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UN
ITS
3-2
SUM
MA
RYS
ynte
si ®
SUMMARY
P INTRODUCTION PAGE 3-4
P KEY TO CODES PAGE 3-7
P FILTER PAGE 3-8
P DEPURATOR PAGE 3-11
P ACTIVE CARBON FILTER PAGE 3-14
P REGULATOR PAGE 3-17
P IN-SERIES REGULATOR PAGE 3-20
P FILTER-REGULATOR PAGE 3-23
P LUBRICATOR PAGE 3-27
P SHUT-OFF VALVE PAGE 3-30
P PROGRESSIVE STARTER PAGE 3-33
P PRESSURE SWITCHES PAGE 3-35
P AIR TAKE-OFF PAGE 3-37
UN
ITS
3-3
SUM
MA
RYS
ynte
si ®
P FR+LUB PAGE 3-38
P V3V+FR+LUB PAGE 3-40
P FIL+DEP PAGE 3-42
P FIL+LUB PAGE 3-44
P ACCESSORIES PAGE 3-46
P SPARE PARTS PAGE 3-47
UN
ITS
3-4
AIR
TRE
ATM
ENT
UNIT
Synt
esi ®
Syntesi®isanimportantmilestoneachievedbyMetalWork,theresultofthirtyyears’experienceproducingair-treatmentunits.Ithasbeenstudiedinminutedetailtoobtainthebestpossibleperformanceinareducedspaceandwithlimitedweight.Thecapacityismuchhigherthanthatofotherunitsofthesamesize.Thismodularunitfeaturesaverysimpleyeteffectivesystemthatrequiresnobrackets,stayboltsoryokeforassemblingtheelements.ThebasicversionofSyntesi®incorporatesnumerousfunctionsthatarenotprovidedorareonlyoptionalwithtraditionalunits.Examplesarepadlockableknobs,additionalpneumaticportsonthefrontandback,flowoptionsfromlefttorightorviceversa,regulatorswithcompensationsystem-whichareaccurateevenwhentheupstreampressurechanges,withrapiddownstreampressurerelief-fullindeliblemarking,automaticcondensatedraineveninsize1,and360°visualinspectionofoilandcondensatelevels.
TECHNICAL DATAThreadedportMax.inputpressure bar MPa psiFlowrateMin/maxtemperatureat10bar;1MPa;145psi °CPadlockableknobFluidMountingpositionDirectionofflowAdditionalairtake-off,forpressuregaugesorfittingsWallfixingscrewsCertificationforpotentiallyexplosiveatmosphereaccordingto94/9/CE
1/8’’ 1/4’’ 3/8’’ 3/8’’ 1/2’’ 3/4’’ 1’’ 15 13 1.5 1.3 217 188
Seecatalogueofthevariouselements from-10to+50 from-10to+50 Theknobsoftheregulators,filterregulatorsandstandardsectioningvalvescanallbepadlocked
CompressedairorotherinertgasesSeecatalogueofthevariouselementsFlowoptionsrighttoleftorviceversa
1/8”,frontandrear,onallmodules 1/4”,frontandrear,onallmodules No.2M4screws No.2M5screws
ExII3GDcT5T100°C-20°C<Ta<50°C
NOTES
SIZE 1 SIZE 2
AIR TREATMENT UNIT
UN
ITS
3-5
AIR
TRE
ATM
ENT
UNIT
Synt
esi ®
MODULARITY AND FLEXIBILITY
Thevariouselements� ofSyntesi®canbefixedtogetherandconnectedtotheairfeedanddeliverycircuitusingnickelbrassorpassivatedaluminiumbushes�.Thebushesareeasytoremovebyunscrewingthetwofrontscrews�.Thissolutionhasnumerousadvantages:- Reducedoveralldimensions.- Freecompositionofmultipleelements,withouttheneedforbrackets,stayboltsoryoke.- Themetalthreadsofthefittings,includingtaperthread,allowhightorques.- Maximumflexibility,aunitcanbetransformedatanytimebyaddinganelementorreplacingaportwithanotherone,e.g.1/4”insteadof1/8”.- Thepneumaticinletportcanbethesameordifferentfromtheoutletport.StandardportsSyntesi®are:1/8”,1/4”,3/8”forsize1;3/8”,1/2”,3/4”,1”forsize2;intermediate,airtake-off.Fortheinsertionofthebushingsonthesize2itcouldbenecessarytopushwiththeassistanceofavice.Additional ports�.OnthefrontandbackofallSyntesi®isan(1/8”forsize1,1/4”forsize2)portforusewithpressuregauges� orpressureswitches�or,consideringthehighflowrate,asadditionalairtake-off�.Theseportsaredownstreamoftheelement,so,forexample,aregulatorportcansupplyairatasetpressureorafilterportcansupplyfilteredair(notvalidforactivedcarbonfilteranddepurator).Wall fi xing.Onlytwothroughscrews�areneeded.Nobulkybracketsoradditionalflangesarerequired.Regulator fi xing bracket.Theregulatorsandfilterregulatorscanbefixedinpositionusingasteelbracket�.Padlockable knob�.Theknobsontheregulators,filterregulatorandsectioningvalvescanallbepadlocked.Thesteelplateisincludedinthesupply.Youcaninsertuptotwo�padlocksonsize1,anduptothreepadlocksonsize2.
UN
ITS
3-6
AIR
TRE
ATM
ENT
UNIT
Synt
esi ®
MOUNTING OPTIONS
Onthewall,usingtwoscrews
Donotuseaspannerforfixingtaperthreadedelementstothefrontports.Mountbyhandandapplyaliquidsealant(notteflon®).
Thefollowingismarkedindeliblyonthebody:- MetalWorktrademark- Code- Maximumpressureandtemperature- Degreeoffiltrationorpressurerange,where relevant- Weekandyearofmanufacture- Atexcategory- MadeinItaly
Usingabracket Onapanel
FIXING TO FRONT PORTS ROTARY BUSHINGS LASER MARKING
3/4”and1”bushingsinSize2rotatefreelytofacilitateassemblyoperations.
UN
ITS
3-7
AIR
TRE
ATM
ENT
UNIT
Synt
esi ®
KEY TO CODES SINGLE ELEMENT
KEY TO CODES UNIT COMPOSED OF TWO OR THREE ELEMENTS
56 1 1 F 10 1
SYNTESI SIZE THREADED INPUT CONNECTION ELEMENT TYPE THREADED OUTPUT
CONNECTION 56Syntesi 1Size1
2Size2
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
FFilterDDepuratorCActivecarbonfilterRPressureregulatorBFilter-regulatorLLubricatorVShutoffvalveAProgressivestarterSPressureswitchesPAirtake-off
Variesfromelementtoelement 0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
56 1 1 V 10 B 24 L 10 1
SYNTESI SIZE THREADED INPUT CONNECTION ELEMENT 1 TYPE ELEMENT 2 TYPE ELEMENT 3 TYPE THREADED OUTPUT
CONNECTION56Syntesi 1Size1
2Size2
11/8’’port21/4’’port33/8’’port33/8’’port41/2’’port53/4’’port61’’port
FFilterDDepuratorCActivecarbonfilterRPressureregulatorBFilter-regulatorLLubricatorVShutoffvalveAProgressivestarterSPressureswitchesPAirTake-off
Variesfromelementtoelement
FFilterDDepuratorCActivecarbonfilterRPressureregulatorBFilter-regulatorLLubricatorVShutoffvalveAProgressivestarterSPressureswitchesPAirTake-off
Variesfromelementtoelement
FFilterDDepuratorCActivecarbonfilterRPressureregulatorBFilter-regulatorLLubricatorVShutoffvalveAProgressivestarterSPressureswitchesPAirTake-off
Variesfromelementtoelement
11/8’’port21/4’’port33/8’’port33/8’’port41/2’’port53/4’’port61’’port
UN
ITS
3-8
COMPONENTS
Synt
esi ®
FILT
ER
FILTER
Thejobofthefilteristoretainliquidorsolidimpuritiespresentinthecompressedair.Theincomingairismovedbythecentrifugeunit,sothatliquidparticles,whichareheavier,areprojectedagainstthewallsofthecontainerandforcetoadheretoit.Astheyaccumulate,thecreatedropsthatdepositonthebottombygravity.Theremainingsolidparticlesareheldbackbytheporousfilteringelement.Thecondensateismaintainedinaquietstatetopreventthedepositedimpuritiesfromre-enteringthecirculation.Thecondensatedrainsoutthroughthedraincockprovided.TheRMSAdraindischargeswhenthepressureinthefilterdropstozero.Alternativelythecondensatecanbedrainedbyhandbypressingthebutton.TheRAdraindischargescondensatefromthecontainerautomaticallywhenevernecessary,regardlessofthepressurelevel.Onthefrontandbackthereisaport(1/8”forsize1and1/4”forsize2)thatcanbeusedwithpressuregauges,pressureswitchesorasanadditionalfilteredairintake.
TECHNICAL DATAThreadedportDegreeoffiltration mm Max.inputpressure bar MPa psiFlowrateat6.3bar(0.63MPa;91psi)∆P0.5bar(0.05MPa;7psi) Nl/min scfmFlowrateat6.3bar(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) Nl/min scfmMin/maxtemperatureat10bar;1MPa;145psi °CWeight gCondensatedrain
FluidCondensatebowlcapacity cm3
MountingpositionPortforadditionalairtake-offAdditionalairtake-offflowrateat6.3bar Nl/min(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) scfmWallfixingscrews
aTechnopolymerfilterbodybIN/OUTbushingmadeofOT58nickel-platedbrass orpassivatedaluminiumcTechnopolymercentrifugedSinteredHDPEfiltercartridgeeTechnopolymerscreenfDrain(RMSA)gTechnolpolymerplatehNBRo-ringgasketsiCleartechnopolymerbowl
1/8’’ 1/4’’ 3/8’’ 3/8” 1/2” 3/4” 1” 5(yellow)-outputairpurityclassISO8573-1:3.7.420(white)-outputairpurityclassISO8573-1:4.7.450(blue)-outputairpurityclassISO8573-1:5.7.4
15 13 1.5 1.3 217 188 900 1200 1300 3400 3800 3800 32 42 46 120 135 135 1300 1650 1750 4500 5200 5200 46 58 62 159 184 184 From-10to+50 From-10to+50 178 173 164 488 461 457 445
RMSA:drainwithmanualcondensatedischargeandautomaticdischargeatzeropressureRA:automaticdrainwithcondensatedischarge,independentofpressureandflowrate
Note:the maximum input pressure for the RA version must not exceed 10 barCompressedairorotherinertgases
30 70 Vertical Vertical 1/8”,frontandrear 1/4”,frontandrear 500 1500 18 53 No.2M4screws No.2M5screws
FIL SY1 FIL SY2
UN
ITS
3-9
Synt
esi ®
FILT
ER
FLOW CHARTS
A = 2.5bar - 0.25MPa -36psiB = 4bar- 0.4MPa-58psi
FILSyntesi®SY11/8’’
∆P = (P In-P Out)
0 200 400 600 800 1000 1200 1400 1600 Nl/min
MPa
0.1
0.08
0.06
0.04
0.02
0
bar
1
0.8
0.6
0.4
0.2
0
Flow rate
A B C D E
0 10 20 30 40 50 scfm
psi
161514131211109876543210
E = 10bar -1MPa - 145psiC = 6.3bar -0.63MPa- 91psiD = 8bar - 0.8MPa - 116psi
FILSyntesi®SY11/4’’
∆P = (P In-P Out)
0 200 400 600 800 1000 1200 1400 1600 Nl/min
MPa
0.1
0.08
0.06
0.04
0.02
0
bar
1
0.8
0.6
0.4
0.2
0
Flow rate
scfm
A B C D E
0 10 20 30 40 50 scfm
psi
161514131211109876543210
FILSyntesi®SY13/8’’
∆P = (P In-P Out)
0 200 400 600 800 1000 1200 1400 1600 Nl/min
MPa
0.1
0.08
0.06
0.04
0.02
0
bar
1
0.8
0.6
0.4
0.2
0
Flow rate
A B C D E
psi
161514131211109876543210
0 10 20 30 40 50 scfm
FILSyntesi®SY23/8’’
∆P = (P In-P Out)
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 Nl/min
MPa
0.1
0.08
0.06
0.04
0.02
0
bar
1
0.8
0.6
0.4
0.2
0
Flow rate
A B C D E
0 25 50 75 100 125 150 175 200 225 scfm
psi
161514131211109876543210
FILSyntesi®SY21/2’’
∆P = (P In-P Out)
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 Nl/min
MPa
0.1
0.08
0.06
0.04
0.02
0
bar
1
0.8
0.6
0.4
0.2
0
A B C D E
psi
161514131211109876543210
Flow rate
0 25 50 75 100 125 150 175 200 225 scfm
FILSyntesi®SY23/4”-1”
∆P = (P In-P Out)
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 Nl/min
MPa
0.1
0.08
0.06
0.04
0.02
0
bar
1
0.8
0.6
0.4
0.2
0
A B C D E
psi
161514131211109876543210
Flow rate
0 25 50 75 100 125 150 175 200 225 scfm
UN
ITS
3-10
Synt
esi ®
FILT
ER
PURCHASE ORDER CODES HAVING A MORE FREQUENT USE
Code DescriptionSyntesi® SY1 FILTER5610F100 FILSY15RMSAwithoutbushings5610F200 FILSY120RMSAwithoutbushings5610F400 FILSY15RAwithoutbushings5610F500 FILSY120RAwithoutbushings
5611F101 FILSY11/85RMSA5611F201 FILSY11/820RMSA5611F401 FILSY11/85RA5611F501 FILSY11/820RA5612F102 FILSY11/45RMSA5612F202 FILSY11/420RMSA5612F402 FILSY11/45RA5612F502 FILSY11/420RA
5613F103 FILSY13/85RMSA5613F203 FILSY13/820RMSA5613F403 FILSY13/85RA5613F503 FILSY13/820RA
KEY TO CODES
56 1 1 F 10 1
SYNTESI SIZE THREADED INPUT CONNECTION ELEMENT DEGREE OF FILTRATION AND
TYPE OF CONDENSATE DRAIN THREADED OUTPUT
CONNECTION56Syntesi 1Size1
2Size2
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
FFilter 105mmRMSA2020mmRMSA3050mmRMSA405mmRA5020mmRA6050mmRA
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
RMSA:drainwithmanualcondensate dischargeandautomatic dischargeatzeropressure.RA: automaticdrainwithcondensate discharge,independentof pressureandflowrate.
N.B. Besides the below mentioned codes, you can order elements composed at your will according to the key to codes.Code DescriptionSyntesi® SY2 FILTER5620F100 FILSY25RMSAwithoutbushings5620F200 FILSY220RMSAwithoutbushings5620F400 FILSY25RAwithoutbushings5620F500 FILSY220RAwithoutbushings
5623F103 FILSY23/85RMSA5623F203 FILSY23/820RMSA5623F403 FILSY23/85RA5623F503 FILSY23/820RA5624F104 FILSY21/25RMSA5624F204 FILSY21/220RMSA5624F404 FILSY21/25RA5624F504 FILSY21/220RA
5625F105 FILSY23/45RMSA5625F205 FILSY23/420RMSA5625F405 FILSY23/45RA5625F505 FILSY23/420RA
Code DescriptionSyntesi® SY2 FILTER5626F106 FILSY215RMSA5626F206 FILSY2120RMSA5626F406 FILSY215RA5626F506 FILSY2120RA
SIZE 1 SIZE 2H (threaded port) 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1”A 42 61A1 - - 44 - - 95 95B RMSA 148 178 RA 152 182C 44 61CH - - - 32 34D 51.5 70.5E 33.5 47.5F 25.8 38.2G HoleforM4screws HoleforM5screwsI 16 22.5L RMSA 202 245 RA 206 249Q (no. 2 additional 1/8” 1/4” air takes-off)
DIMENSIONS
UN
ITS
3-11
Synt
esi ®
DEP
URAT
OR
COMPONENTS
Thejobofthefilterpurifieristoseparateliquidandsolidparticlesdispersedinthecompressedairwithahighdegreeofefficiency.Thisseparationisachievedbymeansofaspecialfilteringelementcalleda“coalescencecartridge”.Itisparticularlyindicatedforeliminatingtracesofoilpresentinthecompressedair.Theairflowratemustremainbelowthemaximumvaluestoachievethedesireddegreeofpurification.Beyondthisvalue,theremaybeadeclineinthequalityofairfromthepurifier.Onthefrontandbackthereisaport(1/8”forsize1and1/4”forsize2)thatcanbeusedwithpressuregauges,pressureswitchesorasanadditionalairintake.The air taken from here is not purified.
aTechnopolymerdepuratorbodybIN/OUTbushingmadeofOT58nickel-platedbrass orpassivatedaluminiumcCoalescencecartridgedTechnopolymercartridgesupporteDrain(RMSA)fTechnolpolymerplategNBRo-ringgasketshCleartechnopolymerbowl
DEPURATOR
TECHNICAL DATAThreadedportDegreeoffiltration mmMax.inputpressure bar MPa psiSuggestedflowrateat6.3bar(0.63MPa;91psi) Nl/min scfmMaximunsuggestedflowrate
Min/maxtemperatureat10bar;1MPa;145psi °CWeight gCondensatedrainFluidBowlcapacity cm3
MountingpositionPortforadditionalairtake-off(notpurifiedair)Additionalairtake-offflowrateat6.3bar Nl/min(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) scfmWallfixingscrewsNotesonuse
1/8’’ 1/4’’ 3/8’’ 3/8” 1/2” 3/4” 1”0.01-outputairpurityclassISO8573-1:1.7.2
15 13 1.5 1.3 217 188 460 620 9 37
SeegraphonthenextpageN.B.:flowrateshigherthantherecommendedvaluereducespurificationefficiency
From-10to+50 From-10to+50 194 189 180 483 456 452 440
RMSA:drainwithmanualcondensatedischargeandautomaticdischargeatzeropressureCompressedairorotherinertgases
15 40 Vertical Vertical 1/8”,frontandrear 1/4”,frontandrear 500 1500 18 53 No.2M4screws No.2M5screws
Itisadvisabletomounta5mmfilterupstreamofthepurifiertoretainsolidparticles
DEP SY1 DEP SY2
UN
ITS
3-12
Synt
esi ®
DEP
URAT
OR
FLOW CHARTS
HOW THE COALESCENCE CARTRIDGE WORKS
Airfromthemains–fullofimpurities–flowsintothecoalescencecartridgeandthenpassesthroughthecrossedmicro-fibresthatmakeupthecartridge.Duringthismovementtheliquidparticlescomeintocontactwiththecrossedmicro-fibresandadheretothem.Duetotheairpressureandgravitytheyjoinupwithothermicro-dropsateachcross-overpointandgraduallyincreaseinvolume,leadingtothephysicalphenomenoncalledcoalescence.Whentheystopmoving,thedropsdepositontheoutsideofthecartridge,fromwhichtheydetachanddroptothebottom.Sincethevolumeofliquidleavingthecartridgeisexactlythesameasthedropsarriving,thecoalescencecartridgeoughttoworkindefinitely.Solidparticlesarecaughtwiththesameefficiencybut,unlikedrops,theyarenotdrainedoutandclogthecartridge.Togetroundthisproblem,itisnecessarytomounta5mmprefilterbeforethefineoilfiltertoseparatethesolidparticlesfirst.
COALESCENCEFILTER
CROSSEDMICRO-FIBRES
0 10 20 30 40 50 60 scfm
DEPSyntesi®SY23/8’’∆P = (P In-P Out)
0 200 400 600 800 1000 1200 1400 1600 Nl/min
MPa
0.03
0.02
0.01
0
bar
0.3
0.2
0.1
0
Flow rate
A B C D E
F
psi5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
psi5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
F
DEPSyntesi®SY11/4’’
∆P = (P In-P Out)
0 100 200 300 400 500 600 700 800 Nl/min
MPa
0.03
0.02
0.01
0
bar
0.3
0.2
0.1
0
Flow rate
A B C D E
0 5 10 15 20 25 30 scfm
psi5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
DEPSyntesi®SY13/8’’∆P = (P In-P Out)
0 100 200 300 400 500 600 700 800 900 Nl/min
MPa
0.03
0.02
0.01
0
bar
0.3
0.2
0.1
0
Flow rate
A B C D E
0 5 10 15 20 25 30 scfm
0 5 10 15 20 25 scfm
DEPSyntesi®SY11/8’’
∆P = (P In-P Out)
0 100 200 300 400 500 600 700 Nl/min
MPa
0.03
0.02
0.01
0
bar
0.3
0.2
0.1
0
Flow rate
A B C D E
F
psi5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
F
UN
ITS
3-13
Synt
esi ®
DEP
URAT
OR
KEY TO CODES
56 1 1 D 10 1
SYNTESI SIZE THREADED INPUT CONNECTION ELEMENT TYPE THREADED OUTPUT
CONNECTION56Syntesi 1Size1
2Size2
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
DDepurator 10RMSA 0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61”port
RMSA:drainwithmanualcondensate dischargeandautomatic dischargeatzeropressure.
PURCHASE ORDER CODES HAVING A MORE FREQUENT USE
Code DescriptionSyntesi® SY1 DEPURATOR5610D100 DEPSY1RMSAwithoutbushings5611D101 DEPSY11/8RMSA5612D102 DEPSY11/4RMSA5613D103 DEPSY13/8RMSA
N.B. Besides the below mentioned codes, you can order elements composed at your will according to the key to codes.Code DescriptionSyntesi® SY2 DEPURATOR5620D100 DEPSY2RMSAwithoutbushings5623D103 DEPSY23/8RMSA5624D104 DEPSY21/2RMSA5625D105 DEPSY23/4RMSA5626D106 DEPSY21RMSA
A = 2.5bar - 0.25MPa - 36psiB = 4bar- 0.4MPa-58psi
E = 10bar -1MPa-145psiF =maxsuggestedflow
C = 6.3bar -0.63MPa- 91psiD = 8bar - 0.8MPa - 116psi
SIZE 1 SIZE 2H (threaded port) 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1”A 42 61A1 - - 44 - - 95 95B RMSA 148 178C 44 61CH - - - 32 34D 51.5 70.5E 33.5 47.5F 25.8 38.2G HoleforM4screws HoleforM5screwsI 16 22.5L RMSA 202 245Q (no. 2 additional 1/8” 1/4” air takes-off)
DIMENSIONS
DEPSyntesi®SY21/2’’
∆P = (P In-P Out)
0 200 400 600 800 1000 1200 1400 1600 Nl/min
MPa
0.03
0.02
0.01
0
bar
0.3
0.2
0.1
0
Flow rate
A B C D E
psi5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
0 10 20 30 40 50 60 scfm
F
DEPSyntesi®SY23/4’’-1”
∆P = (P In-P Out)
0 200 400 600 800 1000 1200 1400 1600 Nl/min
MPa
0.03
0.02
0.01
0
bar
0.3
0.2
0.1
0
A B C D E
psi5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
Flow rate
0 10 20 30 40 50 60 scfm
F
UN
ITS
3-14
Synt
esi ®
ACT
IVE
CARB
ON
FILT
ER
Activated-carbonfilteringsystemsachievethehigheststandardofpurificationpossibleinindustrialapplications.Theyeliminatealltracesofoils,solventsandhydrocarbons,andremoveunpleasantodours.Theoperatingprincipleusesactivatedcarbon,whichabsorbsmostofthepollutingparticlesintheairthankstominuteholesinthegranulesofcarbon.Onthefrontandbackthereisaport(1/8”forsize1and1/4”forsize2)thatcanbeusedwithpressuregauges,pressureswitchesorasanadditionalairintake.The air taken from here is not filtered by the activated-carbon cartridge.Cartridgelifeandefficiencycanbeincreasedbyusingpre-filtered(5mm)andpurified(0.01mm)air.Thecartridgemustbereplacedatsetintervalsasthereisnodifferenceinloadlossbetweenanefficientcartridgeandasaturatedone.N.B.: to ensure the performance and duration stated on the data sheet, the load loss (∆P) must not exceed 75 mbar.
ACTIVE CARBON FILTER
COMPONENTS
aTechnopolymerdepuratorbodybIN/OUTbushingmadeofOT58nickel-platedbrass orpassivatedaluminiumcActivecarboncartridgedTechnopolymercartridgesupporteDrain(RMSA)fTechnolpolymerplategNBRo-ringgaskethCleartechnopolymerbowl
TECHNICAL DATAThreadedportResidualoilat20°C* mg/m3
Durationofcartridge* hoursMax.inletpressure bar MPa psiSuggestedflowrateat6.3bar(0.63MPa;91psi) Nl/min scfm
Min/maxtemperatureat10bar;1MPa;145psi °CWeight gCondensatedrainFluidMountingpositionAdditionalairtake-offport(unfilteredairfromcartridgeCA)Additionalairtake-offflowrateat6.3bar Nl/min(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) scfmWallfixingscrewsNotesonuse
*iftheloadlossof75mbarisnotexceeded
1/8’’ 1/4’’ 3/8’’ 3/8” 1/2” 3/4” 1”0.003-outputairpurityclassISO8573-1:1.7.1
4000 4000 15 13 1.5 1.3 217 188 350 800 12 28
N.B.:flowrateshigherthantherecommendedvaluereducespurificationefficiency From-10to+50 From-10to+50 195 190 181 483 456 452 440
RMSA:drainwithmanualcondensatedischargeandautomaticdischargeatzeropressure0.01mmfiltredanddepuratedair
Inanyposition Inanyposition 1/8”,frontandrear 1/4”,frontandrear 500 1500 18 53 No.2M4screws No.2M5screws
Upstreamit’snecessarytomountacoalescencefilterdepuratorof0.01mm.
FIL CA SY1 FIL CA SY2
UN
ITS
3-15
Synt
esi ®
ACT
IVE
CARB
ON
FILT
ER
FLOW CHARTS
FILCASyntesi®SY11/8’’
∆P = (P In-P Out)
0 100 200 300 400 500 600 700 Nl/min
MPa
0.03
0.02
0.01
0
bar
0.3
0.2
0.1
0
Flow rate
A B C D E
0 5 10 15 20 25 scfm
psi5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
FILCASyntesi®SY11/4’’
∆P = (P In-P Out)
0 100 200 300 400 500 600 700 800 Nl/min
MPa
0.03
0.02
0.01
0
bar
0.3
0.2
0.1
0
Flow rate
A B C D E
0 5 10 15 20 25 scfm
psi5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
FILCASyntesi®SY13/8’’
∆P = (P In-P Out)
0 100 200 300 400 500 600 700 800 900 Nl/min
MPa
0.03
0.02
0.01
0
bar
0.3
0.2
0.1
0
Flow rate
A B C D E
0 5 10 15 20 25 30 scfm
psi5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
A = 2.5bar - 0.25MPa - 36psiB = 4bar- 0.4MPa-58psi
E = 10bar - 1MPa-145psiC = 6.3bar -0.63MPa- 91psiD = 8bar - 0.8MPa - 116psi
0 10 20 30 40 50 60 70 80 scfm
FILCASyntesi®SY23/8’’
∆P = (P In-P Out)
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 Nl/min
MPa
0.03
0.02
0.01
0
bar
0.3
0.2
0.1
0
Flow rate
A B C D E
psi5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
FILCASyntesi®SY23/4”-1”
∆P = (P In-P Out)
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 Nl/min
MPa
0.03
0.02
0.01
0
bar
0.3
0.2
0.1
0
Flow rate
A B C D E
psi5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
0 10 20 30 40 50 60 70 80 scfm
FILCASyntesi®SY21/2’’
∆P = (P In-P Out)
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 Nl/min
MPa
0.03
0.02
0.01
0
bar
0.3
0.2
0.1
0
Flow rate
A B C D E
psi5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
0 10 20 30 40 50 60 70 80 scfm
UN
ITS
3-16
Synt
esi ®
ACT
IVE
CARB
ON
FILT
ER
KEY TO CODES
56 1 1 C 10 1
SYNTESI SIZE THREADED INPUT CONNECTION ELEMENT TYPE THREADED OUTPUT
CONNECTION56Syntesi 1Size1
2Size2
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
CActivecarbonfilter
10RMSA 0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
RMSA:Drainwithmanualcondensate dischargeandautomatic dischargeatzeropressure.
PURCHASE ORDER CODES HAVING A MORE FREQUENT USE
Code DescriptionSyntesi® SY1 ACTIVE CARBON FILTER5610C100 ACSY1RMSAwithoutbushings5611C101 ACSY11/8RMSA5612C102 ACSY11/4RMSA5613C103 ACSY13/8RMSA
N.B. Besides the below mentioned codes, you can order elements composed at your will according to the key to codes.Code DescriptionSyntesi® SY2 ACTIVE CARBON FILTER5620C100 ACSY2RMSAwithoutbushings5623C103 ACSY23/8RMSA5624C104 ACSY21/2RMSA5625C105 ACSY23/4RMSA5626C106 ACSY21RMSA
SIZE 1 SIZE 2H (threaded port) 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1”A 42 61A1 - - 44 - - 95 95B RMSA 148 178C 44 61CH - - - 32 34D 51.5 70.5E 33.5 47.5F 25.8 38.2G HoleforM4screws HoleforM5screwsI 16 22.5L RMSA 202 245Q (no. 2 additional 1/8” 1/4” air takes-off)
DIMENSIONS
UN
ITS
3-17
Synt
esi ®
REG
ULAT
OR
Syntesi®pressureregulatorisbasedontherollingdiaphragmprinciple,whichoffersnumerousadvantagescomparedtosystemsusingaflatdiaphragm:• Increasedstroke,allowingwidervalveapertureandhencegreater flowrate.• Decreaseddynamicandpick-upfriction,andhencequickerresponse andenhancedsensitivity.• Greateraccuracyinmaintainingthepressuresetting,bothwithboth variableflowratesanddifferentsupplypressures.Theregulatorincludesacompensationsystemthatkeepsthepressuresettingvirtuallyconstant,evenwhentheupstreampressurechanges.Thisisachievedmainlybythedesignofthevalve,whichispneumaticallybalanced.Ifthedownstreampressurerisesabovethethresholdvalue,theairisdischarged(reliefvalve)untilitdropsbelowthemaximumvalue.Aspecialdevicerelievesdownstreampressurerapidlywhentheupstreampressuredropstozero.Thismeanstheregulatorcanbepositionedbetweenavalveandacylinderbecausetheaircanflowinbothdirections,towardsthecylinderwithregulatedpressure,orreturntowardsthevalveduringrelief.Theknobisthepush-locktype–oncethepressurehasbeenset,pressitanditlocksinposition.Inthispositionyoucanpullouttheplateandattachtwopadlocksonsize1orthreepadlocksonsize2inordertoavoidpossibletampering.Onthefrontandbackthereisaport(1/8”forsize1and1/4”size2)thatcanbeusedwithpressuregauges,pressureswitchesorasanadditionalregulatedairintake.
REGULATOR
TECHNICAL DATAThreadedportMax.inletpressure bar MPa psiFlowrateat6.3bar(0.63MPa;91psi)∆P0.5bar(0.5MPa;7psi) Nl/min(inletpressure10bar) scfmFlowrateat6.3bar(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) Nl/min(inletpressure10bar) scfmReliefvalveflowrateat6.3bar(0.63MPa;91psi) Nl/min scfmMin/maxtemperatureat10bar;1MPa;145psi °CFulloutflowwithzeroinletpressurePadlockableknobUpstreampressurecompensationWeight gFluidMountingpositionAdditionalairtake-off,forpressuregaugesorfittingsAdditionalairtake-offflowrateat6.3bar Nl/min(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) scfmWallfixingscrewsNotesonuse
1/8’’ 1/4’’ 3/8’’ 3/8” 1/2” 3/4” 1” 15 13 1.5 1.3 217 188 570 1600 2900 3000 4300 4700 20 57 103 106 152 166 1200 2800 3350 5300 7400 7600 42 99 119 188 261 267 70 100 2.5 3.5 From-10to+50 From-10to+50
IncludedIncluded
Included,viabalancedvalve 193 188 179 546 519 515 503 Compressedairorotherinertgases
Inanyposition 1/8”,frontandrear 1/4”,frontandrear 500 1400 18 50 No.2M4screws No.2M5screws
Thepressuremustalwaysbesetupwards.Forincreasedsensitivity,useapressureregulatorwitharatedpressureascloseaspossibletotherequiredvalue.
Onrequestversionwithoutoverpressureexaust
REG SY1 REG SY2
UN
ITS
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Synt
esi ®
REG
ULAT
OR
COMPONENTS
aTechnopolymeradjustingknobbTechnopolymerbellcSteeladjustingspringdTechnopolymerflangeeRollingdiaphragmfIN/OUTbushingmadeofOT58nickel-platedbrass orpassivatedaluminiumgTechnopolymerregulatorbodyhOT58brassvalve,withNBRvulcanizedgasketiStainlesssteelvalvespringjGalvanisedsteelplateforknoblockingkOT58brassadjustingscrewlTechnopolymerringnutmTechnopolymerplatenTechnopolymerrodoNBRo-ringgasketpTechnopolymerplug
FLOW CHARTS
REGSyntesi®SY11/8’’
Regulated pressure
0 200 400 600 800 1000 1200 Nl/min
MPa
0.6
0.5
0.4
0.3
0.2
0.1
0
bar
6
5
4
3
2
1
0
CC1
B
A
Flow rate
0 10 20 30 40 scfm
psi
90
80
70
60
50
40
30
20
10
0
REGSyntesi®SY11/4’’
Regulated pressure
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 Nl/min
MPa
0.6
0.5
0.4
0.3
0.2
0.1
0
bar
6
5
4
3
2
1
0
CC1
B
A
Flow rate
A1
B1
0 10 20 30 40 50 60 70 80 90 scfm
psi
90
80
70
60
50
40
30
20
10
0
REGSyntesi®SY13/8’’
Regulated pressure
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 Nl/min
MPa
0.6
0.5
0.4
0.3
0.2
0.1
0
bar
6
5
4
3
2
1
0
CC1
B
A
Flow rate
B1
A1
0 25 50 75 100 scfm
psi
90
80
70
60
50
40
30
20
10
0
B1
A1
REGSyntesi®SY23/8’’
Regulated pressure
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Nl/min
MPa
0.6
0.5
0.4
0.3
0.2
0.1
0
bar
6
5
4
3
2
1
0
CC1
B1
A
Flow rate
B
A1
0 25 50 75 100 125 150 175 scfm
psi
90
80
70
60
50
40
30
20
10
0
UN
ITS
3-19
Synt
esi ®
REG
ULAT
OR
KEY TO CODES
56 1 1 R 14 1
SYNTESI SIZE THREADED INPUTCONNECTION ELEMENT SETTING RANGE THREADED OUTPUT
CONNECTION56Syntesi 1Size1
2Size2
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
RPressureregulator 100to2bar120to4bar140to8bar160to12bar
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
PURCHASE ORDER CODES HAVING A MORE FREQUENT USE
Code DescriptionSyntesi® SY1 REGULATOR5610R140 REGSY108withoutbushings5610R160 REGSY1012withoutbushings
5611R141 REGSY11/8085611R161 REGSY11/80125612R142 REGSY11/4085612R162 REGSY11/4012
N.B. Besides the below mentioned codes, you can order elements composed at your will according to the key to codes.Code DescriptionSyntesi® SY1 REGULATOR5613R143 REGSY13/8085613R163 REGSY13/8012
Syntesi® SY2 REGULATOR5620R140 REGSY208withoutbushings5620R160 REGSY2012withoutbushings5623R143 REGSY23/8085623R163 REGSY23/8012
Code DescriptionSyntesi® SY2 REGULATOR5624R144 REGSY21/2085624R164 REGSY21/2012
5625R145 REGSY23/4085625R165 REGSY23/4012
5626R146 REGSY21085626R166 REGSY21012
A = PIn7 bar - POut 2.5 barB = PIn7 bar-POut 4 bar
B1 = PIn10 bar- POut 4 barC1= PIn10 bar-POut 6.3 bar
C = PIn7bar-POut 6.3 barA1= PIn10 bar- POut 2.5 bar
REGSyntesi®SY21/2” REGSyntesi®SY23/4”-1”
SIZE 1 SIZE 2H (threaded port) 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1”A 42 61A1 - - 44 - - 95 95B 102 142C 44 61CH - - - 32 34D 51.5 70.5E 33.5 47.5F 25.8 38.2G HoleforM4screws HoleforM5screwsI 16 22.5L M30x1.5 M38x2M (pressure gauge port 1/8” 1/4” or air takes-off)
DIMENSIONS
Regulated pressure
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 Nl/min
MPa
0.6
0.5
0.4
0.3
0.2
0.1
0
bar
6
5
4
3
2
1
0
CC1
B1
A
Flow rate
B
A1
0 25 50 75 100 125 150 175 200 225 250 scfm
psi
90
80
70
60
50
40
30
20
10
0
Regulated pressure
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 Nl/min
MPa
0.6
0.5
0.4
0.3
0.2
0.1
0
bar
6
5
4
3
2
1
0
CC1
B1
A
Flow rate
BA1
0 25 50 75 100 125 150 175 200 225 250 275 scfm
psi
90
80
70
60
50
40
30
20
10
0
UN
ITS
3-20
Synt
esi ®
IN-S
ERIE
SRE
GUL
ATO
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Thein-seriesregulatorisusedtotakeairatasetpressurefromtheportsonthefrontandbackofthebody,whilethepneumaticinletandoutletportsareconnecteddirectly.Itispossibleforinstancetoassembleseveralregulatorssidebyside,allsuppliedatthesamepressure,andobtaindifferentregulatedpressures,regardlessofthepressureofthepreviousmodule.Thein-seriesregulatorusesthesameconstructionprinciplesasthestandardregulator,sotheadvantagesarethesame,suchascompensationforupstreampressurechanges,reliefvalve,rapidreliefofthedownstreampressureandapadlockablepush-lockknob.
COMPONENTS
aTechnopolymeradjustingknobbTechnopolymerbellcSteeladjustingspringdTechnopolymerflangeeRollingdiaphragmfIN/OUTbushingmadeofOT58nickel-platedbrass orpassivatedaluminiumgTechnopolymerbodyhOT58brassvalve,withNBRvulcanizedgasketiStainlesssteelvalvespringj Galvanisedsteelplateforknoblockingk OT58brassadjustingscrewl Technopolymerringnutm Technopolymerplaten Technopolymerrodo NBRo-ringgasketsp Technopolymerplug
IN-SERIES REGULATOR
TECHNICAL DATAThreadedinletport,throughUtilitythreadedportMax.inputpressure bar MPa psiFlowrateat6.3bar(0.63MPa;91psi)∆P0.5bar(0.05MPa;7psi) Nl/min scfmFlowrateat6.3bar(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) Nl/min scfmReliefvalveflowrateat6.3bar(0.63MPa;91psi) Nl/min scfmMin/maxtemperatureat10bar;1MPa;145psi °CFulloutflowwithzeroinletpressurePadlockableknobUpstreampressurecompensationWeight gFluidMountingpositionWallfixingscrewsNotesonuse
1/8’’ 1/4’’ 3/8’’ 3/8” 1/2” 3/4” 1” 1/8’’ 1/4” 15 13 1.5 1.3 217 188 330 540 12 19 500 1000 18 35 70 100 2.5 3.5 From-10to+50 From-10to+50
IncludedIncluded
Included,viabalancedvalve 193 188 179 546 519 515 503
CompressedairorotherinertgasesInanyposition
No.2M4screws No.2M5screwsThepressuremustalwaysbesetupwards.Forincreasedsensitivity,useapressureregulator
witharatedpressureascloseaspossibletotherequiredvalue.Onrequestversionwithoutoverpressureexhaust
IN-SERIES REGULATOR SY1 IN-SERIES REGULATOR SY2
UN
ITS
3-21
Synt
esi ®
IN-S
ERIE
SRE
GUL
ATO
R
REGBATTERYSyntesi®SY11/4’’-1/8’’-3/8’’ REGBATTERYSyntesi®SY23/8’’-1/2”-3/4”-1”
SIZE 1 SIZE 2H (threaded port) 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1”A 42 61A1 - - 44 - - 95 95B 102 142C 44 61CH - - - 32 34D 51.5 70.5E 33.5 47.5F 25.8 38.2G HoleforM4screws HoleforM5screwsI 16 22.5L M30x1.5 M38x2M (use) 1/8” 1/4”
A = PIn7 bar - POut 2.5 barB = PIn7 bar-POut 4 barC = PIn7bar-POut 6.3 bar
A1= PIn10 bar- POut 2.5 barB1 = PIn10 bar- POut 4 barC1= PIn10 bar-POut 6.3 bar
FUNCTION DIAGRAM
DIMENSIONS
Regulated pressure
0 50 100 150 200 250 300 350 400 450 Nl/min
MPa
0.6
0.5
0.4
0.3
0.2
0.1
0
bar
6
5
4
3
2
1
0
C
B
A
Flow rate
0 2 4 6 8 10 12 14 16 scfm
psi
90
80
70
60
50
40
30
20
10
0
C1
B1
A1
Regulated pressure
0 100 200 300 400 500 600 700 800 900 Nl/min
MPa
0.6
0.5
0.4
0.3
0.2
0.1
0
bar
6
5
4
3
2
1
0
CC1
B1
A
Flow rate
B
A1
0 5 10 15 20 25 30 scfm
psi
90
80
70
60
50
40
30
20
10
0
FLOW CHARTS
UN
ITS
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Synt
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IN-S
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SRE
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PURCHASE ORDER CODES HAVING A MORE FREQUENT USE
Code DescriptionSyntesi® SY1 IN-SERIES REGULATOR5610R240 In-seriesREGSY108withoutbushings5610R260 In-seriesREGSY1012withoutbushings
5611R241 In-seriesREGSY11/8085611R261 In-seriesREGSY11/80125612R242 In-seriesREGSY11/4085612R262 In-seriesREGSY11/4012
5613R243 In-seriesREGSY13/8085613R263 In-seriesREGSY13/8012
N.B. Besides the below mentioned codes, you can order elements composed at your will according to the key to codes.Code DescriptionSyntesi® SY2 IN-SERIES REGULATOR5620R240 In-seriesREGSY208withoutbushings5620R260 In-seriesREGSY2012withoutbushings
5623R243 In-seriesREGSY23/8085623R263 In-seriesREGSY23/80125624R244 In-seriesREGSY21/2085624R264 In-seriesREGSY21/2012
5625R245 In-seriesREGSY23/4085625R265 In-seriesREGSY23/4012
5626R246 In-seriesREGSY21085626R266 In-seriesREGSY21012
KEY TO CODES
56 1 1 R 24 1
SYNTESI SIZE THREADED INPUTCONNECTION ELEMENT IN-SERIES REGULATOR
SETTING RANGETHREADED OUTPUT
CONNECTION56Syntesi 1Size1
2Size2
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
RPressureregulator 200to2bar220to4bar240to8bar260to12bar
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
NOTES
UN
ITS
3-23
Synt
esi ®
FILT
ER-R
EGUL
ATO
R
Thisdevicecombinesinasingleunitthefunctionsoffiltration,condensateseparationandpressureregulation.Itismadeupofthesameelementsformingthefilterandtheregulator,sotheperformanceandadvantagesarethesame:• Separationofcondensateandlargerliquidandsolidparticlesby centrifugation.• Twocondensatedrainoptions(RMSAandRA).• 360°visuallyinspectionofthecondensatelevel,viatransport spy-holes.• Rollingdiaphragmregulator,allowingmaximumprecisionandflow rate,andminimalfriction.• Compensationforupstreampressurechanges.• Pressurereliefvalve.• Quickdownstreampressurerelief.• Padlockablepush-lockknob.• Frontandrearportsforpressuregauges,pressureswitchesor, consideringthehighflowrate,foruseasadditionalfilteredand regulatedairtake-off.
FILTER-REGULATOR
TECHNICAL DATAThreadedportDegreeoffiltration mm
Max.inletpressure bar MPa psiFlowrateat6.3bar(0.63MPa;91psi)∆P0.5bar(0.5MPa;7psi) Nl/min(inletpressure10bar) scfmFlowrateat6.3bar(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) Nl/min(inletpressure10bar) scfmReliefvalveflowrateat6.3bar(0.63MPa;91psi) Nl/min scfmMin/maxtemperatureat10bar;1MPa;145psi °CFulloutflowwithzeroinletpressurePadlockableknobUpstreampressurecompensationWeight gFluidMountingpositionAdditionalairtake-off,forpressuregaugesorfittingsAdditionalairtake-offflowrateat6.3bar Nl/min(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) scfmBowlcapacity cm3
Condensatedrain
WallfixingscrewsNotesonuse
1/8’’ 1/4’’ 3/8’’ 3/8” 1/2” 3/4” 1”5(yellow)-outputairpurityclassISO8573-1:3.7.420(white)-outputairpurityclassISO8573-1:4.7.450(blue)-outputairpurityclassISO8573-1:5.7.4
15 13 1.5 1.3 217 188 500 800 2200 3200 4300 5200 18 28 78 113 152 184 1300 2000 3000 5800 7200 7400 46 71 106 205 255 262 70 100 2.5 3.5 From-10to+50 From-10to+50
IncludedIncluded
Included,viabalancedvalve 244 239 230 623 596 592 580 Compressedairorotherinertgases
Vertical 1/8”,frontandrear 1/4”,frontandrear 500 1400 18 50 30 70
RMSA:drainwithmanualcondensatedischargeandautomaticdischargeatzeropressureRA:automaticdrainwithcondensatedischarge,independentofpressureandflowrateNotad’uso: the maximum input pressure for the RA version must not exceed 10 bar
No.2M4screws No.2M5screwsThepressuremustalwaysbesetupwards.Forincreasedsensitivity,useapressureregulator
witharatedpressureascloseaspossibletotherequiredvalue.Onrequestversionwithoutoverpressureexaust.
FR SY1 FR SY2
UN
ITS
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Synt
esi ®
FILT
ER-R
EGUL
ATO
R
FLOW CHARTS
COMPONENTS
aTechnopolymeradjustingknobbTechnopolymerbellcSteeladjustingspringdTechnopolymerflangeeRollingdiaphragmfIN/OUTbushingmadeofOT58nickel-platedbrass orpassivatedaluminiumgTechnopolymerbodyhOT58brassvalve,withNBRvulcanizedvalveiCleartechnopolymerbowljGalvanisedsteelplateforknoblockingkOT58brassadjustingscrewlTechnopolymerringnutmTechnopolymerplatenTechnopolymerrodoStainlesssteelvalvespringpO-ringNBRgasketsqDrain(RMSA)rSinteredHDPEfiltercartridgesTechnopolymerscreen
FRSyntesi®SY11/4’’
Regulated pressure
0 200 400 600 800 1000 1200 1400 1600 1800 Nl/min
MPa
0.6
0.5
0.4
0.3
0.2
0.1
0
bar
6
5
4
3
2
1
0
CC1
B1
A
Flow rate
B
A1
0 10 20 30 40 50 60 scfm
psi
90
80
70
60
50
40
30
20
10
0
FRSyntesi®SY11/8’’
Regulated pressure
0 200 400 600 800 1000 1200 Nl/min
MPa
0.6
0.5
0.4
0.3
0.2
0.1
0
bar
6
5
4
3
2
1
0
C C1
B1
A
Flow rate
0 10 20 30 40 scfm
psi
90
80
70
60
50
40
30
20
10
0
A1
B
FRSyntesi®SY13/8’’
Regulated pressure
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Nl/min
MPa
0.6
0.5
0.4
0.3
0.2
0.1
0
bar
6
5
4
3
2
1
0
CC1
A
Flow rate
B
A1
0 10 20 30 40 50 60 70 80 90 100 scfm
psi
90
80
70
60
50
40
30
20
10
0
B1
FRSyntesi®SY23/8”
Regulated pressure
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 Nl/min
MPa
0.6
0.5
0.4
0.3
0.2
0.1
0
bar
6
5
4
3
2
1
0
CC1
B1
A
Flow rate
B
A1
psi
90
80
70
60
50
40
30
20
10
0
0 25 50 75 100 125 150 175 scfm
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ITS
3-25
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FILT
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EGUL
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R
NOTES
SIZE 1 SIZE 2H (threaded port) 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1”A 42 61A1 - - 44 - - 95 95B RMSA 198 246 RA 202 250C 44 61CH - - - 32 34D 51.5 70.5E 33.5 47.5F 25.8 38.2G HoleforM4screws HoleforM5screwsI 16 22.5L M30x1.5 M38x2M RMSA 148 178 RA 152 182N RMSA 122.2 139.8 RA 126.2 143.8O RMSA 202 245 RA 206 249P (pressure gauge port 1/8” 1/4” or additional air takes-off)
DIMENSIONS
A = PIn7 bar - POut 2.5 barB = PIn7 bar-POut 4 barC = PIn7bar-POut 6.3 bar
A1= PIn10 bar- POut 2.5 barB1 = PIn10 bar- POut 4 barC1= PIn10 bar-POut 6.3 bar
FRSyntesi®SY21/2’’ FRSyntesi®SY23/4”-1”
Regulated pressure
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 Nl/min
MPa
0.6
0.5
0.4
0.3
0.2
0.1
0
bar
6
5
4
3
2
1
0
C C1
B1
A
Flow rate
B
A1
psi
90
80
70
60
50
40
30
20
10
0
0 25 50 75 100 125 150 175 200 225 250 275 scfm
Regulated pressure
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 Nl/min
MPa
0.6
0.5
0.4
0.3
0.2
0.1
0
bar
6
5
4
3
2
1
0
C C1
B1
A
Flow rate
B
A1
0 25 50 75 100 125 150 175 200 225 250 scfm
psi
90
80
70
60
50
40
30
20
10
0
UN
ITS
3-263-26
Synt
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FILT
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EGUL
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KEY TO CODES
56 1 1 B 24 1
SYNTESI SIZE THREADED INPUTCONNECTION ELEMENT DEGREE OF FILTRATION, TYPE OF
CONDENSATE DRAIN AND SETTING RANGETHREADED OUTPUT
CONNECTION56Syntesi 1Size1
2Size2
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
BFilter-regulator 105mm,RMSA,0to2bar2020mm,RMSA,0to2bar3050mm,RMSA,0to2bar405mm,RA,0to2bar5020mm,RA,0to2bar6050mm,RA,0to2bar125mm,RMSA,0to4bar2220mm,RMSA,0to4bar3250mm,RMSA,0to4bar425mm,RA,0to4bar5220mm,RA,0to4bar6250mm,RA,0to4bar145mm,RMSA,0to8bar2420mm,RMSA,0to8bar3450mm,RMSA,0to8bar445mm,RA,0to8bar5420mm,RA,0to8bar6450mm,RA,0to8bar165mm,RMSA,0to12bar2620mm,RMSA,0to12bar3650mm,RMSA,0to12bar465mm,RA,0to12bar5620mm,RA,0to12bar6650mm,RA,0to12bar
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
RMSA:drainwithmanualcondensatedischargeandautomaticdischargeatzeropressure.RA: automaticdrainwithcondensatedischarge,independentofpressureandflowrate.
PURCHASE ORDER CODES HAVING A MORE FREQUENT USE
N.B. Besides the below mentioned codes, you can order elements composed at your will according to the key to codes.Code DescriptionFILTER-REGULATOR Syntesi® SY15610B140 FRSY1508RMSAwithoutbushings5610B240 FRSY12008RMSAwithoutbushings5610B440 FRSY1508RAwithoutbushings5610B540 FRSY12008RAwithoutbushings5610B160 FRSY15012RMSAwithoutbushings5610B260 FRSY120012RMSAwithoutbushings5610B460 FRSY15012RAwithoutbushings5610B560 FRSY120012RAwithoutbushings
5611B141 FRSY11/8508RMSA5611B241 FRSY11/82008RMSA5611B441 FRSY11/8508RA5611B541 FRSY11/82008RA5611B161 FRSY11/85012RMSA5611B261 FRSY11/820012RMSA5611B461 FRSY11/85012RA5611B561 FRSY11/820012RA
5612B142 FRSY11/4508RMSA5612B242 FRSY11/42008RMSA5612B442 FRSY11/4508RA5612B542 FRSY11/42008RA5612B162 FRSY11/45012RMSA5612B262 FRSY11/420012RMSA5612B462 FRSY11/45012RA5612B562 FRSY11/420012RA
Code DescriptionFILTER-REGULATOR Syntesi® SY15613B143 FRSY13/8508RMSA5613B243 FRSY13/82008RMSA5613B443 FRSY13/8508RA5613B543 FRSY13/82008RA5613B163 FRSY13/85012RMSA5613B263 FRSY13/820012RMSA5613B463 FRSY13/85012RA5613B563 FRSY13/820012RA
FILTER-REGULATOR Syntesi® SY25620B140 FRSY2508RMSAwithoutbushings5620B240 FRSY22008RMSAwithoutbushings5620B440 FRSY2508RAwithoutbushings5620B540 FRSY22008RAwithoutbushings5620B160 FRSY25012RMSAwithoutbushings5620B260 FRSY220012RMSAwithoutbushings5620B460 FRSY25012RAwithoutbushings5620B560 FRSY220012RAwithoutbushings
5623B143 FRSY23/8508RMSA5623B243 FRSY23/82008RMSA5623B443 FRSY23/8508RA5623B543 FRSY23/82008RA5623B163 FRSY23/85012RMSA5623B263 FRSY23/820012RMSA5623B463 FRSY23/85012RA5623B563 FRSY23/820012RA
Code DescriptionFILTER-REGULATOR Syntesi® SY25624B144 FRSY21/2508RMSA5624B244 FRSY21/22008RMSA5624B444 FRSY21/2508RA5624B544 FRSY21/22008RA5624B164 FRSY21/25012RMSA5624B264 FRSY21/220012RMSA5624B464 FRSY21/25012RA5624B564 FRSY21/220012RA
5625B145 FRSY23/4508RMSA5625B245 FRSY23/42008RMSA5625B445 FRSY23/4508RA5625B545 FRSY23/42008RA5625B165 FRSY23/45012RMSA5625B265 FRSY23/420012RMSA5625B465 FRSY23/45012RA5625B565 FRSY23/420012RA
5626B146 FRSY21508RMSA5626B246 FRSY212008RMSA5626B446 FRSY21508RA5626B546 FRSY212008RA5626B166 FRSY215012RMSA5626B266 FRSY2120012RMSA5626B466 FRSY215012RA5626B566 FRSY2120012RA
UN
ITS
3-27
Synt
esi ®
LUB
RICA
TOR
Thepneumaticlubricatoristhesimplestwayofefficientlylubricatingtheactuatorslinkedtoacircuit.Ascompressedairflowstowardsthelubricator,itencountersaflexiblediaphragmwhichpartiallyblockstheway,creatingasmallpressuredifferencebetweentheinletandoutletair.Beingatthehigherpressure,theoilinthebowlispumpedthroughatubewithafiltertowardstheregulationpin.Thequantityofoilcanbemeteredaccuratelysincethedropscanbeviewedthroughthetransparentdome.Fillingwithoilmusttakeplaceintheabsenceofpressure,unscrewingtheplugnexttothedome.Onthefrontandbackthereisaport(1/8”forsize1and1/4”forsize2)thatcanbeusedwithpressuregauges,pressureswitchesorasanadditionalairintake.
COMPONENTS
aTechnopolymeroilfillingplugbTechnopolymerflangecIN/OUTbushingmadeofOT58nickel-platedbrass orpassivatedaluminiumdVenturiNBRdiaphragmeTechnopolymerbodyfCleartechnopolymerbowlgOT58brassoilflowregulationneedlehCleartechnopolymercoveriNBRo-ringgasketjRilsan®oilsuctionpipekOilfilter
LUBRICATOR
TECHNICAL DATAThreadedportTypeoflubricationVersionMax.inputpressure bar MPa psiFlowrateat6.3bar(0.63MPa;91psi)∆P0.5bar(0.05MPa;7psi) Nl/min scfmFlowrateat6.3bar(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) Nl/min scfmMin/maxtemperatureat10bar;1MPa;145psi °CWeight gFluidQuantityoffilledoil cm3
MountingpositionPortforadditionalairtake-offAdditionalairtake-offflowrateat6.3bar Nl/min(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) scfmWallfixingscrewsRecommendedoilsNotesonuse
1/8’’ 1/4’’ 3/8’’ 3/8” 1/2” 3/4” 1”Oilmist
Manualfillingfromthetop 15 13 1.5 1.3 217 188 1300 1700 2200 2300 3900 3900 46 60 78 81 138 138 1600 3000 3650 3650 6100 6100 57 106 129 129 216 216 From-10to+50 From-10to+50 185 180 171 480 453 449 437
Compressedairorotherinertgases 60 130 Vertical Vertical 1/8”,frontandrear,lubricatedair 1/4”,frontandrear,lubricatedair 450 800 16 53 No.2M4screws No.2M5screws
ISOandUNIFD22(EnergolHPL;Spinesso;MobilDTE;Tellusoil)Installthelubricatorascloseaspossibletothepointofuse.Fillthelubricatorbowlwith
oilbeforepressurizingthesystem.Donotusecleaningoils,brakefluidoilsorsolventsingeneral.Forthebestlubricationresults,setthedripratetoonedropfor300-600Nl.
LUB SY1 LUB SY2
UN
ITS
3-28
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FLOW CHARTS
LUBSyntesi®SY11/8’’
∆P = (P In-P Out)
0 200 400 600 800 1000 1200 1400 1600 1800 Nl/min
MPa
0.1
0.08
0.06
0.04
0.02
0
bar
1
0.8
0.6
0.4
0.2
0
Flow rate
A B C D E
0 10 20 30 40 50 60 70 scfm
psi
161514131211109876543210
LUBSyntesi®SY11/4’’
∆P = (P In-P Out)
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 Nl/min
MPa
0.1
0.08
0.06
0.04
0.02
0
bar
1
0.8
0.6
0.4
0.2
0
Flow rate
A B C D E
0 25 50 75 100 125 scfm
psi
161514131211109876543210
psi
161514131211109876543210
LUBSyntesi®SY13/8’’
∆P = (P In-P Out)
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 Nl/min
MPa
0.1
0.08
0.06
0.04
0.02
0
bar
1
0.8
0.6
0.4
0.2
0
Flow rate
A B C D E
0 25 50 75 100 125 150 scfm
LUBSyntesi®SY23/8” LUBSyntesi®SY21/2”
A = 2.5bar - 0.25MPa - 36psiB = 4bar- 0.4MPa-58psi
E = 10bar -1MPa-145psiC = 6.3bar -0.63MPa- 91psiD = 8bar - 0.8MPa - 116psi
∆P = (P In-P Out)
0 500 1000 1500 2000 2500 3000 3500 4000 Nl/min
MPa
0.1
0.08
0.06
0.04
0.02
0
bar
1
0.8
0.6
0.4
0.2
0
Flow rate
A B C D E
0 25 50 75 100 125 150 scfm
psi
161514131211109876543210
∆P = (P In-P Out)
0 1000 2000 3000 4000 5000 6000 7000 Nl/min
MPa
0.1
0.08
0.06
0.04
0.02
0
bar
1
0.8
0.6
0.4
0.2
0
Flow rate
A B C D E
0 25 50 75 100 125 150 175 200 225 250 scfm
psi
161514131211109876543210
MinimumoperatingflowchartSY1
Flow rate
Pmpsi kPa bar
UN
ITS
3-29
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LUB
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TOR
KEY TO CODES
56 1 1 L 10 1
SYNTESI SIZE THREADED INPUTCONNECTION ELEMENT OIL FILLING THREADED OUTPUT
CONNECTION56Syntesi 1Size1
2Size2
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
LLubricator 10Manualfillingfromthetop
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
SIZE 1 SIZE 2H (threaded port) 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1”A 42 61A1 - - 44 - - 95 95B 162 200.5C 44 61CH - - - 32 34D 51.5 70.5E 33.5 47.5F 25.8 38.2G HoleforM4screws HoleforM5screwsI 16 22.5L 158 193Q (no. 2 additional 1/8” 1/4” air takes-off)
DIMENSIONS
PURCHASE ORDER CODES HAVING A MORE FREQUENT USE
Code DescriptionSyntesi® SY1 LUBRICATOR5610L100 LUBSY1withoutbushings5611L101 LUBSY11/85612L102 LUBSY11/45613L103 LUBSY13/8
N.B. Besides the below mentioned codes, you can order elements composed at your will according to the key to codes.Code DescriptionSyntesi® SY2 LUBRICATOR5620L100 LUBSY2withoutbushings5623L103 LUBSY23/85624L104 LUBSY21/25625L105 LUBSY23/4
Code DescriptionSyntesi® SY2 LUBRICATOR5626L106 LUBSY21
LUBSyntesi®SY23/4’’-1”
A = 2.5bar - 0.25MPa - 36psiB = 4bar- 0.4MPa-58psi
E = 10bar -1MPa-145psiC = 6.3bar -0.63MPa- 91psiD = 8bar - 0.8MPa - 116psi
∆P = (P In-P Out)
0 1000 2000 3000 4000 5000 6000 7000 Nl/min
MPa
0.1
0.08
0.06
0.04
0.02
0
bar
1
0.8
0.6
0.4
0.2
0
Flow rate
A B C D E
0 25 50 75 100 125 150 175 200 225 250 scfm
psi
161514131211109876543210
MinimumoperatingflowchartSY2
Flow rate
Pmpsi kPa bar
UN
ITS
3-30
Synt
esi ®
SHU
T-O
FFV
ALV
E
Thisdeviceseparatesthecompressedaircircuitfromthemainairsupply.Itisathree-wayvalvethatrelievesthedownstreamsystemintheclosedposition.Thismakesitusefulformaintenanceoperationsorwhentheairsupplytoamachineorpieceofequipmentneedstobeshutoff.Manual,pneumatic,electro-pneumaticandassistedelectro-pneumaticcontrolversionsareavailable.Thelastversionmustbeusediftheinletpressureisoutsidetheelectro-pneumaticvalveoperatingrange,soforparticularlyloworhighpressures.Theversionwithmanualcontrolcanbelockedandyoucanenteruptotwopadlocksonsize1anduptothreeonsize2whenthevalveisintheclosedposition.Onthefrontandbackthereisaport(1/8”forsize1and1/4”size2)thatcanbeusedwithpressuregauges,pressureswitchesorasanadditionalairintake.
SHUT-OFF VALVE
COMPONENTS
aTechnopolymerknobbTechnopolymerhingecTechnopolymerbodydNBRo-ringgasketeIN/OUTbushingmadeofOT58nickel-platedbrass orpassivatedaluminiumfOT58brassvalvewithNBRvulcanizedgasketgStainlesssteelvalvespringhTechnopolymerplugiOT58brassthreadedinsertjGalvanisedsteelplateforknoblockingkStainlesssteelspringstemrecoverylOT58brassstem
TECHNICAL DATA V3V SY1 V3V SY2ThreadedportThreadeddischargeportTypeofcontrolMaxinletpressureforpneumaticandsolenoidpilot-assistedversions bar MPa psiInletpressureforsolenoidversion bar MPa psiPilotpressureforpneumaticandsolenoidpilot-assistedversions bar MPa psiFlowrateat6.3bar(0.63MPa;91psi)∆P0.5bar(0.05MPa;7psi) Nl/min scfmFlowrateat6.3bar(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) Nl/min scfmExhaustflowrateat6.3bar(0.63MPa;91psi) Nl/min scfmMin/maxtemperatureat10bar;1MPa;145psi °CPadlockableknobWeight gFluidMountingpositionAdditionalairtake-off,forpressuregaugesorfittingsAdditionalairtake-offflowrateat6.3bar Nl/min(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) scfmWallfixingscrewsBobbincapacityforelectro-pneumaticversion W
Manualcontrolofelectro-pneumaticversions
1/8’’ 1/4’’ 3/8’’ 3/8” 1/2” 3/4” 1” 1/8’’ 1/4”Manual-pneumatic-Elpn-Elpnpilot-assisted Manual-Pneumatic-Cnomoelpn-Cnomoelpnpilot-assisted 15 13 1.5 1.3 217 188 3-10 3-10 0.3-1 0.3-1 43-145 43-145 3-10 3-10 0.3-1 0.3-1 43-145 43-145 800 1000 1100 2800 3000 3000 28 35 39 99 106 106 1100 1500 1600 3600 4000 4000 39 53 57 127 141.5 141.5 500 2000 18 71 From-10to+50 From-10to+50
Included 197 192 183 476 449 445 433
CompressedairorotherinertgasesInanyposition
1/8”,frontandrear 1/4”,frontandrear 500 1500 18 53 No.2M4screws No.2M5screws 12VDCand24VDC=2W 24VDC=4W;24VAC,110VAC,220VAC=4VA 24VAC,110VACand220VAC=3.5VA
Bistable,withscrewdriverslot:horizontal=OFF,vertical=ON
UN
ITS
3-31
Synt
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SHU
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FFV
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E
DIMENSIONS
MANUAL
SOLENOID/SOLENOIDPILOT-ASSISTED*
PNEUMATIC
Manualcontrol
CNOMOSOLENOID/CNOMOSOLENOIDPILOT-ASSISTED*
SY1-SY2 SY1-SY2
SY2SY1
MANUAL PNEUMATIC SOLENOID/SOLENOID PILOT-ASSISTED
CNOMO SOLENOID/CNOMO SOLENOID PILOT-ASSISTED
SIZE 1 SIZE 2 SIZE 1 SIZE 2 SIZE 1 SIZE 2H (threaded port) 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1” 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1” 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1”A 42 61 42 61 42 61A1 - - 44 - - 95 95 - - 44 - - 95 95 - - 44 - - 95 95A2 - - - - - 65B 80 109 66 94 104 -
Cnomo - - - - - 113Cnomo pilot ass. - - - - - 126
C 44 61 44 61 44 61CH - - - 32 34 - - - 32 34 - - - 32 34D 51.5 70.5 51.5 70.5 51.5 70.5E 33.5 47.5 33.5 47.5 33.5 47.5F 32.2 42.7 32.2 42.7 32.2 42.7G HoleforM4screws HoleforM5screws HoleforM4screws HoleforM5screws HoleforM4screws HoleforM5screwsI (exhaust) 1/8’’ 1/4” 1/8’’ 1/4” 1/8’’ 1/4”L 16 22.5 16 22.5 16 22.5O (pilot) - - M5 1/8” - -Q (no. 2 additional 1/8’’ 1/4’’ 1/8’’ 1/4’’ 1/8’’ 1/4’’ air takes-off)** Pilot - - - M5 M5
Manualcontrol
UN
ITS
3-32
Synt
esi ®
SHU
T-O
FFV
ALV
E
KEY TO CODES
56 1 1 V 10 1
SYNTESI SIZE THREADED INPUTCONNECTION ELEMENT TYPE THREADED OUTPUT
CONNECTION56Syntesi 1Size1
2Size2
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
VShut-offvalve 10Manual20Pneumatic30Solenoidpilot-assisted70Solenoid
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
NOTES
PURCHASE ORDER CODES HAVING A MORE FREQUENT USE
N.B. Besides the below mentioned codes, you can order elements composed at your will according to the key to codes.Code DescriptionSyntesi® SY1 SHUT-OFF VALVE5610V100 V3VSY1manualwithoutbushings5611V101 V3VSY11/8manual5612V102 V3VSY11/4manual5613V103 V3VSY13/8manual
5610V200 V3VSY1pneumaticwithoutbushings5611V201 V3VSY11/8pneumatic5612V202 V3VSY11/4pneumatic5613V203 V3VSY13/8pneumatic
5610V300 V3VSY1elpnpilot-assistedwithoutbushings5611V301 V3VSY11/8elpnpilot-assisted5612V302 V3VSY11/4elpnpilot-assisted5613V303 V3VSY13/8elpnpilot-assisted
5610V700 V3VSY1elpnwithoutbushings5611V701 V3VSY11/8elpn5612V702 V3VSY11/4elpn5613V703 V3VSY13/8elpn
Code DescriptionSyntesi® SY2 SHUT-OFF VALVE5620V100 V3VSY2manualwithoutbushings5623V103 V3VSY23/8manual5624V104 V3VSY21/2manual5625V105 V3VSY23/4manual5626V106 V3VSY21manual
5620V200 V3VSY2pneumaticwithoutbushings5623V203 V3VSY23/8pneumatic5624V204 V3VSY21/2pneumatic5625V205 V3VSY23/4pneumatic5626V206 V3VSY21pneumatic
5620V300 V3VSY2elpnpilot-assistedCnomowithoutbushings5623V303 V3VSY23/8elpnpilot-assistedCnomo5624V304 V3VSY21/2elpnpilot-assistedCnomo5625V305 V3VSY23/4elpnpilot-assistedCnomo5626V306 V3VSY21elpnpilot-assistedCnomo
5620V700 V3VSY2elpnwithoutbushings5623V703 V3VSY23/8elpn5624V704 V3VSY21/2elpn5625V705 V3VSY23/4elpn5626V706 V3VSY21elpn
UN
ITS
3-33
Synt
esi ®
PRO
GRE
SSIV
EST
ART
ER
Theprogressivestarterisapneumaticcomponentthatallowsairenterthecircuitgradually,therebyavoidingexcessivepressurebursts.Asophisticatedsystemofinternalvalvesallowstwoseparatestagesofoperation.Duringthefirststage,aquantityofairthatcanberegulatedviaapinflowsfromtheAPR.Thesecondstagestartswhenthedownstreampressurereached40to60%oftheupstreampressure,duringwhichfull-portflowisachieved.Whenthemechanismisdeactivated,theairflowiscutoffandthedownstreamcircuitisrelieved.Theprogressivestarterisparticularlyusefulonmachinerywhereitisimportanttopreventactuatorsfrommovingrapidlyandoutofcontrol,orwhere,forsafetyreasons,theairin-feedneedstobegentleandgradual.It,however,thereisamajorleakinthedownstreamsystem,itmayneverbepossibletoachievethepressurerequiredtoopenthevalvecompletely.
COMPONENTS
aSleeveø8bAnodizedaluminiumupperblockcTechnopolymerflangedTechnopolymerbodyeIN/OUTbushingmadeofOT58nickel-platedbrass orpassivatedaluminiumfO-ringNBRgasketgStainlesssteelvalvespringhTechnopolymerbottomplugiOT58brassprogressivestartregulationpinjOT58brassinternalvalvekStainlesssteelspringstemrecoverynglOT58brassstemmOT58brassmainvalvewithvulcanizedgasketn OT58brassthreadedinsert
PROGRESSIVE STARTER
TECHNICAL DATAThreadedportThreadeddischargeportTypeofcontrolInletpressure bar MPa psiFlowrateat6.3bar(0.63MPa;91psi)∆P0.5bar(0.05MPa;7psi) Nl/min scfmFlowrateat6.3bar(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) Nl/min scfmDrainflowrateat6.3bar(0.63MPa;91psi) Nl/min scfmMaximumflowratestart-up,at6.3bar(0.63MPa;91psi) Nl/minwithregulationpincompletelyunscrewed scfmMin/maxtemperatureat10bar;1MPa;145psi °CWeight gFluidMountingpositionAdditionalairtake-off,forpressuregaugesorfittingsAdditionalairtake-offflowrateat6.3bar Nl/min(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) scfmWallfixingscrewsBobbincapacityforelectro-pneumaticversion W
Manualcontrol
1/8’’ 1/4’’ 3/8’’ 3/8” 1/2” 3/4” 1” 1/8’’ 1/4” Solenoid Solenoid-Cnomosolenoid 3-10 3-10 0.3-1 0.3-1 43-145 43-145 900 1000 1100 2800 3600 3600 32 39 39 99 127 127 1250 1500 1600 4400 4800 4800 44 53 57 156 170 170 500 2700 18 96 170 700 6 25 From-10to+50 From-10to+50 203 198 189 503 476 472 460
CompressedairorotherinertgasesInanyposition
1/8”,frontandrear 1/4”,frontandrear 500 1500 18 53 No.2M4screws No.2M5screws 12VDCand24VDC=2W;24VAC,110VACand220VAC=3.5VA forCnomoversions:24VDC=4W;24VAC,110VAC,220VAC=4VA
Bistable,withscrewdriverslot:horizontal=OFF,vertical=ON
APR SY1 APR SY2
UN
ITS
3-34
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PRO
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ART
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DIMENSIONS
Manualcontrol
KEY TO CODES
56 1 1 A 70 1
SYNTESI SIZE THREADED INPUTCONNECTION ELEMENT TYPE THREADED OUTPUT
CONNECTION56Syntesi 1Size1
2Size2
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
AProgressivestarterAPR
70Solenoid* 71Cnomosolenoid
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
SOLENOID CNOMOSOLENOID
PURCHASE ORDER CODES HAVING A MORE FREQUENT USE
N.B. Besides the below mentioned codes, you can order elements composed at your will according to the key to codes.Code DescriptionSyntesi® SY1 PROGRESSIVE STARTER5610A700 APRSY1elpnwithoutbushings5611A701 APRSY11/8elpn5612A702 APRSY11/4elpn5613A703 APRSY13/8elpn
Code DescriptionSyntesi® SY2 PROGRESSIVE STARTER5620A700 APRSY2elpnwithoutbushings5623A703 APRSY23/8elpn5624A704 APRSY21/2elpn5625A705 APRSY23/4elpn5626A706 APRSY21elpn
Code DescriptionSyntesi® SY2 PROGRESSIVE STARTER5620A710 APRSY2elpnCnomowithoutbushings5623A713 APRSY23/8elpnCnomo5624A714 APRSY21/2elpnCnomo5625A715 APRSY23/4elpnCnomo5626A716 APRSY21elpnCnomo
SY1-SY2 SY2
SOLENOID SOLENOID / CNOMO SOLENOIDSIZE 1 SIZE 2
H (threaded port) 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1”A 42 61A1 - - 44 - - 95 95B 105 131
Cnomo - 125C 44 61CH - - - 32 34D 51.5 70.5E 33.5 47.5F 32.2 42.7G HoleforM4screws HoleforM5screwsI (exhaust) 1/8’’ 1/4”L 16 22.5Q (no. 2 additional air takes-off) 1/8’’ 1/4’’
Manualcontrol
* Onlyforsize2
UN
ITS
3-35
Synt
esi ®
PRE
SSUR
ESW
ITCHE
S
Syntesi®pressureswitchesfeatureahighdegreeofminiaturisationandamodernattractivedesign.Astheyareextremelymodular,theSyntesi®seriescanbeinstalledfacingupordown.Theycomereadyassembledwitha2-metrecableoranM8connectorwitha300-mmcable.Thecontactistheswitchingtype,whichmeansitcanbenormallyopenornormallyclosed.Itcanberegulatedviaaknurledpush-lockhandle.Onthefrontandbackthereisaport(1/8”forsize1and1/4”size2)thatcanbeusedwithpressuregaugesorasanadditionalairintake.
COMPONENTS
PRESSURE SWITCHES
a Technopolymeradjusting“pushlock”handleb OT58brassadjustingscrewc Steelpistonspringd OT58brasspistone Aluminiumtopplugf Technopolymerbodyg IN/OUTbushingmadeofOT58nickel-platedbrass orpassivatedaluminiumh Technopolymerbottomplugi Technopolymerpressureswitchbodyj ResinfinishforIP65k Electricalcontactl O-ringNBRgasketm Technopolymerflange
TECHNICAL DATAThreadedportAdjustablepressureinterval barHysteresis(notadjustable) barMaximumpressure bar MPa psiMin/Maxtemperatureat10bar;1MPa;145psi °CMaximumcurrent AMaximumvoltage VOutsidediameterofcable mmNumberofwiresandcrosssectionContactsProtectionNumberofswitchingsFluidMountingpositionAdditionalairtake-off,forpressuregaugesorfittingsAdditionalairtake-offflowrateat6.3bar Nl/min(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) scfmWallfixingscrewsWeight g
1/8’’ 1/4’’ 3/8’’ 3/8” 1/2” 3/4” 1” 0.5÷10 0.5÷10 From0.4to0.8(Seediagram) 15 13 1.5 1.3 217 188 From-10to50 From-10to50 2 2 250 250 4.9 4.9 3x0.5mm2 3x0.5mm2
Normally-Open(NO)andNormally-Closed(NC) IP65 IP65 5x106 5x106
Filteredlubricatedorunlubricatedcompressedair.Lubrication,ifused,mustbecontinuous Inanyposition 1/8”,frontandrear 1/4”,frontandrear 500 1500 18 53 No.2M4screws No.2M5screws 255 250 241 443 416 412 400
SY1 PRESSURE SWITCHES SY2 PRESSURE SWITCHES
UN
ITS
3-36
Synt
esi ®
PRE
SSUR
ESW
ITCHE
S
HYSTERESIS GRAPH
ACCESSOIRES:SECURITY KNOB
Code Description9200703 Securityknob
NOTE:Pulloutwardstoremovetheknobfromthepressureswitchontheunit.Insertthesecurityknobandregulatethepressureswitch.Thenpressthehandlefirmlytolockitinposition.Ifthepressureswitchneedstobereset,removethesecurityknobbyforcingitlaterallywithascrewdriver.
WIRING DIAGRAM
VERSIONWITHM8CONNECTOR
VERSIONWITHCABLE
KEY TO CODES
56 1 1 S 10 1
SYNTESI SIZE THREADED INPUT CONNECTION ELEMENT TYPE THREADED OUTPUT
CONNECTION56Syntesi 1Size1
2Size2
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
SPressureswitches 102mcable20300mmcablewithM8connector
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
PURCHASE ORDER CODES HAVING A MORE FREQUENT USE
SIZE 1 SIZE 2H (threaded port) 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1”A 42 61A1 - - 44 - - 95 95B 93 101C 44 61CH - - - 32 34D 51.5 70.5E 33.5 47.5F 25.6 32.5G HoleforM4screws HoleforM5screwsI 16 22.5Q (no. 2 additional 1/8” 1/4” air takes-off)
DIMENSIONS
Lowswitchingpressure(bar)
High
switc
hing
pre
ssur
e(b
ar)
N.B. Besides the below mentioned codes, you can order elements composed at your will according to the key to codes.Code DescrizioneSyntesi® SY1 PRESSURE SWITCHES5610S100 Pressureswitch2mcableSY1withoutbushings5611S101 Pressureswitch2mcableSY11/85612S102 Pressureswitch2mcableSY11/45613S103 Pressureswitch2mcableSY13/8
5610S200 PressureswitchM8SY1connectorwithoutbushings5611S201 PressureswitchM8connectorSY11/85612S202 PressureswitchM8connectorSY11/45613S203 PressureswitchM8connectorSY13/8
Code DescriptionSyntesi® SY2 PRESSURE SWITCHES5620S100 Pressureswitch2mcableSY2withoutbushings5623S103 Pressureswitch2mcableSY23/85624S104 Pressureswitch2mcableSY21/25625S105 Pressureswitch2mcableSY23/45626S106 Pressureswitch2mcableSY21
5620S200 PressureswitchM8SY2connectorwithoutbushings5623S203 PressureswitchM8connectorSY23/85624S204 PressureswitchM8connectorSY21/25625S205 PressureswitchM8connectorSY23/45626S206 PressureswitchM8connectorSY21
UN
ITS
3-37
Synt
esi ®
AIR
TAKE
-OFF
Theairtake-offisaconnectingelementthatismountedbetweentwoSyntesi®modules.The2-wayversion,madeofmetalandhavingrestraineddimensions,hasathreadedportupwardsandonedownwards.The4-wayversion,intechnopolymer,hasathreadedportoneachside.Thisgivesorfouradditionalairoutletsforuseasrequired.AllSyntesi®modulescomewithtwothreadedports,oneonthefrontandoneontheback,foruseasairtake-off.
AIR TAKE-OFF
KEY TO CODE FOR 4-WAY VERSION
56 1 1 P 10 1
SYNTESI SIZE THREADED INPUTCONNECTION ELEMENT TYPE THREADED OUTPUT
CONNECTION56Syntesi 1Size1
2Size2
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’port41/2’’port53/4’’port61’’port
PAirtake-off 204-way
0Withoutbushing11/8’’port21/4’’port33/8’’port0Withoutbushing33/8’’ port41/2’’port53/4’’port61’’port
PURCHASE ORDER CODES HAVING A MORE FREQUENT USE CODES
SIZE 1 SIZE 2H (threaded port) 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1”A 42 61A1 - - 44 - - 95 95B 58 81C 44 61CH - - - 32 34CH2 19 -D 51.5 70.5D1 3 -E 33.5 47.5F 32.2 42.7G HoleforM4screws HoleforM5screwsI 1/8” 1/4”I1 1/4” 3/8”L 16 22.5Q (no. 2 add. air takes-off) 1/8” 1/4”
DIMENSIONS 4 WAY-VERSION
TECHNICAL DATA
Flowrateoftheairtake-offat6.3bar(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) Nl/min scfmUsagetemperatureandpressureWeight gFluid
SIZE 1 SIZE 2 SIZE 1 SIZE 2 1550 7000 500-2000 1500-4500 55 248 18-71 53-160
GivenbytheSyntesi®modulesit’sconnectedto 62 75 100 306
Compressedairorotherinertgases
AIR TAKE-OFF AIR INTAKE, 4-WAY
Code DescriptionAIR INTAKE, 2-way version 5610P100 PASY15620P100 PASY2 AIR INTAKE, 4-way version 5610P200 PA4-waySY1withoutbushing5611P201 PA4-waySY11/85612P202 PA4-waySY11/45613P203 PA4-waySY13/85620P200 PA4-waySY2withoutbushing5623P203 PA4-waySY23/85624P204 PA4-waySY21/25625P205 PA4-waySY23/45626P206 PA4-waySY21
DIMENSIONS 2 WAY-VERSIONSIZE 1 SIZE 2
A 15.5 27B 1/8” 3/8”C 3/8” 1/2”
N.B. Besides the below mentioned codes, you can order elements composed at your will according to the key to codes.
UN
ITS
3-38
FR+
LUB
Synt
esi ®
Forfulldetailsandlistofcomponentsrefertothesectionsaboutfilter-regulatorandthelubricator.
FR + LUB
TECHNICAL DATAThreadedportDegreeoffiltration mm
Max.inletpressure bar MPa psiFlowrateat6.3bar(0.63MPa;91psi)∆P0.5bar(0.05MPa;7psi) Nl/min(PIn=10bar) scfmFlowrateat6.3bar(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) Nl/min(PIn=10bar) scfmReliefvalveflowrateat6.3bar(0.63MPa;91psi) Nl/min scfmMin/maxtemperatureat10bar;1MPa;145psi °CPadlockableknobUpstreampressurecompensationWeight gFluidMountingpositionAdditionalairtake-off,forpressuregaugesorfittingsAdditionalairtake-offflowrateat6.3bar Nl/min(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) scfmFilterbowlcapacity(condensate) cm3
Quantityoffilledoil cm3
Condensatedrain
Recommendedoils
Wallfixingscrews
1/8’’ 1/4’’ 3/8’’ 3/8’’ 1/2” 3/4” 1”5(yellow)-outputairpurityclassISO8573-1:3.7.-20(white)-outputairpurityclassISO8573-1:4.7.-50(blue)-outputairpurityclassISO8573-1:5.7.-
15 13 1.5 1.3 217 188 350 1200 12 42.5 1400 4000 50 141.5 70 100 2.5 3.5 From-10to+50 From-10to+50
Included Included,viabalancedvalve 414 409 400 1074 1047 1043 1031 Compressedairorotherinertgases Vertical Vertical 1/8”,frontandrear 1/4”,frontandrear 500-450 1400-800 18-16 49.5-28 30 70 60 130
RMSA:drainwithmanualcondensatedischargeandautomaticdischargeatzeropressureRA:automaticdrainwithcondensatedischarge,independentofpressureandflowrate
Note:the maximum input pressure for the RA version must not exceed 10 bar ISOandUNIFD22
(EnergolHPL;Spinesso;MobilDTE;Tellusoil) No.2M4screws No.2M5screws
FR + LUB SY1 FR + LUB SY2
UN
ITS
3-39
FR+
LUB
Synt
esi ®
KEY TO CODES
56 1 1 B 24 L 10 1
SYNTESI SIZE THREADED INPUT CONNECTION ELEMENT
DEGREE OF FILTRATION, TYPE OF CONDENSATE DRAIN AND
SETTING RANGEELEMENT OIL FILLING THREADED OUTPUT
CONNECTION
56Syntesi 1Size1
2Size2
11/8’’port21/4’’port33/8’’port33/8’’port41/2’’port53/4’’port61’’port
BFilter-regulator 105mm,RMSA,0to2bar2020mm,RMSA,0to2bar3050mm,RMSA,0to2bar405mm,RA,0to2bar5020mm,RA,0to2bar6050mm,RA,0to2bar125mm,RMSA,0to4bar2220mm,RMSA,0to4bar3250mm,RMSA,0to4bar425mm,RA,0to4bar5220mm,RA,0to4bar6250mm,RA,0to4bar145mm,RMSA,0to8bar2420mm,RMSA,0to8bar3450mm,RMSA,0to8bar445mm,RA,0to8bar5420mm,RA,0to8bar6450mm,RA,0to8bar165mm,RMSA,0to12bar2620mm,RMSA,0to12bar3650mm,RMSA,0to12bar465mm,RA,0to12bar5620mm,RA,0to12bar6650mm,RA,0to12bar
LLubricator 10Manualfillingfromthetop
11/8’’port21/4’’port33/8’’port33/8’’port41/2’’port53/4’’port61’’port
RMSA: drainwithmanualcondensatedischargeand automaticdischargeatzeropressure.RA: automaticdrainwithcondensatedischarge, independentofpressureandflowrate.
PURCHASE ORDER CODES HAVING A MORE FREQUENT USE
N.B. Besides the below mentioned codes, you can order elements composed at your will according to the key to codes.Code DescriptionFR + LUB Syntesi® SY15611B24L101 FR+LUBSY11/82008RMSA5611B54L101 FR+LUBSY11/82008RA
5612B24L102 FR+LUBSY11/42008RMSA5612B54L102 FR+LUBSY11/42008RA
5613B24L103 FR+LUBSY13/82008RMSA5613B54L103 FR+LUBSY13/82008RA
Code DescriptionFR + LUB Syntesi® SY25623B24L103 FR+LUBSY23/82008RMSA5623B54L103 FR+LUBSY23/82008RA
5624B24L104 FR+LUBSY21/22008RMSA5624B54L104 FR+LUBSY21/22008RA
5625B24L105 FR+LUBSY23/42008RMSA5625B54L105 FR+LUBSY23/42008RA
Code DescriptionFR + LUB Syntesi® SY25626B24L106 FR+LUBSY212008RMSA5626B54L106 FR+LUBSY212008RA
SIZE 1 SIZE 2H (threaded port) 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1”A 84 122A1 - - 86 - - 156 156B RMSA 198 246 RA 202 250C 44 61CH - - - 32 34D 51.5 70.5E 75.3 108F 25.8 38.2G HoleforM4screws HoleforM5screwsI 16 22.5L M30x1.5 M38x2M RMSA 148 178 RA 152 182M1 (pressure gauge port) 1/8’’ 1/4”N RMSA 122.2 139.8 RA 126.2 143.8O RMSA 202 245 RA 206 249
Q (no. 2 additional 1/8’’ 1/4” air takes-off)
DIMENSIONS
UN
ITS
3-40
V3V
+FR
+LU
BSy
ntes
i ®
Forfulldetailsandlistofcomponentsrefertothesectionsaboutshut-offvalve,filter-regulatorandlubricator.
V3V + FR + LUB
TECHNICAL DATAThreadedportDegreeoffiltration mm
Max.inletpressure bar MPa psiFlowrateat6.3bar(0.63MPa;91psi)∆P0.5bar(0.05MPa;7psi) Nl/min(PIn=10bar) scfmFlowrateat6.3bar(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) Nl/min(PIn=10bar) scfmReliefvalveflowrateat6.3bar(0.63MPa;91psi) Nl/min scfmMin/maxtemperatureat10bar;1MPa;145psi °CFulloutflowwithzeroinletpressureDrainflowrateat6.3bar(0.63MPa;91psi) Nl/min scfmPadlockableknobUpstreampressurecompensationWeight gFluidMountingpositionAdditionalairtake-off,forpressuregaugesorfittingsAdditionalairtake-offflowrateat6.3bar Nl/min(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) scfmFilterbowlcapacity cm3
Quantityoffilledoil cm3
Condensatedrain
Recommendedoils
Wallfixingscrews
1/8’ 1/4’’ 3/8’’ 3/8’’ 1/2’’ 3/4’’ 1’’5(yellow)-outputairpurityclassISO8573-1:3.7.-20(white)-outputairpurityclassISO8573-1:4.7.-50(blue)-outputairpurityclassISO8573-1:5.7.-
15 13 1.5 1.3 217 188 250 1200 9 42.5 1050 4000 37 141.5 70 100 2.5 3.5 From-10to+50 From-10to+50 Included Included 500 2000 18 71
IncludedwithbothV3VandregulatorIncluded,viabalancedvalve
598 593 584 1479 1452 1448 1436Compressedairorotherinertgases
Vertical Vertical 1/8”,frontandrear 1/4”,frontandrear 500-450 1400-800 18-16 49.5-28 30 70 60 130
RMSA:drainwithmanualcondensatedischargeandautomaticdischargeatzeropressureRA:automaticdrainwithcondensatedischarge,independentofpressureandflowrate
Note:the maximum input pressure for the RA version must not exceed 10 barISOandUNIFD22
(EnergolHPL;Spinesso;MobilDTE;Tellusoil) No.2M4screws No.2M5screws
V3V + FR + LUB SY1 V3V + FR + LUB SY2
UN
ITS
3-41
V3V
+FR
+LU
BSy
ntes
i ®
KEY TO CODES
56 1 1 V 10 B 24 L 10 1
SYNTESI SIZETHREADED
INPUTCONNECTION
ELEMENT TYPE ELEMENTDEGREE OF FILTRATION, TYPE
OF CONDENSATE DRAIN AND SETTING RANGE
ELEMENT OIL FILLINGTHREADED OUTPUT
CONNECTION56Syntesi 1Size1
2Size2
11/8’’port21/4’’port33/8’’port33/8’’port41/2’’port53/4’’port61’’port
VV3V 10Manual BFilter-regulator
105mm,RMSA,0to2bar2020mm,RMSA,0to2bar3050mm,RMSA,0to2bar405mm,RA,0to2bar5020mm,RA,0to2bar6050mm,RA,0to2bar125mm,RMSA,0to4bar2220mm,RMSA,0to4bar3250mm,RMSA,0to4bar425mm,RA,0to4bar5220mm,RA,0to4bar6250mm,RA,0to4bar145mm,RMSA,0to8bar2420mm,RMSA,0to8bar3450mm,RMSA,0to8bar445mm,RA,0to8bar5420mm,RA,0to8bar6450mm,RA,0to8bar165mm,RMSA,0to12bar2620mm,RMSA,0to12bar3650mm,RMSA,0to12bar465mm,RA,0to12bar5620mm,RA,0to12bar6650mm,RA,0to12bar
LLubricator 10Manualfillingfromthetop
11/8’’port21/4’’port33/8’’port33/8’’port41/2’’port53/4’’port61’’port
RMSA: drainwithmanualcondensatedischargeand automaticdischargeatzeropressure.RA: automaticdrainwithcondensatedischarge, independentofpressureandflowrate.
PURCHASE ORDER CODES HAVING A MORE FREQUENT USE
N.B. Besides the below mentioned codes, you can order elements composed at your will according to the key to codes.Code DescriptionV3V + FR + LUB Syntesi® SY15611V10B24L101 V3V+FR+LUBSY11/82008RMSA5611V10B54L101 V3V+FR+LUBSY11/82008RA
5612V10B24L102 V3V+FR+LUBSY11/42008RMSA5612V10B54L102 V3V+FR+LUBSY11/42008RA
5613V10B24L103 V3V+FR+LUBSY13/82008RMSA5613V10B54L103 V3V+FR+LUBSY13/82008RA
Code DescriptionV3V + FR + LUB Syntesi® SY25623V10B24L103 V3V+FR+LUBSY23/82008RMSA5623V10B54L103 V3V+FR+LUBSY23/82008RA
5624V10B24L104 V3V+FR+LUBSY21/22008RMSA5624V10B54L104 V3V+FR+LUBSY21/22008RA
5625V10B24L105 V3V+FR+LUBSY23/42008RMSA5625V10B54L105 V3V+FR+LUBSY23/42008RA
Code DescriptionV3V + FR + LUB Syntesi® SY25626V10B24L106 V3V+FR+LUBSY212008RMSA5626V10B54L106 V3V+FR+LUBSY212008RA
SIZE 1 SIZE 2H (threaded port) 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1”A 126 183A1 - - 128 - - 217 217B RMSA 198 246 RA 202 250C 44 61CH - - - 32 34D 51.5 70.5E 117.1 168.5F 25.8 38.2G HoleforM4screws HoleforM5screwsI 16 22.5L M30x1.5 M38x2M RMSA 148 178 RA 152 182M1 (pressure gauge port) 1/8’’ 1/4”N RMSA 122.2 139.8 RA 126.2 143.8O RMSA 202 245 RA 206 249
Q (no. 2 additional 1/8’’ 1/4” air takes-off)
OVERALL DIMENSIONS
UN
ITS
3-42
FIL+
DEP
Syn
tesi ®
Forfulldetailsandlistofcomponentsrefertothesectionsaboutfilteranddepurator.
FIL + DEP
TECHNICAL DATAThreadedportPurifierdegreeoffiltration mmFilterdegreeoffiltration mmMax.inletpressure bar MPa psiSuggestedflowrateat6.3bar(0.63MPa;91psi) Nl/min scfmMaximunsuggestedflowrate
Min/maxtemperatureat10bar;1MPa;145psi °CWeight gPurifiercondensatedrainFiltercondensatedrain
Fluid Bowlcapacityfilter/depurator cm3
MountingpositionPortforadditionalairtake-offAdditionalairtake-offflowrate(notpurifiedair) Nl/minat6.3bar(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) scfmWallfixingscrews
1/8’’ 1/4’’ 3/8’’ 3/8” 1/2” 3/4” 1”0.01-outputairpurityclassISO8573-1:1.7.2
5(yellow) 15 13 1.5 1.3 217 188 550 1050 9 37 Lookathechartonthedepuratorpage3-12 Lookathechartonthedepuratorpage3-12/3-13
NB:flowrateshigherthantherecommendedvaluereducespurificationefficiency From-10to+50 From-10to+50 358 353 344 942 915 911 899
RMSA:drainwithmanualcondensatedischargeandautomaticdischargeatzeropressureRMSA:drainwithmanualcondensatedischargeandautomaticdischargeatzeropressure
RA:automaticdrainwithcondensatedischarge,independentofpressureandflowrateNote:the maximum input pressure for the RA version must not exceed 10 bar
Compressedairorotherinertgases 30/15 70/40 Vertical Vertical 1/8”,frontandrear 1/4”,frontandrear 500 1500 18 53 No.2M4screws No.2M5screws
FIL + DEP SY1 FIL + DEP SY2
UN
ITS
3-43
FIL+
DEP
Syn
tesi ®
KEY TO CODES
56 1 1 F 10 D 10 1
SYNTESI SIZE THREADED INPUT CONNECTION ELEMENT DEGREE OF FILTRATION AND TYPE
OF CONDENSATE DRAIN ELEMENT TYPE THREADED OUTPUT CONNECTION
56Syntesi 1Size1
2Size2
11/8’’port21/4’’port33/8’’port33/8’’port41/2’’port53/4’’port61’’port
FFilter 105mm,RMSA405mm,RA
DDepurator 10RMSA 11/8’’port21/4’’port33/8’’port33/8’’port41/2’’port53/4’’port61’’port
RMSA:drainwithmanualcondensatedischargeandautomaticdischargeatzeropressure.RA: automaticdrainwithcondensatedischarge,independentofpressureandflowrate.
PURCHASE ORDER CODES HAVING A MORE FREQUENT USE
N.B. Besides the below mentioned codes, you can order elements composed at your will according to the key to codes.Code DescriptionFIL + DEP Syntesi® SY15611F10D101 FIL+DEPSY11/805RMSA5611F40D101 FIL+DEPSY11/805RA
5612F10D102 FIL+DEPSY11/405RMSA5612F40D102 FIL+DEPSY11/405RA
5613F10D103 FIL+DEPSY13/805RMSA5613F40D103 FIL+DEPSY13/805RA
Code DescriptionFIL + DEP Syntesi® SY25623F10D103 FIL+DEPSY23/805RMSA5623F40D103 FIL+DEPSY23/805RA
5624F10D104 FIL+DEPSY21/205RMSA5624F40D104 FIL+DEPSY21/205RA
5625F10D105 FIL+DEPSY23/405RMSA5625F40D105 FIL+DEPSY23/405RA
5626F10D106 FIL+DEPSY2105RMSA5626F40D106 FIL+DEPSY2105RA
SIZE 1 SIZE 2H (threaded port) 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1”A 84 122A1 - - 86 - - 217 217B RMSA 148 178 RA 152 182C 44 61CH - - - 32 34D 51.5 70.5E 75.3 108F 25.8 38.2G HoleforM4screws HoleforM5screwsI 16 22.5L RMSA 202 245 RA 206 249Q (no. 2 additional 1/8’’ 1/4’’ air takes-off)
DIMENSIONS
UN
ITS
3-44
FIL+
LUB
Synt
esi ®
Forfulldetailsandlistofcomponentsrefertothesectionsaboutfilterandlubricator.
FIL + LUB
TECHNICAL DATAThreadedportDegreeoffiltration mm
Max.inletpressure bar MPa psiFlowrateat6.3bar(0.63MPa;91psi)∆P0.5bar(0.05MPa;7psi) Nl/min scfmFlowrateat6.3bar(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) Nl/min scfmMin/maxtemperatureat10bar;1MPa;145psi °CWeight gFluid MountingpositionAdditionalairtake-off,forpressuregaugesorfittingsAdditionalairtake-offflowrateat6.3bar Nl/min(0.63MPa;91psi)∆P1bar(0.1MPa;14psi) scfmFilterbowlcapacity(condensate) cm3
Quantityoffilledoil cm3
Condensatedrain
Recommendedoils
Wallfixingscrews
1/8’’ 1/4’’ 3/8’’ 3/8” 1/2” 3/4” 1”5(yellow)-outputairpurityclassISO8573-1:3.7.-20(white)-outputairpurityclassISO8573-1:4.7.-50(blue)-outputairpurityclassISO8573-1:5.7.-
15 13 1.5 1.3 217 188 860 2900 30 102.5 1450 4400 51 156 From-10to+50 From-10to+50 349 344 355 840 813 809 797
Compressedairorotherinertgases Vertical Vertical 1/8”,frontandrear 1/4”,frontandrear 500-450 1500-800 18-16 53-28 30 70 60 130
RMSA:drainwithmanualcondensatedischargeandautomaticdischargeatzeropressureRA:automaticdrainwithcondensatedischarge,independentofpressureandflowrate
Note:the maximum input pressure for the RA version must not exceed 10 bar ISOandUNIFD22
(EnergolHPL;Spinesso;MobilDTE;Tellusoil) No.2M4screws No.2M5screws
FIL + LUB SY1 FIL + LUB SY2
UN
ITS
3-45
FIL+
LUB
Synt
esi ®
KEY TO CODES
56 1 1 F 10 L 10 1
SYNTESI SIZE THREADED INPUT CONNECTION ELEMENT DEGREE OF FILTRATION AND
TYPE OF CONDENSATE DRAIN ELEMENT OIL FILLING THREADED OUTPUT CONNECTION
56Syntesi 1Size1
2Size2
11/8’’port21/4’’port33/8’’port33/8’’port41/2’’port53/4’’port61’’port
FFilter 105mm,RMSA2020mm,RMSA3050mm,RMSA405mm,RA5020mm,RA6050mm,RA
LLubricator 10Manualfilling fromthetop
11/8’’port21/4’’port33/8’’port33/8’’port41/2’’port53/4’’port61’’port
RMSA:drainwithmanualcondensatedischargeandautomaticdischargeatzeropressure.RA: automaticdrainwithcondensatedischarge,independentofpressureandflowrate.
N.B. Besides the below mentioned codes, you can order elements composed at your will according to the key to codes.Code DescriptionFIL + LUB Syntesi® SY15611F20L101 FIL+LUBSY11/820RMSA5611F50L101 FIL+LUBSY11/820RA
5612F20L102 FIL+LUBSY11/420RMSA5612F50L102 FIL+LUBSY11/420RA
5613F20L103 FIL+LUBSY13/820RMSA5613F50L103 FIL+LUBSY13/820RA
Code DescriptionFIL + LUB Syntesi® SY25623F20L103 FIL+LUBSY23/820RMSA5623F50L103 FIL+LUBSY23/820RA
5624F20L104 FIL+LUBSY21/220RMSA5624F50L104 FIL+LUBSY21/220RA
5625F20L105 FIL+LUBSY23/420RMSA5625F50L105 FIL+LUBSY23/420RA
5626F20L106 FIL+LUBSY2120RMSA5626F50L106 FIL+LUBSY2120RA
PURCHASE ORDER CODES HAVING A MORE FREQUENT USE
SIZE 1 SIZE 2H (threaded port) 1/8” 1/4” 3/8” 3/8” 1/2” 3/4” 1”A 84 122A1 - - 86 - - 156 156B 117.5 200.5C 44 61CH - - - 32 34D 51.5 70.5E 75.3 47.5F 25.8 38.2G HoleforM4screws HoleforM5screwsI 16 22.5M RMSA 148 178 RA 152 182N RMSA 122.2 139.8 RA 126.2 143.8O RMSA 202 245 RA 206 249Q (no. 2 additional 1/8’’ 1/4’’ air takes-off)
DIMENSIONS
UN
ITS
3-46
MOUNTING BRACKET FOR REG. AND FR
PRESSURE GAUGES
COIL FOR APR AND V3V SOLENOID
Code Description9200701 SF100-BIT-ND1/4-SY19400701 SF200-ND-3/81/2-SY2
BOWL DISASSEMBLY SPANNER
Code Description9170601 CSTF-TLBIT/SY19210050 CSTF-TLSY2
Code Description9700101 M401/8129700102 M401/8049800101 M501/8129800102 M501/8049900101 M631/404
Code DescriptionW0215000151 Coil22Ø8BA2W-12VDCW0215000101 Coil22Ø8BA2W-24VDCW0215000111 Coil22Ø8BA3.5VA-24VACW0215000121 Coil22Ø8BA3.5VA-110VACW0215000131 Coil22Ø8BA3.5VA-220VAC
ACCESSORIES
Synt
esi ®
ACC
ESSO
RIES
KIT FOR COIL EEXM
Code Description0227606913 Kitforcoil3024VDCEEXMT5cable3m0227606915 Kitforcoil3024VDCEEXMT5cable5m0227608013 Kitforcoil3024VACEEXMT5cable3m0227608015 Kitforcoil3024VACEEXMT5cable5m0227608023 Kitforcoil30110VACEEXMT5cable3m0227608025 Kitforcoil30110VACEEXMT5cable5m0227608033 Kitforcoil30230VACEEXMT5cable3m0227608035 Kitforcoil30230VACEEXMT5cable5m
AccordingtoAtex94/9CErule,groupII,category2GD
ELECTRIC CONNECTOR FOR V3V-APR ELPN
Code DescriptionW0970510011 ConnectorstandardW0970510012 Connector22LED24VW0970510013 Connector22LED110VW0970510014 Connector22LED220VW0970510015 Connector22LEDVDR24VW0970510016 Connector22LEDVDR110VW0970510017 Connector22LEDVDR220VW0970510070 Connector22II3GDATEX
THREADED PORT
Code Description9210001* KitINOUT1/8SY19210002* KitINOUT1/4SY19210003* KitINOUT3/8SY19210011** KitINOUT3/8SY29210012** KitINOUT1/2SY29210013** KitINOUT3/4SY29210014** KitINOUT1SY2
*Note:no.20eachbox;Maxtorque0.4Nm**Note:no.10eachbox;Maxtorque2.5Nm
CONNECTING NIPPLE KIT
Code Description9210000* ConnectingnipplekitSY19210010** ConnectingnipplekitSY2
*Note:no.20eachbox;Maxtorque0.4Nm**Note:no.10eachbox;Maxtorque2.5Nm
Code A B C D E9200701 32 20 12 5.5 14.29400701 42 40 12 5.5 15
COIL FOR APR AND V3V WITH CNOMO
Code DescriptionW0210010100 Coil30D84W-24VDCW0210011100 Coil30D84VA-24VAC50/60HZW0210012100 Coil30D84VA-110VAC50/60HZW0210013100 Coil30D84VA-220VAC50/60HZ
ELECTRIC CONNECTOR FOR APR AND V3V WITH CNOMO
Code DescriptionW0970520033 Connector30STDW0970520034 Connector30LED24VW0970520035 Connector30LED110VW0970520036 Connector30LED220VW0970520037 Connector30LEDVDR24VW0970520038 Connector30LEDVDR110VW0970520039 Connector30LEDVDR220V
KIT COIL SIDE 22 IP65
Code Description0222100100 Kitforcoils22-IP65
ImprovedIP65protection,evenafterprolongedexposuretoatmosphericagents.
ADAPTERS FOR PRESSURE GAUGES (SY2)
Code Description9210005 1/4adapterfor1/8pressuregauge
Note:no.20eachbox
UN
ITS
3-47
SPARE PARTS
Synt
esi ®
ACC
ESSO
RIES
-SP
ARE
PA
RTS
PADLOCK
Code Description9062401 Padlock
AUTOMATIC DRAIN (RA)
Code Description9000802 RAautomaticdrainsparepart
BOWL RMSA/RA
LUBRICATOR BOWL
Code Description9210100 BowlFILFRDEPRMSASY19210101 BowlFILFRRASY19210105 BowlFILFRDEPRMSASY29210106 BowlFILFRRASY2
Code Description9210110 BowlLUBSY19210115 BowlLUBSY2
FILTERING ELEMENT
PURIFIER FILTERING ELEMENT
Code Description9210150 Filteringelement5mm(yellow)SY19210151 Filteringelement20mm(white)SY19210152 Filteringelement50mm(blue)SY19210155 Filteringelement5µm(yellow)SY29210156 Filteringelement20µm(white)SY29210157 Filteringelement50µm(blue)SY2
Code Description9210160 CartridgeDEPSY19210165 CartridgeDEPSY2
KIT CONNECTING REGTRONIC 1/4 (PAGE 3-210)AND GS REGULATOR (PAGE 3-206)
Code Description9210004 AdaptorforREGTRONIC1/4SY1
Instructions:1) ScrewtheconnectingbushingontotheREGTRONIC1/4asfarasitwillgo. UsesealantontheG1/4threadtoprovideafurtherseal.2) Unscrewthebushingslightlyuntiltwosurfacesofthehexagonareparalleltothebody ofREGTRONIC1/4(seediagram).3) InsertthebushingintotheSyntesi®unit.4) Tightenthetwoself-tappingscrewsintheSyntesi®unittoatorqueof0.4Nmmax.
Note:no.20eachbox
Maxtorqueforscrew,0.4Nm
WALL-FIXING SCREW
Code Description9210030 M4x55fixingscrewSY19210031 M5x75fixingscrewSY2
Note:no.20screwsand20washerseachbox
Maxtorque0.8NmforSY1Maxtorque2.0NmforSY2
UN
ITS
3-48
Synt
esi ®
SPA
REP
ART
S
POPPET FOR REG
POPPET FOR FR
Code Description9210210 PoppetREGSY19210230 PoppetREGSY2
Code Description9210211 PoppetFR5mmSY19210212 PoppetFR20mmSY19210213 PoppetFR50mmSY19210231 PoppetFR5µmSY29210232 PoppetFR20µmSY29210233 PoppetFR50µmSY2
SPRINGS FOR REGULATORS AND FR
Code Description9210190 SparesMO02SY19210191 SparesMO04SY19210192 SparesMO08SY19210193 SparesMO012SY19210195 SparesMO02SY29210196 SparesMO04SY29210197 SparesMO08SY29210198 SparesMO012SY2
LUBRICATOR OIL-FILLING CAP
Code Description9210181 Oil-fillingcapLUBSY19210186 Oil-fillingcapLUBSY2
TRANSPARENT LUBRICATOR COVER
Code Description9210180 TransparentcoverLUBSY19210185 TransparentcoverLUBSY2
AC FILTERING ELEMENT (ACTIVE CARBON)
Code Description9210161 CartridgeACSY19210166 CartridgeACSY2
NOTES
BELL FOR REG AND FR
Code Description9210200 Bell02SY19210201 Bell04SY19210202 Bell08SY19210203 Bell012SY19210220 Bell02SY29210221 Bell04SY29210222 Bell08SY29210223 Bell012SY2
CNOMO CONTROL FOR V3V AND APR SY2
Code Description9453922 ElpnCnomocontrolkit,
manualbistable