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Success stories from the 5th and 6th Framework Programmes Chief Scientist Rune Bredesen, SINTEF. Outline........ Short presentation of SINTEF The Functional Ceramics Group Scientific and technological platform EU activities Examples from our research and development Strong points. - PowerPoint PPT Presentation
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1Materials Technology
Success stories from the 5th and 6th Framework Programmes
Chief Scientist Rune Bredesen, SINTEF
2Materials Technology
Outline........
Short presentation of SINTEF
The Functional Ceramics Group
Scientific and technological platform
EU activities
Examples from our research and development
Strong points
3Materials Technology
Trondheim
Oslo
The Foundation for Scientific and Industrial Research at the Norwegian Institute of Technology
- The 4th largest contract research institute in Europe
- SINTEF is a private , non-profit, research foundation, performing contract work for industry and public agencies
~ 1700 employees
4Materials Technology
SINTEF-Group turnover in 2001
Strategic programs from The Research Council of Norway 4%
Contracts 93%
- Industrial and commercial
enterprises 47% - Public sector 12% - International contracts 14% - The Research Council of
Norway (project grants) 11% - Other sources 10%
Basic grants from The Research Council of Norway 3%
Turnover: NOK 1.7 billion
5Materials Technology
SINTEFElectronics andCybernetics
SINTEFElectronics andCybernetics
SINTEF
Applied Mathematics
SINTEF
Applied Mathematics
SINTEF Civil and EnvironmentalEngineering
SINTEF Civil and EnvironmentalEngineering
SINTEFApplied Chemistry
SINTEFApplied Chemistry
SINTEF
Materials Technology
SINTEF
Materials Technology
SINTEFIndustrialManagement
SINTEFIndustrialManagement
SINTEFTelecom and Informatics
SINTEFTelecom and Informatics
SINTEF Unimed
SINTEF Unimed
SINTEF
Petroleum Research
SINTEF
Petroleum Research
MARINTEKThe Norwegian MarineTechnology ResearchInstitute
MARINTEKThe Norwegian MarineTechnology ResearchInstitute
SINTEF
Energy Research
SINTEF
Energy Research
SINTEFFisheries and Aquaculture
SINTEFFisheries and Aquaculture
President/Vice-president
President/Vice-president
SINTEFs council
SINTEFs board
SINTEFs council
SINTEFs board
Sinvent ASSinvent AS
SINTEF Organisation
Oil and gas
Marine
Materials and chemistry
ICT
6Materials Technology
The Norwegian University of Science and Technology, NTNU: 20 000 full-time students ca 1 600 scientific employees
University of Oslo, UiO, Faculty of mathematics and natural sciences:
5 240 full-time students ca 645 scientific man-years
NTNU and The SINTEF Group Collaboration in R & D
Our partners
Joint use of laboratories and
instruments
Joint use of laboratories and
instruments
SINTEF employees teach at NTNU
SINTEF employees teach at NTNU
NTNU-personnel working on
SINTEF projects
NTNU-personnel working on
SINTEF projects
7Materials Technology
ScientificadvisersNTNU
(2)
Scientificadvisers
UiO(2)Functional
CeramicsGroup
(8)
(1700)
Generic competence: Synthesis, shaping and testing of inorganic materials thermodynamics, transport properties
Main areas of application: Membrane technology, CO2-free power production, coating technology, ICT and sensors
8Materials Technology
Functional materials
Have specific chemical and physicalproperties that can be utilised
Specific•electrical•magnetic•optical•catalytic•mechanical•selective•etc…
properties
Give“smart response” on an external forceor environment
9Materials Technology
Sol-Gel Process – a flexible method for preparation of (nano)materials
Drying
Drying
CalcinationCrystalline Nano Particles
Thin films, CoatingsAlkoxide Solution
Hydrolysis
SolOxo Alkoxides
Spinning, Dip coating
Drying
Calcination
10Materials Technology
A+B C
D
Extractor
B
A CDistributor
Separation
Controlled addition of reactant
Controlled mass transport of reactants to the catalyst
A
B
A+B
C
Catalytic membrane contactor
C
Membrane technology – highly flexible technology
11Materials Technology
Current thematic fields in the Functional Ceramics GroupCurrent thematic fields in the Functional Ceramics Group
Future
☺Gas separation and CO2 capture☺Fuel cells☺Liquid separation☺Heavy metal recovery☺Wet air oxidation
☺Coatings for wear resistance and corrosion protection☺Nanocapsules and Microemulsions☺Electroceramics for ICT☺Glucose sensor
Energy and environmental
technology
Micro and Nano
technology
Coating,
12Materials Technology
EU prosjects 1996-
0
2
4
6
8
10
4 5 6
EU Framework programme
Nu
mb
er o
f co
ntr
acts
Networks
Projects
EU projects in the Functional Ceramics GroupEU projects in the Functional Ceramics Group
13Materials Technology
SOFC interconnects
Newhybrid
membranes
Heavy metalrecoverySeparation
of liquids
O2 and H2
production and CO2 capture
Destructionof toxic
compounds
Nanocapsuleand
microemulsionproduction
Membrane technology
NoE
Materialsin CO2 capture
technology
Thin films for corrosionprotection
Piezoelectricthin films
and μ-techn.
Actuatorsand piezomaterials
Ceramicsfor...
EU
14Materials Technology
Precombustion decarbonisation in gas turbine cycle with O2 and H2 membranes
High temperature membrane integration in power production
Air
O2
WGS
H2
H2 selective membraneT = 220-300 C
O2-selective membraneT = 800-1000C
CO, H2
CH4, H2O
H2, H2O (GT fuel)
CO2, H2OH2O
Air
EU 4. FP BRITE - H2 membrane reactor 5. FP GROWTH - CERHYSEP 5. FP EEDS - GRACE
EU 6. FP - ENCAP
15Materials Technology
Catalytic membrane contactor for Wet Air Oxidation (WAO)Catalytic membrane contactor for Wet Air Oxidation (WAO)
Ex: Oxidation of toxic compounds
Enhanced 3-phase contact
Catalyst
Liquid with toxic compound
Gas (O2 or Air)
Membrane
Liquid – gas interface
Support
Liquid side
Gas side
Liquid flowing
Gas flowing
EU 5. FP Project in GROWTHEU 5. FP Project in GROWTH
16Materials Technology
10 nm
Pt nano-particles (5-10 nm) finely dispersed in the outer half the membrane top layer
H2PtCl6 precursor
200 nm
Catalytic membrane layer
TEM micrographs of cross sections of the mesoporous TiO2 top layer of the contactor tubes
17Materials Technology
Preparation of Hybrid Materials
Nanoparticles improve the properties of the polymere.g. wear resistant
Sol with nanoparticles
or oxo-alkoxide
precursors
Polymerisation
monomer solution
+
Organic matrixwith
nanoparticles
Hybrid coating development for industry since 1998
COMPOSE starting 2004 - EU 6. FP Project in NMPwhich will develop new hybrid membranes
18Materials Technology
1999 2000 2001 2002 2003 2004 2005
Ceramics & sol-gel technologySINTEF MT
Si-based microsystems technologySINTEF ECY
Films, Interfaces and NanostructuresSUP at UiO (SINTEF in board)FIN
PIRAMID
SEP
POLECER
Multilayer relaxor demonstratorsEU 5FP project
Thin film demonstratorSINTEF internal project
Polar electroceramicsEU 5FP network
Thin films &smallstructures
BASICRESEARCH
NANOMAT
APPLIED
RESEARCHNew EU andindustrialprojects
Running projects: PIRAMID, EU 5FP project POLECER, EU 5FP network Thin film demonstrators, SEP Matek-ECY
Starting projects: MEMS-Pie, EU 6FP CRAFT Materials technology for NMC-MRL, NANOMAT Optical thin films, NANOMAT
Activities at SINTEF:
19Materials Technology
~
Relaxor-type piezoelectric ceramics,
PMN-PT: Pb(Mg,Nb)O3-PbTiO3 solid solution
EU Growth project PIRAMIDHigh sensitivity novel piezoceramics for advanced applications - textured, thick films and multilayer structures
50 µm
MLCC - multilayer ceramic components
Piezoelectric demonstrators at SINTEF
PZT, Pb(Zr,Ti)O3
Pt electrodes
50 µm
Applications:Ultrasonic transducersSonar transducersAccelerometersMicromotors
20Materials Technology
Cybernetics
SINTEF:
•Production line with annual
capacity of 10000 wafers
•Clean room area: 800 m2
•Microenvironments with class 10
•Ballroom: class 1000
•Separate rooms for silicon
etching •University of Oslo:•Clean room area 600 m2
NMC- Oslo - Microsystems Research Laboratory (MRL)
21Materials Technology
MEMS-PieIntegration of piezoelectric thin films in micro-electromechanical systems
EU 6FP CRAFT project
Objective: Develop reliable technology and validated
procedures for integration of piezoelectric thin films into MEMS on an industrial scale
22Materials Technology
Strong points
Organisation that focus on technology and industrial development
- Supportive infrastructure
- Researchers working in team
- Willingness and resources to take on responsibility
Large international contact net (well known in the field)
Ability to direct research to areas having industrial and public interest
Scientific skills and ability to communicate with public bodies and industry