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Sulfatreat Brochure
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SulfaTreaTSetting the standard in H2S removal
Features Customizedtreatmentsystems Widerangeofscavengersandreactantproducts
Singleorlead/lagvesselsconfiguration MobileH2Sremovalunits Highlyqualified,experiencedandtrainedsupportnetwork
Benefits Cost-effectiveoptionforlarge-volumeH2Sremoval
HSE-acceptablereactantproducts Establisheddisposalandrecyclingoptions
Minimizesenvironmentalrisks Capableofadaptingtovariableprocessconditions
AbilitytosetupandscrubH2Satanylocation
Economicalcapitalexpenserequired Simple,reliableandpredictableoperationrequiringonlyminimalhumanoversight
Landfill gas processing
APPLICATIONSTheglobalupstreamanddownstreamenergy,environmentalandwatertreatmentmarketswhereremovingconcentrationsofH2Saslowas1ppmisatoppriority.
PrOBLEmS Manyupstreamanddownstreamgasgatheringandproductionoperations,aswellasenvironmentalandwatertreatmentsites,generatehighconcentrationsofH2Sthatcannotbeeconomicallytreatedusingliquidchemicalsalone.
SOLUTIONS SulfaTreaTfromM-ISWACOemploysindustry-leadingH2Sscavengersandcustomizedtreatmentsystemstotreatlargevolumesofsourgas.TheSulfaTreaTorSulfaTreaTSelecTproductsselectivelyremoveH2Sandspeciallyformulatedproductscanbeselectedtobeequallyeffectiveineitherdryorwet,saturatedgas.Mobileunitsprovideflexibilitytoexpeditetheremovalprocessonsmallerorisolatedlocations.
ECONOmICSSulfaTreaTisacost-effectivesolutiontoremovingH2Sconcentrationslessexpensivelythanotherindustryscavengers.Single-vesselunitscanreducecostsevenfurther.
ENvIrONmENTAL TheSulfaTreaTproductsaresafeinboththeirinitialandreadyfordisposalforms.TheybeginasasafeandstablecompoundandwhenreactedwithH2Sformanothersafeandstablecompound.Disposalandmetalrecoveryroutesarewellestablished.
The SulfaTreaT team specializes in the removal of hydrogen sulfide (H2S) gas from both gases and liquids. There are two primary product types, SulfaTreaT, a blend of iron oxides and SulfaTreaT SelecT based on mixed metal oxides. Both use fixed bed technology. SulfaTreaT systems treat nearly 3 trillion ft3 of gas annually from more than 1,000 applications in more than 20 countries. We serve the global energy, environmental and water treatment markets where we have built a reputation that make us a widely recognized and trusted leader in the gas treatment industry.
Customerserviceisourtoppriority.Allofourproducts,systemsandspecializedequipmentarebackedbyourcomprehensivesupportnetworkthatincludesourtechnicalservicesandengineeringorganizations,aswellasexperiencedfieldpersonnelwhoaretrainedtodeliverfast,effectiveandsafeonsiteservices.
Nomatterwhatservicesourcustomersrequirefromthefirstloadingofmediatochangeoutsofspentmediaandreloadingofnewmediawewilldeliverourexpertisearoundtheworld.
Ourservicesandpeoplemakethedifference
Sour gas in
Sweet gas out
SULFATREATvessel
Water injection
Separator
Drain Drain
Afullyengineeredchemicalandmechanicalprocesssecondtonone
Process
TheSulfaTreaTprocessisafixedbedsystemfortreatinggasorvaporstreams.ThemostsuitableSulfaTreaTorSulfaTreaTSelecTproductisselecteddependentupontheprocessconditionsandoperationalparametersspecifiedbythecustomer.
Duringtheprocess,sourgasorvaporflowsthroughthebedinadownflowdesign.ThehydrogensulphidechemicallyreactswiththeSulfaTreaTmediatoformasafeandstableby-product.
TheadvantageoftheSulfaTreaTprocessisthatproductconsumptionisdependentonlyontheamountofH2Sthatpassesthroughthebed.ThiseconomicallymatchestheneedforH2Sremovalwith
variationsinsystemflowconditionsandoutletspecifications,regardlessofthetotalvolumeorothercommoncomponentsofthegas.
TheflexibilityoftheSulfaTreaTprocessallowsthesystemtoadapttochangesinoperatingpreferencesortighterregulations,oftenwithoutadditionalcapitalequipmentorsystemretrofitting.Predictablepressuredrops,longbedlife,easyandsafehandling,andasimple,reliableoperationareafewofthefeaturesoftheSulfaTreaTprocessthatmakeittheH2Streatmentsystemofchoice.
Basic SulfaTreaT configuration
Conventional SulfaTreaT requires 100% water saturated gas. SulfaTreaT SelecT products are available for both dry and water saturated gas processing
Loading manway (18in.orlargerfor60in.+I.D.)
relief valve
Approx. 2 ft disengaging space
SulfaTreaT product (SuppliedbySulfaTreaT)
Bed support (top-down)1.Foamfilter2.40-mesh316SSscreen3.4-mesh316SSscreen4.BedsupportsuitableforproductweightandP
Sweet gas outletwithpipingextendedtothecenterofthevessel,then90down
4-in. liquid drain (Flangeconnectpreferred)
Sour gas inlet withdeflectorplate
Cleanout manway (24in.orlargerfor60in.+I.D.)
Shortthroat,bottomofmanway2in.abovebedsupport
Equipmentcustomizedforspecificsiteconditions
Equipment
OurextensiveexperienceinH2Sremovalhasgivenustheexpertisetodesignsystemsthataddressyouruniqueconditions.
Weofferawidevarietyofvesseldesignscustomizedtospecificsiterequirements,takingintoconsiderationinletgasflow,operatingpressure,desiredpressuredrop,andthedays-to-outlet-H2Sspecification.Highlypredictablelowpressuredropsallowforawiderangeofreliableapplicationsandequipmentconfigurations.
Thepressurevesselcanbeobtainedfromavarietyofsourcesincludingthecustomersinventory,aslongasitisengineeredtotreatmentspecifications.
ProperlydesignedandconstructedSulfaTreaTsystemscanremainfullyfunctionalfor20yearsormore.
SitefacilitiesshouldincludetheappropriatepipingtoandfromtheSulfaTreaTvesselandvesselsupport.Insulationofthepipingandvesselmayberequired,dependinguponthedegreeofatmosphericcoolinganticipated.Optionalequipmentmayincludeawater-spraysystemtosaturatetheinletgas.
Sitespecificsystemandinternalvesseldesignspecifications,aswellasvesselfabricationandinstallationassistanceisavailablefromyourSulfaTreaTrepresentative.
Equipment configuration options
Single vessel
ThemostbasicdesignisasinglevesselwhereinitiallytheinletH2Sconcentrationisreducedattheoutlettonon-detectablelevelsatthebeginningofthebedlife.Overtime,theoutletH2Sconcentrationgraduallyincreasestoanoutletspecificationlevel,indicatingthattheSulfaTreaTmedianeedstobereplaced.TemporarybypassofthevesselorinterruptionofgasflowisnecessaryfortheshorttimeittakestoreplacetheSulfaTreaTreactantmedia,usuallynomorethanaday.
Themainadvantageofthistypeofsystemisthatthecapitalcostsareminimized.
Standard SulfaTreaT vessel components
Differential pressure indicator
Pressure indicator
Sample point
Temperature indicatorTI
SP
PI
DPI
Vessel A
Vessel B
Relief valve
SP
Gas in
Gas out
Bypass
SP
DPI
Tl
Tl
Pl
SP
Lead/Lag vessels
Thisvesselconfigurationofferstwobenefits.First,itpermitschange-outsofthespentmediawithoutinterruptingtheprocessingofthegasstream.Secondly,thisoptionimprovestheoverallremovalefficiencyofthesystemasmuchas20%.
Twovesselsarearrangedinseries,flowinggasthroughthefirstbedintothesecond.TheleadvesselactsastheworkingunittoremovealloftheH2SatthebeginningofatreatmentperiodwithitsoutletH2Sincreasingovertime.Thegascangotothesecondorlagvesselforfurtherpolishing.Theoperationoftheleadbedissimilartothesingle-vesselarrangement.
Thesecondvesselcanbeplacedinoperationatstartup,oritcanbeusedtopolishtheH2SremaininginthegasfromtheleadvesselwhenthelevelofoutletH2Sreachesthemaximumspecification.
Oncetheleadvesselinletandoutletconcentrationareequal,theSulfaTreaTmaterialisconsideredspentorexhausted.Thegasflowisthendirectedtothesecondvessel,whilethespentmaterialisremovedfromtheleadunit.ThesecondvesselbecomestheworkingunitwiththenewSulfaTreaTbedintheleadunitoperatingasthelagorpolishingunitallwithoutgas-flowinterruption.Thelead/lagarrangementallowsmoreefficientuseoftheSulfaTreaTmaterialwithno
interruptioninunitserviceandgreaterprocessreliability.
mobile units
WiththepatentedSulfaTreaTMobile Scrubber*unit,wecanprovideamobilesolutionforapplicationsthatonlyrequireperiodicattention.ThemobileunitisdesignedforuseonlocationswheretherequiredserviceandenvironmentprohibitsanyH2Sfrombeingemittedintotheatmosphere,including: Servicing400bbltanks Ventingmanholes Plantturnaround Gasflaringwelltesting
Quality assurance and technical support to ensure the utmost in performance
AllSulfaTreaTandSulfaTreaTSelecTproductsareformulatedtostringentqualityspecifications.AuniquesoftwaremodelisdevelopedforeachapplicationandacomputergeneratedEstimatedPerformanceSheet(EPS)isproducedforthecustomerthatclearlyspecifiesthesystemdesign,individualprocessconditionsandcriticaloperatingandperformancefeatures,suchasruntime,anticipatedpressuredropandtreatmentcost.Ourhighly-trainedtechnicalsales,qualityassurancerepresentativesandexperiencefieldpersonnelsupporttheapplicationthrougheverystepofthedesign,buildandsetupprocesstoensureasuccessfulH2Streatmentprogram.Evenwithoverathousandapplicationsonstreamatanyonetime,SulfaTreaTconsistentlymeetscustomerexpectations.
Schematic diagram of SulfaTreaT vessels in Lead/Lag configuration
SulfaTreaT technology helps renewable diesel plant remove H2S from CO2 off-gas stream
The situation
Recently,amajorrefiningcompanysuccessfullycommissionedtheworldslargestrenewabledieselplant.TheplantusesSulfaTreaTtechnology,includingtheSulfaTreaT410HPsystemandtheSelecTproductfortheremovaloftraceamountsofH2SfromaCO2off-gasstream.
Asurgeeventwasidentifiedthatwouldoccurduringplannedmaintenanceactivitiesonacriticalpieceofequipment.Duringthismaintenanceperiod,thesulphurloadincreasedsignificantlyandtheoriginaldesignbasisfortheH2Sremovalsystemwasnolongervalid.
The solution
SulfaTreaTexaminedvarioussystemmediaoptionsanditwasclearthatanintegratedconfigurationprovidedacosteffective,secure,flexibleandpracticalmeansofremovingH2Sfromtheoff-gaswhileprovidingmaximumsystemprotectionduringthesurgeconditions.
BulkremovalwasprovidedbytheSulfaTreaT410HPproductintheleadbed.UsingtheSelecT HPproductinthelagandpolishingreactorsensuredplantreliabilitywasnotcompromised.Thisconfigurationwasacceptedbytherefiningcompany.
The result
ThereactorswereloadedinJulywithSulfaTreaTsupportatsiteandtheplantstartedupinNovember.Withthesystemsuccessfullycommissioned,regularcontactismaintainedandtechnicalsupportprovidedtoensuresystemperformanceisoptimized...acustomer-focusedapproachtoourbusinessactivitiesthatisindustryleading.
Successstory
If you want to know more about how SulfaTreaT can remove your H2S concentrations regardless of the volume contact us on-line at www.sulfatreat.com, [email protected] or call 636 532 2189.
Technology Centers
M-ISWACO(Headquarters)5950NorthCourseDriveHouston,TX77072
U.S.A.17998ChesterfieldAirportRoadSuite215Chesterfield,MO63005Toll-Free:18007267687Tel:+16365322211Fax:+16365322764
EuropeM-IDRILLINGFLUIDSUKLTDAberdeen,UKTel:+441224255500Fax:+441244890904
Asia PacificM.I.DRILLINGFLUIDS(MALAYSIA)SDN.BHD.KualaLumpur,MalaysiaTel:+60321617655Fax:+60321617485
P.O.Box42842Houston,Texas77242-2842www.sulfatreat.comwww.miswaco.slb.comEmail:[email protected]
ThisinformationissuppliedsolelyforinformationalpurposesandM-ISWACOmakesnoguaranteesorwarranties,eitherexpressedorimplied,withrespecttotheaccuracyanduseofthisdata.AllproductwarrantiesandguaranteesshallbegovernedbytheStandardTermsofSale.Nothinginthisdocumentislegaladviceorisasubstituteforcompetentlegaladvice.
2010M-IL.L.C.Allrightsreserved.*MarkofM-IL.L.C.SulfaTreaTabusinessunitofM-IL.L.C.CoverimagesuppliedbyNesteOilSingaporePteLtd.TBR.1951.1104.R1(E)DigitalinU.S.A.