Sub. Compozite

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    Figure 1.1 Phases of a composite system:

    acontinue phase (matrix); bdisperse phase (reinforcement);

    c-interface

    a

    b

    c

    1. Composites are materials consisting of to or more chemically

    distinct constituents on a macro-scale! ha"ing a distinct interface

    separating them! and ith properties hich cannot be obtained by any

    constituent or#ing indi"idually.

    $he polymeric matrix is re%uired to ful&ll the folloing main

    functions: to bind together the &bres and protect their surfaces from

    damage during handling! fabrication and ser"ice life of the composite; to

    disperse the &bres and separate them and to transfer stresses to the

    &bres. $he matrix should be chemically and thermally compatible ith the

    reinforcing &bres.

    $he interface region is small but it has an important role in

    controlling the o"erall stress-strain beha"ior of the composites. 't exhibits

    a gradation of properties and it is a dominant factor in the resistance ofthe composite to corrosi"e en"ironments. 't also has a decisi"e role in the

    failure mechanisms and fracture toughness of the polymeric composites.

    2.Types of composites

    omposites are commonly classi&ed at to distinct le"els.The frst

    level of classi&cation is made with respect to the matrix constituentand

    the maor composite classes include:

    polymer matrix composites (PMCs);

    metal-matrix composites (MMCs);

    ceramic-matrix composites (CMCs).

    'n each of these systems the matrix is typically a continuous phase

    throughout the component. $he second le"el of classi&cation! is deri"ed

    rom their orm:

    Particulate reinforced compositesare generally made up of

    randomly dispersed hard particle constituent in a softer matrix. *xamples

    of particulate composites are metal particles in metallic! polymeric or

    ceramic matrices

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    Flake composites are formed by adding thin +a#es to the matrix

    material

    Fire reinforced composites (!rous composites) are the most

    commonly used form of the constituent combinations. $he &bres of such

    composites are generally strong and sti, and therefore ser"e as primary

    load-carrying constituent. $he matrix holds the &bres together and ser"es

    as an agent to redistribute the loads from a bro#en &bre to the adacent

    &bres .

    Figure 1. omposite materials ith di,erent forms of constituents

    "aminated compositesare formed from thin elementary layers

    (laminae! plies) fully bonded together.

    #. $e!ne t%e &olume and mass fractions of !rous

    composites

    Fiber volume ratio! or &ber "olume fraction! is the percentage of &ber

    "olume in the entire "olume of a &ber-reinforced compositematerial.

    c

    f

    fv

    vV =

    andc

    mm

    v

    vV =

    ;mfc vvv +=

    vc- the "olume of the composite

    v- the "olume of &bres

    vm- the "olume of the matrix

    https://en.wikipedia.org/wiki/Fiber-reinforced_compositehttps://en.wikipedia.org/wiki/Fiber-reinforced_composite
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    onsidering the de&nition of mass fractions and replacing the mass by the

    product of density and "olume! the con"ersion beteen the mass fractions

    and "olume fractions can be obtained:

    mm

    c

    mff

    c

    f

    MVMV

    ==

    ; f / m 0 1

    The mass ractions! similar to "olume fractions! are de&ned as the ratio

    of mass of respecti"e phase to the mass of composite.

    mfc mmm +=

    ;c

    f

    fm

    mM =

    andc

    mm

    m

    mM =

    mc, m and mmthe corresponding masses of the composite! &bres and

    the matrix material respecti"ely. onsidering the de&nition of mass fractions and replacing the mass by the

    product of density and "olume! the con"ersion beteen the mass fractions and

    "olume fractions can be obtained:

    m

    c

    mmf

    c

    f

    f VMVM

    ==

    ; f / m 0 1

    '. $eterminet%e density of !rous composites in terms of

    !re and mass fractions

    $he density cof the composite can be obtained in terms of the

    densities of the constituents (and m) and their "olume fractions or

    mass fractions. $he mass of a composite can be ritten as:

    mmffcc vvv +=

    2i"iding both sides of *%uation by vcand using the de&nition for the

    "olume fractions! the folloing e%uation can be deri"ed for the

    composite material density:

    mmffc VV +=

    $he density of composite materials in terms of mass fractions can be obtained

    as:

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    mmff

    cMM

    +

    =1

    1. Trans&erse modulus

    $he trans"erse modulus is a matrix-dominated propertybeing sensiti"e

    to the local state of stress. $he transverse modulusof a unidirectional

    composite is much smallerthan its longitudinal modulus.

    $he composite trans"erse elongation (cT

    ) is the sum of the &bre (f)

    and matrix (m

    ) elongation respecti"ely. $he elongation of each

    constituent can be ritten as the product of the strain and its

    cumulati"e thic#ness:

    mmffccT

    mmmTfffTccTcT

    mTfTcT

    lll

    lll

    +=

    ===

    +=

    ;;

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    the length fractions must be e%ual to the "olume fractions:

    tl

    tlV

    c

    f

    f =

    tl

    tlV

    c

    mm =

    3ssuming the &bres and matrix to deform elastically and the stress is

    the same in the &bre! matrix and composite! in the trans"erse direction!

    e can rite:

    ( )m

    m

    mf

    f

    f

    T

    Tc VE

    VEE

    +=

    and:

    =

    TE

    1

    m

    m

    f

    f

    E

    V

    E

    V+

    hich is the in&erse rule of mixturesfor the trans"erse modulushich can be also ritten as :

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    mffm

    mf

    TVEVE

    EEE

    +=

    here Eis the trans"erse modulus of the &bres.

    4raphical 5epresentation

    1. *%ear modulus of a unidirectional composites

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    t

    lf

    lm

    mf

    6f

    6m

    6c

    78$7$8

    7$8

    78$

    a. b.

    8

    lcf

    c

    m

    $he beha"iour of unidirectional composites under in-plane shear loading is

    dominated by the matrix properties and the local stress distributions.

    $he total shear deformation of the composite! c! is the sum of the shear

    deformations of the &bre! ! and the matrix! m; each shear deformation

    can be then expressed as the product of the corresponding shear strain

    (c, , m) and the cumulati"e idths of the material(lc, l, lm):

    mfc +=

    mmffcc lll +=

    3ssuming linear shear stress-shear strain beha"iour of &bres and matrix!

    the shear strains can be replaced by the ratios of shear stress and the

    corresponding shear modulus:

    m

    m

    mf

    f

    f

    c

    LT

    LT lG

    lG

    lG

    +=

    here GLTis the in-plane shear modulus of the composite! Gis the shear

    modulus of &bres and Gmthe shear modulus of matrix. 9ut the shear

    stresses are e%ual on composite! &bres and matrix and e obtain:

    m

    m

    fLT G

    V

    G

    V

    G

    f+=

    1

    ormffm

    mf

    LT VGVG

    GG

    G +=

    4raphical 5epresentation

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    Figure . a) odel of unidirectional composite for predicti

    . .< .= .>

    $he ?alpin-$sai e%uations can be used to gi"e better predictions:

    f

    f

    mLTV

    VGG

    2

    22

    1

    1

    +=

    here:

    (( ) 2

    2

    1

    +

    =

    mf

    mf

    GG

    GG

    and is the reinforcing e@ciency factor for in-plane shear. $he best

    agreement ith experimental results has been found for !"

    1+. Poisson,s ratios of unidirectional composite lamina

    $o Poisson ratios are considered for in-plane loading of a unidirectional

    &bre reinforced unidirectional composite.$he &rst Poisson ratio! LT!

    relates the longitudinal stress! L! to the trans"erse strain! T! and is

    normally referred to as the ma#or $oisson ratio:

    L

    TLT

    =

    here Lis the longitudinal strain and the loading scheme is:

    L%, T!% andLT!%&$he second one called the minor $oisson ratio! TL!

    relates the trans"erse stress! T! to the longitudinal strain! L:

    T

    L

    TL

    =

    hen T%, L!%and LT!%.

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    Figure .< odel of unidirprediction of Poi

    lf

    lm

    B8

    2eformed composite

    Cndeformed composite

    f

    $he total trans"erse deformation of the composite!c! is the sum of the

    constituent trans"erse deformations! andm.3ssuming that no slippage occurs at the interface and the strains experienced

    by the composite!!and that the idths are proportional to the "olume fractions

    the folloing formula is obtained for the maor Poisson ratio:

    mmffLT VvVvv +=

    *%uation is the rule of mixturesfor the maor Poisson ratio of a

    unidirectional composite.

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    f

    f

    8$

    m

    . .< .= .>

    $he folloing functional relationship (presented in macromechanics of

    composites) exists beteen engineering constants:

    LTLTLT EE =

    $hus the minor Poisson ratio can be obtained from the already #non

    engineering constants EL! ETand LT:

    L

    TLTTLE

    E =

    or in the extended form:

    ( )[ ]( )

    fmff

    fmffmf

    fmffTLVEVE

    VEVEEEVV

    +

    +

    +=

    1

    1/1

    1. %ic% sti/ness c%aracteristics of !rous composites

    re0uire corrections and %o are t%ey performed

    Figure .D Poisson ratio vLTas a function of

    &bre "olume fraction (m>f)

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    13.%ic% composites c%aracteristics may e determinedusin4 t%e 5rule of mixtures5

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    1#. %ic% composites c%aracteristics may e determined

    usin4 t%e 5in&erse rule of mixtures5

    1'. $etermine t%e lon4itudinal tensile stren4t% of

    unidirectional composites

    Ehen a &bre reinforced composite is subected to longitudinal

    tension theconstituent with the lower ultimate strain will ail frst. Ehen

    the ultimate tensile strain of the &bre is loer than that of the matrix

    '(u)(mu) the composite ill fail hen its longitudinal strain reaches the

    ultimate strain in the &bre.

    $hen! the longitudinal tensile strength of the composite can be

    calculated ith:

    )1( ffftLt VVff m +=

    here:

    f8t 0 longitudinal composite tensile strength

    fft 0longitudinal &bre tensile strength

    m

    0 a"erage matrix stress at the &bre fracture strain (Fig. .>a)

    f0 &bre "olume fraction

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    *xpressing Bmby the product of the matrix elastic modulus times the

    corresponding strain the folloing formula can be utilied to determine

    the composite longitudinal tensile strength:

    )]1([ ffL

    mfftLt V

    E

    EVff +=

    'f the &bre "olume fraction is belo the so called *minthe matrix is able to

    support the entire composite load hen all the &bres brea#. $he composite

    e"entually fails hen the matrix reaches its ultimate tensile strength 'mt+.

    $hus the ultimate strength of a composite ith the &bre "olume fraction

    less than *minis gi"en by:

    )1( fmtLt Vff =

    mmtft

    mmtf

    ff

    fVV

    +

    == min

    3 critical fbre volume raction! *crit,hich must be exceeded for strengthening

    can be de&ned as follos:

    mft

    mmtcritf

    f

    fVV

    ==

    Ehen the ultimate matrix tensile strain is loer than that of the &bre ((mu)(u)

    the composite fails hen its longitudinal strain reaches the fracture strain of

    the matrix.

    $hen! the longitudinal tensile strength of the composite can be calculated ith:

    )1( fmtffLt VfVf +=

    2.$he o,shore platforms ha"e become a ne important sector of

    use for ad"anced polymer composites. F5P composites are utilised not

    only in underater piping but also in structural parts of the platform. 3s

    the drilling in depths of ater increases the eight of pipes and

    underater structural components becomes a maor issue. $he hole

    assembly must be supported by the +oating platform. arbon &bre

    composites ith a density D.D times loer than that of steel pro"ide

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    signi&cant increased buoyancy compared to steel. 'n addition F5P

    composites pro"ide greater resistance to corrosion and better thermal

    insulation to the pumped oil. 9y selecting the type of carbon &bre and

    suitable constituent "olume fractions F5P can match the sti,ness and

    strength of steel members. Gn the o,shore platform the initial fears of &rehaard decreased after the research or# shoed that composite

    laminates thic#er than >mm perform better than steel in a maor &re. $he

    stairays and al#ays are also made of composites for eight sa"ing

    and corrosion resistance. *"en the cables and ropes made of steel are

    no being replaced by similar items made of aramid or high modulus

    polyethylene &bres.