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FAT procedure for feul gas skid
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SU TU TRANG FULL FIELD DEVELOPMENT PHASE 1 PROJECT
VENDOR FRONT SHEET
DOCUMENT TITLE Factory Acceptance Test Procedure for Complete Skid
TOTAL NO. OF PAGES (INCLUDING FRONTSHEET)
50
VENDOR'S ORDER NO. 758989
VENDOR'S OWN DOCUMENT NO REV. NO DATE VENDOR'S APPROVAL
758989-PVD-Q-STT-PRO-0012 A 07.01.2016 VU HUU NGHIEM
B VU HUU NGHIEM
C 06.05.2016 VU HUU NGHIEM
Submitted For :
REVIEW APPROVAL
INFO FINAL DOCS
SU TU TRANG FULL FIELD DEVELOPMENT - PHASE 1
PROJECT
REVIEW DOES NOT CONSTITUTE ACCEPTANCE OF
DESIGN DETAILS, CALCULATIONS, TEST METHODS OR
MATERIALS DEVELOPED OR SELECTED BY VENDOR
NOR DOES IT RELIEVE VENDOR FROM FULL
COMPLIANCE WITH CONTRACTUAL OR OTHER
OBLIGATIONS.
VENDOR NAME: PVD Tech
PACKAGE DESCRIPTION:
FUEL GAS SKID
1. ACCEPTED
2. ACCEPTED, PROCEED WITH WORK AND
INCORPORATE COMMENTS AND RE-SUBMIT
3. NOT ACCEPTED.
REVISE AND RE-SUBMIT.
4. FOR INFORMATION ONLY.
PO/LOI NO: 058-2015/STTFFD- LOI
TAG NOS./PO ITEM NOS: MBF-5716 A/B
DE PTSC CLJOC
PACKAGE NO. VDRL CAT. SEQUENCE
NO. REV.
Name:
STFFD-P1-004003
P05 0001 C Date:
Sign:
PREPARED BY: PVD TECH
SIGNED BY: PVD TECH
REV.: B
DATE: 6-May-16
ITEM
NO.
DATA
CODEDOCUMENTS TITLE REV. PTSC/CLJOC COMMENTS VENDOR PROPOSALS PTSC RESPONSES CLJOC RESPONSES REMARKS
1
STFFD-P1-
004003-P05-
0001
FAT Procedure for
Complete SkidA
How about function test and load test for full
skid? Vendor to advise
As per confirmation oin TBC #1
Rev. B, section VIII. QA/QC
CLARIFICATION, item 8.1, FAT
scope as below and not include load
test.
"
- Fuel gas package:
• Leak test
• Function test for instruments and
equipments
"
ACondensate pump: mechanical run test at leat 4
hours
The condenste pump had been
performance tested at factory and As
per confirmation oin TBC #1 Rev. B,
section VIII. QA/QC
CLARIFICATION, item 8.1, FAT
scope as below and notmechanical
run test.
"
- Fuel gas package:
• Leak test
• Function test for instruments and
equipments
"
A Client's comments on document Incorporated
B Not applicable
VENDOR: PVD TECH
VENDOR DATA COMMENTS/RESPONSES
PROJECT TITLE: SU TU TRANG FULL FIELD DEVELOPMENT - PHASE I
LOI NO.:
PACKAGE DESCRIPTION: FUEL GAS SKID
PO/CONTRACT NO.: 1267-2015/PTSCMC-TM/MHH-E
B- Add Heater and Heater Control Panel
-Check Cause and Effect
This FAT is not included for the
Heater/Heater control panel which
already carried out FAT at
Manufacturer’s Factory.
B Other comments Incorporated
FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE
758981-PVD-Q-STT-PRO-0012 Page 1 of 12 1267-2015/PTSCMC-TM/MHH-E
Contents
I. SCOPE ............................................................................................................................................................... 2
II. GENNERAL REQUIREMENT ............................................................................................................................. 2
III. FAT PROCEDURES ......................................................................................................................................... 2
3.1 Visual Inspection ..................................................................................................................................... 2
3.1.1 Piping ................................................................................................................................................ 2
3.1.2 Mechanical ...................................................................................................................................... 3
3.1.3 Structural ......................................................................................................................................... 3
3.1.4 Check Pump installation .................................................................................................................. 3
3.1.5 Check E & I Equipment Installation .............................................................................................. 4
3.2 Leak Test for System ............................................................................................................................... 4
3.3 Instrument System .................................................................................................................................. 4
3.3.1 Cable Continuity & Insulation Testing .......................................................................................... 4
3.3.2 Pressure / Difference Pressure Transmitter Test:........................................................................... 5
3.3.3 Temperature Transmitter Test: .................................................................................................... 5
3.3.4 Level Transmitter/Gauge Test: ..................................................................................................... 6
3.3.5 Pressure Safety Valves ..................................................................................................................... 7
3.3.6 Actuator Shutdown/Blow down Valve Function Test: ................................................................ 7
3.3.7 Control valve ................................................................................................................................... 8
3.3.8 Vortex Flow Transmitter .................................................................................................................. 9
3.3.9 Back pressure regulator ................................................................................................................... 9
3.3.10 Emergency Stop (ES) / Control station (CS)/ Push button Test ................................................... 9
3.3.11 Pressure Gauge .............................................................................................................................. 10
3.3.12 Temperature gauge ........................................................................................................................ 10
3.3.13 Orifice Plate .................................................................................................................................... 11
3.4 Condensate Pump Inspection. ............................................................................................................... 11
3.5 Junction box ........................................................................................................................................... 11
IV. ATTACHMENTS: ......................................................................................................................................... 11
4.1 ....................................................................................................................................................................... 12
4.2 Check sheet index .................................................................................................................................. 12
4.3 Check sheet overview ............................................................................................................................ 12
4.4 Punch List ............................................................................................................................................... 12
4.5 Check Sheet Form .................................................................................................................................. 12
FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE
758981-PVD-Q-STT-PRO-0012 Page 2 of 12 1267-2015/PTSCMC-TM/MHH-E
I. SCOPE
The purpose of this document is to ensure Fuel Gas Skid (ZZZ-5700) will be tested as per
CLJOC’s specification no. 2014-4857-1L-1001. The scope will include visual inspection, instrument
function test, Actuator On Off valve est, Loop test from field devices to Interface Junction Box,. All
test will be recorded in compliance with quality assurance.
This FAT is not included for Pre-Cooler, Condensate Pump and Heater/Heater control panel which
already carried out FAT at Manufacturer’s Factory.
II. GENNERAL REQUIREMENT
Instrument air supply.
24 VDC power supply
Reference document: including documents/drawings as applied spec., P&ID, GA for skid, etc.
No. Description Document number
1 Hydrostatic Test Procedure for Piping STFFD-P1-0040030003-P02-
0001 2 Hydrostatic Test Procedure for Vessel STFFD-P1-0040030003-P02-
0002 3 GA Drawing for Condensate Pumps & Motors (PBA-5736A/B) STFFD-P1-004003-D03-0006
4 Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
5 Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001
6 Instrument Hook Up Drawing STFFD-P1-004003-D29-0001
7 Cable schedule STFFD-P1-004003-G04-0003
8 Data Sheet for Condensate Pumps & Motors (PBA-5736A/B) STFFD-P1-004003-G07-0003
9 Data Sheet for Pressure Safety Valve STFFD-P1-004003-G07-0008
10 Data Sheet for Back Pressure Regulator Valve (PCV) STFFD-P1-004003-G07-0012
11 Data Sheet for Control Valve STFFD-P1-004003-G07-0013
12 Data Sheet for On/Off Valve STFFD-P1-004003-G07-0014
13 Data Sheet for Magnetic Level Gauge/Level Transmitter STFFD-P1-004003-G07-0015
14 Datasheet for Pressure transmitter STFFD-P1-004003-G07-0016
15 Data Sheet For Pressure Gauge STFFD-P1-004003-G07-0018
16 Datasheet for Temperature transmitter STFFD-P1-004003-G07-0018
17 Data Sheet For Temperature Gauge STFFD-P1-004003-G07-0019
18 Datasheet for Vortex FT STFFD-P1-004003-G07-0020
19 Data Sheet for RO STFFD-P1-004003-G07-0023
III. FAT PROCEDURES
3.1 Visual Inspection
3.1.1 Piping
• Review installation base on P&ID’s, process hook up & installation, iso-metric
drawings.
• Check that all piping, equipment is secured in place.
• Check the all valves, spectacle, blind have been installed in the correct orientation.
• Check that all flange joints have the correct gaskets and the bolts are correctly tightened.
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• Check all manual valves operate and gland packing is installed
• Check all pipe works have been hydraulically tested
• Review Piping & Pressure Vessel Test Reports
• Review PSV certificate.
• Check Tie-in points on skid marked in the approved drawings.
• Check the piping supports installed as per approved drawings.
• Check sheet No. P1-A shall be recorded.
3.1.2 Mechanical
• Spare nozzles blind off by blind flange (wooden plates do not permit), correct orientation in
accordance with specification and P& ID's Temporary blinds are installed if the piping is
not tied up.
• Manway access in accordance with the drawings and manway cover installation Complete
with correct gaskets/ bolting. Manway door handling facility satisfactory.
•
• Ensure the vessel fittings, trims and instruments are complete and accessible.
• Provision for removal of internals is acceptable and any mechanical handling facility is
adequate and correct SWL.
• Vessel / Tank undamaged and external painting / insulation complete. Insulation/
Coating mech. completion sheet completed.
• Confirm t h a t earthing bosses are fitted and earth straps installed and secured.
• Check Teflon sliding plates are installed as per design and specification.
• Check performance pump report.
• Check all equipment’s supports already installed and tightening as per requirement.
• Check operation of QOC.
• Check pad eyes must be completed as per approved drawings.
• Check sheet No. M01-A shall be recorded.
3.1.3 Structural
• Access clearance around skid adequate for personnel a n d maintenance. SWL of any
mechanical handling device for maintenance adequate for intended component and
certified.
• Check any mechanical damage.
• Skid Drain/ Drip pan connections to drain system correct.
• All the skid interface connections correct orientation and size to drawings.
• Cleanliness of skid satisfactory, any construction debris cleared.
• Check sheet No. A01-A shall be recorded.
3.1.4 Check Pump installation
• Check name plate/tag name, painting in accordance with drawings and pump data sheet.
• Check for installation and other.
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• Check sheet No. M03-A shall be recorded
3.1.5 Check E & I Equipment Installation
• Refer to E&I documents/ drawings as following:
- 2014-4869-3L-0009 Electrical Equipment Testing & Commissioning Specification
- 2014-4806-4L-0002 Instrument Installation Specification.
- STFFD-P1-004003-D29-0001 Instrument Hook Up Drawing
- STFFD-P1-004003-D16-0001 Instrument / Electrical Junction Box Termination
Diagram
- Datasheet as listed in Section II
• Check cable tray installation.
• Ensure there are sufficient warning labels.
• Check that all nameplates are installed and correct.
• Ensure all equipment, junction boxes, instrumentation, cable gland, cable tray and supports
have been checked for earthing continuity and ready for testing.
• Check cable size.
• Check cable gland size.
• Check cable marker.
• Check tubing, earthing installation.
• Instrument installation.
• Check calibration certificate.
• Check sheet No. I04-A shall be recorded.
3.2 Leak Test for System
• Refer to Leak Test Procedure and Leak test report. Document No.:
Description Document number
Hydrostatic Test Procedure for Piping STFFD-P1-0040030003-P02-0001
Hydrostatic Test Procedure for Vessel STFFD-P1-0040030003-P02-0002
• Review leak test report.Leak Test System will be carried out before FAT
3.3 Instrument System
3.3.1 Cable Continuity & Insulation Testing
• The continuity and Megger testing shall be done at insulation time and will be recorded to
check sheet No. I01-A. The random of 5% testing will be done at FAT time if required.
• The following equipment’s shall be required:
a. Megger Meter, 500V Megger Test
b. Multimeter
• Document reference
Description Document number
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Cable schedule STFFD-P1-004003-G04-0003
• Check sheet No. I01-A shall be recorded
3.3.2 Pressure / Difference Pressure Transmitter Test:
• Tag name:
No. Tag name Description
1 PZT-5706-1 Pressure transmitter
2 PT-5706-2 Pressure transmitter
3 PZT-5736A-1 Pressure transmitter
4 PZT-5736B-1 Pressure transmitter
5 PZT-5736A-3 Pressure transmitter
6 PZT-5736B-3 Pressure transmitter
7 PT-5736-2 Pressure transmitter
8 PT-5726-1 Pressure transmitter
9 PDT-5746-1 Dif. Pressure transmitter
10 PDT-5706-1 Dif. Pressure transmitter
11 PDT-5736A-1 Dif. Pressure transmitter
12 PDT-5736B-1 Dif. Pressure transmitter
13 PDT-5716A-1 Dif. Pressure transmitter
14 PDT-5716B-1 Dif. Pressure transmitter
• Using Hart communicator, Loop power to verify analog loop check from Transmitter to
Junction Box with 3 point simulation at 0%, 50%, 100%, 50%, 0%.
• The following equipment’s shall be required:
1. Hart Communicator
2. Multimeter
3. Loop power.
• Document reference:
Description
Document number
Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Datasheet for Pressure transmitter STFFD-P1-004003-G07-0016
Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001
Instrument Hook Up Drawing STFFD-P1-004003-D29-0001
• Check sheet No. I03-A shall be recorded
3.3.3 Temperature Transmitter Test:
• Tag name:
•
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No. Tag name Description
1 TZT-5706-2 Temp. transmitter
2 TT-5726A-3 Temp. transmitter
3 TZT-5726A-2 Temp. transmitter
4 TT-5726B-3 Temp. transmitter
5 TT-5726A-7 Temp. transmitter
6 TT-5726A-5A Temp. transmitter
7 TT-5726A-5B Temp. transmitter
8 TT-5726A-5C Temp. transmitter
9 TT-5726A-5D Temp. transmitter
10 TT-5726B-7 Temp. transmitter
11 TT-5726B-5A Temp. transmitter
12 TT-5726B-5B Temp. transmitter
13 TT-5726B-5C Temp. transmitter
14 TT-5726B-5D Temp. transmitter
15 TZT-5746-1 Temp. transmitter
• Using Hart communicator, Loop power to verify analog loop check with 3 point simulation
at 0%, 50%, 100%, 50%, 0%..
• The following equipment’s shall be required:
1. Hart Communicator.
2. Multimeter.
3. Loop power.
• Document reference:
Description Document number
Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Datasheet for Temperature transmitter STFFD-P1-004003-G07-0018
Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001
• Check sheet No. I03-A shall be recorded.
3.3.4 Level Transmitter/Gauge Test:
• Tag Name: LZT-5706-1/LG-5706-1, LT-5706-2/LG-5706-2, LT-5716A-1/LG-5716A-1,
LT-5716A-3/LG-5716A-3, LT-5716B-1/LG-5716B-1, LT-5716B-3/LG-5716B-3.
• Using Hart communicator, Loop power to verify analog loop check from Transmitter to
Junction Box with 3 point simulation at 0%, 50%, 100%, 50%, 0%..
• Fill water to Level Gauge and check % level.
• The following equipment’s shall be required:
1. Hart Communicator.
FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE
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2. Multimeter.
3. Loop power.
• Document reference:
Description Document number
Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Data Sheet for Magnetic Level Gauge/Level Transmitter STFFD-P1-004003-G07-0015
Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001
Instrument Hook Up Drawing STFFD-P1-004003-D29-0001
• Check sheet No. I03-A shall be recorded
3.3.5 Pressure Safety Valves
• Tag Name: PSV-5706-1, PSV-5706-2, PSV-5736A/B-1, PSV-5716A/B-1, PSV-5726A/B-1
• The following check shall be included in the FAT:
• Documentation: Check test certificates have the correct set pressure and the serial
number on the certs matches the name plate attached to the valves
• Visual Check & Installation:
Check safety valves are properly installed without any damage.
- Visual Check for signs of damage
- Ensure Tag No. is attached to each valve
- Confirm valve is properly installed as per P&ID
• Check calibration certificate from manufacturer.
• Check sheet No. I08-A shall be recorded
• Document reference:
Description Document number
Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Data Sheet for Pressure Safety Valve STFFD-P1-004003-G07-0008
3.3.6 Actuator Shutdown/Blow down Valve Function Test:
• Tag name: SDV-5746-1, SDY-5746-2, SDY-5736-1, BDV-5726-2.
• Connecting the instrument air supply to instrument air main manifold.
• Adjusting instrument air supply pressure to 6.5-6.8 bar.
• Connect 24VDC power supply to solenoid valve.
• Checking leakage if occurring.
• Performing the following steps to check status of valve open, valve close, fail closed and
switch position.
Step Step Valve Action Remark
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1
Make sure the solenoid is in actuator closed
position and the vent is closed (refer to data
sheet)
Close/Open Close for FC
Open for FO
2 Energize solenoid Open/Close
- Check Open/Close
status at Actuator and
Opening/Closing Time
- Check the limit switch
working properly
3 De-energize solenoid Close/Open
- Check Close/Open status
at Actuator and
Opening/Closing Time
- Check the limit switch
working properly
• The following equipment shall be required:
1. Multimeter.
3. 24VDC power supply.
• Document reference
Description Document number
Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Data Sheet for On/Off Valve STFFD-P1-004003-G07-0014
Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001
Instrument Hook Up Drawing STFFD-P1-004003-D29-0001
• Check sheet No. I11-A shall be recorded.
3.3.7 Control valve
• Tag number: PV - 5706 -1, PV - 5706 -2, LV-5736-1
• The following checks shall be included in the FAT with results recorded in Form F004
attached at the end of this document.
• Documentation: check properly certificates of control valve and Individual Instrument FAT
Report at Manufacturer shall be available during FAT for review
• Visual Check & Installation:
- Verify valid calibration certificate is available
- Check Properly Tag. Name
- Confirm CV have properly installed as per Instrument Hook up DWG.
• Function Test: Individual function check and confirm Range/Setting
- Supply Instrument Air to Valve Positioner, force 4-20mA and check % travel
- Check status of valve with Instrument Air Input Fail
- Check status of valve with power supply Fail
• Check sheet No. I11-A shall be recorded.
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• Document reference
Description Document number
Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Data Sheet for Control Valve STFFD-P1-004003-G07-0013
Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001
Instrument Hook Up Drawing STFFD-P1-004003-D29-0001
3.3.8 Vortex Flow Transmitter
• Tag Name: FT-5726 -1/FE-5726-1
• Check Installation direction.
• Using Hart communicator, Loop power to verify analog loop check from Transmitter to
Junction Box with 3 point simulation at 0%, 50%, 100%, 50%, 0%..
• The following equipment’s shall be required:
1. Hart Communicator.
2. Multimeter.
• 3. 24VDC Loop power.
• Check sheet No. I03-A shall be recorded.
• Document reference
Description Document number
Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Datasheet for Vortex FT STFFD-P1-004003-G07-0020
Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001
Instrument Hook Up Drawing STFFD-P1-004003-D29-0001
3.3.9 Back pressure regulator
• Tag Name: PCV-5736A/B-1
• Check Installation direction.
• Review Testing Report
• Document reference
Description Document number
Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Data Sheet for Back Pressure Regulator Valve (PCV) STFFD-P1-004003-G07-0012
3.3.10 Emergency Stop (ES) / Control station (CS)/ Push button Test
• Tag Name: HS-5726A-3, HS-5726B-3, HS-5736A-3, HS-5736A-4, HS-5736B-3, HS-
5736B-4, HS-5746A-3, HS-5746A-4, HS-5746B-3, HS-5746B-4.
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• Emergency stop Test:
1. To press the button.
2. Using Multimeter to measure loop.
3. Check and record ‘Normal status” of ES pushbutton (NO/NC).
• Check sheet No. E18-A shall be recorded.
• The following equipment shall be required with valid master calibration certificates:
1. Multimeter
• Document reference:
Description Document number
Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001
3.3.11 Pressure Gauge
Tag name: PG-5706-3, PG-5716A-1, PG-5716B-1.
• Tool and equipment for testing: air supply, compressor, tube, connection.
• Check tag name, nameplate, dimension, pressure range and accessory as per the design
information.
• Ensure that PG Installed correctly.
• Verify Calibration Report.
• Check sheet No. I03-A and I04A shall be recorded.
• Document reference:
Description Document number
Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Data Sheet For Pressure Gauge STFFD-P1-004003-G07-0018
Instrument Hook Up Drawing STFFD-P1-004003-D29-0001
3.3.12 Temperature gauge
Tag name: TG-5726A-1, TG-5726A-4, TG-5726B-1, TG-5726B-4.
• Check tag name, nameplate, dimension, temperature range and accessory as per the design
information.
• Ensure that TG Installed correctly.
• Verify Calibration Report.
• Check sheet No. I03-A and I04 shall be recorded.
• Document reference
Description Document number
Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Data Sheet For Temperature Gauge STFFD-P1-004003-G07-0019
Instrument Hook Up Drawing STFFD-P1-004003-D29-0001
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3.3.13 Orifice Plate
Tag name: RO-5726-1
• Check tag name, nameplate, Outside/ inside diameter, Material, Plate thickness and
accessory as per the design information.
• Ensure that Flow direction correctly.
• Check sheet No. I09-A shall be recorded.
• Document reference
Description Document number
Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Data Sheet for RO STFFD-P1-004003-G07-0023
3.4 Condensate Pump Inspection.
The condensate pump have been carried out FAT at Factory so the following scopes will be performed
during FAT in our workshop. Tag No.: PBA-5736A/B
• Check Pump installation as per skid arrangement drawing.
• Check pump performance Test Record from Manufacturer.
• Make sure the insulation resistance of motor (up to 500V) should not be less than 10 Mega
Ohm.
• Check sheet no. M03-A shall be recorded
• Document reference
Description Document number
Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Data Sheet for Condensate Pumps & Motors (PBA-5736A/B) STFFD-P1-004003-G07-0003
GA Drawing for Condensate Pumps & Motors (PBA-5736A/B) STFFD-P1-004003-D03-0006
3.5 Junction box
• Check junction box is installed as per latest design drawing and specifications.
• Check JB is suitable for the area classification.
• Check JB is properly installed and supported and identification tags are correct and visible.
• Check JB is free of dust and debris, is mechanically sound and free from damage.
• Check earthing connections are correct and tight and conform to Project Specifications
• Check cables are glanded and terminated correctly and ensure spare entries have correct
plugs Fitted
• Check terminals blocks are the correct type and both used and unused terminals are tight.
• Check sheet no. E13-A shall be recorded
IV. ATTACHMENTS:
FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE
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4.1 Check sheet index
4.2 Check sheet overview
4.3 Check Sheet Form
4.4 Punch List
4.5 FAT Sign off Form
4.6 PID Marked up
No.Check
sheet no.Description Piping Structurer Vessel Instrument Equipment
1 P01-A Check sheet - Piping Completion Certificate x
2 A01-A Check sheet - Area Acceptance x
3 M01-A Check sheet - Pressure Vessel / Tank x
4 M03-A Check sheet - Pump x
5 M06-A Check sheet - Heat Exchanger/ Cooler/ Heater x
6 M08-A Check sheet - Filter x
7 I01-A Check sheet - Instrument Cable x
8 I03-A Check sheet - Instrument Analog Loop Check x
9 I04-A Check sheet - Instrument Installation x
10 I05-A Check sheet - Instrument tubing pressure test x
11 I07-A Check sheet - Instrument Junction Box Installation x
12 I08-A Check sheet - PSV Inspection x
13 I09-A Check sheet - Orifice plate x
14 I14-A Check sheet - Control valve x
15 I15-A Check sheet - Shutdown valve x
16 E13-A Check sheet - Junction Box x
17 E18-A Check sheet - Control Station / Pushbutton x
CHECK SHEET INDEX
Page 1 of 1
ITEM DESCRIPTION SUB-DESCRIPTIONNO
TAG
NUMBER
P01-
A
M0
1-AI01- A I03-A I04-A I07-A I08-A I11-A I15-A E04-A E13-A E18-A M01-A M03-A Remark
A SKID 1 ZZZ-5700 X
B PIPING SYSTEM 1 N/A X
C VESSEL 1 MBF-5706 X X
D FILTER VESSEL 1 MBF-5716A/B X X
E
SUPER HEATER
VESSEL1 HAP-5726 A/B X X
1 PG-5706-3 X
2 PG-5716A-1 X
3 PG-5716B-1 X
4 PZT-5706-1 X X X
5 PT-5706-2 X X X
6 PZT-5736A-1 X X X
7 PZT-5736A-3 X X X
8 PZT-5736B-1 X X X
9 PZT-5736B-3 X X X
10 PT-5736-2 X X X
11 PT-5726-1 X X X
12 PDT-5746-1 X X X
13 PDT-5706-1 X X X
14 PDT-5736A-1 X X X
15 PDT-5736B-1 X X X
16 PDT-5716A-1 X X X
17 PDT-5716B-1 X X X
18 TG-5726A-1 X
19 TG-5726A-4 X
20 TG-5726B-1 X
21 TG-5726B-4 X
22 TZT-5746-1 X X X
23 TT-5706-1 X X X
24 TZT-5706-2 X X X
25 TT-5726A-3 X X X
26 TZT-5726A-2 X X X
27 TT-5726B-3 X X X
28 TT-5726A-7 X X X
29 TT-5726A-5A X X X
30 TT-5726A-5B X X X
31 TT-5726A-5C X X X
32 TT-5726A-5D X X X
33 TT-5726B-7 X X X
34 TT-5726B-5A X X X
35 TT-5726B-5B X X X
36 TT-5726B-5C X X X
37 TT-5726B-5D X X X
CHECK SHEET OVERVIEW
F INSTRUMENT
PRESSURE GAUGE
PRESSURE TRANSMITTER
DIFFERENTIAL PRESSURE
TRANSMITTER
TEMPERATURE GAUGE
TEMPERATURE
TRANSMITTER
Page 1 of 2
ITEM DESCRIPTION SUB-DESCRIPTIONNO
TAG
NUMBER
P01-
A
M0
1-AI01- A I03-A I04-A I07-A I08-A I11-A I15-A E04-A E13-A E18-A M01-A M03-A Remark
CHECK SHEET OVERVIEW
38LZT-5706-1/
LG-5706-1X X X
39LT-5706-2/
LG-5706-2X X X
40LT-5716A-1/
LG-5716A-1X X X
41LT-5716A-3/
LG-5716A-3X X X
42LT-5716B-1/
LG-5716B-1X X X
43LT-5716B-3/
LG-5716B-3X X X
VORTEX FLOW
TRANSMITTER44 FT-5726 -1 X X X
45 PV - 5706 -1 X X X
46 PV - 5706 -2 X X X
LEVEL CONTROL VALVE 47 LV - 5706 -2 X X X
48 SDV-5746-1 X X X
49 SDY-5746-2 X X X
50 SDY-5736-1 X X X
BLOWDOWN VALVE 51 BDV-5726-2 X X X
62 PSV-5706-1 X
63 PSV-5706-2 X
64 PSV-5736A-1 X
65 PSV-5736B-1 X
66 PSV-5716A-1 X
67 PSV-5716B-1 X
68 PSV-5726A-1 X
69 PSV-5726B-1 X
JUNCTION BOX 70 N/A X
PUMP MOTOR 1 PBA-5736A X
PUMP MOTOR 2 PBA-5736B X
3 HS-5726A-3 X
4 HS-5726B-3 X
5 HS-5736A-3 X
6 HS-5736A-4 X
7 HS-5736B-3 X
8 HS-5736B-4 X
9 HS-5746A-3 X
10 HS-5746A-4 X
11 HS-5746B-3 X
12 HS-5746B-4 X
G ELECTRICALHAND SWITCH STOP
BUTTON
F INSTRUMENT
MAGNETIC LEVEL GAUGE &
LEVEL TRANSMITTER
PRESSURE CONTROL VALVE
SHUTDOWN VALVE
PRESSURE SAFETY VALVE
Page 2 of 2
P&ID No.
Revision.
OK N/A P/L No
1
1.01
1.02
1.03
1.04
1.05
1.06
2
2.01
2.02
2.03
2.04
2.05
2.06
2.07
2.08
2.09
2.10
Comments:-
Confirm that All Hydrostatic-Pnematic Testing doccument have approval from QA/QC, Client
and Third Party. ( Refer to Hydrostatic-Pnematic Test Report).
Confirm that Flushing and Hydrostatic testing have been satisfactorily completed and recorded,
ensure that drying of lines has been completed.
Ensure Piping is correct and as per schedule and type.
Check and confirm that piping spool and pipinng components are fabricated and installed in
accordance with approved Isometric and PID drawing.
Confirm that All weld inspection and NDE is complete and traceability and history records
complete and cleared by QA/QC and Third Party( Refer to NDE report etc.)
Ensure that Piping Punch list has been found out and recorded to Punch-List form.
Check all welded attachments have been completed.
Date
Confirm that all locking devices and interlocks for specified valves have been correctly installed.
Accepted ByCompleted By
Ensure that the Installation of Piping, Instruments and Mechanical equipment is in accordance
the Isometrics and P&IDs.
Name
Company
Signature
Verified ByApproved by
System
Preparatory Checks.
Tag number
Item
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Piping Completion Certificate P01-A Sheet 1 of 1
Description
INFORMATION
Sub System
Ensure that Spectacle blinds, RO are in the correct position as indicated on P&ID.
Confirm that Extended spindles and chain wheels for specified valves have been correctly
installed.
Confirm that all temporary spades, bobbins, vents and drains have been removed, and openings
have been closed in accordance with specifications.
Inspection Checks.
Check that correct bolts and gaskets have been installed at all mechanical joints and bolts have
been torqued / tensioned to correct specification.
Ensure that Support Gags have been removed where applicable (it may be required to leave
some in place to be removed offshore.
Ensure that all vents and drains have been correctly installed.
Confirm that all Piping Supports are fitted in correct position as per approved drawings.
Check and confirm that check valves are installed in correct direction.
OK N/A P/L No
1
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20
1.21
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Area Acceptance A01-A Sheet 1 of 1
INFORMATION
Tag number Description
System Description
Sub System Description
Deck Layout drawing
Item
Inspection Check List
Erection & Fit-up of Structural Members or Frame completed
All Bolts, Nuts & Washers Installed & Tightened
Deck Plate Installed
Deck Grating Installed & Fully Secured
Handrails Installed & Fully Secured
Kick Flat Installed & Fully Secured
Vertical Ladder Assemblies Installed & Fully Secured To Structure
Access Stair Assemblies Installed & Fully Secured To Structure
Door Frames Installed And Fully Secured To The Structure
Doors Hung, All Fitments Fitted & Doors Fully Operational
Electrical / Instrument Transit Frames Installed
Pipe Penetrations Installed
External Bulkhead Cladding Installed
All Welding Complete
All Temporary Installation Aids Removed and remaining structure dressed & made good
N.D.E. complete
Passive fire protection complete
Environmental insulation complete
Painting complete
Verification of review & approval of contractors/subcontractors, fabrication,inspection &
test dossier.
Comments:-
Completed By Approved By Accepted By
Check padeye dimension (total thicness, hole diameter, radius). These dimension are to be
suitable with design shackle.
Company
Name
Signature
Date
OK N/A P/L No
1
1.01
1.02
1.03
1.04
1.05
2
2.01
2.02
2.03
2.04
2.05
2.06
2.07
2.08
2.09
3
3.01
Comments:-
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Pressure Vessel / Tank M01-A Sheet 1 of 1
INFORMATION
Tag number Description
System Description
Sub System Description
Deck/location P&ID No.
Manufacture Serial No.
Item
Inspection Checklist:
Equipment and Nameplate installed correctly, and conforms with the Data Sheet,
Vessel / Tank is clean and Level in Accordance with Manufacturers/design Specification and
layout drawings
DC Report Approved and attached
Suppliers IRC Attached and all Punchlist Cleared
OS&D Report Attached and all issues Closed
Installation Checklist:
Spare Nozzles Blanked Off, correct orientation in accordance with specification and P & ID's
Temporary blinds are installed if the piping is not tied up.Man way Access in Accordance with the Drawings and Man way Cover Installation Complete
with correct Gaskets/Bolting. Manway door handling facility satisfactoryConfirm that the Vessel Internal Coating and Internal parts are clean and Installed in accordance
with the Drawings and Specifications
Ensure the Vessel Fittings,Trims and Instruments are complete and accessible.
Platform and Access Ladders are complete
Vessel / Tank Undamaged and External Painting / Insulation complete. Insulation/coating mech.
completion sheet completed.
Electrical Construction Department to confirm Earthing Bosses are fitted and Earth Straps
installed and secured.
Check Teflon sliding plates are installed as per design and specification.
Installation and Holding Down arrangement in accordance with drawings/ correct materials/torque
and Manufacturers Instructions.
Preservation
Pressure Vessel / Tank protection from construction activities satisfactory.
Completed By Approved By Accepted By
Company
Date
Name
Signature
OK N/A P/L No
1
1.01
1.02
1.03
1.04
1.05
1.06
2
2.01
2.02
2.03
2.04
2.05
2.06
2.07
2.09
2.10
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Pump M03-A Sheet 1 of 2
INFORMATION
Tag number Description
System Description
Sub System Description
Deck/location P&ID No.
HP/KW Manufacturer
Rating Serial No.
RPM
Item
Inspection Checklist:
Name plate details correct, in accordance with drawings and pump data sheet.
DC Report Approved and attached
Suppliers IRC Attached and all Punchlist Cleared
OS&D Report Attached and all issues Closed
Check Painting is complete as per Spec. and undamaged
Check Identification Tag/Labelling is complete and correct
Installation Checklist:
Base frame holding down bolts/ base frame shims / S. Steel shims under pump feet / washers
correctly installed.
Pump case vent / drain installed in accordance with drawings and unobstructed outlets/ routed
correctly.
Suction / Discharge nozzles installed in accordance with drawings.
no mis-alignment of pipe / pump case flanges. no imposed load on pump casing.
Mechanical seal system installed in accordance with drawings. Record any pre charge media of
seal system if install at yard.
Electrical Construction Department to confirm earthing Bosses are fitted and Earth straps
installed and secured.
Verify that adequate lifting arrangements with the correct SWL for equipment and access is
available for the removal/re-installation of the pump.
Confirm Aligment Check, Refer to
Check Coupling Installation
Check pipe supports are installed as per design with guides in correct orientation.
Completed By Approved By Accepted By
Company
Name
Signature
Date
2 OK N/A P/L No
2.11
2.12 Check pump direction of rotation marking is correct with respect to driver and drawing
2.13 Check guards provided for all rotating parts
2.14 Check base plate drain pan connection line is installed correctly
2.15
2.16
3
3.1
Comments:-
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Pump M03-A Sheet 2 of 2
INFORMATION
Tag number Description
System Description
Sub System Description
Deck/location P&ID No.
HP/KW Manufacturer
Rating Serial No.
RPM
Check for adequate maintenance and operational accessibility
Preservation
Pump protection from construction activities satisfactory.
Installation Checklist: (Continuos)
Check Suction Strainer is installed correctly and is clean prior to pump installation
Check all instrumentation mountings are secured and installed as per P&ID
Completed By Approved By Accepted By
Company
Date
Name
Signature
M06-A
Description
Description
Description
P&ID No.
Serial No.
OK N/A P/L NO.
1
1.01
1.02
1.03
1.04
1.05
1.06
2
2.01
2.02
2.03
2.04
2.05
2.06
2.07
2.08
2.09
2.1
2.11
2.12
2.13
3
3.01
Completed by Approved by Accepted by
Signature
HP/KW
Exchanger is level in accordance with MFR specification
Shell internal/ external clean undamage
Adequate space for removal of tube and maintenance. Pulling post
installed where necessary
Electrical construction department to confirm erathing boss are fitted and
erath dtraps installed and sucured
Name Signature
Commerns:
Verified by
Company
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Name
Platform and access ladders are complete
Spare nozzle blanked off in accordance with specification
Heater fitting, trims are complete
Tube sheet and tube internal/ external clean and undamage
Presevation
Heat Exchanger/ Cooler/ Heater protection from construcrion activities
satisfactory.
Accessibilty and mechanical handling for maintenance is acceptable.
SWL of handling facilities correct for equipment
External painting / Insulation complete
Nameplate installed correctly and complies with datasheet
Installation Checklist:
lnstallation and Holding Down in accoroance with drawings and
Manufacrurers lnstructions.
Slinding feet are free and slot direction correct
Bolting and gasket material correct. Bolt torque to specification
For plate exchangers, check end plate parallelism and plate compression
bolt torque. Ensure plate leakage personnel protection cover are installed
over plate
Item
Inspection Check list
Equipment comply with data sheet
DC Report Approved and attached
Suppliefs IRC Attached and all Punchlist Cleared
OS&D Report Anached and all issues Closed
Deck/ Location
MFR
System
Sub System
Heat Exchanger/ Cooler/ Heater Sheet 1 of 1
INFORMATION
Tag number
M08-A
Description
Description
Description
P&ID No.
Serial No.
OK N/A P/L NO.
1
1.01
1.02
1.03
1.04
1.05
2
2.01
2.02
2.03
2.04
2.05
2.06
2.07
2.08
3
3.01
Completed by Approved by Accepted by
Signature
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Commerns:
Verified by
Company
Name
Filter/ Strainter internally clean and free from damage
Access covers fitted and torqued correctly, cover handling facilities
satisfactory and correctly installed
Electrical Construction Depanment to confim Earthing bosses are
fitted and Straps installed and secured,
Name:- Signature :-
Adequate eccess and mechanical handling facilities for maintenance with
the correct SWL for equipment.
Presevation
Filter protection from construcrion activities satisfactory.
Scraper I Rotator fitted in aceordance with vendor instructions and free
to rotate. Take safety precautions prior to checking.
Installation Checklist:
lnstallation and Holding Down in accoroance with drawings and
Manufacrurers lnstructions.
Piping/ Vent/ Drain Conneetions Completed and Supported Correctly
On Skid Equipment /Piping/Tubing completed and Secured correctly
Changeover Valve fitted and operates correctly (duplex types)
Item
Inspection Check list
Equipment and Nameplate comply with Data Sheet, cenifying authority
stamp where necessary.
DC Report Approved and attached
Suppliefs IRC Attached and all Punchlist Cleared
OS&D Report Anached and all issues Closed
Deck/ Location
MFR
System
Sub System
Filter Sheet 1 of 1
INFORMATION
Tag number
OK N/A P/L No.
1
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
2
2.01
2.02
2.03
3
3.01
4
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Instrument Cable I01-A Sheet 1 of 1
INFORMATION
Tag number Description
System Description
Sub System Description
From Equip To Equip
Gland A type Gland B type
Cable type Pair/ core
Cable size
Item
Inspection Checklist
Cable number is correct and type and size are in accordance with the cable schedule.
Cable segregation satisfactory
Cable correctly supported and mechanically protected along it's entire length
Cable dressed correctly and bend radius within specification
Cable screen made-off correctly
Cable glanded correctly, ensure that the correct gland is installed (Barrier gland installed where
required)
Cable cores ferruled correctly
Cable cores terminated correctly
Testing
MEGGAR Testing of cable to be carried out whislt cable is on the drum only (as per details in section
2.02). Cable shall NOT be Maggared after cable has been terminated.
The cable insulation resistance is to be checked using a 250V / 500V Megger (see 2.01 above before
meggar test). (ACCORDING TO THE CABLE RATING) Minimum acceptable resistance is 10 Meg
Ohm, Each core is to be tested against all other cores, screen (if applicable) and earth.
The minimum measured insulation resistance is to be recorded below for core to core and core to
earth, core to Screen.
The result of DRUM Testing Cable report to be attached.
The cable continuity is to be tested using a suitable multimeter, set to the Ohms range.
Maximum measured Continuity Resistance = Ohms.
Additional test for fieldbus cable only
The cable is checked using the Wiring Validator. All measurement shoud be OK.
- VOLTAGE : (Reading should be between 9 and 11V)
- SIGNAL LEVEL : (Minimum acceptable value is 200)
- FF NOISE LEVEL: (Maximum acceptable reading is 50mV)
- LF NOISE LEVEL: (Maximum acceptable reading is 80mV)
- HF NOISE LEVEL: (Maximum acceptable reading is 80mV)
Test Equipment
Type: Make/Model: Serial No.: Calibration Cert Exp Date :
Type: Make/Model: Serial No.: Calibration Cert Exp Date :
Comments:-
Completed By Approved by Accepted by
Company
Name
Signature
Date
OK N/A P/L No
11.01
1.02
1.03
2
2.01
2.01
2.03
2.043
3.01
3.02
3.034
Service: Low Low low High High High
Digital:
0% 50% 100%
4 12 20
Name
Signature
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Instrument Analog Loop Check I03-A Sheet 1 of 1
INFORMATION
Tag number Description
System Description
Sub System Description
Service P&ID No
Date sheet Instrument type
Manufacturer Model No
Calibration Serial No
Item
Inspection Checklist
Confirm all Electrical and Process connections are correct.
Input Range =
Air Supply Pressure =
Test Equipment
Make:
Serial No.:
Model No:
Calibration Cert. No.:
INSTRUMENT
Full Range and Units:
Calibration Range and Units:
Specific Gravity (for DP Level Transmitters and Level Trols)
Switch
Alarm/ Shutdown Unit :-
Input A Switch Set Point: Rising Falling NO / NC
Input B Switch Set Point: Rising Falling NO / NC
Analogue:
Percentage of Range English Units 25% 75%
Loop Check 8 16
Analog Output
Comments : -
Completed By Approved by Accepted by
Company
Date
OK N/A P/L No
1
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
Company
Name
Signature
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Instrument Installation I04-A Sheet 1 of 1
INFORMATION
Tag number Description
Sub System Description
Tag No Manufacture
Service P&ID No
Item
Inspection Checklist
Instrument correctly mounted.
Instrument correctly positioned.
Instrument free of vibration.
Instrument orientation correct.
Instrument elevation correct.
Instrument clear of obstructions.
Instrument accessible from deck.
Impulse lines installed & supported.
Vent lines install correctly.
Impulse line material correct.
Signal lines installed and supported.
Orifice Plate Installed
Orifice Plate TAG No.
Check orifice fitting has all auxillary components installed (Grease nipples, Indicator
plates, Handle etc) as per vendor equipment diagrams.
Hydraulic lines installed & supported.
In-line equipment supported correctly.
Level Indication
Instrument earthed correctly
Comments:-
Completed By Approved by Accepted by
Date
OK N/A P/L No
11.01
1.02
1.03
1.04
2
2.01
2.01
2.03
2.04
2.05
3
3.01
3.02
3.03
3.04
Name
Signature
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Gauge I05-A Sheet 1 of 1
INFORMATION
Tag number Description
System Description
Sub System Description
Service P&ID No
Date sheet Instrument type
Manufacturer Model No
Calibration Serial No
Item
ITEM CHARACTERICTICS
Confirm all Electrical and Process connections are correct.
Measurement Element:
Connection:
Range/Scale:
MECHANICAL INSPECTION
Check Cleanliness
Check properly installation
Check Identification name plate
Accessories
Check Manufacturer Calibration Certificate
Test Equipment
Make:
Serial No.:
Model No:
Calibration Cert. No.:
Comments : -
Completed By Approved by Accepted by
Company
Date
OK N/A P/L No.
1
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
Company
Name
Signature
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Instrument Junction Box Installation I07-A Sheet 1 of 1
INFORMATION
Tag number Description
System Description
Sub System Description
Manufacturer Drawing No
Item
Inspection Checklist
Confirm tag plate identification correct, and 'Ex' rating clearly identified (as appropriate)
Confirm JB is suitable for the area classification, confirm IP rating as per specification
Confirm all fitted component appropriate to Ex certificate (Ex-rated junction boxes only)
Confirm JB is installed securely and correctly as per equipment layout drawing.
Confirm JB is undamaged internally and externally
Confirm no unauthorized wiring or equipment fitted
Confirm sufficient access to door/lid for maintenance
Confirm that all earthing is in accordance with earthing philosophy
Confirm all glanding correct and appropriate to cables fitted
Confirm spare gland entries are plugged correctly (check plugs are stamped with hazardous area
certification)
Confirm that JB's carrying any voltages in excess of 24VDC are identified
Confirm gaskets & seals fitted correctly, and undamaged
Confirm core ferrules and crimps correct and terminals secure
Confirm all terminations are correct and in accordance with relevant drawings
Confirm all cable screens are made off correctly in accordance with relevant drawings
Confirm JB internals are free of dust and debris
Confirm installation of moisture absorbant blocks (Bags or similar installed inside TB).
Comments:-
Completed By Approved by Accepted by
Date
OK N/A P/L No.
1
1.01
1.02
1.03
2
2.01
2.02
2.03
3
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
PSV Inspection I08-A Sheet 1 of 1
INFORMATION
Tag number Description
System Description
Sub System Description
P&ID No Line No
Service Manufacturer
Model type Serial No
Item
InspectionChecklist
Verify equipment and tag name correct in accordance with data sheet
Pilot or spring operated
Location correct as shown on P.& I. D.
Calibration Results (Calibration to be carried out only on approval of Client)
Attach third party test certificate or complete items 2.02 & 2.03 below.
COLD SET PRESSURE:-
Test Medium
Cold Set Pressure (Barg)
Lifting Pressure (Barg)
Reset Pressure (Barg)
LEAK TEST:-
Leak Test Pressure (Barg)
Duration (Min/Hour)
Leak rate (Bubbles/Min)
Test Equipment
Type: Make/Model: Serial No.: Calibration Cert Exp :
Type: Make/Model: Serial No.: Calibration Cert Exp :
Comments:-
Completed By Approved by Accepted by Verified by
Company CA
Name
Signature
Date
OK N/A P/L No.
1
1.01
1.02
1.03
1.04
1.05
1.06
Com
plete
d By
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Name
Signature
Verified by
Company CA
4. Flow direction :-
Comments:-
Approved by Accepted by
1. Tagname ;-
2. Line size / Class :-
3. Oriface size :-
Outside diameter to be in accordance with the specification.
Inside diameter to be in accordance with the specification.
Material to be in accordance with the specification.
Plate thickness to be in accordance with the specification.
Flow element to be correctly stamped.
Confirm the following data is stamped on the orifice plate and record the data
below.
Manufacturer Drawing No
Item
Inspection Checklist
System Description
Sub System Description
Orifice Plate Inspection I09-A Sheet 1 of 1
Tag number Description
OK N/A P/L No
1 Inspection Checks
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.1
1.11
1.12
1.14
1.15
1.16
2
2.1 Band % 0 25 50 100
2.2 Input
2.3 Output
2.4
2.5
Company
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Control valve I14-A Sheet 1 of 1
Tag number Description
System Description
Sub System Description
Service
Item
All approved project and vendor drawings are complete and available.
Valve and Accessories supplied, comply with Data Sheet
Valve and Accessories correctly installed and supported as per Project Drawings
Local Position indicator available and operational
Valve, Hand wheel and Position Switches are accessible and clear of obstruction
Signal and Supply Lines correctly installed and supported as per Project drawings and
specifications
Flow direction confirmed correct
Signal and Supply Lines tested, cleared/flushed and certified
Cables installed, tagged, glanded and terminated as per Project and specification
Cable continuity and megger tests completed and certified
Spare cable entries are plugged with certified Ex-Plug
Earthing in accordance with Project Specifications
Nameplates and Tagging correct and properly installed as per Project Drawings
Ensure proper access to ESD-BDV for calibration / testing and maintenance. Otherwise provide
access platform.
EX Certificate check correctly.
Function Check
75
Comments:-
Open
Open
Completed By Approved by Accepted by
Signature
Date
Instrument Air Fail
Signal Fail
Close
Close
Name
OK N/A P/L No
1 Inspection Checks
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.1
1.11
1.12
1.14
1.15
1.16
2
2.1
2.2
2.3
2.4
2.5
Company
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
SDV I15-A Sheet 1 of 1
Tag number Description
System Description
Sub System Description
Service
Item
All approved project and vendor drawings are complete and available.
Valve and Accessories supplied, comply with Data Sheet
Valve and Accessories correctly installed and supported as per Project Drawings
Local Position indicator available and operational
Valve, Hand wheel and Position Switches are accessible and clear of obstruction
Signal and Supply Lines correctly installed and supported as per Project drawings and
specifications
Flow direction confirmed correct
Signal and Supply Lines tested, cleared/flushed and certified
Cables installed, tagged, glanded and terminated as per Project and specification
Cable continuity and megger tests completed and certified
Spare cable entries are plugged with certified Ex-Plug
Earthing in accordance with Project Specifications
Nameplates and Tagging correct and properly installed as per Project Drawings
Ensure proper access to ESD-BDV for calibration / testing and maintenance. Otherwise provide
access platform.
EX Certificate check correctly.
Function Check
Opening Time
Closing Time
DP Test
Fail Status when loss instrument air
Fail Status when loss Electrical
Comments:-
Completed By Approved by Accepted by
Name
Signature
Date
OK N/A P/L No
1
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.1
1.11
2
2.01
3 Test Equipment
Make: Model: Serial No. Calibration Expiry:
Make: Model: Serial No. Calibration Expiry:
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Junction Box E13-A Sheet 1 of 1
INFORMATION
Tag number Description
System Description
Sub System Description
Sub Sub System Description
Drawing No Manufacturer
Serial No Model No
INSPECTION/TEST
Inspection Checklist
Check junction box is installed as per latest design drawing and specifications.
Check JB is suitable for the area classification.
Check JB is properly installed and supported and identification tags are correct and visible.
Check JB is free of dust and debris, is mechanically sound and free from damage.
Check different voltage groups are segregated and barriers installed where required
Check junction box flanges are clean and greased with approved lubricant were required.
Check there is sufficient access to door/lid for maintenance
Check earthing connections are correct and tight and conform to Project Specifications
Check cables are glanded and terminated correctly and ensure spare entries have correct plugs
fittedCheck terminals blocks are the correct type and both used and unused terminals are tight.
Check internal wiring is neat and tidy
Testing
Test earth continuity resistance to nearby main earth and record value_______ohms. (Max 0.1ohm)
Comments:-
Completed By Approved by Accepted by
Company
Date
Name
Signature
OK N/A P/L No
1
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
2
2.01
3 Test EquipmentMake: Model: Serial No. Calibration Expiry:Make: Model: Serial No. Calibration Expiry:
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Control Station / Pushbutton E18-A Sheet 1 of 1
INFORMATION
Tag number Description
System Description
Sub System Description
Sub Sub System Description
Manufacturer Model No
Serial No Voltage Rating
Drawing No
INSPECTION/TEST
Inspection Checklist
Check installation is in accordance with latest design documents and specifications
Check control station / isolator is correctly supported, undamaged and suitable for the area
Check the controlled equipment is visible from the control station.
Check labelling / identification tags are correct and visible.
Check cables have been installed with correct bending radius, with no stress on the cable glands,
are mechanically protected (rack and tray) and no physical damage has occurred.
Check cables are glanded and terminated correctly and that glands and locknuts are tight. Ensure
unused entries have the correct plugs fitted.
Check all connections are identified correctly and are tight
Check mechanical operation and that a locking facility is provided and is operational
Check earthing connections are correct and tight and that they meet project specifications.
Testing
Test earth continuity resistance to nearby main earth and record value_______ohms. (Max 0.1ohm)
Comments:-
Completed By Approved by Accepted by
Company
Name
Signature
Date
FACTORY ACCEPTANCE TEST
PROJECT NAME : STT FULL FIELD DEVELOPMENT-PHASE 1
PACKAGE : FUEL GAS SKID
PO NUMBER : 1267-2015/PTSCMC-TM/MHH-E
MANUFACTURER : PVD TECH
BUYER : PTSC M&C
CLIENT : CUU LONG JOC
Fuel Gas Skid FAT has been successfully completed- refer attached Punch List for
outstanding items.
PVD TECH Representative Name: Sign: Date:
PTSC M&C Representative Name: Sign: Date:
CLJOC Representative Name: Sign: Date:
PUNCH LIST
TAG NO. P.O NO. Vendor
Inspectio
n
report/IRN
number
ITEM
NO.SUBJECT / DESCRIPTION / REF.AFC DRAWING 1 2 3 4 5 Date raised Date Closed
Company
ReviewedDate Review Date Closed Vendor Response
Status
(Open/Close)CAT ACTION BY
NOTE: TICK APPROPRIATE ACTION COLUNM AT FINAL RELEASE ON THE CARRY-OVER DEFECT LIST ISSUED WITH INSPECTION
RELEASE NOTE PRIOR TO ISSUANCE OF INSPECTION RELEASE NOTES WITH PUNCHLIST ATTACHMENTS. APPROVAL SHALL
BE AUTHORIZED BY THE REQUISITION ENGINEER, PQR AND PMT
CODE #
1 : COMPLETION BY VENDOR AFTER DESPATCH.
2 : COMPLETION BY VENDOR AT FABRICATION SITE.
3 : COMPLETION BY FABRICATION WITH VENDOR ATTENDANCE.
4 : COMPLETION BY FABRICATOR.
5 : COMPLETION BY VENDOR PRIOR TO DESPATCH.
Issued by :
PARTIES TITLE
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
CODE NUMBER
Remark
NAME SIGNATURE DATE COMMENT
PVD TECH
3rd PARTY
PTSC M&C
CLJOC
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