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INST
RUCT
ION
MAN
UAL SULTAN FLOW
Acoustic Wave Technology
A higher level of performance
DRAFT
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
2 �
PROPRIETARY NOTICEThe information contained in this publication is derived in part from proprietary and patent data. This information has been prepared for the express purpose of assisting operating and maintenance personnel in the efficient use of the instrument described herein. Publication of this information does not convey any rights to use or reproduce it, or to use for any purpose other than in connection with the installation, operation and maintenance of the equipment described herein.
WARNINGThis instrument contains electronic components that are susceptible to damage by static electricity. Proper handling procedures must be observed during the removal, installation, or handling or internal circuit boards or devices.
Handling Procedure:1. Power to unit must be removed.2. Personnel must be grounded, via wrist
strap or other safe, suitable means, before any printed circuit board or other internal devices is installed, removed or adjusted.
�. Printed circuit boards must be transported in a conductive bag or other conductive container. Boards must not be removed from protective enclosure until the immediate time of installation. Removed boards must be placed immediately in a protective container for transport, storage, or return to factory.
Comments:This instrument is not unique in its content of ESD (electrostatic discharge) sensitive components. Most modern electronic designs contain components that utilize metal oxide technology (NMOS, CMOS, etc.). Experience has proven that even small amounts of static electricity can damage or destroy these devices. Damaged components, even though they appear to function properly, exhibit early failure.
General DescriptionPrinciple of Operation �Specifications 4Sound Velocity 6Dimensions 7Application References - Coal Train Unload Dump Station 11 - Coal Surge Bins 12 - Boom Protection 1� - Liquid tanks 14Typical Applications 15Typical Installations 16Installation Guide 17Panel Mount 21Mounting Dimensions 22Wiring Change 234 <=> 2 wire 23Wiring Diagrams 26Transducer Cross Talk Prevention ��DeviceNet �5Communication Network �8Average Level 40Differential Level 43Open Channel Flow 46Entering Data 49Volume Adjustment 42Setup - Quickset 55Flow Setup - Quickset 56Setup - TX Setup 58Setup - Output Adjustment 61Setup - Tracking 66Gain Adjustment 67Recover Adjustment 68Setup - Differential Level 69Setting the System 70Error Codes 7�Lightning Protection 74Sultan Safety Instructions 75Part Numbering 86Certificates 92
PATENT PENDING
INTRODUCTION CONTENTS
2
2 �
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
• The SULTAN Flow Acoustic Wave Range offers a wide and comprehensive range of advantages
• Large selection of transducers
• No contact between the transducer and the material
• Power supply flexibility allows for 2 wire loop power, AC and DC supplies all within a single amplifier
• Easy to calibrate and commission
• Wide spectrum of flow applications.
• Multiple head capability to reduce cost per unit (max 128 points)
• Open channel flow
• Differential Level
• Average of 2 inputs
• Transducer cross talk prevention
PRINCIPLE of OPERATIONGENERAL DESCRIPTION
The Sultan Flow measurement system operates by transmitting an acoustic wave signal from the transducer towards the liquid being monitored. The reflected signal or echo is received by the transducer and processed by the amplifier. The time between transmission of the signal and reception of the echo is measured, and using the speed of sound through air, the distance from the transducer to the liquid being monitored is calculated.
The Sultan Flow system uses sophisticated software to locate and track the correct echo without being affected by echos from fixed objects or changes in the liquid surface. When the liquid level or surface conditions change, the system adopts preselected signal tracking parameters. In the event of a total loss of signal, the system adopts pre selected signal recovery routines to relocate the correct liquid level. The system employs automatic gain control to compensate for changes in echo amplitude due to changes in environmental conditions. The system has continuous current, voltage and relay outputs. These outputs can be programmed for fail safe conditions in the event of a loss of signal or system malfunction. The factory settings are based on years of experience in acoustically difficult applications. This typically means that the system can be installed and made operational in a minimum of time.
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
4 5
OPEN CHANNEL FLOW MEASUREMENT PRINCIPLES
Obstructions in channel cause rise in level An obstruction in a channel represents a reduction of the cross-section of the channel. Since practical liquids are es-sentially incompressible, the volume of liquid flowing past an obstruction must equal the volume flowing towards it. It follows that the liquid must divert around the obstruction
If a barrier to flow is installed across the bottom of a channel, the liquid level rises as it flows over it - this leads to the use of the weir in open-channel flow meas-urement. If the cross-sectional area of a channel is reduced, the liquid level must rise as it flows past - this leads to the flume.
Surface of liquid
Flow
Weir
Rise above weir increases with flow volume
Figure 1.
The height of the liquid surface above the Weir is called the Flow Head (h). The head is known to be related to the Vol-ume Flowrate(q), allowing the flowrate to be calculated from measurement of the head. The formula is of me form:
where the exponent α is typically about 1.5 and the constant k depends upon the channel and weir dimensions.
Different shapes of weir have been developed to provide improved accuracy under different conditions, but the prin-ciple is the same for all. These various weirs have different exponents, but most within the range of 1.� to 1.7.
Flumes, in which the channel width is narrowed have become preferred for accuracy and robustness (eg. self scrub-bing). Many flume profiles have been de-veloped, each having its advantages and disadvantages for a given application.
A similar exponential relationship ex-istsbetween head and flowrate in these flumes,and each type has a different exponent,commonly in the range of 1.� to 1.8.
q = khα
4 5
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
There are several exponential types of flow measuring devices. They are:
- BS3680 flumes - BS3680 Weirs - Area Velocity - Velocity - Special - Universal- Linear - Curved
Flow calculations can be performed using other absolute or ratiometric methods. The end result will be the same, the choice of calculation method is limited ac-cording amount of information available, with regards to the primary measuring device.
RatiometricFor ratiometric calculation it is normally sufficient to know the maximum flow at maximum head for the device in question. All types of primary measuring devices can be set up with a choice of alarms.
ExponentialIf you want to set-up a basic exponential device, you then need to select the pri-marymeasuring device for your applica-tion from the following available options: suppressed rectangular weir, cipolletti (trapezoidal) weir, venturiflume, parshall flume, leopold lagco flume, V notch weir or other,for any other type ofexponential device.
BS3680 FlumeTo set-up an application for a BS�680 flume, you then need to select the pri-mary measuring devicefor your applica-tion from the following available options: rectangular flume with or without hump, U-throated flume with or without hump.
FLOW MEASURING DEVICE SELECTION
BS3680 WeirTo set-up an application for a BS�680 weir, you then need to select the primary measuring devicefor your application from the following available options: rectangu-lar weir, V notch 90 degree, V notch 5� degree 8 minutes or a Vnotch 28 degree 4 minutes.
Area VelocityTo set-up an application for area veloc-ity, you then need to select the primary measuring device for your application from the following available options: U-channel (circular bottom with straight sides), rectangular channel, trapezoidal-channel or a round pipe.
Special Flow DeviceTo set-up an application for a special device, you then need to select the primary measuring device for your ap-plication from the following available options: palmer bowlus flume, H-flume or a Vnotch, other than BS�680.
Universal DeviceFor devices which do not match any of the above devices the application can be setup using a universal flow calcula-tion, to select this option choose 6. You then need to select the primary measur-ing device for your application from the following available options: linear flow or curved flow.
Linear FlowCurved Flow
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
6 7
EXPONENTIAL DEVICES
If the primary measuring device is a simple exponential device then an exponent value is required.
Typical Exponent Values are shown below:
SuppressedRectangularWeir
Flow Type
Cipolletti(Trapezoidal)Weir
Parshall Flume
Venturi Flume
Leopold Lagco Flume
V-Notch Weir
Other
1.50
1.50
1.50
Default = 1.55but value can beset as required
1.55
2.50
Value to be setas required
Exponent
6 7
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
POINT OF MEASUREMENT
The transducer must be above the maximum head by at least the near blanking dis-tance. +50% to allow for any variations of gain and return echo size needed.
Positioning Of SensorFor Suppressed Rectangular,Trapezoidal and V-notch weirs, the head is measured up-stream at a minimum distance of � times maximum head from the weir plate to ensure the surface of the liquid is not affected by turbulence or draw down. (See DRWG. 1)
FLOW (q)
3 x HMAXminimum
DRWG 1
FLOW (q)
150mm
DRWG 2 Venturi Flume
FLOW (q)
L
DRWG 3 Parshall Flume
2/3L
In the case of a Venturi flume the point of measurement should be 150 mm upstream from the beginning of the converging section and for a Parshall flume 2/3 the length of the converging section upstream of the throatsection. See DRWG 2 and � )
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
8 9
POINT OF MEASUREMENT (con’t)
For a Leopald Lagco flume the head is measured at a point upstream of the beginning of the converging section as detailed in the table below. (See DRWG 4 )
When any Other device is chosen please consult the manufacturer of the device for details of where the point of measurement should be located but ensure that it is cho-sen such that the surface of the liquid is not effected by turbulence or drawdown.
100 - 305 4 - 12 25 1.0380 15 32 1.3455 18 38 1.5530 21 44 1.8610 24 51 2.1760 30 64 2.5915 36 76 3.0
1065 42 89 3.51220 48 102 4.01370 54 114 4.51520 60 127 5.01675 66 140 5.51830 72 152 6.0
FLOW
DRWG 4
Transducer mountedminimum blanking distanceabove max. head
Point of measurement Throat
Converging Diverging
Flume Sizemm inches
Point of Measurementmm inches
8 9
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
CALCULATIONS
ABSOLUTE
If the flow calculation is to be absolute the flow will be calculated using the formula: q = Khx.
Where: q = flowrate
K = constant factor H = headX = exponent
RATIOMETRIC
If the flow calculation is to be ratiomet-ric the flow will be calculated using the formula: q= qcal(h/h cal)X
Where: q = flowrateqcal = flowrate at maximum head H = headhcal = head maximumX = expondent
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
10 11
EXAMPLE 1: ‘V’ Notch Weir
In the above application it is required to calculate the flow through a Simple Expo-nential Device, which on this occasion is a V-Notch Weir. The K factor for the weir is unknown so ratiometric calculation will be used. Maximum flow is known to be 96.5 litres/second.
Transducer mounted minimumblanking distance above maxhead+50% of this distance
Minimum � x hmax
Typical Exponential Device
10 11
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
BS3680 FLUMES
Point of Measurement
The transducer must be above the maxi-mum head by at least the near blanking distance.
For a Rectangular and U-throated flume, the head is measured at 3 to 4 times the maximum headupstream from the begin-
Calculations
ABSOLUTE
Rectangular Flume
If the flow calculation is to be absolute the flow will be calculated using the formula: q = (2/3)1.5 x gn0.5 x Cs x Cv x Cd x b x h1.5
Where: q = flowrategn = gravitational accelerationCs = shape coefficient Cv = velocity coefficient Cd = discharge coeffecient cb = throat width P711h = head
Transducerposition
ThroatlengthDIM C
3-4 x hmax
DIM AApproach width
DIM BThroat width / dia
Flow (q)
BS3680 flume
ning of the converging section, to ensure the surface of the liquid is not effected by turbulence.
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
12 1�
BS3680 FLUMES
U-Throated FlumeIf the flow calculation is to be absolute the flow will be calculated using the formula: q = (2/3)1.5 x gn0.5 x Cu x Cv x Cd x b x h1.5
Where: q = flowrategn = gravitational accelerationCu = shape coefficient Cv = velocity coefficient Cd = discharge coeffecient b = throat widthh = head
RATIOMETRIC
Rectangular FlumeWhere: q = flowrateqcal = flowrate at maximum head Cv = velocity coefficient Cvcal = velocity coefficient at maximum headCd = discharge coeffecient Cdcal = discharge coefficient at maximum headh = headhcal = maximum head
U-Throated FlumeIf the flow calculation is to be ratiometric the flow will be calculated using the formula: q= qcalx Cv/Cvcal x Cd/Cdcal x Cu/Cucal x (h/hcal)1.5
Where: q = flowrate qcal = flowrate at maximum head Cv = velocity coefficientCvcal = velocity coefficient at maximum head Cd = discharge coeffecient Cdcal = discharge coefficient at maximum head Cu = shape coefficientCucal = shape coefficient at maximum head h = head hcal = maximum head
12 1�
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
EXAMPLE 2: BS3680 U-Throated Flume
In this example it is required to calculate to BS3680 the flow through a U-Throated Flume without any hump. Absolute calculation will be used. The flow rate is to be displayed in cubic meters/hour and the totaliser is also to record the flow in cubic metres.
The distance from the end of the trans-ducer to zero flow is 1 metre and max head is 0.4 metres, maximum flow.
The dimensions of the flume are as fol-lows:
Approach Channel diameter(Dim “A”) = 0.7 m Throat diameter (Dim “B”) = 0.5 m Throat length (Dim “C”) = 1.0 m
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
14 15
EXAMPLE 2: BS3680 U-Throated Flume
BS3680 Thin Plate Weirs
Point of Measurement
The transducer must be above the maximum head by at least the near blanking dis-tance.
For a Rectangular and V-notch weirs, the head is measured at a point 4 to 5 times the maximum headupstream from the weir plate, to ensure the surface of the liquid is not affected by turbulence or drawdown.
Calculations
ABSOLUTE
BS 3680 Rectangular Weir
If the flow calculation is to be absolute the flow will be calculated using the formula: q = Ce x 2/3 x (2 x gn)0.5 x be x he1.5
Where: q = flowrateCe = discharge coefficient calculatedgn = gravitational acceleration be = effective approach width where b is approach width (Dim“A”)he = effective head
BS3680 Weir
Flow (q)
4-5 x HMAXminimum
14 15
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
EXAMPLE 2: BS3680 U-Throated Flume
BS3680 V-Notch Weir
If the flow calculation is to be absolute the flow will be calculated using the formula: q = Ce x 8/15 x tan(theta/2) x (2gn)0.5 x h2.5
Where: q = flowrate Ce = discharge coefficient calculatedtheta = v-notch anglegn = gravitational accelerationh = head
The V-notch angle (theta) on selection of the chosen device preset and is 90 de-grees for a BS �680 90 degree V notch weir, 5� degrees 8 minutes in the case of the BS3680 60 degree V notch weir and 28 degree 4 minutesin the case of the BS3680 30 degree V notch weir.
RATIOMETRIC
BS3680 Rectangular WeirIf the flow calculation is to be ratiometric = 2 the flow will be calculated using the for-mula: q= qcalx Ce/Cecal x (he/hecal)1.5
Where: q = flowrate qcal = flowrate at maximum head Ce = discharge coefficient Cecal = discharge coefficient at maximum head he = effective head hecal = effective head at maximum head
V-Notch WeirIf the flow calculation is to be ratiometric the flow will be calculated using the formula: q = qcalx Ce(h)/Ce(hcal) x (h/hcal)2.5
Where: q = flowrate qcal = flowrate at maximum headCe(h) = discharge coeffecient for headCe(hcal)= discharge coefficient for maximum headh = headhcal = maximum head
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
16 17
EXAMPLE 3: BS3680 RECTANGULAR WEIR
In this example it is required to calculate to the flow through a BS3680 Rectangu-lar weir. Absolute calculation will be used. The flow rate is required to be displayed in litres/minute and the totaliser is to record the flow in cubic metres.
The distance from the end of the transducer horn to zero flow is 1 metre and max head is 0.4 metres, maximum flow.
Approach width (Dim”A”) = 0.5 mCrest width (Dim “B”) = 0.3 mCrest Height (Dim “C”) = 0.3 m
DIM A
Approach
Width
Transducer mountedminimum blanking distance abive max. head
DIM B
Crest Width
DIM CCrestHeight
DRWG 9
BS3680 Rectangular Weir
h
16 17
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
VELOCITY AREA
The calculation of flow using Velocity Area is only possible when the optional current input is available to provide an input from a velocity sensing device which provides a signal proportional to flow.
Point of MeasurementThe transducer must be above the maximum head by at least the near blanking dis-tance. For all Velocity/area applications the point at which the head is measured should be chosen such that the surface of the liquid is not affected by turbulence. (See DRWG 10,11, 12 and 1�)\
U-Channel
DRWG 10
Transducer mounted minimum blanking distance above max head
Emptydistance
b = DIM ABase diameter h
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
18 19
RECTANGULAR CHANNEL
Calculations
ABSOLUTE
Rectangular and U-Channel If the flow calculation is to be absolute the flow will be calculated using the formula: q = v x b x h
Where: q = flowratev = velocityb = channel width/diameter (Dim“A”)h = head
DRWG 11
Transducer mounted minimum blanking distance above max head
Emptydistance
b = DIM AChannel width
h
18 19
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
TRAPEZOIDAL
If the flow calculation is to be absolute the flow will be calculated using the formula: q = vh (b + mh)
Where: q = flowrate v = velocityh = headb = base width (Dim“B”)m = side slope calculated fromm = (B -b)/d where B = channel top width (Dim “A”)b = base width (Dim “B”)d = depth of channel (Dim “C”)
DRWG 12
Transducer mounted minimum blanking distance above max head
Emptydistance
DIM CChanneldepthh
b = DIM ‘B’Channel width bottom
DIM A Channel width top
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
20 21
ROUND PIPE
If the flow calculation is to be absolute the flow will be calculated using the formula: q = va(h)
Where: q = flowrate v = velocity a(h) = area at head
Emptydistance
Transdcuer mounted mini-mum blanking distance above max. head
20 21
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
SPECIAL DEVICES
Point of Measurement
The transducer must be above the maximum head by at least the near blanking dis-tance.
In the case of a Palmer Bowlus flume the point of head measurement should be half the value of Dim “A” upstream of the device.
For a H-Flume the head measurement is taken at a point downstream from the flume entrance as detailed in the table below:
137.15 4.5 40.5 16.19
15.25 0.5 4.7 1.8823.00 0.75 6.7 2.6930.05 1.0 9.1 3.6345.70 1.5 13.5 5.3861.00 2.0 17.9 7.1976.20 2.5 22.5 9.0091.45 3.0 27.2 10.88
Flow (q)
Point ofmeasurement(see table)
Transducer mountedminimum blanking distance(p107) above max. head
DRWG 15
Flume size Point of MeasurementDim “A” P710
cm feet cm feet
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
22 2�
V-notch angle weirs, the head is measured upstream of the weir plate at a minimum distance of � timesmaximum head to ensure the surface of the liquid is not effected by turbulence or drawdown.
Calculations
ABSOLUTE
Palmer Bowlus Flume and H-FlumeIf the flow calculation is to be absolute the flow will be calculated using the formula: q = f(h)
Where: q = flowratef = is an 8th degree polynomial solution for h (head) V-Notch Angle Weir (Non BS 3680)
If the flow calculation is to be absolute the flow will be calculated using the formula: q = Ce x 8/15 tan (theta/2) (2gn)0.5(h = kh)5/2
Where: q = flowrateCe = discharge coefficient calculated bytheta = V-notch anglegn = gravitational accelerationh = headkh = compensated head
22 2�
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
RATIOMETRIC
Palmer Bowlus Flume and H-FlumeIf the flow calculation is to be ratiometric the flow will be calculated using the formula: q= qcalx f(h)/f(hcal)
Where: q = flowrateqcal=flowrate at maximum head f (h) = a polynomial solution for h (head)f(hcal) = a polynomial solution for hcal (maximum head)
V-Notch Angle Weir (Non BS 3680)
If the flow calculation is to be ratiometric the flow will be calculated using the formula: q= qcal(h+kh/hcal+kh)2.5
Where: q = flowrateqcal = flowrate at maximum headh = headkh = compensated head
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
24 25
Quickset
CAL
DispnoteFlow
Head UnitMetres
Lo Level10.000m
Hi Level2.5000m
CONTINED IN SECTION 1
Output Adj Tx Setup
CONTINED IN SECTION 7
CONTINED IN SECTION 8
Tracking
CONTINED IN SECTION 9
QUICKSET
24 25
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
SECTION 1SETTING THE VOLUME UNIT FOR FLOW
DISPLAY:
VOL UNITGALLON
TIME UNIT
HI LEVEL
CAL VOL UNITGALLON
VOL UNITMLITRES
VOL UNITLITRES
VOL UNITCUBE FT
VOL UNITCUBE MTR
CAL
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
26 27
SECTION 2SETTING THE TIME UNIT FOR FLOW
DISPLAY:
TIME UNITDAY CAL TIME UNIT
DAY
TIME UNITHOUR
TIME UNITMINUTE
TIME UNITSECOND
VOL UNITGALLON
FLOWMETHRATIOMTR
CAL
26 27
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
SECTION 3FLOW METHOD
Describes the method by which the flow Value is calculated.
Factory set to RatioMetric Method.
Not changeable by user.
Display: FLOWMETHRATIOMTR
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
28 29
SECTION 4FLOW CALCULATION METHOD
This section enables the user to choose from two different flow calculation meth-ods:
a.Exponential Flow Method b.Flow Table entry Method
a.Exponential Flow Method usage:for flumes and weirs
To use this method,the user needs to know:*The weir / flume exponent*The maximum flow
There is provision for entering the Low Flow cutoffFigure,although this is not manadatory.
28 29
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
SECTION 4aEXPONENT METHOD OF FLOW CALCULATION
DISPLAY:
CAL
FLOWMETHRATIOMTR
MAX FLOW1234.5678CMS
MAX FLOW1234.5678CMS
CALMAX FLOW1234.5678CMS
0-9
0-9
FLOWTYPEEXP
EXPONENT2.50 CAL EXPONENT
2.50 CAL EXPONENT2.50
FLOWTABLE
MAX FLOW9999.9999CMS CAL
CAL
CALMAX FLOW1234.5678CMS
0-9
CALLO CUTOFF
CALLOCUTOFF
0.000
0-9.9999
CALTOTAL MODEDISABLE
0-4
REPEAT FOREVERY DIGIT
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
�0 �1
SECTION 4bFLOW TABLE ENTRY METHOD
The flow entry method can only be achieved via GosHawk Software.
Requirements:
A. GosHawk SoftwareB. PC platform running Windows XPC. USB to Sultan Amplifier interface
Connect the Sultan Amplifier, interface and PC
Start the GosHawk communications program
From the “SETUP” drop down menu select “flow”A window will open up showing the “Uni-versal Method” data entry screen
Data Entry:
a.required parametersb.calculationc.flow table parameters
a.required parameterslow levelhigh level
�0 �1
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
SECTION 4b
b.calculationvolume unittime unitmaximum flow
c. The flow table appers on the right hand side of the Window
Entries are to be made from the bottom of the table
The first entry (1) must have a value of zero head(m)
The last entry (2-�2) must be the maxi-mum head value calculated as the High levelMinus the Low level
A minimum of two points need to be entered.A maximum of �2 points can be entered.
After completion of data entry,the param-eters can be downloaded to the Sultan Flow Amplifier by clicking on the “Write Flow” button
The flow parameters can be read back from the Amplifier by clicking on the “Read Flow” button
Activation:The Sultan Flow unit now has the data needed to calculate flow based on the Flow table method.Activating the table method is achieved as follows:
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
�2 ��
SECTION 4bFLOW TABLE METHOD
Activating the table mthod is achieved as fllows:
DISPLAY:
CAL
FLOWMETHRATIOMTR
MAX FLOW1234.5678
MAX FLOW1234.5678
CALMAX FLOW1234.5678
0-9
0-9
FLOWTYPEEXP
FLOW TYPEEXP
FLOW TYPETABLE CAL
CAL
CALMAX FLOW1234.5678
0-9
LOCUTOFF0.000
CAL
TOTAL MODEDISABLE
REPEAT FOREVERY DIGIT
CAL
LOCUTOFF0.000
0-9
CAL
�2 ��
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
SECTION 5TOTALISER MODE
DISPLAY:
FLOWTYPEEXP
TOTALMODE
DISABLE
CLOCKSETNO
CAL TOTALMODE
DISABLE
TOTALMODE
ENABLE
CAL
CAL TOTALUNIT
RESETMODE
5.1
5.2
TOTALISER 5.3
TOTALCLEAR
5.4
TOTALISERM
5.5
TOT MCLEAR
5.6
MAX INTERVALENABLE
5.7
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
34 �5
SECTION 5.1TOTAL UNIT
DISPLAY:
TOTAL UNITGALLON CAL TOTAL UNIT
GALLON
CAL
TOTAL UNITM LITRES
TOTAL UNITLITRES
TOTAL UNITCUBIC FT
TOTAL UNITCUBIC MTR
CAL
CAL
CAL
CAL
RESET MODEOFF
34 �5
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
SECTION 5.2aRESET MODE - VOLUME TIME
Resets the Totaliser at the Volume setting and then the time setting.DISPLAY:
RESETMODE CAL VOL: 1 2 3 4 5
1 2 3 4 5 .1 2 3 4 CMCALVOL TIME
TOTALISER
TIME
VOL
OFF
CAL
VOL: 1 2 3 4 51 2 3 4 5 .1 2 3 X CM
0-9
CALVOL: 1 2 3 4 51 2 3 4 5 .1 2 X 4 CM
0-9
CALVOL: X 2 3 4 51 2 3 4 5 .1 2 3 4 CM
0-9
CALTIME12:34:56
CAL
TIME12:34:56
0-24
CALTIME12:34:56
CALTIME12:34:56
0-59
0-59
CAL
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
�6 �7
SECTION 5.2bRESET MODE - TIME
Resets the Totaliser at the Time Value setting.
DISPLAY:
RESETMODE CAL CALTIME
TOTALISER
VOL
OFF
CAL
VOL TIME
TIME12:34:56
CAL
TIME12:34:56
0-24
CALTIME12:34:56
CALTIME12:34:56
0-59
0-59
�6 �7
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
SECTION 5.2cRESET MODE - Volume
Resets the Totaliser at the Volume value setting.
The Totaliser is reset when the Volume value set below is equal to the meas-ured flow volume.
DISPLAY:
RESETMODE CAL CAL
TIME
TOTALISER
VOL
OFF
CAL
VOL TIME
VOL: 1 2 3 4 51 2 3 4 5 .1 2 3 4 CM
CAL
VOL: 1 2 3 4 51 2 3 4 5 .1 2 3 X CM
0-9
CALVOL: 1 2 3 4 51 2 3 4 5 .1 2 X 4 CM
0-9
CALVOL: X 2 3 4 51 2 3 4 5 .1 2 3 4 CM
0-9
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
�8 �9
The display shows the Totalised value of flow in the units set in section 5.1 “Total Unit”
DISPLAY:
Resettable: YES
Reset Methods:
1. Manually via “Total Clear” SECTION 5.42. Automatically via “Reset Mode” SECTION 5.2
TOTALISER0.0000FT
SECTION 5.3TOTALISER
�8 �9
Sultan Flow Series MANUAL Draft 1.0, Jun 2009
SECTION 5.4MANUAL TOTALISER CLEAR FUNCTION “TOT CLEAR”
DISPLAY:
TOT CLEARNO CAL
TOT CLEARYES
TOTALISER M999.99FT
TOT CLEARNO
CAL
TOTALISER M000.00FT CAL
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SECTION 5.5MASTER TOTALISER DISPLAY “TOTALISER M”
The display shows the total accumulated flow in the units set in the Totaliser unit (“Total Unit”) SECTION 5.1.It accumulates data regardless of the reset state of the standard Totaliser (SECTION 5.�)
DISPLAY:
Resettable: YES
Reset Method:Manual Only
See SECTION 5.6 “TOT M Clear”
TOTALISER M000.00FT
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Sultan Flow Series MANUAL Draft 1.0, Jun 2009
SECTION 5.6MANUAL MASTER TOTALISER CLEAR FUNCTION “TOT M CLEAR”
DISPLAY:
TOTM CLEARNO CAL
TOT CLEARYES
MAX INTERVALENABLE
TOTM CLEARNO
CAL
CAL
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SECTION 5.7MAXIMUM INTERVAL
This function sets a time limit for updating the totalised flow from an estimated value, when the unit is in “CAL” or any other non measurement mode.
Non measurement mode: “NMM”
1. If NMM time is less than the Max Interval then the Totaliser will be updated with the estimated value.
2. If NMM time is more than the Max Interval then the Totaliser will not be updated with the estimated value.
The unit estimates the flow in the NMM period by averaging the flow values just prior to and just after the end of period.
DISPLAY:
MAX INTERVALENABLE CAL
CAL
MAX TIME12:34:56
CAL
MAX TIME12:34:56
0-24
CALMAX TIME12:34:56
CALMAX TIME12:34:56
0-59
0-59
CLOCKSETNO
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Sultan Flow Series MANUAL Draft 1.0, Jun 2009
SECTION 5.8ADDING A REMOTE DISPLAY
Apart from the on-board Totaliser functions, the unit also provides one relay output for driving a remote Totaliser.
SETTING UP THE REMOTE TOTALISER SYSTEM
The Relay bank is accessed from the Output Menu.
DISPLAY: RlyMoD 1OFF CAL RlyMod 1
TOTALISER
RlyMod 1TIME
RlyMod 1DEN FLOW
RlyMod 1EN FLOW
RlyMod 1DEN HEAD
RlyMod 1EN HEAD
RlyMod 1FS
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SECTION 6.1REAL TIME CLOCK SETTING
DISPLAY:
CAL
CAL
TIME12:34:56
TIME12:34:56
0-23
CALTIME12:34:56
CALTIME12:34:56
0-59
0-59
DATE12:34:56
SEC 6.2
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Sultan Flow Series MANUAL Draft 1.0, Jun 2009
SECTION 6.2SETTING THE DATE COMPONENT OF THE REAL TIME CLOCK
DISPLAY:
CAL
CAL
DATE01/02/03
DATE01/02/03
0-31
CALDATE01/02/03
CALDATE01/02/03
0-12
0-99
FAILSAFE20.00mA
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SECTION 7OUTPUT ADJUSTMENT
DISPLAY:
CAL
CAL
CAL
CAL
CAL
CAL
CAL
CAL
CAL
CAL
*Press RUN twice to revert to normal operation
Adjust Damping 000 Min. 999 Max.
Fill Damp
Output Adj
Empty Damp
4mA Adj
20mA Adj
Analogue 4-20mA
Simulate
Comms Type
Rly Mode 1 O�
Rly Mode 2 O�
Rly Mode 3 O�
Rly Mode 4 O�
Rly Mode 5 O�
Adjust Empty Damping
Adjust 4.00mA for remote indicator
4-20mA 20mA
Simulate 4-20mA change
ModBus Address
OFF
FS En DEN RL y LI I 0.000mm
Adjust 20mA for remote indicator
Invert mA output
HartPro�bus
CAL
CAL
CAL
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Sultan Flow Series MANUAL Draft 1.0, Jun 2009
SECTION 8TX SETUP
DISPLAY:
RUN
RUN
TX Set Up
Adjust Gain Gn. Press CAL to initiate single pulse. Distance to echo will be shown Gain 29.7%
Gain Step 21.6%
Dist Step 0.7m
Threshold 0.4V
Blanking 0.25m
Empt Dist
Temp Trim
Dist Trim CAL
RUN
Velocity
Map Dist
Map Used
CAL
CAL Adjust Map Used
CAL Adjust Map Dist Map Echo
CAL
Map Echo YES / NO
CAL
RUN
CAL
RUN
CAL
CAL
CAL
CAL
CAL
RUN
Adjust Gain Step Gn. Press CAL to initiate single pulse. Distance to echo will be shown
Adjust Distance Step. Press CAL to initiate single pulse. Distance to echo will be shown
Adjust Threshold Voltage. Press CAL to initiate single pulse. Distance to echo will be shown
Adjust Blanking. Press CAL to initiate single pulse. Distance to echo will be shown
RUN
Adjust Empty Disance. Press CAL to initiate single pulse.Distance to echo will be shown
Adjust Temp. Press CAL to initiate single pulse.Distance to echo will be shown
*Press RUN twice to revert to normal operation
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SECTION 9TRACKING
DISPLAY:
*Press RUN twice to revert to normal operation
Adjust Window Width
Tx Setup
Unlock 195
QuickSet
Can only be entered by entering Unlock 195 then press CAL
Output Adj
Tracking
RecovMax
Window
Wind Fwd
Wind Back
Con�rm
Hold
Tx Charge
Sens Adds
Movement
CAL
CAL
RUN CAL
CAL
CAL
CAL
CAL
CAL
CAL
CAL
CAL
CAL
CAL CAL
CAL CAL
CAL
CAL
Adjust Forward Movement of window
Adjust Con�rm Number
Adjust Hold Number
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Sultan Flow Series MANUAL Draft 1.0, Jun 2009
Flow TypeRec Flume CAL
Flow TypeRec Flume
Total ModeDisable
Flow TypeRec Weir
Flow TypeV-Notch
Flow TypeEXP
Flow TypeFlow tbl
CALThroat b0.001m
Awidth B0.001m
Throat L65.535
Hump P65.535
CALThroat b0.001m
0-65.535CAL
CALAwidth0.001
CAL0-65.535
CALThroat L0.001m
0-65.535CAL
CALHump P65.535
0-65.535
Rough Ks2.0000
CAL
CAL Rough Ks2.0000
0.0003 to 2.0000
Avg Temp19.9c
CAL
CAL Avg Temp19.9c
160c to -50c
Max Flow1.0000ms
Lo Cuto�0.0000ms
Hawk Measurement Systems (Head Office)15-17 Maurice CourtNunawading VIC 3131AustraliaPhone: +61 3 9873 4750Fax: +61 3 9873 [email protected]
Hawk Measurement 3911 W. Van Burren STE B-7Phoenix, Arizona 85009USAPhone +1 888 HAWKLEVEL (1-888-429-5538)Fax: +1 602 353 [email protected]
Global representatives on www.hawkmeasure.com
Represented by:
Rev Draft 2008
Contacts
Part no. DOC-XX-MAN