Subsea Asia 2008 - Subsea Processing

June 2008Dennis LimSenior Field Development Engineer

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Agenda

Overview of FMC Subsea processing projects

History and on-goingprojects

Recent development within subsea processing

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Light Well Intervention

Guidelineless Deepwater Trees

Subsea Manifold

Smart Well Control Systems

Subsea TemplateSystems

Standard Subsea Trees

Metering & Control Systems

Surface Well Systems

ROV Tie-In Systems

Subsea Processing

Subsea Drilling Systems

FMC Offshore Capabilities

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Subsea Processing• Definition:

– Subsea Processing is any activehandling and treatment of producedfluids at or below the seabed.

• However, the following have been given the most attention:– Boosting / pumping

– Separation processes

– Wetgas boosting / compression

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Project Operator Year

Seabed pumps• Draugen Shell 1994• Lufeng Statoil 1996• Topacio ExxonMobil 2000• Jubarte II Petrobras 2006• Albacora (subsea

equipment) Petrobras 2007• Cascade & Chinook Petrobras 2007

Downhole pumps• Lihua Amoco 1996• Otter TotalFinaElf 2001/

2002

Subsea Processing• VASPS (Control

System) Petrobras 2001• Tordis SSBI Statoil 2005• BC-10 Shell 2006• Perdido Shell 2007• Pazflor Total 2008

FMC’s Subsea Processing References

Tordis SSBI – World First Commercial Subsea Separation System

Topacio, 2 multiphase pumps retrofitted into the pigging loop

Lihua, horizontal trees including ESP’s

Lufeng, 5 subsea pumps in continuous operation for5 years

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Ongoing FMC Subsea Processing Projects

Horizontal ESP’s onseabed

Low Reservoir Pressure Heavy Oil

2007GoMPetrobrasCascade

Pazflor

Perdido

BC-10

Tordis

Field

Hydrate Formation RiskLow Reservoir Pressure

Low Reservoir PressureHeavy Oil

Low Reservoir Pressure Heavy Oil

Increasing Water Production

Project Drivers

Gas/Liquid Seperationwith seabed boosting

Gas/Liquid Caissonseparators with ESPs

Gas/Liquid Caissonseparators with ESPs,ESP pumping modules

Water/Oil Separator with sand handling and

boosting

FMC Solution

2008WestAfrica

Total

2007GoMShell

2006BrazilShell

2005North SeaStatoil

AwardRegionCustomer

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Tordis

Water injection well

New PLIM

Subsea separator+ multiphase pumping+ water injection pumping+ flow measurement+ sand management

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» Client: StatoilHydro» Location: North Sea» Delivery: 3Q 2007

TordisThree phase seperation and boosting in 220m water depth, 12 km step-out

» Deliveries: Gas/oil/water/sand separation station incl.Mutiphase pump & Single phase pump,Sand handling system

Highlights

» 35 Million extra barrels of oil increasing the reservoir recovery from 49 to 55%

» World's first system for full field subsea separation and integrated sand management

» Size: 30 x 40 x 20m, 1200 Tonnes

Status– Installed in Fall 07

– In Operation since December 2007

– Increasing oil production from the Tordis field

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PazflorScope SSS (3 off)• Subsea Separation Unit

– Separator Module

– Pump Modules

– Manifold Module

– Intermediate Frame

– Foundation Base Structure

– Subsea Control Module

• Controls & Power Umbilical

• Pump Control Module

• Topside Control System

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» Client: Total » Location: Angola,W.Africa» Delivery: 2011

Pazflor3 Gas-Liquid Separator Stations in 800m water depth, 2-4 km step-out

» Deliveries: 3 Gas-Liquid Separator Stations6 hybrid pump modules (+ 2 spares)Combined Power and service umbilicalsVertical separator with CDS inlet and internals

Highlights

» First Seabed Gas-Liquid Gravity Separation system

» Enabling Technology for oilproduction

» Size: 21 x 21 x 19 Weight: 800 Tonnes (incl support structure)

Status– Progress on schedule

– First HAZOP performed

– Major subcontracts signed

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• Continuous technology development• Moving from bulk gravity separation ……

Tordis oil/water separator Pazflor gas/liquid separator

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……to slimmer and more compact solutions……

Caisson separator cluster in deep water

PipeSeparator

Caisson separator in GoM

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……to inline, ultra-compact solutions.

High G-force liquid liquid separation

CDS Inline deliquilizer

• Proven topside technology

• Ongoing qualification for subsea use

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Subsea Gas CompressionThe next gamechanger in subsea

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Subsea Gas Compression – The Purpose

• Maintain gas production when reservoir pressure is declining.

• Field development with gas transportation directly to shore without surface facility all through the field lifetime.

– Save cost of major surface-based production.

– Be enabling tool for use of existing infrastructure.

• Significant value driver for gas fields with long step-out distance.

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FMC vision

Thank You

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