Storage and Handling Rev 2

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  • 7/28/2019 Storage and Handling Rev 2

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    Storage and Handling

    of Conveyor Belting

    Lift with craneUsing a spreader bar

    Lift with craneUsing a spreader bar

    Handling rolls of steel cord reinforcedconveyor belting.

    The belt package is made up of a centresquare tube centrally located in a pipeforming the centre core. Eight steelchannel struts radiate from the centre coreto the centre of a member of thehexagonal sides made up of steelchannel. The struts support the hexagonalperimeter of the package. A square steel

    plate provides the support to the strutsand reinforces the package. A lifting lug iswelded to the reinforcing plate on eachside of the package.

    Belts are rolled onto the centre core of ahexagonal steel frame.The belt package is designed to takevertical loadings induced by the mass ofbelt only. Always store upright. The beltroll can be lifted by means of the liftinglugs provided only vertical forces areapplied.

    Attach chain, steel rope or slings to liftinglugsorpass a bar through the centre and attachchain, steel rope or slings to bar

    Lifting lug

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    Fenner conveyor belting is tightly wound onto

    a centre core. Through the centre core is a

    square hole to facilitate handling during

    production. The roll of Fenaplast conveyor

    belting is enclosed within a coated

    polypropelene bag that is sewn to fit snugly

    over the roll and provide protection during

    transport. Fenner steel cord conveyor belting

    is further protected by an hexagonal steel

    frame welded to each side of the centre core.

    Rubber compounds used in Fenner steel cord conveyor belting,

    like all other high grade natural rubber, are subject to attack by

    ozone (0 ), ultra violet light, heat, oils and solvents. PVC and

    Nitrile rubber used in Fenaplast conveyor belting is resistant to

    many oils but also adversely affected by ozone, ultra violet lightand heat.

    The presence of ozone is predominant in the atmosphere where

    electrical storms occur. South Africa ranks high in the world for

    this climatic condition. A high concentration of ozone together

    with ultra violet light causes oxidisation of the rubber.

    Degradation of the rubber compound from oxidisation manifests

    itself as surface cracking or perishing as it is commonly termed.

    Such attack is most severe when the rubber is static and under

    stress. Thus the rubber covers of a rolled up conveyor belt in

    storage can degrade. Also a belt left static on the structure for

    long periods would suffer from rubber degradation. In order tominimise the problem Fenner incorporate anti-oxidants and anti-

    ozonants into the rubber compound which act as a barricade

    against attack. The user can also assist by storing the belting in a

    position well sheltered from direct sunlight and sources of ozone

    such as operating electric motors and arc welding equipment.

    PVC and Rubber compounds are degraded by heat. Some

    polymers withstand the effects of heat better than others but all

    are degraded. Additives can be added to the cover rubber of

    conveyor belts to enable them to perform under conditions of

    prolonged high temperature. These are termed 'heat resistant'

    conveyor belts. Conveyor belting should not be stored in a hotenvironment as it will seriously effect the life expectancy. Ideal

    storage temperature for conveyor belting is between 10C and

    25C.

    Fennaplast conveyor belting has good resistance to most oils.

    However, the rubber used in steel cord conveyor belting (which

    has a very high Natural rubber content) is readily attacked by oils

    causing swelling and reduction of physical properties.

    Ozone and Ultra Violet Light

    Heat

    Oil and Solvents

    3

    x

    Handling of Conveyor Belt RollsThe correct way to lift rolls of belting is with a bar passed through

    the centre core, then depending on the width and weight, the roll

    may be lifted by a fork lift truck or crane. If chains or slings are

    used on the bar at each side of the roll, a spreader bar should be

    used to prevent damage to the edges of the belt. If a spreader bar

    is not available use off-cuts of belting between the sling and the

    belt edge to help prevent damage.

    x

    Correct Storage ProceduresThe belt should be stored upright in its original packaging. If

    storage is likely to be for a long period it is preferable that the roll

    be suspended on a bar passed through the centre. This

    facilitates regular turning of the roll to relieve pressureconcentration points. The belt roll should be rotated through a

    few degrees every 3 to 4 months. Always store belting out of

    direct sunlight. Never store belting in the vicinity of operating

    electric motors. Always keep belting clear of arc welding or other

    sources of high voltage. Ideal storage temperature is between

    10 and 25C. Store belting on firm ground away from any

    possibility of oil contamination. A waxy film appearing on the

    surface of the conveyor belting is normal, It should not be

    removed as this provides protection against ultra violet light and

    ozone.