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IMPORTANT WARRANTY & INSTALLATION INSTRUCTIONS ATTACHED
Please Forward All Attached Information to Consumer Warranty Not Valid Unless Returned to CORSA Performance
We ask that you take a few moments to complete our warranty registration form:
TO ACTIVATE YOUR WARRANTY GO TO:
CORSAPERFORMANCE.COM/WARRANTY
STOP
For Full-Color Installation Instructions, Please Visit:
CORSAPERFORMANCE.COM and Search by Part Number
Please be sure to review the enclosed instructions prior to beginning the installation process.
If you have any questions about the enclosed parts, instructions or encounter a problem during installation:
CALL CORSA PERFORMANCE TECHNICAL ASSISTANCE AT 800.486.0999
INS5061 140 Blaze Industrial Parkway, Berea, OH 44017 l P: 440.891.0999 F: 440.891.1868 2 10/21/2016 [email protected] l corsaperformance.com
2006-13 Corvette C6 Z06 6.2L / ZR1 7.0L
3.0” Axle-Back; DRE w/ Twin 4.0” Tips
POL PN: 14164 BLACK PN: 14164BLK
2006-11 C6 Z06/ZR1 3.0” X-Pipe PN: 14173
Please take time to read and understand these installation instructions. CORSA recommends that the installation of this system be performed by a qualified service center or professional installer who has the necessary equipment, tools and experienced personnel. However, if you decide to perform this install the use of an additional person may be required. CAUTION: Never work on a hot exhaust system. Allow time for the vehicle to cool. Always wear eye protection when working under a vehicle.
Recommended Tools: 13mm Socket 3/8” Ratchet Torque Wrench
15mm Wrench 12” Ratchet Extension Penetrating Lubricant Spray
15mm Socket Saw or Chain-Style Pipe Cutter Safety Glasses
18mm Socket Grommet Pullers
17mm Socket Soap and Water Solution
Please confirm that all parts are present according to the bill of materials before beginning the installation. If something is missing call Tech Support at 440.891.099 or Toll Free: 1.800.486.0999
Bill of Materials PN 14164 1. Driver Side Rear Muffler Assembly
(16CS2047) 2. Passenger Side Rear Muffler Assembly
(16CS2046) 3. Driver Side Over the Axle Pipe (16CS4021) 4. Passenger Side Over the Axle Pipe
(16CS4020)
(2) 3” Clamps
(1) Anti-seize Lube Pouch
(2) Vacuum Caps
Bill of Materials PN 14173 1. XO-Assembly (16CS4028) 2. (2) 3” Clamps
(2) M10 X 50mm Bolts (2) Washers
(1) Anti-seize Lube Pouch
1
2
4
3
(1) Anti-Seize
Lube Pouch
(2) Vacuum
Caps
(1) Anti-Seize Lube Pouch
INS5061 140 Blaze Industrial Parkway, Berea, OH 44017 l P: 440.891.0999 F: 440.891.1868 3 10/21/2016 [email protected] l corsaperformance.com
2006-13 Corvette C6 Z06 6.2L / ZR1 7.0L
3.0” Axle-Back; DRE w/ Twin 4.0” Tips
POL PN: 14164 BLACK PN: 14164BLK
2006-11 C6 Z06/ZR1 3.0” X-Pipe PN: 14173
Installation Instructions REMOVAL
Continued on Next Page . . .
INS5061 140 Blaze Industrial Parkway, Berea, OH 44017 l P: 440.891.0999 F: 440.891.1868 4 10/21/2016 [email protected] l corsaperformance.com
2006-13 Corvette C6 Z06 6.2L / ZR1 7.0L
3.0” Axle-Back; DRE w/ Twin 4.0” Tips
POL PN: 14164 BLACK PN: 14164BLK
2006-11 C6 Z06/ZR1 3.0” X-Pipe PN: 14173
Installation Instructions REMOVAL
FOR TECHNICAL ASSISTANCE, PLEASE CALL: 440-891-0999
INS5061 140 Blaze Industrial Parkway, Berea, OH 44017 l P: 440.891.0999 F: 440.891.1868 5 10/21/2016 [email protected] l corsaperformance.com
2006-13 Corvette C6 Z06 6.2L / ZR1 7.0L
3.0” Axle-Back; DRE w/ Twin 4.0” Tips
POL PN: 14164 BLACK PN: 14164BLK
2006-11 C6 Z06/ZR1 3.0” X-Pipe PN: 14173
WARNING! DO NOT SKIP THIS STEP!
Apply the anti-seize lubricant (supplied) to the threads ONLY of all the clamps and flange bolts. Failure to follow this procedure can cause nuts to seize on clamps and potentially destroy threads.
After applying anti-seize lubricant, be sure to thoroughly clean your hands, as lubricant will tarnish stainless steel.
All clamps should be tightened using a properly calibrated Torque Wrench. Using an air impact gun will damage the clamp and reduce its ability to effectively seal the joint. It may also cause the joint to separate, thereby causing damage to your exhaust system and to your vehicle.
NOTE: Align all clamps so that the center of the clamp bolt is 90 degrees from the notch in the pipe.
Installation Instructions CORSA INSTALL 1. Hand tighten the front of the CORSA X-pipe (or stock H-pipe if reusing) to the flanges
using the stock nuts on the outside position and M10 bolts & washers using a 17mm socket at ratchet. (See Fig. M)
2. Fully tighten the nuts to the spring loaded hanger bolts after sliding the bolt threw the hanger hole. (See Fig. N)
Skip Step 3 if reusing stock H-PIPE. 3. Place supplied TORCA clamp over the expanded end of XO-pipe. Make sure the
orientation is correct (See Fig. O). 4. Slide the passenger side axle pipe labeled 16CS4020 into the expansion. Do not tighten
clamp at this time. (See Fig. P) Repeat on the driver side using axle pipe labeled 16CS4021.
5. Before installing the rear mufflers, cap both vacuum lines in the rear bumper with the supplied rubber caps.
6. Starting on the driver side, push the rear hangers on the muffler into the rubber grommets. (See Fig. Q)
7. Place TORCA clamp on inlet side of driver side muffler in the correct orientation and with the bolt to the outside of the car. Tighten the clamp so it has a light snug fit on the muffler, just enough to prevent spinning during assembly. (See Fig. R)
8. Align the muffler inlet with the axle pipe and slide the pipe into the expanded muffler inlet. (See Fig. S)
9. At this point, the axle pipe is free to rotate and should be adjusted so it does not come in contact with the frame rail to the outside or the transmission lines to the inside. After the pipe is centered and free of obstructions, continue to next step
Continued on
Next Page . . .
INS5061 140 Blaze Industrial Parkway, Berea, OH 44017 l P: 440.891.0999 F: 440.891.1868 6 10/21/2016 [email protected] l corsaperformance.com
2006-13 Corvette C6 Z06 6.2L / ZR1 7.0L
3.0” Axle-Back; DRE w/ Twin 4.0” Tips
POL PN: 14164 BLACK PN: 14164BLK
2006-11 C6 Z06/ZR1 3.0” X-Pipe PN: 14173
NOTE: During cold weather start-ups, you may experience an exhaust sound that is deeper and louder in tone than usual. This is temporary and will diminish to normal levels once your engine has reached its normal operating temperature.
NOTE: Immediately following the installation of your exhaust system, you may experience a trace of smoke after initial start-up. DO NOT be alarmed. The smoke is caused by the burning of a small amount of forming oil residue used in the manufacturing process.