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High-speed Cast iron machining

• CVD grade YG1010

ISO Turning

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1

Feature of YG1010 : High-speed Cast iron machining with stability

Two Strong Competiveness of YG1010

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Feature of YG1010 : High-speed Cast iron machining with stability

Work-Piece Material RangeYG1010

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Success storyTest Summary

Industry Automotive Test Date Reporter

Company name

Adress Component

Deprtment. Material

Person in charge Hardness(HB)

Maker

Type

Power (kW)

Clamping Condition

Machine Condition

Maker

Designation / Grade YC0014 UC5115

No of Edge Number Number

Maker

Designation

Shank size

Work Piece Dia mm mm

Cutting speed (vc) m/min m/min

RPM(n) min-1 min-1

Feedrate(fn) mm/rev mm/rev

Depth of cut(ap) mm mm

Number of Passes Nos Nos

Length of Cut mm mm

Coolant

INR INR

pcs pcs

min min

min min

Number Number

Rs Rs

Rs Rs

Rs Rs

Rs Rs

%

RS

Unit Price (Rs)

47,419,355

Saving percent of CPC 17%

Total Saving per year 11,332,994

Machine Cost per year 36,206,897

3.00

Tool life in Minutes 14.00 16.00

Production per month 25000

7

25000

Test Results

28.00

Holder

2525

2.41

723,214 843,750

Machine Hour Rate 700 700

135 135

Cutting Tools

Turning

SNMA120412

Machning Method

YG-1 Tool MITSUBISHI

SNMA120412-D2Inserts

Turning - Field Test Report

Success[over 110%] ( ) / Equal[100~110%] ( ) / Failed[Under 100%] ( )

20.08.2019

Customer

information

SATHYA COMPONENTS

2.81

2525

Machine

information

VTL

ESBNR2525-M12

Good

Good

R.Dhakshna

SORANJERRY Adopter

LMW

15 kw

88

Workpiece information

Production K- Cast Iron

Mr.BASKAR 180-220 BHN

2.80

ECHAIN ECHAIN

ESBNR2525-M12

2.80

Number of parts / Edge (pcs) 6

280 300

145 155

0.28

28.00

0.20

3.00

Machining time per Component (min)

MQL MQL

Cutting

Condition

615 615

2.07 2.71

CPC

Tool cost per year

Tool

Life

7parts

6parts

Mitsubishi

16%

Competitor A

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4

Success storyTest Summary

Industry Automotive Test Date Reporter

Company name

Adress Component

Deprtment. Material

Person in charge Hardness(HB)

OPERATION ROUGH OD TURNING

Maker

Type

Power (kW)

Clamping Condition

Machine Condition

Maker

Designation / Grade

No of Edge Number Number

Maker

Designation

Shank size

Work Piece Dia mm mm

Cutting speed (vc) m/min m/min

RPM(n) min-1 min-1

Feedrate(fn) mm/rev mm/rev

Depth of cut(ap) mm mm

Number of Passes Nos Nos

Length of Cut mm mm

Coolant

INR INR

pcs pcs

min min

min min

Number Number

Rs Rs

Rs Rs

Rs Rs

Rs Rs

%

RS

2.00 2.00

CPC

Tool cost per year

Check criteria

Machining time per Component (min)

Wet Wet

Cutting

Condition

125 125

499

0.30

226.00

0.30

1.00

2.00

WIDIA WIDIA

PSKNL 2525 -12

2.00

Number of parts / Edge (pcs) 2

196 196

499

8

Workpiece information

PROD K- Cast Iron

Mr. SRINIVASA RAO 38 HRC (approx)

6.56

25

Machine

information

JYOTI DX200 Picture

PSKNL 2525-12

Normal

Good

Turning

12 kw

Inserts

Success[over 110%] ( YES ) / Equal[100~110%] ( ) / Failed[Under 100%] ( )

80.08.2019 & 09.08.2019

Customer

information

KUSALVA INTERNATIONAL

Y.SRINIVASA RAO

VISAKHAPATNAM LINER

8

105

Cutting Tools YG-1 Tool WIDIA

Turning

HK 1500

Machning Method

SNMA 120412-D2 SNMA 120408

YC0014

226.00

Holder

25

5.28

126,750 157,500

Machine Hour Rate 300 300

169

Total Saving per year 30,750

Machine Cost per year 1,200,000

1.00

Tool life in Minutes 8.00 4.00

Production per month 2000

Material: Ductile Iron-SAE J434

Unit Price (Rs)

1,200,000

Saving percent of CPC 24%

4

2000

Test ResultsTool

Life

14parts

7parts

WIDIA

100%

Competitor B

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5

Success story Test Summary

Industry Automotive Test Date Reporter

Company name

Adress Component

Deprtment. Material

Person in charge Hardness(HB)

Maker

Type

Power (kW)

Clamping Condition

Machine Condition

Maker

Designation / Grade YC0014 DC820

No of Edge Number Number

Maker

Designation

Shank size

Work Piece Dia mm mm

Cutting speed (vc) m/min m/min

RPM(n) min-1 min-1

Feedrate(fn) mm/rev mm/rev

Depth of cut(ap) mm mm

Number of Passes Nos Nos

Length of Cut mm mm

Coolant

INR INR

pcs pcs

min min

min min

Number Number

Rs Rs

Rs Rs

Rs Rs

Rs Rs

%

RSTotal Saving per year 23,463

Check criteria

Unit Price (Rs) 150 150

CPC 0.28 0.34

Tool cost per year 99,265 122,727

Machine Cost per year 2,566,191 2,566,191

Saving percent of CPC 24%

Tool life in Minutes 39.00 31.00

Production per month 30000 30000

Number of parts / Edge (pcs) 68 55

Machining time per Component (min) 0.57 0.57

Test Results

Machine Hour Rate 150 150

Dry Dry

Cutting

Condition

60 60

185 185

982 982

0.10 0.10

2.00 2.00

2.00 2.00

28.00 28.00

8 8

Holder

Special Special

Inserts SNMA120408SNMA120408-D2

DuracarbYG

Machning Method Turning

Cutting Tools

Machine

information

Local Indian Picture

CNC

15

Normal

Normal

Success[over 110%] ( ) / Equal[100~110%] ( ) / Failed[Under 100%] ( )

2019-08-22 Narsing/Vipin

Customer

information

Onassis Auto Ltd Workpiece information

Gurgaon Omni cap

Production K- Cast Iron

Mr. Sunil 20-23 HRC

Tool

Life

68parts

55parts

Competitor C

23%

Copyright ⓒ 2019. YG-1 Co., LTD. All Rights Reserved.Copying, modifying, or reproducing in whole or in parts are prohibited without prior permission of the publisher.

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6

Tool

Life

India Success story Test Summary

Industry Automotive Test Date Reporter

Company name

Adress Component

Deprtment. Material

Person in charge Hardness(HRC)

Maker

Type

Power (kW)

Clamping Condition

Machine Condition

Maker

Designation / Grade YC0014

No of Edge Number

Maker SPECIAL HOLDER-KK RAJ

Designation

Shank size

Work Piece Dia mm mm

Cutting speed (vc) m/min m/min

RPM(n) min-1 min-1

Feedrate(fn) mm/rev mm/rev

Depth of cut(ap) mm mm

Number of Passes Nos Nos

Length of Cut mm mm

Coolant

INR INR

pcs pcs

min min

min min

Number Number

Rs Rs

Rs Rs

Rs Rs

Rs Rs

%

RS

23,280,423

Saving percent of CPC 30%

Total Saving per year 48,000

Machine Cost per year 23,280,423

1.00

Tool life in Minutes 146.00 116.00

Production per month 20000

50

20000

Test Results

110.00

210,000

Machine Hour Rate 400 400

135 140Unit Price (Rs)

Inserts

Holder

25

0.68

162,000

0.88

25

Machine

information

ACE

Cutting Tools YG-1 Tool MITSUBISHI

Boring

UC5115

44

Success[over 110%] ( ) / Equal[100~110%] ( X ) / Failed[Under 100%] ( )

2020-01-13

Customer

information

DOLPHIN MACHINES

Machning Method

CNMA120412-D2-YC0014 CNMA 120412

Good

Good

POOBALAN.S

CHENNAI KIA KNUCKLE

VTL

20KW

Workpiece information

PDN K- Cast Iron

MR.KAMAL NATHAN 240 BHN

4.50

SPECIAL HOLDER-KK RAJ

4.50

Number of parts / Edge (pcs) 40

45 45

189 189

0.20

110.00

0.20

1.00

Machining time per Component (min)

Wet Wet

Cutting

Condition

76 76

2.91 2.91

CPC

Tool cost per year

50parts

40parts

Competitor D

25%

Copyright ⓒ 2019. YG-1 Co., LTD. All Rights Reserved.Copying, modifying, or reproducing in whole or in parts are prohibited without prior permission of the publisher.

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7

Tool

Life

India Success story

10parts

7parts

Competitor E

43%

CATEGORY Turning DESIGNATION CI

DATE 2020-02-28 ISO K-Cast Iron

TEST NR TU202002280004 HARDNESS HRc

INDUSTRY Automotive THERMAL TREATMENT

CUSTOMER NAME Newtech Auto components TYPE OF COOLANT Exteranl Oil

REFERENCE Praveen S OIL % 0

COOL PRESSURE(BAR) 0

BRAND Ace designers STABILITY Good

DETAIL REASON OF UNSTABILITY

POWER(KW) 9

TOOL DIRECTION CNC Lathe MACHINING Fininshing

MACHINE CONNECTION Turning Lathe OPERATION DESCRIPTION Boring

CONNECTION DIMENSION

APPLICATION MATERIAL

MACHINE INFORMATION

MACHINING OPERATIONS

Test1 Test2

BRAND YG-1 Mitsubishi

Holder Local Local

Insert ISO Code CNMA120412 CNMA120412

Chip breaker FLAT FLAT

Grade YC0014 UC5115

Number of Edges 6 6

Cutting Diameter(DC) 172 172

Cutting Speed(Vc) m/min 350 350

Revolution per minutes(n) 647 647

Feed per Revolution(Fn) mm/rev 0.18 0.18

Feed per Minute(Vf) mm/min 117 117

Depth of Cut(Ap) mm 0.8 0.8

Metal Removal Rate(Q) cm3/min 50.4 50.4

Machining Time hh:mm:ss 00:00:00 00:00:00

Length of Cut mm 0 0

Tool Life Cutting Edge (Nr of Parts) pcs 10 7

Tool Life Cutting Edge (Time) hh:mm:ss 00:00:00 00:00:00

Sequence of Test

Copyright ⓒ 2019. YG-1 Co., LTD. All Rights Reserved.Copying, modifying, or reproducing in whole or in parts are prohibited without prior permission of the publisher.

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Tool

Life

India Success story

40parts

30parts

Competitor F

33%

Test1 Test2

BRAND YG-1 mitsubishi

Holder Special boring Special boring

Insert ISO Code CNMA120412 CNMA120412

Chip breaker FLAT FLAT

Grade YC0014 UC5115

Number of Edges 8 8

Cutting Diameter(DC) 70 70

Cutting Speed(Vc) m/min 66 66

Revolution per minutes(n) 300 300

Feed per Revolution(Fn) mm/rev 0.22 0.22

Feed per Minute(Vf) mm/min 66 66

Depth of Cut(Ap) mm 1 1

Metal Removal Rate(Q) cm3/min 14.52 14.52

Machining Time hh:mm:ss 00:00:00 00:00:00

Length of Cut mm 0 0

Tool Life Cutting Edge (Nr of Parts) pcs 40 30

Tool Life Cutting Edge (Time) hh:mm:ss 00:00:00 00:00:00

Sequence of Test

CATEGORY Turning DESIGNATION CI

DATE 2020-03-07 ISO K-Cast Iron

TEST NR TU202003070006 HARDNESS HRc

INDUSTRY Automotive THERMAL TREATMENT

CUSTOMER NAME Newtech Auto components TYPE OF COOLANT Exteranl Oil

REFERENCE Praveen S OIL % 0

COOL PRESSURE(BAR) 0

BRAND DOOSAN STABILITY Good

DETAIL VTL REASON OF UNSTABILITY

POWER(KW) 15

TOOL DIRECTION CNC Lathe MACHINING Fininshing

MACHINE CONNECTION Turning Lathe OPERATION DESCRIPTION Boring

CONNECTION DIMENSION 40mm

APPLICATION MATERIAL

MACHINE INFORMATION

MACHINING OPERATIONS

Copyright ⓒ 2019. YG-1 Co., LTD. All Rights Reserved.Copying, modifying, or reproducing in whole or in parts are prohibited without prior permission of the publisher.

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9

Tool

Life

Turkey Success story

45parts

35parts

Competitor G

29%

CATEGORY Turning DESIGNATION GG30

DATE 2020-04-20 ISO K-Cast Iron

TEST NR TU202004200003 HARDNESS HRc 30-40

INDUSTRY Automotive THERMAL TREATMENT

CUSTOMER NAME Özkan Makine TYPE OF COOLANT Exteranl Oil

REFERENCE Okan Sener OIL % 5.000

COOL PRESSURE(BAR) 8.000

BRAND Hundai STABILITY Enough

DETAIL Wia L210 REASON OF UNSTABILITY 340-04

POWER(KW) 22

TOOL DIRECTION CNC Lathe

MACHINE CONNECTION Turning Lathe

MACHINING Roughing

OPERATION DESCRIPTION Facing

APPLICATION MATERIAL

MACHINE INFORMATION

MACHINING OPERATIONS

Test1 Test2

BRAND YG-1 Korloy

Holder 25x25 Local Ho 25x25 Local Ho

Insert ISO Code WNMA080412 WNMA080412

Chip breaker

Grade YC0014 NC6315

Number of Edges 6 6

Cutting Diameter(DC) 250 250

Cutting Speed(Vc) m/min 400 400

Revolution per minutes(n) 509 509

Feed per Revolution(Fn) mm/rev 0.45 0.45

Feed per Minute(Vf) mm/min 230 230

Depth of Cut(Ap) mm 200 200

Metal Removal Rate(Q) cm3/min 36000 36000

Machining Time hh:mm:ss 00:00:00 00:00:00

Length of Cut mm 0.003472222 0.003472222

Tool Life Cutting Edge (Nr of Parts) pcs 45 35

Tool Life Cutting Edge (Time) hh:mm:ss 03:45:00 02:55:00

Sequence of Test

Copyright ⓒ 2019. YG-1 Co., LTD. All Rights Reserved.Copying, modifying, or reproducing in whole or in parts are prohibited without prior permission of the publisher.

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10

Tool

Life

Domestic Success story

Competitor H10%

Test1 Test2

BRAND YG-1 Mitsubishi

Insert ISO Code CNMG120408 CNMG120408

Chip breaker UG MA

Grade YC0014 UC5115

Number of Edges 4 4

Cutting Speed(Vc) m/min 200 200

Feed per Revolution(Fn) mm/rev 0.3 0.3

Depth of Cut(Ap) mm 3 3

Sequence of Test

Stable performance was observed from additional test with increased speed (300m/min)

CATEGORY Turning DESIGNATION FCD250

DATE 2020-03-26 ISO K-Cast Iron

TEST NR - HARDNESS

INDUSTRY 부품 - 산업기계 THERMAL TREATMENT

CUSTOMER NAME 조은씨앤씨 TYPE OF COOLANT

REFERENCE 권혁진 OIL %

APPLICATION MATERIAL

CATEGORY Turning DESIGNATION FCD450

DATE 2020-04-03 ISO K-Cast Iron

TEST NR - HARDNESS

INDUSTRY 부품 - 자동차 THERMAL TREATMENT

CUSTOMER NAME 에스와이티 TYPE OF COOLANT

REFERENCE 권혁진 OIL %

APPLICATION MATERIAL

Test1 Test2

BRAND YG-1 Mitsubishi

Insert ISO Code SNMG SNMG

Cutting Diameter(DC) 125 125

Cutting Speed(Vc) m/min 300 300

Feed per Revolution(Fn) mm/rev 0.2 0.2

Depth of Cut(Ap) mm 1.5 1.5

Tool Life Cutting Edge (Nr of Parts) pcs 30 25

Sequence of TestTool

Life

Competitor H20%

30parts

25parts

Copyright ⓒ 2019. YG-1 Co., LTD. All Rights Reserved.Copying, modifying, or reproducing in whole or in parts are prohibited without prior permission of the publisher.

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12

Item List26.Oct.2020

EDP NO. Description

22000766 CNMA120412-YG1010/CNMA433

22000767 SNMA120408-YG1010/SNMA432

22000768 SNMA120412-YG1010/SNMA433

22000873 CNMG120412-UC-YG1010/CNMG433-UC

22000878 CNMG120412-UR-YG1010/CNMG433-UR

22000879 CNMG120412-KR-YG1010/CNMG433-KR

22000881 CNMA160612-YG1010/CNMA543

22000894 CNMA120404-YG1010/CNMA431

22000895 CNMG120404-UC-YG1010/CNMG431-UC

22000896 CNMG120408-UG-YG1010/CNMG432-UG

22000897 CNMG120408-UM-YG1010/CNMG432-UM

22000898 DNMG150608-UC-YG1010/DNMG442-UC

22000900 SNMG120412-UC-YG1010/SNMG433-UC

22000901 TNMG160408-UC-YG1010/TNMG332-UC

22000902 TNMG160412-UC-YG1010/TNMG333-UC

22000903 WNMA080404-YG1010/WNMA431

22000904 WNMA080408-YG1010/WNMA432

22000905 WNMA080412-YG1010/WNMA433

22000906 WNMG080404-UC-YG1010/WNMG431-UC

22000907 WNMG080408-UC-YG1010/WNMG432-UC

22000908 WNMG080408-UG-YG1010/WNMG432-UG

22000909 WNMG080412-UC-YG1010/WNMG433-UC

22000910 WNMG080412-UG-YG1010/WNMG433-UG

22000932 WNMG080408-KR-YG1010/WNMG432-KR

22000933 WNMG080412-KR-YG1010/WNMG433-KR

22000937 CNMA160616-YG1010/CNMA544

22000938 CNMG160616-UR-YG1010/CNMG544-UR

EDP NO. Description

22000980 VNMG160408-UC-YG1010/VNMG332-UC

22001000 VNMG160408-UG-YG1010/VNMG332-UG

22001015 CNMA190616-YG1010/CNMA644

22001064 SNMG120412-KR-YG1010/SNMG433-KR

22001143 TNMG160412-UM-YG1010/TNMG333-UM

22001187 WNMG080416-UC-YG1010/WNMG434-UC

22001207 CNMA120416-YG1010/CNMA434

22001208 SNMG120416-KR-YG1010/SNMG434-KR

22001316 TNMG160404-UC-YG1010/TNMG331-UC

22001317 WNMG060412-UR-YG1010/WNMG333-UR

22001344 SNMA190616-YG1010/SNMA644

22001421 DNMA150412-YG1010/DNMA433

22001422 DNMA150612-YG1010/DNMA443

22001423 SNMA150612-YG1010/SNMA543

22001483 CNMG120408-UC-YG1010/CNMG432-UC

22001484 CNMA120408-YG1010/CNMA432

22001485 TNMA160412-YG1010/TNMA333

22001486 TNMA160408-YG1010/TNMA332

22001488 SNMG120408-UC-YG1010/SNMG432-UC

22001509 DNMG150612-UC-YG1010/DNMG443-UC

22001510 DNMG150612-UR-YG1010/DNMG443-UR

22001511 DNMG150612-UG-YG1010/DNMG443-UG

22001512 DNMG150412-UC-YG1010/DNMG433-UC

22001513 DNMG150412-UR-YG1010/DNMG433-UR

22001514 DNMG150412-UG-YG1010/DNMG433-UG

22001536 CNMG120408-UR-YG1010/CNMG432-UR

W W W . Y G 1 . K R

IF IT’S NOT PERFECT, IT’S NOT YG-1