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7/26/2019 Sub. Compozite
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Figure 1.1 Phases of a composite system:
acontinue phase (matrix); bdisperse phase (reinforcement);
c-interface
a
b
c
1. Composites are materials consisting of to or more chemically
distinct constituents on a macro-scale! ha"ing a distinct interface
separating them! and ith properties hich cannot be obtained by any
constituent or#ing indi"idually.
$he polymeric matrix is re%uired to ful&ll the folloing main
functions: to bind together the &bres and protect their surfaces from
damage during handling! fabrication and ser"ice life of the composite; to
disperse the &bres and separate them and to transfer stresses to the
&bres. $he matrix should be chemically and thermally compatible ith the
reinforcing &bres.
$he interface region is small but it has an important role in
controlling the o"erall stress-strain beha"ior of the composites. 't exhibits
a gradation of properties and it is a dominant factor in the resistance ofthe composite to corrosi"e en"ironments. 't also has a decisi"e role in the
failure mechanisms and fracture toughness of the polymeric composites.
2.Types of composites
omposites are commonly classi&ed at to distinct le"els.The frst
level of classi&cation is made with respect to the matrix constituentand
the maor composite classes include:
polymer matrix composites (PMCs);
metal-matrix composites (MMCs);
ceramic-matrix composites (CMCs).
'n each of these systems the matrix is typically a continuous phase
throughout the component. $he second le"el of classi&cation! is deri"ed
rom their orm:
Particulate reinforced compositesare generally made up of
randomly dispersed hard particle constituent in a softer matrix. *xamples
of particulate composites are metal particles in metallic! polymeric or
ceramic matrices
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Flake composites are formed by adding thin +a#es to the matrix
material
Fire reinforced composites (!rous composites) are the most
commonly used form of the constituent combinations. $he &bres of such
composites are generally strong and sti, and therefore ser"e as primary
load-carrying constituent. $he matrix holds the &bres together and ser"es
as an agent to redistribute the loads from a bro#en &bre to the adacent
&bres .
Figure 1. omposite materials ith di,erent forms of constituents
"aminated compositesare formed from thin elementary layers
(laminae! plies) fully bonded together.
#. $e!ne t%e &olume and mass fractions of !rous
composites
Fiber volume ratio! or &ber "olume fraction! is the percentage of &ber
"olume in the entire "olume of a &ber-reinforced compositematerial.
c
f
fv
vV =
andc
mm
v
vV =
;mfc vvv +=
vc- the "olume of the composite
v- the "olume of &bres
vm- the "olume of the matrix
https://en.wikipedia.org/wiki/Fiber-reinforced_compositehttps://en.wikipedia.org/wiki/Fiber-reinforced_composite7/26/2019 Sub. Compozite
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onsidering the de&nition of mass fractions and replacing the mass by the
product of density and "olume! the con"ersion beteen the mass fractions
and "olume fractions can be obtained:
mm
c
mff
c
f
MVMV
==
; f / m 0 1
The mass ractions! similar to "olume fractions! are de&ned as the ratio
of mass of respecti"e phase to the mass of composite.
mfc mmm +=
;c
f
fm
mM =
andc
mm
m
mM =
mc, m and mmthe corresponding masses of the composite! &bres and
the matrix material respecti"ely. onsidering the de&nition of mass fractions and replacing the mass by the
product of density and "olume! the con"ersion beteen the mass fractions and
"olume fractions can be obtained:
m
c
mmf
c
f
f VMVM
==
; f / m 0 1
'. $eterminet%e density of !rous composites in terms of
!re and mass fractions
$he density cof the composite can be obtained in terms of the
densities of the constituents (and m) and their "olume fractions or
mass fractions. $he mass of a composite can be ritten as:
mmffcc vvv +=
2i"iding both sides of *%uation by vcand using the de&nition for the
"olume fractions! the folloing e%uation can be deri"ed for the
composite material density:
mmffc VV +=
$he density of composite materials in terms of mass fractions can be obtained
as:
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mmff
cMM
+
=1
1. Trans&erse modulus
$he trans"erse modulus is a matrix-dominated propertybeing sensiti"e
to the local state of stress. $he transverse modulusof a unidirectional
composite is much smallerthan its longitudinal modulus.
$he composite trans"erse elongation (cT
) is the sum of the &bre (f)
and matrix (m
) elongation respecti"ely. $he elongation of each
constituent can be ritten as the product of the strain and its
cumulati"e thic#ness:
mmffccT
mmmTfffTccTcT
mTfTcT
lll
lll
+=
===
+=
;;
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the length fractions must be e%ual to the "olume fractions:
tl
tlV
c
f
f =
tl
tlV
c
mm =
3ssuming the &bres and matrix to deform elastically and the stress is
the same in the &bre! matrix and composite! in the trans"erse direction!
e can rite:
( )m
m
mf
f
f
T
Tc VE
VEE
+=
and:
=
TE
1
m
m
f
f
E
V
E
V+
hich is the in&erse rule of mixturesfor the trans"erse modulushich can be also ritten as :
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mffm
mf
TVEVE
EEE
+=
here Eis the trans"erse modulus of the &bres.
4raphical 5epresentation
1. *%ear modulus of a unidirectional composites
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t
lf
lm
mf
6f
6m
6c
78$7$8
7$8
78$
a. b.
8
lcf
c
m
$he beha"iour of unidirectional composites under in-plane shear loading is
dominated by the matrix properties and the local stress distributions.
$he total shear deformation of the composite! c! is the sum of the shear
deformations of the &bre! ! and the matrix! m; each shear deformation
can be then expressed as the product of the corresponding shear strain
(c, , m) and the cumulati"e idths of the material(lc, l, lm):
mfc +=
mmffcc lll +=
3ssuming linear shear stress-shear strain beha"iour of &bres and matrix!
the shear strains can be replaced by the ratios of shear stress and the
corresponding shear modulus:
m
m
mf
f
f
c
LT
LT lG
lG
lG
+=
here GLTis the in-plane shear modulus of the composite! Gis the shear
modulus of &bres and Gmthe shear modulus of matrix. 9ut the shear
stresses are e%ual on composite! &bres and matrix and e obtain:
m
m
fLT G
V
G
V
G
f+=
1
ormffm
mf
LT VGVG
GG
G +=
4raphical 5epresentation
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Figure . a) odel of unidirectional composite for predicti
. .< .= .>
$he ?alpin-$sai e%uations can be used to gi"e better predictions:
f
f
mLTV
VGG
2
22
1
1
+=
here:
(( ) 2
2
1
+
=
mf
mf
GG
GG
and is the reinforcing e@ciency factor for in-plane shear. $he best
agreement ith experimental results has been found for !"
1+. Poisson,s ratios of unidirectional composite lamina
$o Poisson ratios are considered for in-plane loading of a unidirectional
&bre reinforced unidirectional composite.$he &rst Poisson ratio! LT!
relates the longitudinal stress! L! to the trans"erse strain! T! and is
normally referred to as the ma#or $oisson ratio:
L
TLT
=
here Lis the longitudinal strain and the loading scheme is:
L%, T!% andLT!%&$he second one called the minor $oisson ratio! TL!
relates the trans"erse stress! T! to the longitudinal strain! L:
T
L
TL
=
hen T%, L!%and LT!%.
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Figure .< odel of unidirprediction of Poi
lf
lm
B8
2eformed composite
Cndeformed composite
f
$he total trans"erse deformation of the composite!c! is the sum of the
constituent trans"erse deformations! andm.3ssuming that no slippage occurs at the interface and the strains experienced
by the composite!!and that the idths are proportional to the "olume fractions
the folloing formula is obtained for the maor Poisson ratio:
mmffLT VvVvv +=
*%uation is the rule of mixturesfor the maor Poisson ratio of a
unidirectional composite.
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f
f
8$
m
. .< .= .>
$he folloing functional relationship (presented in macromechanics of
composites) exists beteen engineering constants:
LTLTLT EE =
$hus the minor Poisson ratio can be obtained from the already #non
engineering constants EL! ETand LT:
L
TLTTLE
E =
or in the extended form:
( )[ ]( )
fmff
fmffmf
fmffTLVEVE
VEVEEEVV
+
+
+=
1
1/1
1. %ic% sti/ness c%aracteristics of !rous composites
re0uire corrections and %o are t%ey performed
Figure .D Poisson ratio vLTas a function of
&bre "olume fraction (m>f)
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13.%ic% composites c%aracteristics may e determinedusin4 t%e 5rule of mixtures5
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1#. %ic% composites c%aracteristics may e determined
usin4 t%e 5in&erse rule of mixtures5
1'. $etermine t%e lon4itudinal tensile stren4t% of
unidirectional composites
Ehen a &bre reinforced composite is subected to longitudinal
tension theconstituent with the lower ultimate strain will ail frst. Ehen
the ultimate tensile strain of the &bre is loer than that of the matrix
'(u)(mu) the composite ill fail hen its longitudinal strain reaches the
ultimate strain in the &bre.
$hen! the longitudinal tensile strength of the composite can be
calculated ith:
)1( ffftLt VVff m +=
here:
f8t 0 longitudinal composite tensile strength
fft 0longitudinal &bre tensile strength
m
0 a"erage matrix stress at the &bre fracture strain (Fig. .>a)
f0 &bre "olume fraction
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*xpressing Bmby the product of the matrix elastic modulus times the
corresponding strain the folloing formula can be utilied to determine
the composite longitudinal tensile strength:
)]1([ ffL
mfftLt V
E
EVff +=
'f the &bre "olume fraction is belo the so called *minthe matrix is able to
support the entire composite load hen all the &bres brea#. $he composite
e"entually fails hen the matrix reaches its ultimate tensile strength 'mt+.
$hus the ultimate strength of a composite ith the &bre "olume fraction
less than *minis gi"en by:
)1( fmtLt Vff =
mmtft
mmtf
ff
fVV
+
== min
3 critical fbre volume raction! *crit,hich must be exceeded for strengthening
can be de&ned as follos:
mft
mmtcritf
f
fVV
==
Ehen the ultimate matrix tensile strain is loer than that of the &bre ((mu)(u)
the composite fails hen its longitudinal strain reaches the fracture strain of
the matrix.
$hen! the longitudinal tensile strength of the composite can be calculated ith:
)1( fmtffLt VfVf +=
2.$he o,shore platforms ha"e become a ne important sector of
use for ad"anced polymer composites. F5P composites are utilised not
only in underater piping but also in structural parts of the platform. 3s
the drilling in depths of ater increases the eight of pipes and
underater structural components becomes a maor issue. $he hole
assembly must be supported by the +oating platform. arbon &bre
composites ith a density D.D times loer than that of steel pro"ide
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signi&cant increased buoyancy compared to steel. 'n addition F5P
composites pro"ide greater resistance to corrosion and better thermal
insulation to the pumped oil. 9y selecting the type of carbon &bre and
suitable constituent "olume fractions F5P can match the sti,ness and
strength of steel members. Gn the o,shore platform the initial fears of &rehaard decreased after the research or# shoed that composite
laminates thic#er than >mm perform better than steel in a maor &re. $he
stairays and al#ays are also made of composites for eight sa"ing
and corrosion resistance. *"en the cables and ropes made of steel are
no being replaced by similar items made of aramid or high modulus
polyethylene &bres.