50
SU TU TRANG FULL FIELD DEVELOPMENT PHASE 1 PROJECT VENDOR FRONT SHEET DOCUMENT TITLE Factory Acceptance Test Procedure for Complete Skid TOTAL NO. OF PAGES (INCLUDING FRONTSHEET) 50 VENDOR'S ORDER NO. 758989 VENDOR'S OWN DOCUMENT NO REV. NO DATE VENDOR'S APPROVAL 758989-PVD-Q-STT-PRO-0012 A 07.01.2016 VU HUU NGHIEM B VU HUU NGHIEM C 06.05.2016 VU HUU NGHIEM Submitted For : REVIEW APPROVAL INFO FINAL DOCS SU TU TRANG FULL FIELD DEVELOPMENT - PHASE 1 PROJECT REVIEW DOES NOT CONSTITUTE ACCEPTANCE OF DESIGN DETAILS, CALCULATIONS, TEST METHODS OR MATERIALS DEVELOPED OR SELECTED BY VENDOR NOR DOES IT RELIEVE VENDOR FROM FULL COMPLIANCE WITH CONTRACTUAL OR OTHER OBLIGATIONS. VENDOR NAME: PVD Tech PACKAGE DESCRIPTION: FUEL GAS SKID 1. ACCEPTED 2. ACCEPTED, PROCEED WITH WORK AND INCORPORATE COMMENTS AND RE-SUBMIT 3. NOT ACCEPTED. REVISE AND RE-SUBMIT. 4. FOR INFORMATION ONLY. PO/LOI NO: 058-2015/STTFFD- LOI TAG NOS./PO ITEM NOS: MBF-5716 A/B DE PTSC CLJOC PACKAGE NO. VDRL CAT. SEQUENCE NO. REV. Name: STFFD-P1- 004003 P05 0001 C Date: Sign:

STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

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Page 1: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

SU TU TRANG FULL FIELD DEVELOPMENT PHASE 1 PROJECT

VENDOR FRONT SHEET

DOCUMENT TITLE Factory Acceptance Test Procedure for Complete Skid

TOTAL NO. OF PAGES (INCLUDING FRONTSHEET)

50

VENDOR'S ORDER NO. 758989

VENDOR'S OWN DOCUMENT NO REV. NO DATE VENDOR'S APPROVAL

758989-PVD-Q-STT-PRO-0012 A 07.01.2016 VU HUU NGHIEM

B VU HUU NGHIEM

C 06.05.2016 VU HUU NGHIEM

Submitted For :

REVIEW APPROVAL

INFO FINAL DOCS

SU TU TRANG FULL FIELD DEVELOPMENT - PHASE 1

PROJECT

REVIEW DOES NOT CONSTITUTE ACCEPTANCE OF

DESIGN DETAILS, CALCULATIONS, TEST METHODS OR

MATERIALS DEVELOPED OR SELECTED BY VENDOR

NOR DOES IT RELIEVE VENDOR FROM FULL

COMPLIANCE WITH CONTRACTUAL OR OTHER

OBLIGATIONS.

VENDOR NAME: PVD Tech

PACKAGE DESCRIPTION:

FUEL GAS SKID

1. ACCEPTED

2. ACCEPTED, PROCEED WITH WORK AND

INCORPORATE COMMENTS AND RE-SUBMIT

3. NOT ACCEPTED.

REVISE AND RE-SUBMIT.

4. FOR INFORMATION ONLY.

PO/LOI NO: 058-2015/STTFFD- LOI

TAG NOS./PO ITEM NOS: MBF-5716 A/B

DE PTSC CLJOC

PACKAGE NO. VDRL CAT. SEQUENCE

NO. REV.

Name:

STFFD-P1-004003

P05 0001 C Date:

Sign:

Page 2: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

PREPARED BY: PVD TECH

SIGNED BY: PVD TECH

REV.: B

DATE: 6-May-16

ITEM

NO.

DATA

CODEDOCUMENTS TITLE REV. PTSC/CLJOC COMMENTS VENDOR PROPOSALS PTSC RESPONSES CLJOC RESPONSES REMARKS

1

STFFD-P1-

004003-P05-

0001

FAT Procedure for

Complete SkidA

How about function test and load test for full

skid? Vendor to advise

As per confirmation oin TBC #1

Rev. B, section VIII. QA/QC

CLARIFICATION, item 8.1, FAT

scope as below and not include load

test.

"

- Fuel gas package:

• Leak test

• Function test for instruments and

equipments

"

ACondensate pump: mechanical run test at leat 4

hours

The condenste pump had been

performance tested at factory and As

per confirmation oin TBC #1 Rev. B,

section VIII. QA/QC

CLARIFICATION, item 8.1, FAT

scope as below and notmechanical

run test.

"

- Fuel gas package:

• Leak test

• Function test for instruments and

equipments

"

A Client's comments on document Incorporated

B Not applicable

VENDOR: PVD TECH

VENDOR DATA COMMENTS/RESPONSES

PROJECT TITLE: SU TU TRANG FULL FIELD DEVELOPMENT - PHASE I

LOI NO.:

PACKAGE DESCRIPTION: FUEL GAS SKID

PO/CONTRACT NO.: 1267-2015/PTSCMC-TM/MHH-E

Page 3: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

B- Add Heater and Heater Control Panel

-Check Cause and Effect

This FAT is not included for the

Heater/Heater control panel which

already carried out FAT at

Manufacturer’s Factory.

B Other comments Incorporated

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FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE

758981-PVD-Q-STT-PRO-0012 Page 1 of 12 1267-2015/PTSCMC-TM/MHH-E

Contents

I. SCOPE ............................................................................................................................................................... 2

II. GENNERAL REQUIREMENT ............................................................................................................................. 2

III. FAT PROCEDURES ......................................................................................................................................... 2

3.1 Visual Inspection ..................................................................................................................................... 2

3.1.1 Piping ................................................................................................................................................ 2

3.1.2 Mechanical ...................................................................................................................................... 3

3.1.3 Structural ......................................................................................................................................... 3

3.1.4 Check Pump installation .................................................................................................................. 3

3.1.5 Check E & I Equipment Installation .............................................................................................. 4

3.2 Leak Test for System ............................................................................................................................... 4

3.3 Instrument System .................................................................................................................................. 4

3.3.1 Cable Continuity & Insulation Testing .......................................................................................... 4

3.3.2 Pressure / Difference Pressure Transmitter Test:........................................................................... 5

3.3.3 Temperature Transmitter Test: .................................................................................................... 5

3.3.4 Level Transmitter/Gauge Test: ..................................................................................................... 6

3.3.5 Pressure Safety Valves ..................................................................................................................... 7

3.3.6 Actuator Shutdown/Blow down Valve Function Test: ................................................................ 7

3.3.7 Control valve ................................................................................................................................... 8

3.3.8 Vortex Flow Transmitter .................................................................................................................. 9

3.3.9 Back pressure regulator ................................................................................................................... 9

3.3.10 Emergency Stop (ES) / Control station (CS)/ Push button Test ................................................... 9

3.3.11 Pressure Gauge .............................................................................................................................. 10

3.3.12 Temperature gauge ........................................................................................................................ 10

3.3.13 Orifice Plate .................................................................................................................................... 11

3.4 Condensate Pump Inspection. ............................................................................................................... 11

3.5 Junction box ........................................................................................................................................... 11

IV. ATTACHMENTS: ......................................................................................................................................... 11

4.1 ....................................................................................................................................................................... 12

4.2 Check sheet index .................................................................................................................................. 12

4.3 Check sheet overview ............................................................................................................................ 12

4.4 Punch List ............................................................................................................................................... 12

4.5 Check Sheet Form .................................................................................................................................. 12

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I. SCOPE

The purpose of this document is to ensure Fuel Gas Skid (ZZZ-5700) will be tested as per

CLJOC’s specification no. 2014-4857-1L-1001. The scope will include visual inspection, instrument

function test, Actuator On Off valve est, Loop test from field devices to Interface Junction Box,. All

test will be recorded in compliance with quality assurance.

This FAT is not included for Pre-Cooler, Condensate Pump and Heater/Heater control panel which

already carried out FAT at Manufacturer’s Factory.

II. GENNERAL REQUIREMENT

Instrument air supply.

24 VDC power supply

Reference document: including documents/drawings as applied spec., P&ID, GA for skid, etc.

No. Description Document number

1 Hydrostatic Test Procedure for Piping STFFD-P1-0040030003-P02-

0001 2 Hydrostatic Test Procedure for Vessel STFFD-P1-0040030003-P02-

0002 3 GA Drawing for Condensate Pumps & Motors (PBA-5736A/B) STFFD-P1-004003-D03-0006

4 Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002

5 Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001

6 Instrument Hook Up Drawing STFFD-P1-004003-D29-0001

7 Cable schedule STFFD-P1-004003-G04-0003

8 Data Sheet for Condensate Pumps & Motors (PBA-5736A/B) STFFD-P1-004003-G07-0003

9 Data Sheet for Pressure Safety Valve STFFD-P1-004003-G07-0008

10 Data Sheet for Back Pressure Regulator Valve (PCV) STFFD-P1-004003-G07-0012

11 Data Sheet for Control Valve STFFD-P1-004003-G07-0013

12 Data Sheet for On/Off Valve STFFD-P1-004003-G07-0014

13 Data Sheet for Magnetic Level Gauge/Level Transmitter STFFD-P1-004003-G07-0015

14 Datasheet for Pressure transmitter STFFD-P1-004003-G07-0016

15 Data Sheet For Pressure Gauge STFFD-P1-004003-G07-0018

16 Datasheet for Temperature transmitter STFFD-P1-004003-G07-0018

17 Data Sheet For Temperature Gauge STFFD-P1-004003-G07-0019

18 Datasheet for Vortex FT STFFD-P1-004003-G07-0020

19 Data Sheet for RO STFFD-P1-004003-G07-0023

III. FAT PROCEDURES

3.1 Visual Inspection

3.1.1 Piping

• Review installation base on P&ID’s, process hook up & installation, iso-metric

drawings.

• Check that all piping, equipment is secured in place.

• Check the all valves, spectacle, blind have been installed in the correct orientation.

• Check that all flange joints have the correct gaskets and the bolts are correctly tightened.

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• Check all manual valves operate and gland packing is installed

• Check all pipe works have been hydraulically tested

• Review Piping & Pressure Vessel Test Reports

• Review PSV certificate.

• Check Tie-in points on skid marked in the approved drawings.

• Check the piping supports installed as per approved drawings.

• Check sheet No. P1-A shall be recorded.

3.1.2 Mechanical

• Spare nozzles blind off by blind flange (wooden plates do not permit), correct orientation in

accordance with specification and P& ID's Temporary blinds are installed if the piping is

not tied up.

• Manway access in accordance with the drawings and manway cover installation Complete

with correct gaskets/ bolting. Manway door handling facility satisfactory.

• Ensure the vessel fittings, trims and instruments are complete and accessible.

• Provision for removal of internals is acceptable and any mechanical handling facility is

adequate and correct SWL.

• Vessel / Tank undamaged and external painting / insulation complete. Insulation/

Coating mech. completion sheet completed.

• Confirm t h a t earthing bosses are fitted and earth straps installed and secured.

• Check Teflon sliding plates are installed as per design and specification.

• Check performance pump report.

• Check all equipment’s supports already installed and tightening as per requirement.

• Check operation of QOC.

• Check pad eyes must be completed as per approved drawings.

• Check sheet No. M01-A shall be recorded.

3.1.3 Structural

• Access clearance around skid adequate for personnel a n d maintenance. SWL of any

mechanical handling device for maintenance adequate for intended component and

certified.

• Check any mechanical damage.

• Skid Drain/ Drip pan connections to drain system correct.

• All the skid interface connections correct orientation and size to drawings.

• Cleanliness of skid satisfactory, any construction debris cleared.

• Check sheet No. A01-A shall be recorded.

3.1.4 Check Pump installation

• Check name plate/tag name, painting in accordance with drawings and pump data sheet.

• Check for installation and other.

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• Check sheet No. M03-A shall be recorded

3.1.5 Check E & I Equipment Installation

• Refer to E&I documents/ drawings as following:

- 2014-4869-3L-0009 Electrical Equipment Testing & Commissioning Specification

- 2014-4806-4L-0002 Instrument Installation Specification.

- STFFD-P1-004003-D29-0001 Instrument Hook Up Drawing

- STFFD-P1-004003-D16-0001 Instrument / Electrical Junction Box Termination

Diagram

- Datasheet as listed in Section II

• Check cable tray installation.

• Ensure there are sufficient warning labels.

• Check that all nameplates are installed and correct.

• Ensure all equipment, junction boxes, instrumentation, cable gland, cable tray and supports

have been checked for earthing continuity and ready for testing.

• Check cable size.

• Check cable gland size.

• Check cable marker.

• Check tubing, earthing installation.

• Instrument installation.

• Check calibration certificate.

• Check sheet No. I04-A shall be recorded.

3.2 Leak Test for System

• Refer to Leak Test Procedure and Leak test report. Document No.:

Description Document number

Hydrostatic Test Procedure for Piping STFFD-P1-0040030003-P02-0001

Hydrostatic Test Procedure for Vessel STFFD-P1-0040030003-P02-0002

• Review leak test report.Leak Test System will be carried out before FAT

3.3 Instrument System

3.3.1 Cable Continuity & Insulation Testing

• The continuity and Megger testing shall be done at insulation time and will be recorded to

check sheet No. I01-A. The random of 5% testing will be done at FAT time if required.

• The following equipment’s shall be required:

a. Megger Meter, 500V Megger Test

b. Multimeter

• Document reference

Description Document number

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Cable schedule STFFD-P1-004003-G04-0003

• Check sheet No. I01-A shall be recorded

3.3.2 Pressure / Difference Pressure Transmitter Test:

• Tag name:

No. Tag name Description

1 PZT-5706-1 Pressure transmitter

2 PT-5706-2 Pressure transmitter

3 PZT-5736A-1 Pressure transmitter

4 PZT-5736B-1 Pressure transmitter

5 PZT-5736A-3 Pressure transmitter

6 PZT-5736B-3 Pressure transmitter

7 PT-5736-2 Pressure transmitter

8 PT-5726-1 Pressure transmitter

9 PDT-5746-1 Dif. Pressure transmitter

10 PDT-5706-1 Dif. Pressure transmitter

11 PDT-5736A-1 Dif. Pressure transmitter

12 PDT-5736B-1 Dif. Pressure transmitter

13 PDT-5716A-1 Dif. Pressure transmitter

14 PDT-5716B-1 Dif. Pressure transmitter

• Using Hart communicator, Loop power to verify analog loop check from Transmitter to

Junction Box with 3 point simulation at 0%, 50%, 100%, 50%, 0%.

• The following equipment’s shall be required:

1. Hart Communicator

2. Multimeter

3. Loop power.

• Document reference:

Description

Document number

Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002

Datasheet for Pressure transmitter STFFD-P1-004003-G07-0016

Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001

Instrument Hook Up Drawing STFFD-P1-004003-D29-0001

• Check sheet No. I03-A shall be recorded

3.3.3 Temperature Transmitter Test:

• Tag name:

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No. Tag name Description

1 TZT-5706-2 Temp. transmitter

2 TT-5726A-3 Temp. transmitter

3 TZT-5726A-2 Temp. transmitter

4 TT-5726B-3 Temp. transmitter

5 TT-5726A-7 Temp. transmitter

6 TT-5726A-5A Temp. transmitter

7 TT-5726A-5B Temp. transmitter

8 TT-5726A-5C Temp. transmitter

9 TT-5726A-5D Temp. transmitter

10 TT-5726B-7 Temp. transmitter

11 TT-5726B-5A Temp. transmitter

12 TT-5726B-5B Temp. transmitter

13 TT-5726B-5C Temp. transmitter

14 TT-5726B-5D Temp. transmitter

15 TZT-5746-1 Temp. transmitter

• Using Hart communicator, Loop power to verify analog loop check with 3 point simulation

at 0%, 50%, 100%, 50%, 0%..

• The following equipment’s shall be required:

1. Hart Communicator.

2. Multimeter.

3. Loop power.

• Document reference:

Description Document number

Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002

Datasheet for Temperature transmitter STFFD-P1-004003-G07-0018

Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001

• Check sheet No. I03-A shall be recorded.

3.3.4 Level Transmitter/Gauge Test:

• Tag Name: LZT-5706-1/LG-5706-1, LT-5706-2/LG-5706-2, LT-5716A-1/LG-5716A-1,

LT-5716A-3/LG-5716A-3, LT-5716B-1/LG-5716B-1, LT-5716B-3/LG-5716B-3.

• Using Hart communicator, Loop power to verify analog loop check from Transmitter to

Junction Box with 3 point simulation at 0%, 50%, 100%, 50%, 0%..

• Fill water to Level Gauge and check % level.

• The following equipment’s shall be required:

1. Hart Communicator.

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2. Multimeter.

3. Loop power.

• Document reference:

Description Document number

Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002

Data Sheet for Magnetic Level Gauge/Level Transmitter STFFD-P1-004003-G07-0015

Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001

Instrument Hook Up Drawing STFFD-P1-004003-D29-0001

• Check sheet No. I03-A shall be recorded

3.3.5 Pressure Safety Valves

• Tag Name: PSV-5706-1, PSV-5706-2, PSV-5736A/B-1, PSV-5716A/B-1, PSV-5726A/B-1

• The following check shall be included in the FAT:

• Documentation: Check test certificates have the correct set pressure and the serial

number on the certs matches the name plate attached to the valves

• Visual Check & Installation:

Check safety valves are properly installed without any damage.

- Visual Check for signs of damage

- Ensure Tag No. is attached to each valve

- Confirm valve is properly installed as per P&ID

• Check calibration certificate from manufacturer.

• Check sheet No. I08-A shall be recorded

• Document reference:

Description Document number

Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002

Data Sheet for Pressure Safety Valve STFFD-P1-004003-G07-0008

3.3.6 Actuator Shutdown/Blow down Valve Function Test:

• Tag name: SDV-5746-1, SDY-5746-2, SDY-5736-1, BDV-5726-2.

• Connecting the instrument air supply to instrument air main manifold.

• Adjusting instrument air supply pressure to 6.5-6.8 bar.

• Connect 24VDC power supply to solenoid valve.

• Checking leakage if occurring.

• Performing the following steps to check status of valve open, valve close, fail closed and

switch position.

Step Step Valve Action Remark

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1

Make sure the solenoid is in actuator closed

position and the vent is closed (refer to data

sheet)

Close/Open Close for FC

Open for FO

2 Energize solenoid Open/Close

- Check Open/Close

status at Actuator and

Opening/Closing Time

- Check the limit switch

working properly

3 De-energize solenoid Close/Open

- Check Close/Open status

at Actuator and

Opening/Closing Time

- Check the limit switch

working properly

• The following equipment shall be required:

1. Multimeter.

3. 24VDC power supply.

• Document reference

Description Document number

Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002

Data Sheet for On/Off Valve STFFD-P1-004003-G07-0014

Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001

Instrument Hook Up Drawing STFFD-P1-004003-D29-0001

• Check sheet No. I11-A shall be recorded.

3.3.7 Control valve

• Tag number: PV - 5706 -1, PV - 5706 -2, LV-5736-1

• The following checks shall be included in the FAT with results recorded in Form F004

attached at the end of this document.

• Documentation: check properly certificates of control valve and Individual Instrument FAT

Report at Manufacturer shall be available during FAT for review

• Visual Check & Installation:

- Verify valid calibration certificate is available

- Check Properly Tag. Name

- Confirm CV have properly installed as per Instrument Hook up DWG.

• Function Test: Individual function check and confirm Range/Setting

- Supply Instrument Air to Valve Positioner, force 4-20mA and check % travel

- Check status of valve with Instrument Air Input Fail

- Check status of valve with power supply Fail

• Check sheet No. I11-A shall be recorded.

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• Document reference

Description Document number

Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002

Data Sheet for Control Valve STFFD-P1-004003-G07-0013

Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001

Instrument Hook Up Drawing STFFD-P1-004003-D29-0001

3.3.8 Vortex Flow Transmitter

• Tag Name: FT-5726 -1/FE-5726-1

• Check Installation direction.

• Using Hart communicator, Loop power to verify analog loop check from Transmitter to

Junction Box with 3 point simulation at 0%, 50%, 100%, 50%, 0%..

• The following equipment’s shall be required:

1. Hart Communicator.

2. Multimeter.

• 3. 24VDC Loop power.

• Check sheet No. I03-A shall be recorded.

• Document reference

Description Document number

Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002

Datasheet for Vortex FT STFFD-P1-004003-G07-0020

Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001

Instrument Hook Up Drawing STFFD-P1-004003-D29-0001

3.3.9 Back pressure regulator

• Tag Name: PCV-5736A/B-1

• Check Installation direction.

• Review Testing Report

• Document reference

Description Document number

Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002

Data Sheet for Back Pressure Regulator Valve (PCV) STFFD-P1-004003-G07-0012

3.3.10 Emergency Stop (ES) / Control station (CS)/ Push button Test

• Tag Name: HS-5726A-3, HS-5726B-3, HS-5736A-3, HS-5736A-4, HS-5736B-3, HS-

5736B-4, HS-5746A-3, HS-5746A-4, HS-5746B-3, HS-5746B-4.

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• Emergency stop Test:

1. To press the button.

2. Using Multimeter to measure loop.

3. Check and record ‘Normal status” of ES pushbutton (NO/NC).

• Check sheet No. E18-A shall be recorded.

• The following equipment shall be required with valid master calibration certificates:

1. Multimeter

• Document reference:

Description Document number

Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001

3.3.11 Pressure Gauge

Tag name: PG-5706-3, PG-5716A-1, PG-5716B-1.

• Tool and equipment for testing: air supply, compressor, tube, connection.

• Check tag name, nameplate, dimension, pressure range and accessory as per the design

information.

• Ensure that PG Installed correctly.

• Verify Calibration Report.

• Check sheet No. I03-A and I04A shall be recorded.

• Document reference:

Description Document number

Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002

Data Sheet For Pressure Gauge STFFD-P1-004003-G07-0018

Instrument Hook Up Drawing STFFD-P1-004003-D29-0001

3.3.12 Temperature gauge

Tag name: TG-5726A-1, TG-5726A-4, TG-5726B-1, TG-5726B-4.

• Check tag name, nameplate, dimension, temperature range and accessory as per the design

information.

• Ensure that TG Installed correctly.

• Verify Calibration Report.

• Check sheet No. I03-A and I04 shall be recorded.

• Document reference

Description Document number

Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002

Data Sheet For Temperature Gauge STFFD-P1-004003-G07-0019

Instrument Hook Up Drawing STFFD-P1-004003-D29-0001

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3.3.13 Orifice Plate

Tag name: RO-5726-1

• Check tag name, nameplate, Outside/ inside diameter, Material, Plate thickness and

accessory as per the design information.

• Ensure that Flow direction correctly.

• Check sheet No. I09-A shall be recorded.

• Document reference

Description Document number

Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002

Data Sheet for RO STFFD-P1-004003-G07-0023

3.4 Condensate Pump Inspection.

The condensate pump have been carried out FAT at Factory so the following scopes will be performed

during FAT in our workshop. Tag No.: PBA-5736A/B

• Check Pump installation as per skid arrangement drawing.

• Check pump performance Test Record from Manufacturer.

• Make sure the insulation resistance of motor (up to 500V) should not be less than 10 Mega

Ohm.

• Check sheet no. M03-A shall be recorded

• Document reference

Description Document number

Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002

Data Sheet for Condensate Pumps & Motors (PBA-5736A/B) STFFD-P1-004003-G07-0003

GA Drawing for Condensate Pumps & Motors (PBA-5736A/B) STFFD-P1-004003-D03-0006

3.5 Junction box

• Check junction box is installed as per latest design drawing and specifications.

• Check JB is suitable for the area classification.

• Check JB is properly installed and supported and identification tags are correct and visible.

• Check JB is free of dust and debris, is mechanically sound and free from damage.

• Check earthing connections are correct and tight and conform to Project Specifications

• Check cables are glanded and terminated correctly and ensure spare entries have correct

plugs Fitted

• Check terminals blocks are the correct type and both used and unused terminals are tight.

• Check sheet no. E13-A shall be recorded

IV. ATTACHMENTS:

Page 15: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE

758981-PVD-Q-STT-PRO-0012 Page 12 of 12 1267-2015/PTSCMC-TM/MHH-E

4.1 Check sheet index

4.2 Check sheet overview

4.3 Check Sheet Form

4.4 Punch List

4.5 FAT Sign off Form

4.6 PID Marked up

Page 16: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

No.Check

sheet no.Description Piping Structurer Vessel Instrument Equipment

1 P01-A Check sheet - Piping Completion Certificate x

2 A01-A Check sheet - Area Acceptance x

3 M01-A Check sheet - Pressure Vessel / Tank x

4 M03-A Check sheet - Pump x

5 M06-A Check sheet - Heat Exchanger/ Cooler/ Heater x

6 M08-A Check sheet - Filter x

7 I01-A Check sheet - Instrument Cable x

8 I03-A Check sheet - Instrument Analog Loop Check x

9 I04-A Check sheet - Instrument Installation x

10 I05-A Check sheet - Instrument tubing pressure test x

11 I07-A Check sheet - Instrument Junction Box Installation x

12 I08-A Check sheet - PSV Inspection x

13 I09-A Check sheet - Orifice plate x

14 I14-A Check sheet - Control valve x

15 I15-A Check sheet - Shutdown valve x

16 E13-A Check sheet - Junction Box x

17 E18-A Check sheet - Control Station / Pushbutton x

CHECK SHEET INDEX

Page 1 of 1

Page 17: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

ITEM DESCRIPTION SUB-DESCRIPTIONNO

TAG

NUMBER

P01-

A

M0

1-AI01- A I03-A I04-A I07-A I08-A I11-A I15-A E04-A E13-A E18-A M01-A M03-A Remark

A SKID 1 ZZZ-5700 X

B PIPING SYSTEM 1 N/A X

C VESSEL 1 MBF-5706 X X

D FILTER VESSEL 1 MBF-5716A/B X X

E

SUPER HEATER

VESSEL1 HAP-5726 A/B X X

1 PG-5706-3 X

2 PG-5716A-1 X

3 PG-5716B-1 X

4 PZT-5706-1 X X X

5 PT-5706-2 X X X

6 PZT-5736A-1 X X X

7 PZT-5736A-3 X X X

8 PZT-5736B-1 X X X

9 PZT-5736B-3 X X X

10 PT-5736-2 X X X

11 PT-5726-1 X X X

12 PDT-5746-1 X X X

13 PDT-5706-1 X X X

14 PDT-5736A-1 X X X

15 PDT-5736B-1 X X X

16 PDT-5716A-1 X X X

17 PDT-5716B-1 X X X

18 TG-5726A-1 X

19 TG-5726A-4 X

20 TG-5726B-1 X

21 TG-5726B-4 X

22 TZT-5746-1 X X X

23 TT-5706-1 X X X

24 TZT-5706-2 X X X

25 TT-5726A-3 X X X

26 TZT-5726A-2 X X X

27 TT-5726B-3 X X X

28 TT-5726A-7 X X X

29 TT-5726A-5A X X X

30 TT-5726A-5B X X X

31 TT-5726A-5C X X X

32 TT-5726A-5D X X X

33 TT-5726B-7 X X X

34 TT-5726B-5A X X X

35 TT-5726B-5B X X X

36 TT-5726B-5C X X X

37 TT-5726B-5D X X X

CHECK SHEET OVERVIEW

F INSTRUMENT

PRESSURE GAUGE

PRESSURE TRANSMITTER

DIFFERENTIAL PRESSURE

TRANSMITTER

TEMPERATURE GAUGE

TEMPERATURE

TRANSMITTER

Page 1 of 2

Page 18: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

ITEM DESCRIPTION SUB-DESCRIPTIONNO

TAG

NUMBER

P01-

A

M0

1-AI01- A I03-A I04-A I07-A I08-A I11-A I15-A E04-A E13-A E18-A M01-A M03-A Remark

CHECK SHEET OVERVIEW

38LZT-5706-1/

LG-5706-1X X X

39LT-5706-2/

LG-5706-2X X X

40LT-5716A-1/

LG-5716A-1X X X

41LT-5716A-3/

LG-5716A-3X X X

42LT-5716B-1/

LG-5716B-1X X X

43LT-5716B-3/

LG-5716B-3X X X

VORTEX FLOW

TRANSMITTER44 FT-5726 -1 X X X

45 PV - 5706 -1 X X X

46 PV - 5706 -2 X X X

LEVEL CONTROL VALVE 47 LV - 5706 -2 X X X

48 SDV-5746-1 X X X

49 SDY-5746-2 X X X

50 SDY-5736-1 X X X

BLOWDOWN VALVE 51 BDV-5726-2 X X X

62 PSV-5706-1 X

63 PSV-5706-2 X

64 PSV-5736A-1 X

65 PSV-5736B-1 X

66 PSV-5716A-1 X

67 PSV-5716B-1 X

68 PSV-5726A-1 X

69 PSV-5726B-1 X

JUNCTION BOX 70 N/A X

PUMP MOTOR 1 PBA-5736A X

PUMP MOTOR 2 PBA-5736B X

3 HS-5726A-3 X

4 HS-5726B-3 X

5 HS-5736A-3 X

6 HS-5736A-4 X

7 HS-5736B-3 X

8 HS-5736B-4 X

9 HS-5746A-3 X

10 HS-5746A-4 X

11 HS-5746B-3 X

12 HS-5746B-4 X

G ELECTRICALHAND SWITCH STOP

BUTTON

F INSTRUMENT

MAGNETIC LEVEL GAUGE &

LEVEL TRANSMITTER

PRESSURE CONTROL VALVE

SHUTDOWN VALVE

PRESSURE SAFETY VALVE

Page 2 of 2

Page 19: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

P&ID No.

Revision.

OK N/A P/L No

1

1.01

1.02

1.03

1.04

1.05

1.06

2

2.01

2.02

2.03

2.04

2.05

2.06

2.07

2.08

2.09

2.10

Comments:-

Confirm that All Hydrostatic-Pnematic Testing doccument have approval from QA/QC, Client

and Third Party. ( Refer to Hydrostatic-Pnematic Test Report).

Confirm that Flushing and Hydrostatic testing have been satisfactorily completed and recorded,

ensure that drying of lines has been completed.

Ensure Piping is correct and as per schedule and type.

Check and confirm that piping spool and pipinng components are fabricated and installed in

accordance with approved Isometric and PID drawing.

Confirm that All weld inspection and NDE is complete and traceability and history records

complete and cleared by QA/QC and Third Party( Refer to NDE report etc.)

Ensure that Piping Punch list has been found out and recorded to Punch-List form.

Check all welded attachments have been completed.

Date

Confirm that all locking devices and interlocks for specified valves have been correctly installed.

Accepted ByCompleted By

Ensure that the Installation of Piping, Instruments and Mechanical equipment is in accordance

the Isometrics and P&IDs.

Name

Company

Signature

Verified ByApproved by

System

Preparatory Checks.

Tag number

Item

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

Piping Completion Certificate P01-A Sheet 1 of 1

Description

INFORMATION

Sub System

Ensure that Spectacle blinds, RO are in the correct position as indicated on P&ID.

Confirm that Extended spindles and chain wheels for specified valves have been correctly

installed.

Confirm that all temporary spades, bobbins, vents and drains have been removed, and openings

have been closed in accordance with specifications.

Inspection Checks.

Check that correct bolts and gaskets have been installed at all mechanical joints and bolts have

been torqued / tensioned to correct specification.

Ensure that Support Gags have been removed where applicable (it may be required to leave

some in place to be removed offshore.

Ensure that all vents and drains have been correctly installed.

Confirm that all Piping Supports are fitted in correct position as per approved drawings.

Check and confirm that check valves are installed in correct direction.

Page 20: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

OK N/A P/L No

1

1.01

1.02

1.03

1.04

1.05

1.06

1.07

1.08

1.09

1.10

1.11

1.12

1.13

1.14

1.15

1.16

1.17

1.18

1.19

1.20

1.21

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

Area Acceptance A01-A Sheet 1 of 1

INFORMATION

Tag number Description

System Description

Sub System Description

Deck Layout drawing

Item

Inspection Check List

Erection & Fit-up of Structural Members or Frame completed

All Bolts, Nuts & Washers Installed & Tightened

Deck Plate Installed

Deck Grating Installed & Fully Secured

Handrails Installed & Fully Secured

Kick Flat Installed & Fully Secured

Vertical Ladder Assemblies Installed & Fully Secured To Structure

Access Stair Assemblies Installed & Fully Secured To Structure

Door Frames Installed And Fully Secured To The Structure

Doors Hung, All Fitments Fitted & Doors Fully Operational

Electrical / Instrument Transit Frames Installed

Pipe Penetrations Installed

External Bulkhead Cladding Installed

All Welding Complete

All Temporary Installation Aids Removed and remaining structure dressed & made good

N.D.E. complete

Passive fire protection complete

Environmental insulation complete

Painting complete

Verification of review & approval of contractors/subcontractors, fabrication,inspection &

test dossier.

Comments:-

Completed By Approved By Accepted By

Check padeye dimension (total thicness, hole diameter, radius). These dimension are to be

suitable with design shackle.

Company

Name

Signature

Date

Page 21: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

OK N/A P/L No

1

1.01

1.02

1.03

1.04

1.05

2

2.01

2.02

2.03

2.04

2.05

2.06

2.07

2.08

2.09

3

3.01

Comments:-

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

Pressure Vessel / Tank M01-A Sheet 1 of 1

INFORMATION

Tag number Description

System Description

Sub System Description

Deck/location P&ID No.

Manufacture Serial No.

Item

Inspection Checklist:

Equipment and Nameplate installed correctly, and conforms with the Data Sheet,

Vessel / Tank is clean and Level in Accordance with Manufacturers/design Specification and

layout drawings

DC Report Approved and attached

Suppliers IRC Attached and all Punchlist Cleared

OS&D Report Attached and all issues Closed

Installation Checklist:

Spare Nozzles Blanked Off, correct orientation in accordance with specification and P & ID's

Temporary blinds are installed if the piping is not tied up.Man way Access in Accordance with the Drawings and Man way Cover Installation Complete

with correct Gaskets/Bolting. Manway door handling facility satisfactoryConfirm that the Vessel Internal Coating and Internal parts are clean and Installed in accordance

with the Drawings and Specifications

Ensure the Vessel Fittings,Trims and Instruments are complete and accessible.

Platform and Access Ladders are complete

Vessel / Tank Undamaged and External Painting / Insulation complete. Insulation/coating mech.

completion sheet completed.

Electrical Construction Department to confirm Earthing Bosses are fitted and Earth Straps

installed and secured.

Check Teflon sliding plates are installed as per design and specification.

Installation and Holding Down arrangement in accordance with drawings/ correct materials/torque

and Manufacturers Instructions.

Preservation

Pressure Vessel / Tank protection from construction activities satisfactory.

Completed By Approved By Accepted By

Company

Date

Name

Signature

Page 22: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

OK N/A P/L No

1

1.01

1.02

1.03

1.04

1.05

1.06

2

2.01

2.02

2.03

2.04

2.05

2.06

2.07

2.09

2.10

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

Pump M03-A Sheet 1 of 2

INFORMATION

Tag number Description

System Description

Sub System Description

Deck/location P&ID No.

HP/KW Manufacturer

Rating Serial No.

RPM

Item

Inspection Checklist:

Name plate details correct, in accordance with drawings and pump data sheet.

DC Report Approved and attached

Suppliers IRC Attached and all Punchlist Cleared

OS&D Report Attached and all issues Closed

Check Painting is complete as per Spec. and undamaged

Check Identification Tag/Labelling is complete and correct

Installation Checklist:

Base frame holding down bolts/ base frame shims / S. Steel shims under pump feet / washers

correctly installed.

Pump case vent / drain installed in accordance with drawings and unobstructed outlets/ routed

correctly.

Suction / Discharge nozzles installed in accordance with drawings.

no mis-alignment of pipe / pump case flanges. no imposed load on pump casing.

Mechanical seal system installed in accordance with drawings. Record any pre charge media of

seal system if install at yard.

Electrical Construction Department to confirm earthing Bosses are fitted and Earth straps

installed and secured.

Verify that adequate lifting arrangements with the correct SWL for equipment and access is

available for the removal/re-installation of the pump.

Confirm Aligment Check, Refer to

Check Coupling Installation

Check pipe supports are installed as per design with guides in correct orientation.

Completed By Approved By Accepted By

Company

Name

Signature

Date

Page 23: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

2 OK N/A P/L No

2.11

2.12 Check pump direction of rotation marking is correct with respect to driver and drawing

2.13 Check guards provided for all rotating parts

2.14 Check base plate drain pan connection line is installed correctly

2.15

2.16

3

3.1

Comments:-

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

Pump M03-A Sheet 2 of 2

INFORMATION

Tag number Description

System Description

Sub System Description

Deck/location P&ID No.

HP/KW Manufacturer

Rating Serial No.

RPM

Check for adequate maintenance and operational accessibility

Preservation

Pump protection from construction activities satisfactory.

Installation Checklist: (Continuos)

Check Suction Strainer is installed correctly and is clean prior to pump installation

Check all instrumentation mountings are secured and installed as per P&ID

Completed By Approved By Accepted By

Company

Date

Name

Signature

Page 24: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

M06-A

Description

Description

Description

P&ID No.

Serial No.

OK N/A P/L NO.

1

1.01

1.02

1.03

1.04

1.05

1.06

2

2.01

2.02

2.03

2.04

2.05

2.06

2.07

2.08

2.09

2.1

2.11

2.12

2.13

3

3.01

Completed by Approved by Accepted by

Signature

HP/KW

Exchanger is level in accordance with MFR specification

Shell internal/ external clean undamage

Adequate space for removal of tube and maintenance. Pulling post

installed where necessary

Electrical construction department to confirm erathing boss are fitted and

erath dtraps installed and sucured

Name Signature

Commerns:

Verified by

Company

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

Name

Platform and access ladders are complete

Spare nozzle blanked off in accordance with specification

Heater fitting, trims are complete

Tube sheet and tube internal/ external clean and undamage

Presevation

Heat Exchanger/ Cooler/ Heater protection from construcrion activities

satisfactory.

Accessibilty and mechanical handling for maintenance is acceptable.

SWL of handling facilities correct for equipment

External painting / Insulation complete

Nameplate installed correctly and complies with datasheet

Installation Checklist:

lnstallation and Holding Down in accoroance with drawings and

Manufacrurers lnstructions.

Slinding feet are free and slot direction correct

Bolting and gasket material correct. Bolt torque to specification

For plate exchangers, check end plate parallelism and plate compression

bolt torque. Ensure plate leakage personnel protection cover are installed

over plate

Item

Inspection Check list

Equipment comply with data sheet

DC Report Approved and attached

Suppliefs IRC Attached and all Punchlist Cleared

OS&D Report Anached and all issues Closed

Deck/ Location

MFR

System

Sub System

Heat Exchanger/ Cooler/ Heater Sheet 1 of 1

INFORMATION

Tag number

Page 25: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

M08-A

Description

Description

Description

P&ID No.

Serial No.

OK N/A P/L NO.

1

1.01

1.02

1.03

1.04

1.05

2

2.01

2.02

2.03

2.04

2.05

2.06

2.07

2.08

3

3.01

Completed by Approved by Accepted by

Signature

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

Commerns:

Verified by

Company

Name

Filter/ Strainter internally clean and free from damage

Access covers fitted and torqued correctly, cover handling facilities

satisfactory and correctly installed

Electrical Construction Depanment to confim Earthing bosses are

fitted and Straps installed and secured,

Name:- Signature :-

Adequate eccess and mechanical handling facilities for maintenance with

the correct SWL for equipment.

Presevation

Filter protection from construcrion activities satisfactory.

Scraper I Rotator fitted in aceordance with vendor instructions and free

to rotate. Take safety precautions prior to checking.

Installation Checklist:

lnstallation and Holding Down in accoroance with drawings and

Manufacrurers lnstructions.

Piping/ Vent/ Drain Conneetions Completed and Supported Correctly

On Skid Equipment /Piping/Tubing completed and Secured correctly

Changeover Valve fitted and operates correctly (duplex types)

Item

Inspection Check list

Equipment and Nameplate comply with Data Sheet, cenifying authority

stamp where necessary.

DC Report Approved and attached

Suppliefs IRC Attached and all Punchlist Cleared

OS&D Report Anached and all issues Closed

Deck/ Location

MFR

System

Sub System

Filter Sheet 1 of 1

INFORMATION

Tag number

Page 26: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

OK N/A P/L No.

1

1.01

1.02

1.03

1.04

1.05

1.06

1.07

1.08

2

2.01

2.02

2.03

3

3.01

4

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

Instrument Cable I01-A Sheet 1 of 1

INFORMATION

Tag number Description

System Description

Sub System Description

From Equip To Equip

Gland A type Gland B type

Cable type Pair/ core

Cable size

Item

Inspection Checklist

Cable number is correct and type and size are in accordance with the cable schedule.

Cable segregation satisfactory

Cable correctly supported and mechanically protected along it's entire length

Cable dressed correctly and bend radius within specification

Cable screen made-off correctly

Cable glanded correctly, ensure that the correct gland is installed (Barrier gland installed where

required)

Cable cores ferruled correctly

Cable cores terminated correctly

Testing

MEGGAR Testing of cable to be carried out whislt cable is on the drum only (as per details in section

2.02). Cable shall NOT be Maggared after cable has been terminated.

The cable insulation resistance is to be checked using a 250V / 500V Megger (see 2.01 above before

meggar test). (ACCORDING TO THE CABLE RATING) Minimum acceptable resistance is 10 Meg

Ohm, Each core is to be tested against all other cores, screen (if applicable) and earth.

The minimum measured insulation resistance is to be recorded below for core to core and core to

earth, core to Screen.

The result of DRUM Testing Cable report to be attached.

The cable continuity is to be tested using a suitable multimeter, set to the Ohms range.

Maximum measured Continuity Resistance = Ohms.

Additional test for fieldbus cable only

The cable is checked using the Wiring Validator. All measurement shoud be OK.

- VOLTAGE : (Reading should be between 9 and 11V)

- SIGNAL LEVEL : (Minimum acceptable value is 200)

- FF NOISE LEVEL: (Maximum acceptable reading is 50mV)

- LF NOISE LEVEL: (Maximum acceptable reading is 80mV)

- HF NOISE LEVEL: (Maximum acceptable reading is 80mV)

Test Equipment

Type: Make/Model: Serial No.: Calibration Cert Exp Date :

Type: Make/Model: Serial No.: Calibration Cert Exp Date :

Comments:-

Completed By Approved by Accepted by

Company

Name

Page 27: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

Signature

Date

Page 28: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

OK N/A P/L No

11.01

1.02

1.03

2

2.01

2.01

2.03

2.043

3.01

3.02

3.034

Service: Low Low low High High High

Digital:

0% 50% 100%

4 12 20

Name

Signature

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

Instrument Analog Loop Check I03-A Sheet 1 of 1

INFORMATION

Tag number Description

System Description

Sub System Description

Service P&ID No

Date sheet Instrument type

Manufacturer Model No

Calibration Serial No

Item

Inspection Checklist

Confirm all Electrical and Process connections are correct.

Input Range =

Air Supply Pressure =

Test Equipment

Make:

Serial No.:

Model No:

Calibration Cert. No.:

INSTRUMENT

Full Range and Units:

Calibration Range and Units:

Specific Gravity (for DP Level Transmitters and Level Trols)

Switch

Alarm/ Shutdown Unit :-

Input A Switch Set Point: Rising Falling NO / NC

Input B Switch Set Point: Rising Falling NO / NC

Analogue:

Percentage of Range English Units 25% 75%

Loop Check 8 16

Analog Output

Comments : -

Completed By Approved by Accepted by

Company

Date

Page 29: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

OK N/A P/L No

1

1.01

1.02

1.03

1.04

1.05

1.06

1.07

1.08

1.09

1.10

1.11

1.12

1.13

1.14

1.15

1.16

1.17

1.18

Company

Name

Signature

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

Instrument Installation I04-A Sheet 1 of 1

INFORMATION

Tag number Description

Sub System Description

Tag No Manufacture

Service P&ID No

Item

Inspection Checklist

Instrument correctly mounted.

Instrument correctly positioned.

Instrument free of vibration.

Instrument orientation correct.

Instrument elevation correct.

Instrument clear of obstructions.

Instrument accessible from deck.

Impulse lines installed & supported.

Vent lines install correctly.

Impulse line material correct.

Signal lines installed and supported.

Orifice Plate Installed

Orifice Plate TAG No.

Check orifice fitting has all auxillary components installed (Grease nipples, Indicator

plates, Handle etc) as per vendor equipment diagrams.

Hydraulic lines installed & supported.

In-line equipment supported correctly.

Level Indication

Instrument earthed correctly

Comments:-

Completed By Approved by Accepted by

Date

Page 30: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

OK N/A P/L No

11.01

1.02

1.03

1.04

2

2.01

2.01

2.03

2.04

2.05

3

3.01

3.02

3.03

3.04

Name

Signature

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

Gauge I05-A Sheet 1 of 1

INFORMATION

Tag number Description

System Description

Sub System Description

Service P&ID No

Date sheet Instrument type

Manufacturer Model No

Calibration Serial No

Item

ITEM CHARACTERICTICS

Confirm all Electrical and Process connections are correct.

Measurement Element:

Connection:

Range/Scale:

MECHANICAL INSPECTION

Check Cleanliness

Check properly installation

Check Identification name plate

Accessories

Check Manufacturer Calibration Certificate

Test Equipment

Make:

Serial No.:

Model No:

Calibration Cert. No.:

Comments : -

Completed By Approved by Accepted by

Company

Date

Page 31: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

OK N/A P/L No.

1

1.01

1.02

1.03

1.04

1.05

1.06

1.07

1.08

1.09

1.10

1.11

1.12

1.13

1.14

1.15

1.16

1.17

Company

Name

Signature

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

Instrument Junction Box Installation I07-A Sheet 1 of 1

INFORMATION

Tag number Description

System Description

Sub System Description

Manufacturer Drawing No

Item

Inspection Checklist

Confirm tag plate identification correct, and 'Ex' rating clearly identified (as appropriate)

Confirm JB is suitable for the area classification, confirm IP rating as per specification

Confirm all fitted component appropriate to Ex certificate (Ex-rated junction boxes only)

Confirm JB is installed securely and correctly as per equipment layout drawing.

Confirm JB is undamaged internally and externally

Confirm no unauthorized wiring or equipment fitted

Confirm sufficient access to door/lid for maintenance

Confirm that all earthing is in accordance with earthing philosophy

Confirm all glanding correct and appropriate to cables fitted

Confirm spare gland entries are plugged correctly (check plugs are stamped with hazardous area

certification)

Confirm that JB's carrying any voltages in excess of 24VDC are identified

Confirm gaskets & seals fitted correctly, and undamaged

Confirm core ferrules and crimps correct and terminals secure

Confirm all terminations are correct and in accordance with relevant drawings

Confirm all cable screens are made off correctly in accordance with relevant drawings

Confirm JB internals are free of dust and debris

Confirm installation of moisture absorbant blocks (Bags or similar installed inside TB).

Comments:-

Completed By Approved by Accepted by

Date

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2

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2.03

3

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

PSV Inspection I08-A Sheet 1 of 1

INFORMATION

Tag number Description

System Description

Sub System Description

P&ID No Line No

Service Manufacturer

Model type Serial No

Item

InspectionChecklist

Verify equipment and tag name correct in accordance with data sheet

Pilot or spring operated

Location correct as shown on P.& I. D.

Calibration Results (Calibration to be carried out only on approval of Client)

Attach third party test certificate or complete items 2.02 & 2.03 below.

COLD SET PRESSURE:-

Test Medium

Cold Set Pressure (Barg)

Lifting Pressure (Barg)

Reset Pressure (Barg)

LEAK TEST:-

Leak Test Pressure (Barg)

Duration (Min/Hour)

Leak rate (Bubbles/Min)

Test Equipment

Type: Make/Model: Serial No.: Calibration Cert Exp :

Type: Make/Model: Serial No.: Calibration Cert Exp :

Comments:-

Completed By Approved by Accepted by Verified by

Company CA

Name

Signature

Date

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1.02

1.03

1.04

1.05

1.06

Com

plete

d By

Date

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

Name

Signature

Verified by

Company CA

4. Flow direction :-

Comments:-

Approved by Accepted by

1. Tagname ;-

2. Line size / Class :-

3. Oriface size :-

Outside diameter to be in accordance with the specification.

Inside diameter to be in accordance with the specification.

Material to be in accordance with the specification.

Plate thickness to be in accordance with the specification.

Flow element to be correctly stamped.

Confirm the following data is stamped on the orifice plate and record the data

below.

Manufacturer Drawing No

Item

Inspection Checklist

System Description

Sub System Description

Orifice Plate Inspection I09-A Sheet 1 of 1

Tag number Description

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1 Inspection Checks

1.01

1.02

1.03

1.04

1.05

1.06

1.07

1.08

1.09

1.1

1.11

1.12

1.14

1.15

1.16

2

2.1 Band % 0 25 50 100

2.2 Input

2.3 Output

2.4

2.5

Company

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

Control valve I14-A Sheet 1 of 1

Tag number Description

System Description

Sub System Description

Service

Item

All approved project and vendor drawings are complete and available.

Valve and Accessories supplied, comply with Data Sheet

Valve and Accessories correctly installed and supported as per Project Drawings

Local Position indicator available and operational

Valve, Hand wheel and Position Switches are accessible and clear of obstruction

Signal and Supply Lines correctly installed and supported as per Project drawings and

specifications

Flow direction confirmed correct

Signal and Supply Lines tested, cleared/flushed and certified

Cables installed, tagged, glanded and terminated as per Project and specification

Cable continuity and megger tests completed and certified

Spare cable entries are plugged with certified Ex-Plug

Earthing in accordance with Project Specifications

Nameplates and Tagging correct and properly installed as per Project Drawings

Ensure proper access to ESD-BDV for calibration / testing and maintenance. Otherwise provide

access platform.

EX Certificate check correctly.

Function Check

75

Comments:-

Open

Open

Completed By Approved by Accepted by

Signature

Date

Instrument Air Fail

Signal Fail

Close

Close

Name

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1.01

1.02

1.03

1.04

1.05

1.06

1.07

1.08

1.09

1.1

1.11

1.12

1.14

1.15

1.16

2

2.1

2.2

2.3

2.4

2.5

Company

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

SDV I15-A Sheet 1 of 1

Tag number Description

System Description

Sub System Description

Service

Item

All approved project and vendor drawings are complete and available.

Valve and Accessories supplied, comply with Data Sheet

Valve and Accessories correctly installed and supported as per Project Drawings

Local Position indicator available and operational

Valve, Hand wheel and Position Switches are accessible and clear of obstruction

Signal and Supply Lines correctly installed and supported as per Project drawings and

specifications

Flow direction confirmed correct

Signal and Supply Lines tested, cleared/flushed and certified

Cables installed, tagged, glanded and terminated as per Project and specification

Cable continuity and megger tests completed and certified

Spare cable entries are plugged with certified Ex-Plug

Earthing in accordance with Project Specifications

Nameplates and Tagging correct and properly installed as per Project Drawings

Ensure proper access to ESD-BDV for calibration / testing and maintenance. Otherwise provide

access platform.

EX Certificate check correctly.

Function Check

Opening Time

Closing Time

DP Test

Fail Status when loss instrument air

Fail Status when loss Electrical

Comments:-

Completed By Approved by Accepted by

Page 36: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

Name

Signature

Date

Page 37: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

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1

1.01

1.02

1.03

1.04

1.05

1.06

1.07

1.08

1.09

1.1

1.11

2

2.01

3 Test Equipment

Make: Model: Serial No. Calibration Expiry:

Make: Model: Serial No. Calibration Expiry:

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

Junction Box E13-A Sheet 1 of 1

INFORMATION

Tag number Description

System Description

Sub System Description

Sub Sub System Description

Drawing No Manufacturer

Serial No Model No

INSPECTION/TEST

Inspection Checklist

Check junction box is installed as per latest design drawing and specifications.

Check JB is suitable for the area classification.

Check JB is properly installed and supported and identification tags are correct and visible.

Check JB is free of dust and debris, is mechanically sound and free from damage.

Check different voltage groups are segregated and barriers installed where required

Check junction box flanges are clean and greased with approved lubricant were required.

Check there is sufficient access to door/lid for maintenance

Check earthing connections are correct and tight and conform to Project Specifications

Check cables are glanded and terminated correctly and ensure spare entries have correct plugs

fittedCheck terminals blocks are the correct type and both used and unused terminals are tight.

Check internal wiring is neat and tidy

Testing

Test earth continuity resistance to nearby main earth and record value_______ohms. (Max 0.1ohm)

Comments:-

Completed By Approved by Accepted by

Company

Date

Name

Signature

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1

1.01

1.02

1.03

1.04

1.05

1.06

1.07

1.08

1.09

2

2.01

3 Test EquipmentMake: Model: Serial No. Calibration Expiry:Make: Model: Serial No. Calibration Expiry:

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

Control Station / Pushbutton E18-A Sheet 1 of 1

INFORMATION

Tag number Description

System Description

Sub System Description

Sub Sub System Description

Manufacturer Model No

Serial No Voltage Rating

Drawing No

INSPECTION/TEST

Inspection Checklist

Check installation is in accordance with latest design documents and specifications

Check control station / isolator is correctly supported, undamaged and suitable for the area

Check the controlled equipment is visible from the control station.

Check labelling / identification tags are correct and visible.

Check cables have been installed with correct bending radius, with no stress on the cable glands,

are mechanically protected (rack and tray) and no physical damage has occurred.

Check cables are glanded and terminated correctly and that glands and locknuts are tight. Ensure

unused entries have the correct plugs fitted.

Check all connections are identified correctly and are tight

Check mechanical operation and that a locking facility is provided and is operational

Check earthing connections are correct and tight and that they meet project specifications.

Testing

Test earth continuity resistance to nearby main earth and record value_______ohms. (Max 0.1ohm)

Comments:-

Completed By Approved by Accepted by

Company

Name

Signature

Date

Page 39: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

FACTORY ACCEPTANCE TEST

PROJECT NAME : STT FULL FIELD DEVELOPMENT-PHASE 1

PACKAGE : FUEL GAS SKID

PO NUMBER : 1267-2015/PTSCMC-TM/MHH-E

MANUFACTURER : PVD TECH

BUYER : PTSC M&C

CLIENT : CUU LONG JOC

Fuel Gas Skid FAT has been successfully completed- refer attached Punch List for

outstanding items.

PVD TECH Representative Name: Sign: Date:

PTSC M&C Representative Name: Sign: Date:

CLJOC Representative Name: Sign: Date:

Page 40: STFFD-P1-004003-P05-0001 Rev C FAT Procedure for Complete Skid

PUNCH LIST

TAG NO. P.O NO. Vendor

Inspectio

n

report/IRN

number

ITEM

NO.SUBJECT / DESCRIPTION / REF.AFC DRAWING 1 2 3 4 5 Date raised Date Closed

Company

ReviewedDate Review Date Closed Vendor Response

Status

(Open/Close)CAT ACTION BY

NOTE: TICK APPROPRIATE ACTION COLUNM AT FINAL RELEASE ON THE CARRY-OVER DEFECT LIST ISSUED WITH INSPECTION

RELEASE NOTE PRIOR TO ISSUANCE OF INSPECTION RELEASE NOTES WITH PUNCHLIST ATTACHMENTS. APPROVAL SHALL

BE AUTHORIZED BY THE REQUISITION ENGINEER, PQR AND PMT

CODE #

1 : COMPLETION BY VENDOR AFTER DESPATCH.

2 : COMPLETION BY VENDOR AT FABRICATION SITE.

3 : COMPLETION BY FABRICATION WITH VENDOR ATTENDANCE.

4 : COMPLETION BY FABRICATOR.

5 : COMPLETION BY VENDOR PRIOR TO DESPATCH.

Issued by :

PARTIES TITLE

STT FULL FIELD DEVELOPMENT-PHASE 1

FUEL GAS SKID

CODE NUMBER

Remark

NAME SIGNATURE DATE COMMENT

PVD TECH

3rd PARTY

PTSC M&C

CLJOC

Page 1 of 1

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