/90/90*

*ACR15%

FAR2357

(a) Nil 51/43 54/46 56/48 57/49






CSR 212

BOTH SIDES



– /90/9060/60/6090/90/90*

*ACR15%

FAR2357

(a) Nil 44/36 47/39 49/41 50/42






CSR 255BOTH SIDES


– /90/9060/60/6090/90/90*

*ACR15%

FAR2357

(a) Nil 50/42 53/45 55/47 56/48






CSR 206

BOTH SIDES



– /90/9060/60/6090/90/90*

*ACR15%

FAR2357

(a) Nil 44/36 47/39 49/41 50/42

(b) 2 x 50 Glasswool Partition batts 55/47 58/50 60/52 61/53

(c) 2 x 75 Glasswool Partition batts 56/48 59/51 61/53 62/54

(d) 2 x ASB3/TSB3 Polyester batts 55/47 58/50 60/52 61/53

(e) 2 x 60 Soundscreen™ R1.6 batts 56/48 59/51 61/53 62/54


CSR 218BOTH SIDES


– /90/9030/30/3060/60/60*

*ACR15%

FAR2357

(a) Nil 50/42 53/45 55/47 56/48






CSR 207

BOTH SIDES



– /60/6030/30/3060/60/60*

*ACR15%

FAR2357

(a) Nil 43/35 45/37 47/39 49/41






CSR 250BOTH SIDES


ACOUSTICOPINION

PKA-A025

MEETS BCA


FRLReport/Opinion

SYSTEM Nº

WALL LININGS





NOTES:


CSR 218 requires batts in each stud row.




– /180/180120/120/120

FAR2357

(a) Nil 56/48 58/50 60/52 62/54






CSR 220BOTH SIDES


– /180/180120/120/120

FAR2357

(a) Nil 52/44 55/47 57/49 58/50






CSR 280BOTH SIDES


– /120/120120/120/120

FAR2357

(a) Nil 54/46 57/49 59/51 61/53






CSR 219BOTH SIDES


– /120/12090/90/90

120/120/120**ACR10%

FAR2357

(a) Nil 51/43 53/45 55/47 57/49






CSR 275BOTH SIDES


– /120/12090/90/90

FAR2357

(a) Nil 53/45 55/47 57/49 59/51






CSR 640

BOTH SIDES

• 1 x 9mm CSR FibreCement Wallboard,.


– /90/9030/30/30

FAR2357

(a) Nil 47/39 50/42 52/44 54/46

(b) 2 x 50 Glasswool Partition batts 58/50 61/53 63/55 65/57

(c) 2 x 75 Glasswool Partition batts 59/51 62/54 64/56 66/58

(d) 2 x ASB3/TSB3 Polyester batts 58/50 61/53 63/55 65/57

(e) 2 x 60 Soundscreen™ R1.6 batts 59/51 62/54 64/56 66/58


CSR 217

SIDE ONE


SIDE TWO



ACOUSTICOPINION

PKA-A025

MEETS BCA


FRLReport/Opinion

SYSTEM Nº

WALL LININGS





NOTES:


CSR 217 requires batts in each stud row.

*ACR = Axial Capacity Reduction.




The Red Book™B23.

– /120/120

Test FR 1429Report/Opinion

BRANZ LOP 549

(a) Nil 42/31 44/35

(b) 50 Glasswool Partition batts 48/37 49/40

(c) 75 Glasswool Partition batts – 50/41

(d) ASB3/TSB3 Polyester batts 46/35 49/40

(e) 60 Soundscreen™ R1.6 batts RW – 51/42

WALL THICKNESS mm 96 134

CSR 972

BETWEEN STUDS

• 1 x 25mm GYPROCKSHAFT LINER PANEL.

SIDE ONE


SIDE TWO


– /120/120

Test SI 1517Report/Opinion

FTO 108FTO 109CSIRO

FCO 0085

(a) Nil 42/32 44/36






CSR 971

BETWEEN STUDS


SIDE ONE


– /60/60

BRANZ LOP 493

(a) Nil 38/27 40/31






CSR 970

BETWEEN STUDS


SIDE ONE


ACOUSTICOPINION

PKA-A025

FRLReport/Opinion

SYSTEM Nº

WALL LININGS



• 64 or 102mm C-H Metal Studs at 600mm maximumcentres.


STUD DEPTH mm 64 102


Steel Frame Shaftwall Systems.


– /180/180and

120/120/120

FAR2357

(a) Nil 48/40 49/41 51/43 54/46





MIN. WALL THICKNESS mm 156 168 184 242

CSR 062BOTH SIDES


– /120/12090/90/90

120/120/120**ACR10%

FAR2357

(a) Nil 47/39 48/40 49/41 52/44






CSR 061BOTH SIDES


– /90/90and

30/30/30

FAR2357

(a) Nil 43/34 44/35 46/37 49/41






CSR 060

SIDE ONE (MOUNT SIDE)• 2 x 13mm GYPROCK

FYRCHEK plasterboard.SIDE TWO


ACOUSTICOPINION

PKA-A025

FRLReport/Opinion

SYSTEM Nº

WALL LININGS




• Continuous nogging aligned with every Gyprock® ResilientMount.

• Gyprock® Resilient Mounts screw fixed to one side of stud

• RONDO Nº308 or Nº129 Furring Channel clipped toresilient mounts.


NOTES:


STUD SIZE mm 64 76 92 150



The Red Book™B25.

– /90/90

FAR2357

(a)Nil 54/48 55/49

(b) 50 Glasswool Blanket 60/54 61/55

(c) ASB2/TSB2 Polyester Blanket 57/51 58/52

(d) ASB4/TSB4 Polyester Blanket 59/53 60/54


CSR 292

BOTH SIDES


• 1 x 10mm GYPROCKplasterboard CD.

– /60/60

FAR2357

(a)Nil 47/39 48/40





CSR 291BOTH SIDES


FRL– / – / –

(a)Nil 45/36 46/38





CSR 290BOTH SIDES


ACOUSTICOPINION

PKA-A025

MEETSBCA


FRLReport/Opinion

SYSTEM Nº

WALL LININGS



• Gyprock SecurityWall™ Panel 27.

• Cavity determined by track width.



NOTES:


TRACK WIDTH mm 51 64


Steel Frame Security Wall Systems.

– /90/9060/60/6090/90/90*

*ACR15%

FAR2357

(a)Nil 47/39 49/41


(c) ASB4/TSB4 Polyester batts 52/44 54/46


CSR 293

BOTH SIDES



ACOUSTICOPINION

PKA-A025

MEETSBCA


FRLReport/Opinion

SYSTEM Nº

WALL LININGS





• Steel Studs at 600mm maximum centres with minimum20mm gap to Security Wall Panel.


NOTES:


TRACK WIDTH mm 64 76


– /90/90

FAR2357

(a)Nil 48/42 49/43 50/44

(b) 50 Glasswool Blanket 54/48^ 55/49 56/50

(c) ASB2/TSB2 Polyester Blanket 51/45^ 52/46 53/47

(d) ASB4/TSB4 Polyester Blanket – – 55/49^

(e) 75 Glasswool Blanket – 56/50^ 57/51^

WALL THICKNESS mm 160 183 196

CSR 297BOTH SIDES


– /90/90

FAR2357

(a)Nil 50/44 52/46 53/47






CSR 295

BOTH SIDES




– /60/60

FAR2357

(a)Nil 46/40 48/42 49/43






CSR 294BOTH SIDES


ACOUSTICOPINION

PKA-A025

MEETSBCA









FRLReport/Opinion

SYSTEM Nº

WALL LININGSTRACK WIDTH mm 28 51 64



NOTES:

^SecurityWall Panel ribs offset to enable insulation to fit.

The Red Book™B27.

Steel Frame Security Wall Systems.Steel Frame Security Wall Systems.

– /90/9060/60/6090/90/90*

*ACR15%

FAR2357

(a)Nil 50/43 51/44 51/44

(b) 75 Glasswool Blanket 57/50 58/51 58/51

(c) ASB4/TSB4 Polyester Blanket 55/48 56/49 56/49


CSR 298BOTH SIDES


– /90/9060/60/6090/90/90*

*ACR15%

FAR2357

(a)Nil 50/43 51/44 52/45

(b) 75 Glasswool Blanket 57/50 58/51 59/52

(c) ASB4/TSB4 Polyester Blanket 55/48 56/49 57/50


CSR 296

BOTH SIDES



ACOUSTICOPINION

PKA-A025

MEETSBCA


FRLReport/Opinion

SYSTEM Nº

WALL LININGS





• Steel Studs at 600mm maximum centres with minimum20mm gap to Security Wall Panel.


TRACK WIDTH mm 64 76 92



120/120/120 (from outside only)

FAR2357

1200CSR 942

EXTERNAL SIDE

• 3 x 16mm GYPROCKFYRCHEK MRplasterboard

90/90/90 (from outside only)

FAR2357

900CSR 941

EXTERNAL SIDE


60/60/60(from outside only)

FAR2357

600CSR 940

EXTERNAL SIDE


ACOUSTICOPINION

PKA-A025

FRLReport/Opinion

SYSTEM Nº

WALL LININGS


• Structural steel girts to engineer’s detail. Maximumspacing as per system table.

• GYPROCK FYRCHEK MR plasterboard, as per systemtable.

• Vapour barrier

• Galvanised steel battens fixed through plasterboard to steelgirts.

• External cladding.

MAXIMUM GIRT SPACING(MM)

CAVITY INFILL(Refer to Section ‘A’)

Rw

Steel Frame ExternalWall Systems.


FAR2357

(a) Nil 40940 +

ExpressWall

EXTERNAL SIDE

• 2 x 16mm GYPROCKFYRCHEK MR plasterboard.

ACOUSTICOPINION

PKA-A025

FRLReport/Opinion

SYSTEM Nº

WALL LININGS


• Structural steel girts to engineer’s detail (600mm max.centres).

• GYPROCK FYRCHEK MR plasterboard, as per systemtable.

• CSR ExpressWall™ top hat framing system as detailed inbrochure Nº FC126,

• CSR ExpressWall™ Facade System.

CAVITY INFILL Rw

(a)Nil 33

(a)Nil 35

(a)Nil 36

The Red Book™B29.


FAR2357

(a) Nil 44

(b) 75 Comfortseal™ R1.5 batts 51

(c) 75 Soundscreen™ R2.0 RW 51

WALL THICKNESS mm 113

CSR 128INTERNAL WALL SIDE



FAR2357

(a) Nil 43






60/60/60

FAR2357

(a) Nil 38-42

(b) 75 Comfortseal™ R1.5 batts 41-45

(c) 75 Soundscreen™ R2.0 RW 42-46

TYPICAL WALL THICKNESS mm 138



60/60/60*(from outside only)

*ACR5%FAR2357

(a) Nil 36-40



TYPICAL WALL THICKNESS mm 132



ACOUSTICOPINION

PKA-A025

FRLReport/Opinion

SYSTEM Nº

WALL LININGS


• External cladding material on timber or steel battens.

• Vapour barrier.

• 1 x 16mm GYPROCK FYRCHEK MR plasterboard

• Steel studs at 600mm maximum centres.


NOTES:



STUD DEPTH mm 76mm

CAVITY INFILL (Refer to Section ‘A’) Rw

Steel Frame ExternalWall Systems.

ACOUSTICOPINION

PKA-A025

FRLReport/Opinion

SYSTEM Nº

WALL LININGS


• 1 x 7.5mm CSR Fibre Cement Texture Base Sheet.

• Vapour barrier.

• 1 x 13mm GYPROCK FYRCHEK MR plasterboard



NOTES:


STUD DEPTH mm 76mm



FRL90/90/90

FAR2357and refer to Masonry

Manufacturer

(a) Nil 55




CSR 186

EXTERNAL WALL SIDE

• Masonry veneer wall withFRL 90/90/90.

INTERNAL WALL SIDE


FRL60/60/60

FAR2357 and refer to Masonry

Manufacturer

(a) Nil 51




CSR 185

EXTERNAL WALL SIDE

• Masonry veneer wall withFRL 60/60/60.

INTERNAL WALL SIDE


ACOUSTICOPINION

PKA-A025

FRLReport/Opinion

SYSTEM Nº

WALL LININGS


• Fire rated masonry veneer wall.

• Steel studs at 600mm maximum centres with 40mmminimum gap to masonry.


STUD DEPTH mm 76mm


90/90/90

FAR2357

(a) Nil 50




HEBELRWS

INTERNAL WALL SIDE


60/60/60

FAR2357

(a) Nil 49




HEBELRWS

INTERNAL WALL SIDE


FRLReport/Opinion

SYSTEM Nº

WALL LININGSSTUD DEPTH mm 76mm


Steel Frame External Wall Systems.

ACOUSTICOPINION

PKA-A025


• CSR Hebel Powerpanel AAC (75mm) screw fixed tobattens.



The Red Book™B31.

STUD DEPTH mm 76mm


Steel Frame External Wall Systems.ACOUSTICOPINION

PKA-A025


• CSR RendaLine™ sheet and framing system.

• Vapour barrier.



– / – / –

(a) Nil 43






FRLReport/Opinion

SYSTEM Nº

WALL LININGS

60/60/60

FAR2357

(a) Nil 39-43







FAR2357

(a) Nil 37-41






FRLReport/Opinion

SYSTEM Nº



ACOUSTICOPINION

PKA-A025



• Vapour barrier.

• 1 x 13mm GYPROCK FYRCHEK MR plasterboard.




Steel Frame External Wall Systems.

60/60/60

FAR2357

(a) Nil 45







FAR2357

(a) Nil 43






FRLReport/Opinion

SYSTEM Nº



ACOUSTICOPINION

PKA-A025



• 25mm Bradford Fibertex™ Rockwool.

• Wire mesh.

• Vapour barrier



90/90/90

FAR2357

(a) Nil 45-49




CSR 178

INTERNAL WALL SIDE

• 1 x 6mm Fibre CementWallboard (to stud).


90/90/90

FAR2357

(a) Nil 44-48






FRLReport/Opinion

SYSTEM Nº



ACOUSTICOPINION

PKA-A025



• 25mm Bradford Fibertex™ 450 Rockwool.

• Vapour barrier.

• 1 x 6mm CSR Fibre Cement Wallboard.



The Red Book™B33.

– /120/120

FCO 1786(a) Nil 37

CSR969SA

EXTERNAL SIDE



• 1 x 16mm GYPROCKFYRCHEK plasterboard(screw & adhesive fixing).

– /120/120

FCO 1786(a) Nil 36

CSR968SA

EXTERNAL SIDE


– /120/120

FCO 1786(a) Nil 36

CSR968S

EXTERNAL SIDE

• 3 x 16mm GYPROCKFYRCHEK plasterboard(screw fixing).

– /90/90

FCO 1786(a) Nil 35

CSR967SA

EXTERNAL SIDE


– /90/90

FCO 1786(a) Nil 35

CSR967S

EXTERNAL SIDE

• 3 x 13mm GYPROCKFYRCHEK plasterboard(screw fixing).

ACOUSTICOPINION

PKA-A025

FRLReport/Opinion

SYSTEM Nº

WALL LININGS


• Perimeter framing 25/50 x 50 x 0.8 BMT steel angle.

• 3 x GYPROCK FYRCHEK/SHAFT LINER PANELlaminated with screws (S), or screws and adhesive (SA).


Steel Frame LaminatedServices Systems.


120/120/120

FAR2357

(a) 2 x Tontine Acoustisorb-1 81

(b) 2 x 110 Bradford Glasswool Building Blanket 81

(c) 2 x Autex AAB32-100 81

MINIMUM WALL THICKNESS mm 503

CSR 947BOTH SIDES


120/120/120

FAR2357



(c) 2 x Autex AAB32-100 79


CSR 946

SIDE ONE


SIDE TWO


120/120/120

FAR2357



(c) 2 x Autex AAB32-100 77


CSR 945BOTH SIDES


ACOUSTICOPINION

PKA-A025

FRLReport/Opinion

SYSTEM Nº

WALL LININGS



• Steel columns, to engineer’s design.

• Girts fixed to columns with GYPROCK CINEMAWALL MOUNTS.

• Top hat sections at 900mm maximum centres toengineer’s design.

• 2 x layers glasswool or polyester insulation. Refer toinsulation specification.



Steel Frame CinemaWall Systems.

The Red Book™B35.

Column or Beam Systems.

30/ – / –

CSIROFC0 1494


60/ – / –

CSIROFC0 1494


60/ – / –

CSIROFC0 1494

CSR 194 • 1 x 25mm GYPROCK SHAFT LINER PANEL

90/ – / –

CSIROFC0 1494


120/ – / –

CSIROFC0 1494


120/ – / –

CSIROFC0 1494

CSR 197


+• 1 x 25mm GYPROCK

SHAFT LINER PANEL

180/ – / –

CSIROFC0 1494

CSR 198

• 2 x 25mm GYPROCK SHAFT LINER PANEL

+• 1 x 13mm GYPROCK


SYSTEM SPECIFICATION FIG B1. TYPICAL CONSTRUCTION DETAILS

• Steel angle fixed to the soffit or wall junction.

• CSR Gyprock® Universal Encasement Clipsfriction fitted to the remaining column/beamflanges.

• Wall Furring Track (Rondo Nº140) is held in theback tongue of the clip.

• Noggings at each end of the column/beam andbehind plasterboard butt joints in single layersystems.


CSR GyprockUniversal Encasement

Caulk all gapCSR GyprockMastic

Metal Angle fixed to soffit at 600mm maximum centres and 100mm maximum from each end

Rondo Wall FuTrack (Nº140) clipped along flanges of bea

Each layer of GYPROCK FYRCHEK plasterboard f200mm maximcentres to all framing

FRLReport/Opinion

SYSTEM Nº

PLASTERBOARD LINING

Rondo Track Nº142 fixed to column at ends and 800mm max. centres

Apply External Corner Bead and set all corners

Each layer of GYPROCK FYRCHEK plasterboard fixed at 200mm maximum centres to all tracks

RHS/SHSSteel Column

18mm

ALTERNATIVE FIXING TO TUBE STEEL COLUMN

Screw fix each layer at 200mm maximum centres to all steel framing

CSR Gyprock ® Universal Encasement Clips at 800mm maximum centres along column flanges and 150mm maximum from each end of column

Rondo Wall Furring Track (Nº140) held in back tongue of CSR Gyprock ® Universal Encasement Clips

Apply External Angle Bead to all corners and set

Offset Butt Joints in consecutive layers by 300mm minimum

Fasten at butt joints with laminating screws at 200mm max centres

200mm max.


One layer of Gyprock® plasterboard to each side of wall

200mmmin.

200mmmin.

300mmmax.

300mm max.

300mm max.

400mm max.

Daubs of CSR Gyprock®

Acrylic Stud Adhesive

Screw at 1200mm max. vertical centres

Refer to Section ‘Z’ for perimeter details

CSR Bradford Acoustic Insulation if required

FIG B3 INSTALLATION DETAIL FOR INTERNAL WALL SYSTEMS. VERTICAL SHEETING – ADHESIVE/FASTENER FIXING.

Fixing & SpacingAdhesive Daubs at300mm max. centresand 200mm min. fromfastener pointsScrew at top and bottomand 1200mm max. ctsScrew at top and bottomand 400mm max. ctsScrews at 300mm max. centres

LocationField

RecessedEdgesCorners &Openings

Fixing SpecificationsScrews Refer to Section ‘A’Adhesive

SUITABLE FOR:

300mmmax.

200mm min.

200mm min.

300mm max.

200mmmax.

300mm max.

One layer of Gyprock® plasterboard to each side of wall





Screw along sheet centreline at every second stud

FIG B2. INSTALLATION DETAIL FOR INTERNAL WALL SYSTEMS. HORIZONTAL SHEETING – ADHESIVE/FASTENER FIXING.

Fixing & SpacingAdhesive Daubs at300mm max. centresand 200mm min. fromfastener points3 daubs4 daubs5 daubsScrew at every secondstud along sheetcentrelineScrew at each studScrews at 200mm max. centresScrews at 300mm max. centres

LocationField

Sheet Width900mm1200mm1350mm

RecessedEdgesButtJointsCorners &Openings


SUITABLE FOR:

NON FIRE RATED

NON FIRE RATED

The Red Book™B37.

300mmmax.

200mmmax.

300mmmax.

400mmmax.

400mmmax.

400mmmax.

Two layers of Gyprock® plasterboard to each side of wall





200mmmin.

Screw at 1200mm max. vertical centres

FIG B4. INSTALLATION DETAIL FOR INTERNAL WALL SYSTEMS. VERTICAL SHEETING – ADHESIVE/FASTENER FIXING.

Fixing & SpacingScrews at top andbottom and at 400mmmax. centres

1st Layer RecessedEdges &Field

Fixing & SpacingAdhesive Daubs at300mm max. centresand 200mm min. fromfastener pointsScrew at top and bottomand 1200mm max.ctsScrew at top and bottomand 400mm max. ctsScrews at 300mm max. centres

2nd LayerField

RecessedEdgesCorners &Openings


SUITABLE FOR:

300mmmax.

300mmmax.

300mmmax.One layer of GYPROCK

FYRCHEK plasterboard to each side of wall in accordance with system specifications



FIG B5. INSTALLATION DETAIL FOR INTERNAL WALL SYSTEMS. SINGLE LAYER – VERTICAL SHEETING.

Fixing & SpacingScrews at 300mm max.centresScrews at 300mm max. centresScrews at 200mm max. centresScrews at 300mm max. centres

LocationField


Fixing SpecificationsScrews Refer to Section ‘A’

SUITABLE FOR:

NON FIRE RATED

FIRE RATED


300mmmax.

300mmmax.

200mmmax.

200mmmax.

One layer of GYPROCK FYRCHEK plasterboard to each side of wall


Recessed joints to be offset a minimum 300mm in opposing sides when not backed by nogging

FIG B6. INSTALLATION DETAIL FOR INTERNAL WALL SYSTEMS. SINGLE LAYER – HORIZONTAL SHEETING.

Fixing & SpacingScrews at 300mm max.centresScrew at each studScrews at 200mm max. centresScrews at 300mm max. centres

LocationField



300mmmax.

300mmmax.

600mmmax.

300mmmax.

Two layers of GYPROCK FYRCHEK plasterboard to each side of wall in accordance with system specifications



FIG B7. INSTALLATION DETAIL FOR INTERNAL WALL SYSTEMS. TWO LAYER – VERTICAL SHEETING.

Fixing & SpacingScrews at 600mm max.centres



2nd LayerField



SUITABLE FOR:

FIRE RATED

FIRE RATED

SUITABLE FOR:

The Red Book™B39.

600mmmax.

600mmmax.

Two layers of GYPROCK FYRCHEK plasterboard to each side of wall in accordance with system specifications



300mmmax.

300mmmax.

200mmmax.

Where butt joints are formed off studs, laminate to first layer with laminating screws at 200mm max.

FIG B8. INSTALLATION DETAIL FOR INTERNAL WALL SYSTEMS. TWO LAYER – VERTICAL + HORIZONTAL SHEETING.



Fixing & SpacingScrews at 300mm max.centresScrew at each studScrews at 200mm max. centresScrews at 300mm max. centres

2nd LayerField



FIRE RATED

SUITABLE FOR:


Offset all joints 300mm min. from previous layer

600mm600mm

300mm 300mm

400mm

400mm

400mm


FIG B9. INSTALLATION DETAIL FOR INTERNAL WALL SYSTEMS. THREE LAYER – VERTICAL OR HORIZONTAL SHEETING.

SUITABLE FOR:

FIRE RATED

Fixing & SpacingScrews at 600mm max.centres on studs


Laminating Screws at200mm max. centresScrews at 300mm max.centresFixing & SpacingLaminating screws at400x400mm max. grid

1st Layer RecessedEdges,Field,Corners &Openings2nd LayerRecessedEdgesFieldButt Joints

Corners &Openings3rd LayerRecessedEdges,Field, ButtJointsCorners &Openings

Fixing Specifications forVertical Sheeting (shown)Screws Refer to Section ‘A’

FIRE RATED


Fixing & SpacingScrews at 600mm max.centres on studsScrews at 300mm max.centres on studsScrews at 300mm max.centresScrews at 200mm max.centres on studsFixing & SpacingLaminating screws at400x400mm max. grid

1st Layer RecessedEdges,Field, Butt Joints,Corners &Openings2nd LayerRecessedEdgesField

Corners &OpeningsButt Joints

3rd LayerRecessedEdges,Field, ButtJointsCorners &Openings

Fixing Specifications forHorizontal SheetingScrews Refer to Section ‘A’

The Red Book™B41.

35 x 35 x 0.8mm angle screw fixed at 400mm centres to each stud

Nogging as required

First layer

Fix first side as for second side


Set 3rd layer joints from accessible side

Set Joints in at least one layer

Offset all joints 300mm min. from previous layer

600mm600mm

300mm 300mm

400mm

400mm400mm

FIG B10. INSTALLATION DETAIL FOR INTERNAL WALL SYSTEMS. TWO OR THREE LAYER – VERTICAL OR HORIZONTAL SHEETING.

SUITABLE FOR:

Alternative stud type for in-line stud framing

FIRE RATED



Laminating Screws at200mm max. centresScrews at 300mm max.centresFixing & SpacingLaminating screws at400x400mm max. grid

1st Layer RecessedEdges,Field,Corners &Openings2nd LayerRecessedEdgesFieldButt Joints

Corners &Openings3rd LayerRecessedEdges,Field, ButtJointsCorners &Openings

Fixing Specifications forVertical Sheeting (shown)Screws Refer to Section ‘A’

FIRE RATED


Fixing & SpacingScrews at 600mm max.centres on studsScrews at 300mm max.centres on studsScrews at 300mm max.centresScrews at 200mm max.centres on studsFixing & SpacingLaminating screws at400x400mm max. grid

1st Layer RecessedEdges,Field, Butt Joints,Corners &Openings2nd LayerRecessedEdgesField

Corners &OpeningsButt Joints

3rd LayerRecessedEdges,Field, ButtJointsCorners &Openings

Fixing Specifications forHorizontal SheetingScrews Refer to Section ‘A’


Steel Angle internal framing

Steel angle frame installed over first layer of plasterboard at floor, soffit and vertical corners

Fix 1st layer to vertical steel angles only

Apply adhesive* and screw fix 2nd layer to vertical steel angles with 25/45mm Gyprock screws. Fix body with laminating screws at 600mm max. horizontal x 400mm max. vertical centres

Apply adhesive* and screw fix body of 3rd layer with laminating screws only at 600mm max. horizontal x 400mm max. vertical centres

75mm 600mm max.400mmmax.

400mmmax.

75mm

CSR Gyprock Fire Mastic at head of 2nd layer

CSR Gyprock Fire Mastic at base of 3rd layer

IBS Backing Rod at head of 1st layer

FIG B12. INSTALLATION DETAIL FOR LAMINATED SERVICE SYSTEMS.

NOTE: * Adhesiverequired for systemsCSR967-SA, CSR968-SAand CSR969-SA only.

J Track

C-H Studs

Staggered Joints

25mm GYPROCKShaft Liner Panels

J Track

2nd layer of GYPROCK FYRCHECK plasterboard

1st layer ofGYPROCK FYRCHECKplasterboard


300mmmax.

300mmmax.

600mmmax.

600mmmax.

300mmmax.




2nd LayerField


FYRCHEK Fixing SpecificationsScrews Refer to Section ‘A’

FIRE RATED

FIRE RATED

FIG B11. INSTALLATION DETAIL FOR SHAFTWALL SYSTEMS.

IMPORTANT.

Walls enclosing lift shaftsMUST have both layers ofG Y P RO C K F Y R C H E Kseparately fastened to the topand bottom J tracks with screwsat 300mm maximum spacings.

The Red Book™B43.

Security Wall Track 27

1x 10mm GYPROCK plasterboard CD

1x 16mm GYPROCK FYRCHEK plasterboard

Cavity Insulation Blanket

Gyprock SecurityWall Panel 27

Base Track

200mmmin.

600mmmax.

200mmmax.

300mmmax.

300mmmax.

600mmmax.300mm

max.

Screw along sheet centreline at 1200mm max. cts Caulk all perimeter gaps

with Gyprock Fire Mastic

Steel Stud Profiles as per system table at 600mm centres or Gyprock SecurityWall Panel 50

FIG B14. INSTALLATION DETAIL.STEEL FRAME SECURITY WALL SYSTEM CSR292.

Fixing & SpacingScrews at 600mm max.vertical centres x300mm max. horizontalcentres


Screws at 200mm max. centresScrews at 300mm max. centres

ButtJointsCorners &Openings


FIRE RATED



Fixing & SpacingScrews at 600mm max.vertical centres to allstud profiles ORScrews at 600mm max.vertical centres and300mm max. horizontalcentres to steel sheeting


Fixing & SpacingScrews at corners and600mm max. ctsRows of AdhesiveDaubs at 600mm max.horizontal cts x 300mmmax. vertical cts and200mm min. fromfastener pointsScrew along centrelineat 1200mm max. ctsScrews at 200mm max. centresScrews at 300mm max. centres

2nd LayerRecessedEdgesField


FIRE RATED



Cavity Insulation Blanket


Base Track

600mmmax.

300mmmax.

300mmmax.

Caulk all perimeter gaps with Gyprock Fire Mastic


Fixing & SpacingScrews at 600mm max.vertical centres to allstud profiles ORScrews at 600mm max.vertical centres x216mm max. horizontalcentres to all steel ribs


Fixing & SpacingScrews at 433mm max.ctsRows of AdhesiveDaubs at 600mm max.horizontal cts x 300mmmax. vertical cts and200mm min. fromfastener pointsScrew along centrelineat 1300mm max.ctsScrews at 200mm max. centresScrews at 300mm max. centres

2nd LayerRecessedEdgesField



FIRE RATED



Fixing & SpacingScrews at 600mm max.vertical centres x216mm max. horizontalcentres to all steel ribs

1st Layer Top,Bottom &Field

Screws at 216mm max. centresScrews at 300mm max. centres



FIRE RATEDSecurity Wall Track 50


Cavity InsulationBlanket


Base Track

600mmmax.

300mmmax.

216mmmax.

Caulk all perimeter gaps with Gyprock Fire Mastic


1x 10mm GYPROCK plasterboard CD


Cavity InsulationBatts


Head Track

Base Track

Steel Stud Profiles as per system table at 600mm centres or Gyprock SecurityWall Panel 50

200mm min.

600mmmax.

200mmmax.

300mmmax.

300mm max.

600mmmax.

433mmmax.433mm

max.

216mmmax.

Screw along sheet centreline at 1200mm max. cts Caulk all perimeter gaps

with Gyprock Fire Mastic

The Red Book™B45.

Refer to system table for girt spacing

200mm

200mm

200mm

400mm

Offset all joints by 300mm minimum

200mm

200mm

400mm

FIG B17. INSTALLATION DETAIL FOR STEEL FRAME EXTERNAL WALL SYSTEM. TWO OR THREE LAYER – VERTICAL SHEETING

SUITABLE FOR:Fixing & SpacingScrews at 200mm max.centres to all girts

1st Layer Field & Butt Joints

Fixing & Spacing

Laminating Screws at 200mm max. centres

Laminating Screws at 400 x 400mm max. grid

2nd & 3rdLayersRecessedEdges &Butt JointsField


FIRE RATED


1st layer position fasteners 10 to 16mm from sheet edges

Stagger joints300mm min.

Stagger joints300mm min.

Fix 1st layerto all studsat 400mmmax. centres

400mmmax. ctrs

Butt Joints in 3rd/4th layers offset 600mm min.

Install all covered layers in contact with the floor

Install outer layer with 10mm max. gap around wall perimeter and fill with Gyprock Fire Mastic

450mmmax. ctrs

450mmmax. ctrs

450mmmax. ctrs

400mmmax. ctrs

400mmmax. ctrs

Butt joints in 3rd and 4th layers offset from previous layer 300mm minimum, offset from adjacent sheets in same layer 600mm minimum, and fixed with laminating screws

Studs at 600mm max. cts. for 2 layers x 16mm GYPROCK FyrchekStuds at 900mm max. cts. for 3 layers x 16mm GYPROCK FyrchekStuds at 1200mm max. cts. for 4 layers x 16mm GYPROCK Fyrchek

Stud centres

FIG B18. INSTALLATION DETAIL FOR CINEMA WALL. FOUR LAYER – HORIZONTAL SHEETING – 0.25kPa.

120/120/120 FRL ONLY

SUITABLE FOR:Fixing & SpacingScrews at 400mm max.centres

1st Layer At all studs

Fixing & Spacing

Laminating screws at 450mm max. horizontalcentres and 400mmmax. vertical centres

2nd, 3rd &4th LayersRecessedEdges,Field & Butt Joints


FIRE RATED

Documents

Steel Frame Wall Systems. Contents. - B&B Insulations · Lysaght, Stramit or UniSpan top hat sections for non-loadbearing internal walls only. Load bearing walls and walls subject