Superseded Hardware 7.1

8/12/2019 Superseded Hardware 7.1

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Kingf isher PLUS+Superseded Hardware Reference Manual

7.1


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Kingfisher PLUS+ Hardware Manual 6.0 www.cse-semaphore.com/mykingfisher Page2

Document Information

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CopyrightCopyright CSE-Semaphore (Australia) Pty Ltd. ABN 35 006 805 910www.cse-semaphore.com/mykingfisher,[email protected]

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Revision HistoryRev. Date Remarks

6.11 2/8/2011 Changed order of some chapters. Added PSU-4 power supply (higher power version of the PSU-3).PS-xx temperature sensor wires are now red with a black stripe.Added PS-22, IO-5 and MC-31 modules.
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Contents

1.1 PS-1/PSU-1: AC Supply Input ............................................................................................... 6PS-1 Battery Charging States .............................................................................................................. 7PS-1/PSU-1 Specifications .................................................................................................................. 8Output Characteristics ......................................................................................................................... 9PS-1/PSU-1 Block Diagram ................................................................................................................. 9PS-1/PSU-1 Module LEDs ................................................................................................................. 10PS-1 - Additional Features ................................................................................................................. 10PSU-1 Wiring Diagram ...................................................................................................................... 11PS-1 Wiring Diagram AC Supply .................................................................................................... 11PS-1 Wiring Diagram DC Supply .................................................................................................... 12

1.2 PS-10: AC Supply Input 90 to 260 VAC & PS-20: DC Supply Input 20 to 60 VDC ............. 13PS-10-CU, PS-20-CU ................................................................................................ 13

PS-10/PS-20 Standard Specifications ............................................................................................ 14PS-10-2/PS-20-2 24 V Specifications ............................................................................................. 15PS-10/PS-20 Block Diagram .......................................................................................................... 15PS-10/PS-20 Module LEDs ............................................................................................................ 16PS-10/PS-20 - Additional Features ................................................................................................... 16PS-10 Wiring Diagram AC Supply .................................................................................................. 17PS-10 Wiring Diagram DC Supply .................................................................................................. 17PS-20 Wiring Diagram ....................................................................................................................... 18

1.3 PSU-2: DC Supply Input, 18 to 36 VDC .............................................................................. 19PSU-2 Specifications ......................................................................................................................... 19PSU-2 Block Diagram ........................................................................................................................ 20PSU-2 Module LEDs .......................................................................................................................... 20PSU-2 Wiring Diagram ...................................................................................................................... 21PSU-2 Output Characteristics ............................................................................................................ 21

1.4 PSU-4: AC Supply Input, 60 W (Pre 2008) .......................................................................... 22PSU-4 Specifications ......................................................................................................................... 22PSU-4 Block Diagram ........................................................................................................................ 22PSU-4 Mounting and Connection ...................................................................................................... 23PSU-4 Output Characteristics ............................................................................................................ 23

1.5 CP-1: Standard Processor Module ...................................................................................... 24Figure: CP-1 Rear View And Link Location ........................................................... 24

CP-1 Specifications ........................................................................................................................... 25CP-1 Block Diagram .......................................................................................................................... 26CP-1 Connections .............................................................................................................................. 26

Figure: CP-1 Front Module and Port Identi fication ............................................... 26Note: Port 2 RTS and CTS do not function on Rev. C boards ............................. 271.6 SBX-2: Mini Processor Unit ................................................................................................. 28Figure: SBX-2 Rear Module IO-3 and RAM Battery Link Location ...................... 28

SBX-2 Specifications ......................................................................................................................... 29SBX-2 Block Diagram ........................................................................................................................ 30SBX-2 Connections ........................................................................................................................... 30

1.7 LM-2: Line Modem Module, Dual Leased Line 2-Wire ........................................................ 31LM-2 Specifications ........................................................................................................................... 32LM-2 Block Diagram .......................................................................................................................... 32LM-2 Connections .............................................................................................................................. 33

2. RTS, CTS & CD signals active low to 0 V .......................................................... 34

1.8 LNA-6: Line Amplifier Module, Leased Line ........................................................................ 35LNA-6 Specifications ......................................................................................................................... 35LNA-6 Block Diagram ........................................................................................................................ 36
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LNA-6 Connections ............................................................................................................................ 361.9 MC-1: Multi Communications Module .................................................................................. 37

MC-1 Part Numbers ........................................................................................................................... 37Ordering Information .............................................................................................. 37

MC-1 Module LEDs ........................................................................................................................... 37MC-1 Specifications ........................................................................................................................... 38MC-1 Block Diagram .......................................................................................................................... 38MC-1 Connections ............................................................................................................................. 39

1.10 BA-3: 3 Slot Backplane ........................................................................................................ 40Figure: BA-3 Mounting Details ............................................................................... 40

BA-3 External Connections................................................................................................................ 411.11 BAX-6: 6 Slot Backplane for LNA-6 Module ........................................................................ 42Figure: Backplane Mounting Details - BAX-6 ........................................................ 42

External Connections ......................................................................................................................... 43NOTE: PTT, CTS and CD are act ive low referred to 0 V ....................................... 431.12 BA-4: 4 Slot Backplane ........................................................................................................ 44

BA-4 External Connections................................................................................................................ 441.13 BA-40: 4 Slot Backplane ...................................................................................................... 46

BA-40 External Connections .............................................................................................................. 461.14 BA-6: 6 Slot Backplane ........................................................................................................ 47Figure: BA-6 Dimensions (mm) .............................................................................. 47

BA-6 External Connections................................................................................................................ 471.15 BA-12: 12 Slot Backplane .................................................................................................... 48

BA-12 External Connections .............................................................................................................. 481.16 DI-1: 12-24 Volt AC or DC Input, 16 Point ........................................................................... 49

DI-1 Specifications ............................................................................................................................. 49DI-1 Wiring Diagram .......................................................................................................................... 50

1.17 DI-2: 48 Volt AC or DC Input, 16 Point ................................................................................ 51DI-2 Specifications ............................................................................................................................. 51DI-2 Wiring Diagram .......................................................................................................................... 52

1.18 DI-3: 120 Volt AC Input, 16 Point ......................................................................................... 53DI-3 Specifications ............................................................................................................................. 53DI-3 Wiring Diagram .......................................................................................................................... 54DI-3 Output Characteristics ............................................................................................................... 54

1.19 DI-4: 240 Volt AC Input, 16 Point ......................................................................................... 55DI-4 Specifications ............................................................................................................................. 55DI-4 Wiring Diagram .......................................................................................................................... 56DI-4 Output Characteristics ............................................................................................................... 56

1.20 TEL REL 001: DPDT Relay Board For DO-5 ....................................................................... 57Relay Board - TEL REL 001 Specifications ....................................................................................... 57Relay Board - TEL REL 001 Wiring Diagram .................................................................................... 58Interface Cable DO-5 To TEL REL 00x Relay Board ..................................................................... 59

1.21 AI-4: Analog Current Input, 8 Channel (Flying Capacitor) ................................................... 60Scaling of the input is shown below. ..................................................................... 60Figure: AI-4 Scaling for Analog Current 4 to 20 mA ............................................. 60Figure: AI-4 Rear Module and Link Location ........................................................ 61

AI-4 Specifications ............................................................................................................................. 62AI-4 Block Diagram ............................................................................................................................ 63AI-4 Wiring Diagram .......................................................................................................................... 631.22 AO-2: Analog Current Output, 4 Channel ............................................................................ 64

Figure: AO-2 Rear Module and Link Location ....................................................... 65


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Module LEDs ..................................................................................................................................... 65AO-2 Load Current Characteristics (24 V Out) .................................................................................. 65AO-2 Specifications ........................................................................................................................... 66AO-2 Wiring Diagram ......................................................................................................................... 67

1.23 RT-1: Analog RTD Input, 4 Channel .................................................................................... 68Figure: RT-1 Scaling ............................................................................................... 68

RT-1 Specifications ............................................................................................................................ 69RT-1 Block Diagram .......................................................................................................................... 70RT-1 Wiring Diagram ......................................................................................................................... 70

1.24 COMMS OPTION S: Serial Option Board ........................................................................... 71Serial Option Board Specifications .................................................................................................... 71Serial Option Board Connections ...................................................................................................... 71RS232 Wiring Diagram (Null Modem Cable) ..................................................................................... 71

1.25 COMMS OPTION Z: 2400 bps Dial Option Board ............................................................... 72Dial Option Board Connections ......................................................................................................... 72Dial Option Board Specifications ....................................................................................................... 72

1.26 MODEM BOARD M: 4-Wire Line Option Board ................................................................... 734-Wire Line Option Board Specifications ........................................................................................... 734-Wire Line Option Board Connections ............................................................................................. 734-Wire Line Option Board Wiring Diagrams ...................................................................................... 73

1.27 CP-21 GPS Option Board .................................................................................................... 74GPS Option Board Specifications ...................................................................................................... 74

1.28 DO-5: Relay Driver Output, 16 Channel .............................................................................. 75Module LEDs ..................................................................................................................................... 75DO-5 Specifications ........................................................................................................................... 76DO-5 Wiring Diagram ........................................................................................................................ 76

1.29 PS-11: AC Supply Input 100 to 240 VAC ............................................................................ 77PS-11 Specifications .......................................................................................................................... 79PS-11 Module LEDs .......................................................................................................................... 80Battery Charging ................................................................................................................................ 81Part Numbers ..................................................................................................................................... 81

PS-11-C AC input, Auxi liary 24 V converter fi tted ......................................... 81PS-11-0 AC input, Auxi liary 24 V converter not fi tted ................................... 81

PS-11 Block Diagram ........................................................................................................................ 81PS-11 Wiring Diagram AC Supply .................................................................................................. 82PS-11 Wiring Diagram DC Supply .................................................................................................. 82

1.30 PS-21: DC Supply Input 20 to 60 VDC ................................................................................ 83PS-21 Specifications .......................................................................................................................... 85PS-21 Module LEDs .......................................................................................................................... 86Battery Charging ................................................................................................................................ 87Part Numbers ..................................................................................................................................... 87

PS-21-C

DC input , Auxiliary 24 V converter fi tted ......................................... 87

PS-PS-21 Block Diagram .................................................................................................................. 87PS-21 Wiring Diagram ....................................................................................................................... 88


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1.1 PS-1/PSU-1: AC Sup ply Input

The AC supply input module provides AC to DC conversion, DC voltages for the backplane, batteryand radio (or an external device), an optional isolated 24 VDC output and various monitoringfunctions.

The PSU-1 was manufactured to power a 24 V backplane, 24 V battery and 24 V radio. The PS-1 wasmanufactured in two models. PS-1-1: powers a 12 V backplane, 12 V battery and 12 V radio. PS-1-2(similar to the PSU-1): powers a 24 V backplane, 24 V battery and 24 V radio.

The module has limited charging capacity for externally connected lead acid batteries. The chargingcapacity is designed for float operation and short term boost of batteries already charged and in goodcondition. Use of this supply on flat or fully discharged batteries may cause damage.

An optional isolated 24 VDC output rated at 10 W (400 mA) is available for powering a limited numberof analog loops or digit input circuits. It cannot be used with inductive loads such as coils, contactorsetc. Power for these is to be provided from a separate supply.

The PS-1/PSU-1 features supply, voltage, current and temperature monitoring circuits that enable theprocessor unit to access these as analog and digital points in the system. When the AC supply failsand the system is powered from external lead acid batteries if connected the voltage monitoring circuitprovides battery cut-off (for battery preservation) when battery cell voltage reaches +10.5 V (12 Vbattery) or 21 VDC (24 V battery). The load capacities for each output of the power supply are shownin the following table.

This module can be installed in any I/O slot of a 3, 6 or 12 slot backplane in a system. Up to 4 PowerSupply modules of any type can be installed in a backplane thus providing redundant and alternativepower source configurations.


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PS -1 Battery Charging State s

Charge State: The power supply starts up in the Charge State. In the Charge State the Powersupply will charge the battery with the highest possible current. This current is determined by themaximum current the power supply can supply and the maximum battery charge current. Themaximum battery charge current is typically 0.25 * the battery capacity. E.g. if the battery capacity is6.5 AH the maximum charge current will be 0.25 * 6.5 = 1625 mA. To achieve the desired chargecurrent the supply voltage will be slowly increased. If the supply voltage reaches 14.25 V at 25 C the

charge mode will be terminated and the Boost mode will be entered.Boost State: In the Boost State the supply voltage will be maintained at 14.25 V at 25 C

as long as

the battery charge current and the maximum supply current are not exceeded. The Boost State lasts8% of the charging time. If the charging time was less than 12 minutes the Boost State will be skippedand the Float State will be entered.

Float State: In the Float State the power supply wants to maintain 13.8 V at 25 C as long as themaximum supply current is not exceeded. The voltage will be very slowly decreased from 14.25 V(Boost/Charge voltage) to 13.8 V. The maximum adjustment rate is one adjustment every 2 minutes.This is done to let the battery float down to this voltage. The float state is also entered when thepower supply is in Charge or Boost mode and AC power is lost. If the AC power returns, the powersupply will enter the Charge State.

No Battery State: If the power supply is in any of the above states and the battery current is less

than 10 mA and greater than -10 mA for longer than 5 minutes, then the No Battery state is entered.In this state the power supply wants to maintain 12.5 V at any temperature. If the battery currentbecomes greater than 15 mA or less than -15 mA the No battery state is terminated and the Chargestate is entered.

Manual State: If the Manual bit in the power supply is set, the Manual state is entered. In Manualstate there is no control except that the supply voltage will be reduced if the maximum supply currentis exceeded. Resetting the Manual bit will cause the power supply to enter the Charge State.

Float

Vs = 13.8V*

Boost

Vs = 14.25V*

Charge

Ibat = Imaxcharge

No battery

Vs = 12.5V

Manual

Vs = user

trim

manualreset

(Ibat >15mA or

Ibat -10mAfor 5 min.)

ACreturns

ACfail

8% ofcharge timeexpired

startup

* These voltages are temperature compensated. The voltage shown is the voltage at 25 C. Thevoltages are increased by 22 mV for each degree Celsius the temperature decreases. If thetemperature is 80 C or -20 C (minimum or maximum values) the temperature sensor is assumed tobe faulty. An error will be flagged and a temperature of 25 C will be assumed.


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Notes:

A condition has to be valid for 3 seconds before the trim voltage is adjusted.

In float state the trim voltage will only be decreased at a maximum rate of once every 2 minutes.

In every state the maximum supply current is continuously monitored and the voltage is reduced ifexceeded.

PS-1/PSU-1 Specifications

Specifi cation PS-1-1 (12 V backp lane) PS-1-2 / PSU-1 (24 V backp lane)

Input Supply 90 to 220 VAC 50/60 Hz USA & Asia

150 to 250 VAC Aus. & Asia

90 to 220 VAC 50/60 Hz USA & Asia

150 to 250 VAC Aus. & Asia

Load Capacity 50 W 25 W up to S/N 11723

50 W for Serial Numbers >11910

Outputs +5 VDC @


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Output Characteris tics

The output voltage is controlled to limit the output to below 50 W at 25C. High ambient temperatureswill cause automatic supply derating in accordance with the curve shown below.

-20AMBIENT TEMPERATURE (DegC)

OUTPUT

POWER(W)

0 20 40 60 80

10

20

30

40

50

25

PSU-1/PS-1

EARLYPSU-1

PS -1/PS U-1 Block Diag ram

NFILTER

RECTIFIERAE

B+

B-OPTIONALBATTERY

+ 5VREGULATOR

25 or 50WDC/DC

CONVERTER

+ 12 OR24V

5V

0V

EARTH

ON/OFF(PS-1

ONLY)

BACKPLANE

80C51 M ICROCONTROLLER

RS485DRIVER

10 W DC/DCCONVERTER

(OPTIONAL)

VA+

VA-

R+

R-

LOW POWERRADIO

(PS-1 ONLY)

+ 24VISOLATED

OUTPUT

ON/OFF(PSU-1

ONLY)BATTERYCUTOFF

SERIALBUS

LED DISPLAYMONITORING

MODULE

ADC 8 BIT

TEMP.SENSOR

VI


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PS -1/PS U-1 Mod ule LEDs

LED Description

OK ON when module is functioning OK

DC +5 V ON when the internal 5 V supply is OK. This LED shouldalways be on

+Vs PSU1: ON when the Auxiliary 24 V supply is OK (will onlydisplay if the 24 V converter is installed).

PS-1: AC Power ON

+Va PS-1: ON when the Auxiliary 24 V supply is OK (will onlydisplay if the 24 V converter is installed)

BATT CHG Battery is being charged

FL Battery is in float charge mode

BO Battery is in boost charge mode

LO Battery has reached its discharged condition (


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PS U-1 Wiring Diagra m

It is recommended that the battery charging Current Limiter is used when using back-up batteries withthe PSU-1 to prevent overloading. Note: External loads are to be wired directly off the PSU-1, not offthe Battery.

1

2

3

4

5

6

7

8

9

10

11

12

13

1415

16

17

18

19

20

+

-

24VDC AUX. OUTPUT (OPTIONAL)

BATTERY

NEUTRAL

-

+

CONNECT POSITIVE TERMINAL

TO (4) IF EXTERNAL BATTERY

CHARGER IS USED

AC INPUT SUPPLY

ACTIVE

EARTH

1N5819

CURR ENT LIMITER

CLOSE FOR OFF

18 ohms 2W

PS -1 Wiring Diag ram AC Su pp ly

+

-

PS-1

OFF

ENA

+

-

24 VDC AUX. OUTPUT (OPTIONAL)

LOW POWER DC OUTPUT

(FOR R ADIO OR OTHER D EVICE)

BATTERY

TEMP.

SENSOR

NEUTRAL

+

-TAPE TEMPERATURE SENSOR

TO NEGATIVE BATTERY

TERMINAL. CONNECT BLACK

STRIPED WIRE OF SENSOR TO

R- OR B-

90-250 VAC INPUT SUPPLY

VA+

VA-

R+

R-

TS

B+

B-

ACTIV E

EARTH


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PS -1 Wiring Diag ram DC Su pp ly

The battery input of the PS-1 can also be used as a DC supply input. The following diagram showshow the PS-1 is wired for a DC supply.

+

-

PS-1

OFF

E

NA

+

-


DC OUTPUT


+

-

VA+

VA-

R+

R-

TS

B+

B-

NOT

CONNECTED

11.8 TO 14.0 VDC SUPPLY

(MUST BE ISOLA TED FROM FIELD

SUPPLY)


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1.2 PS-10: AC S upply Inp ut 90 to 260 VAC& PS-20: DC Supply Input 20 to 60 VDC

The PS-10 power supply provides AC to DC conversion, DC voltages for the backplane, battery andradio (or an external device), an optional isolated 24 VDC output and an optional monitoringprocessor. The PS-20 power supply offers the same functionality as the PS-10 except it has a DC

supply input instead of an AC supply input.

The PS-10 and PS-20 are manufactured to power a 12 V backplane, 12 V battery and 12 V radio. ThePS-10 and PS-20 are available as a 24 V module by special order (please see below forspecifications).

An isolated 24 VDC output rated at 10 W (400 mA) is an option available for powering a limitednumber of analog loops or digit input circuits. It cannot be used with inductive loads such as coils,contactors etc. Power for these is to be provided from a separate supply.

In addition the module has limited charging capacity for externally connected lead acid batteries. Thetemperature compensated charging capacity is designed for float operation and short term boost ofbatteries already charged and in good condition. Use of this supply on flat or fully discharged batteries

may cause damage.

When the AC supply fails and the system is powered from external lead acid batteries (if connected),the voltage monitoring circuit provides battery cut-off (for battery preservation) when battery cellvoltage drops to 10.5 V 0.2 V.

The PS-10/20 has an optional monitoring processor that can be factory fitted. This allows batteryvoltage, battery current, regulated supply current, and internal or external temperature to bemonitored.

If no monitoring circuit is loaded, the PS-10/PS-20 will not be able to communicate with the processormodule and therefore will not show up in the hardware overview. In addition, there will be no powersupply monitoring information (i.e. indication of battery current, battery voltage, temperature, battery

low, AC present, Aux 24 V present) in the system. On/off control of the radio power and auxiliary 24 Voutput power will be under control of the processor module.

A power supply module can be installed in any I/O slot of a 3, 6 or 12 slot backplane in a system. Upto 4 Power Supply modules of any type can be installed on a backplane thus providing redundant andalternative power source configurations.

Part numbers:

PS-10-CU, PS-20-CU

C= Auxiliary 24 V DC to DC converter fitted. 0=Not fitted.U= Power supply monitoring processor fitted. 0=Not fitted.


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PS -10/PS -20 Standa rd Sp ec ifica tions

Input Supply 90 to 260 VAC 50/60 Hz (PS-10)+20 to +60 VDC or 20 to 60 VDC (PS-20)Note: the module can also be powered using 12 to 13.8 VDC whenpowered from the backup battery terminals.

Backup Battery 12 VDC, 26 AH max. Sealed Lead-Acid

Outputs +5 VDC @ 2 A Max. to Bus+12 VDC @ 4 A Max. to Bus+12 VDC @ 4 A Max. to Battery

+24 VDC Isolated @ 400 mA Max. to Field (optional)

+13.8 VDC @ 3.6 A Max. to Radio

Maximum output power: 50 W

Isolation 3 kV AC input/DC output3 kV Isolated 24 VDC output

Deep DischargeProtection

RTU Shutdown at 10.5 V + 0.2 VRTU Startup at 11.8 V + 0.2 V

Supply Fuse Slow blow internal1.6 A (PS-10) or 6.3 A (PS-20)

Battery Fuse 4 A Polyfuse (self-resetting)

Connector Removable for AC/DC connections

LED indicators(Standard)

Vsup DC voltage presentVb Battery voltage present5 V 5 V presentVaux Auxiliary converter present

Monitoring Processor(Optional)

Monitoring Circuits:Battery Current

Battery Voltage *Supply Current *Temperature

Detection circuits:AC presentBattery lowAux. 24 V present

Control circuits:Aux. 24 V on/offRadio power on/off

LED indicators:OK Microprocessor Watchdog

Batt CHG Battery ChargingFL Float ChargeBO Boost ChargeLO Battery Low

* The battery voltage is monitored when the input supply is disconnected. While the input supply isconnected, the module will measure the regulated voltage and current output of its AC (PS-10) or DC(PS-20) input circuit.


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PS-10-2/PS-20-2 24 V Specifications

The 24 V power supply has the same specifications as the 12 V power supply (PS-10-1, PS-20-1)except it supplies 24 VDC to the backplane, battery and radio as detailed below.

Outputs +5 VDC @ 2 A to Bus+24 VDC @ 2 A Max. to Bus+24 VDC @ 2 A Max. to Battery+24 VDC Isolated @ 400 mA to Field (optional)+27.6 VDC @ 1.8 A to RadioMaximum output power: 50 W

PS -10/PS -20 Bloc k Diagra m

NFILTER

RECTIFIERAE

LEDVSUP

TEMPERATURE

COMPENSATIONINTERNAL

TEMP.SENSOR

TS

R-EXT.

TEMP.SENSOR

B+

B-OPTIONAL

BATTERY

+5V

REGULATOR50 W

DC/DCCONV.

Vb

5 V

0V

PCON

EARTH

LOW

VOLTAGECUTOFF

S1 LEDVb

BACKPLANE

LOW

VOLTAGE

MONITORLED

LO

MICRO CONTROLLER

RS485

DRIVER

LEDOK

LEDCHG

LEDBO

LEDFL

BACKPLANE

ISOLATED

24V AUX.DC/DC

CONVERTER10 W

(OPTIONAL)

LED

VAUX VA+

VA-

R+

R-RADIOLK4

LK5

Vb

RADIO

POWER

AUX24 PWR

Isup CURRENT

MONITOR

Ibat CURRENT

MONITOR

PWRTEMP Ibat Isup

BAT LOWOPTIONAL

MONITORING


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PS -10/PS -20 Mod ule LEDs

LED Description (when ON)

OK * Module is functioning OK

Vsup AC supply input is powered. For PS-20, ON when DC input circuitry is powered.

Vb Battery voltage supply is OK. This LED should always be on and means that the powersupply is able to charge a battery or is being powered by the battery input.

5 V Internal 5 V supply is OK. This LED should always be on as the 5 V supply is used topower all the modules.

Vaux Auxiliary 24 V supply is OK (will only display if the 24 V converter is installed).Controllable if a monitoring processor is fitted.

BATT CHG * Battery is being charged

FL * Battery is in float charge mode

BO * Battery is in boost charge mode

LO * Battery has reached discharged condition (< 11.5 V 0.2 V).LO LED is cleared when battery > 12.4 V 0.2 V

* Only enabled when a monitoring processor is fitted (optional for the PS-10 and PS-20)

PS -10/PS -20 - Add ition al Fea ture s

The PS-10 and PS-20 have an additional DC output for powering low power radios. The connectionsare on the DC terminal block. This output is switched off on low battery voltage for battery protectionand can be controlled when the monitoring processor is fitted.

The PS-10/PS-20 is supplied with an internal and external temperature sensor. When a battery is

connected, the external sensor should be mounted close to the negative terminal of the battery toensure correct charging operation. The lowest temperature is monitored by the monitoring processorand used by the temperature compensated battery charging (in normal operation the internaltemperature sensor will indicate a higher temperature than the external sensor).


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PS -10 Wiring Diag ram AC Su pp ly

+

-

PS-10

OFF

+

-

24 VDC AUX. (OPTIONAL)

13.8 VDC (FOR RADIO

OR OTHER D EVICE)

BATTERY

TEMP.

SENSOR

+


TO NEGATIVE BATTERY


STRIPED WIRE OF SENSOR TOR- OR B-

VA+

VA-

R+

R-

TS

B+

B-

E

NA

90-260 VACNEUTRALACTIV E

EARTH

PS -10 Wiring Diag ram DC Su pp ly

The battery input of the PS-10 can be used as a DC supply input.

VA+

VA-

R+

R-

TS

B+

B-

+

-

PS-10

OFF

+

-

24 VDC AUX. (OPTIONAL)

13.8 VDC (FOR RADIO

OR OTHER DEVICE)

NOTCONNECTED

+

-

11.8 TO 14.0 VDC SUPPLY

(MUST BE ISOLATED FROM FIELD

SUPPLY)

EN

A


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PS -20 Wiring Diag ram

+

-

PS-20

OFF

E-+

+

-


13.8 VDC OUTPUT


BATTERY

TEMP.

SENSOR

+


TO NEGATIVE BATTERY


STRIPED WIRE OF SENSOR TOR- OR B-

20-60 VDC INPUT SUPPLY *

VA+

VA-

R+

R-

TS

B+

B-

- SUPPLY+ SUPPLY

EARTH

*A NEGATIVE DC INPUT SUPPLY CAN BE USED.

CONNECT THE MORE POSITIVE WIRE

(eg 0 V) TO +SUPPLY AND CONNECT THE MORENEGATIVE WIRE (eg -48 V) TO -SUPPLY.


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1.3 PSU-2: DC Supply Input, 18 to 36 VDC

The PSU-2 DC supply (18 to 36VDC) module provides DC to DC conversion, galvanic isolation,+12 VDC, +5 VDC and various monitoring functions to power the RTU modules.

An isolated 24 VDC output rated at 10 W (400 mA) is available for powering a limited number ofanalog loops or digit input circuits. It cannot be used with inductive loads such as coils, contactors etc.Power for these is to be provided from a separate supply.

The PSU-2 features optional supply, voltage, current and temperature monitoring circuits that enablethe processor unit to access these as analog and digital points in the system. When the DC supplyfails and the system is powered from external lead acid batteries if connected the voltage monitoringcircuit provides battery cut-off (for battery preservation) when battery cell voltage reaches 10.5 VDC.The load capacities for each output of the power supply are shown in the following table. Note: thespecifications shown are for the 12 V model of the PSU-2. The PSU-2 was also available as a 24 Vmodel.

PS U-2 Spe cifica tions

Input Supply 18 to 36 VDC Nominally 24 VDC

Outputs +5 VDC @


20/89


PS U-2 Bloc k Diag ram

FILTER-E

B+

B-OPTIONALBATTERY

+ 5V

REGULATOR

50 WDC/DC

CONVERTER

+ 1 2V

5V

0V

EARTH

ON/OFF

BACKPLANE

80C51 M ICROCONTROLLER

RS485DRIVER

10 W DC/DCCONVERTER

VA+

VA-

+ 24VISOLATED

OUTPUT

ON/OFF BATTERY

CUTOFF

SERIALBUS

LED DISPLAYMONITORING

MODULE

ADC 8 BIT

TEMP.SENSOR

VI

Vs

PS U-2 Mod ule LEDs

Three red LEDs labelled +5 V, +12 V and Vs are on when the various power supply sections arefunctioning correctly. The Vs LED indicates when the isolated 24 Volt/10 Watt output is activated. Thisoutput is under the main processor control (CP-1 or SBX-2) but is normally in the on state. A greenLED at the top of the face plate is ON when the microcontroller of the monitoring circuit and the powerconversion circuits are operating correctly. An additional four red LEDs labelled CHG, FL, BO and LOindicate the condition of a connected battery which are:

CHG Battery is being charged

FL Battery is in float charge modeBO Battery is in boost charge modeLO Battery has reached its discharged condition (


21/89


PS U-2 Wiring Diagra m

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

+

-

24VDC AUX. OUTPUT

BATTERY

SUPPLY -

+

-

Vs, DC INPUT SUPPLY

SUPPLY +

EARTH

CLOSE FOR OFF

PS U-2 Output Chara cteristics


OUTPUT

POWER(W)

0 20 40 60 80

10

20

30

40

50

25


22/89


1.4 PSU-4: AC S upply Input, 60 W (Pre 2008)

The PSU-4 (Pre 2008 version) provides 5 VDC and 12 or 24 VDC outputs for powering a backplanewithout the need for a PS-xx power supply module. The PSU-4 does not provide power monitoringdata and is not mounted on the backplane.

PS U-4 Spe cifica tions

Input Supply 90 to 260 VAC 50/60 Hz

Load Capacity 60 W

Outputs +5 VDC @ 3 A

+24 VDC @ 1.8 A or +12 VDC @ 3 A

Isolation 2.5 kV AC input / DC output

Supply Fuse 1.6 A slow blow internal

Monitoring Circuits Nil

Status Indicators Nil

Connector Screw Terminals

Weight 530 gm

PS U-4 Bloc k Diag ram

FILTER AND

RECTIFIER

E3

N

A2

1

DC/DC60 WATT 0V

+5V4

5

BACKPLANE

6 PIN

PLUG

+12 or +24V

7

6

5V REG


23/89


PS U-4 Moun ting a nd Conne ction

PS U-4 Output Chara cteristics


OUTPUT

POWER(W)

0 20 40 60 80

20

30

40

50

60

25


24/89


1.5 CP-1: Stan da rd Proces s or Mod ule

The CP-1 standard processor module provides all processing, I/O scan, logic, control andcommunications functions required in any of the RTU configurations that may be adopted. Thismodule has two independent serial ports; one of which, port 2 (P2) may be software configured forRS232C or RS485 circuit interfaces. Port 1 is fixed at RS232C.

In addition this module is available in two memory configurations. The standard configuration is 256Kof FLASH MEMORY for the storage of all operating code and selected system parameters, and 256Kof battery backed static RAM for all configuration and event storage data. This memory configurationis ordered as CP-1-0. An optional extended memory configuration adds 512K of static RAM and isordered as CP-1-2. The extended memory configuration is only required in very large systemsemploying many field RTUs which report back to a master RTU - all data being held in the masterRTU.

The RAM battery in earlier production units is enabled at shipping time by the factory. Later productionunits allow the user to enable the battery by a link at the rear of the module - see figure below.

Link for RAMbattery (LK1)

Link for +12 V supplyto ports 1 and 2

Factory default:RAM link installed

+12 V link notinstalled

Figure: CP-1 Rear View And Link Location

Two groups of four (4) LEDs show the status of ports 1 and 2. Each port has TXD, RXD, RTS and CDLEDs in a vertical group. A green LED at the top of the face plate is ON when the module is operatingcorrectly. This module consumes power from the +5 VDC bus on the backplane. The module can beinstalled in any I/O slot of a 6 or 12 slot backplane in a system. Up to two processor modules can beinstalled in an RTU system. For example these two may reside anywhere in one, two, three or fourbackplane systems.


25/89


CP-1 S pe cifica tions

Processor Intel 80C186

Word Size 16 Bit

Clock Speed 16 MHz

BIOS Y

FLASH MEMORY 256 kB (32 kB used for drivers)

Static CMOS RAM 256 kB or 768 kB

RTC Y

WDT Y

Status Indication Y

Battery Life - moduleunpowered

15 Years (256 kB)

10 Years (768 kB)

Communication Ports 2

Serial Port 1 (RS232) 300 to 115200 Baud

Serial Port 2 (RS232/RS485) 300 to 115200 BaudCommunications Master or Outstation

Configuration Software Toolbox 32

RTU Address Range 1 249

Communications Protocol Kingfisher, Modbus, + many more

Analog Block Processing Y

PID Block Processing Y

Logic Processing Ladder

CPUs per RTU 1 or 2

Internal Power Consumption 120 mA from +5 VDC Bus on backplaneI/O Bus Data Rate 250 kbps

CM Bus Data Rate 83 kbps

Cyclic Redundancy Port 1 and 2

Operating Temperature -20 to 70 C

Storage Temperature -40 to 85 C

Operating Humidity 5 to 98% RH non-condensing


26/89


CP-1 Bloc k Diag ram

CM BUSI/O BUS

FLASH

RAM

256 kB

DUART

PORT 1

BUS

RESE

TRS485

DRIVER uP

80C186

16 MHzRS485DRIVER

PORT 2

RAM

256 kB OR

768 kB

RTC

POWER

MANAGEMENT

3 V

RS232 RS232 RS485

CP-1 Conne ctions

The CP-1 module features two serial ports accessible by the RJ45 connectors on the front of themodule and covered by the snap on cable cover. Port 1 is at the top for RS232 connections only andPort 2 is below for either RS232 or RS485 connections. Earlier CP-1 modules have two serial portsaccessible by the DB9 connectors on the front of the module and covered by the snap on cable cover.Port 1 is at the top for RS232 connections only and Port 2 is below for either RS232 or RS485connections.

CP-1

P2

P1

RS232

P2

RS232

RS485

CP-1

P2

P1

RS232

RS232 /

RS485

EARLY MODELS

Figure: CP-1 Front Module and Port Identification


27/89


RS232CFunction

CP-1 Ports 1,2RJ45

CP-1 Ports1,2 DB9-M

DTR 1 OUT 4 OUT

+12 V LowPower

2 OUT N/A N/A

RTS 3 OUT 7 OUT

DCD 4 IN 1 INGND (0 V) 5 COM 5 COM

CTS 6 IN 8 IN

RXD 7 IN 2 IN

TXD 8 OUT 3 OUT

Note: Port 2 RTS and CTS do not function on Rev. C boards

RS485Function

CP-1 Port 2

RJ45

CP-1 Port 2DB9-M

Line - 1 4

Line + 6 6

RJ45 Socket RJ45 Plug

8765432112345678

GREEN / WHITE 1GREEN 2

ORANGE / WHITE 3BLUE 4

BLUE / WHITE 5ORANGE 6

BROWN / WHITE 7BROWN 8


28/89


1.6 SBX-2: Mini Proces s or Unit

The SBX-2 mini processor unit provides all processing, I/O scan, logic, control and communicationsrequired in a small RTU. This unit has two independent serial ports; one of which, port 2 (P2) may besoftware configured for RS232C or RS485 circuit interfaces. Port 1 is fixed at RS232C. This unit ismanufactured as an option board for the combination IO-3 module and must be fitted to this moduleprior to installing on a BA-3 backplane. The SBX-2 is used with a 3-slot 24 VDC backplane (BA-3).The two serial ports are accessed using cables that connect to the backplane.

In addition this unit is available in two memory configurations. The standard configuration is 128 kB offlash memory for the storage of all operating code and selected system parameters, and 128 kB ofbattery backed static RAM for all configuration and event storage data. This memory configuration isordered as SBX-2/IO-3-0. An optional extended memory configuration adds 128 kB of static RAM andis ordered as SBX-2/IO-3-1. The extended memory configuration is only required in specialcircumstances and intended users should consult the factory.

The RAM battery is enabled by a link at the rear of the module - see figure below.

Link for RAMbattery

Factory default:RAM link installed

Figure: SBX-2 Rear Module IO-3 and RAM Battery Link Location

LEDs showing status of the serial ports are present on the IO-3 module and reference to this moduleshould be made. This module consumes power from the +5 VDC bus on the backplane. The modulecan be installed only in slot 2 of a BA-3 backplane in a system.


29/89


SBX-2 Spe cifications


Word Size 16 Bit internal data bus

8 Bit external data bus

Clock Speed 16 MHz

BIOS Y

Flash Memory 128 kB

Static CMOS RAM 128 kB or 256 kB

RTC Y

WDT Y

Status Indication N

Battery Life - moduleunpowered

15 Years (128 kB)

10 Years (256 kB)


Serial Port 1 (RS232) 300 to 19200 bps

Serial Port 2 (RS232/RS485) 300 to 19200 bps

Communications Outstation

Configuration Software Toolbox 32

RTU Address Range 1 - 249

Communications Protocol Kingfisher, Modbus, + many more

Analog Block Processing Y

PID Block Processing Y

Logic Programs Ladder Logic

Processors per RTU 1

Internal Power Consumption 120 mA from +5 VDC Bus on backplane

I/O Bus Data Rate 250 kbps


Cyclic Redundancy Port 1 and 2


Storage Temperature -40 to 85 COperating Humidity 5 to 98% RH non-condensing


30/89


SBX-2 Block Diagra m

CM BUSI/O BUS

FLASH

RAM

128 kB

DUART

PORT 1

BUS

RESE

TRS485

DRIVER uP

80C188

16 MHzRS485DRIVER

PORT 2

RAM

128 kB OR

256 kB

RTC

POWER

MANAGEMENT

3 V

RS232 RS232 RS485

SBX-2 Conn ec tions

SBX-2 Ports 1,2Cable DB9 Male

Function

1 Carrier Detect CD

2 Receive Data RXD

3 Transmit Data TXD

4 Port 1: Data Terminal Ready DTRPort 2: RS485-

5 Signal Ground GND

6 RS485+

7 Request to Send RTS

8 Clear to Send CTS

9 Do Not Connect


31/89


1.7 LM-2: Line Modem Modu le , Dua l Leas ed Line 2-Wire

The LM-2 line modem module provides a telephone line interface and data exchange functions forremotely connected units over leased circuits. This module is equipped with two ports that may beused simultaneously. The integral modems are standard V22BIS devices allowing speeds up to1200 bps. Using this module simplifies the user interface in that a great deal of the setup procedurehas been eliminated.

The LM-2 modules primary function is to provide a leased line interface to two separate telephonelines into the RTU at speeds up to 1200 bps. All communications flow control is managed by the CP-1or SBX-2 processor module. This module cannot be used by itself (i.e. it must be used with aprocessor module).

The module also incorporates dual RJ45 connectors to allow use with external radio transceivers up to1200 bps in CCITT V23 mode. This is a non-isolated interface and therefore must be close coupledwith a compatible transceiver if used. The 0 V of the radio must be connected to the 0 V of thebackplane.

Red LEDs on the front bezel show the status of data transfer, for port 1 and port 2. A green LED at thetop of the faceplate labelled OK is ON when the module is operating correctly. This module consumespower from +5 VDC bus on the backplane. The module can be installed in any I/O slot of a 6 or 12 slotbackplane and in slot no. 3 of a BA-3 backplane and any slot except slot 1 of a BA-4 backplane. Up tofour modem modules can be installed in an RTU system.


32/89


LM-2 S pe cifica tion s

Data Rates and Modulation 1200 bps CCITT V23 FSK

Data Pump SSI324

Equaliser (Adaptive) Y

Transmit Level -10 dBm

Scrambler/Descrambler Y

Receive Level 0 dBm to -43 dBm

Data Formats Asynchronous

Remote RTS Signalling Y

Bit Error Rate (BER) 10-6 @ S/N 22 dB

Connection 2 Wire

Line Isolation 4 kV


Word Size 8 bit

Flash Memory 4 kB

Static CMOS RAM 32 kB


Modem Modules per RTU 4





LM-2 Bloc k Diagra m

CM BUS

DUART

PLINE

PORT 1

BUS

RS485

DRIVER uP

80C5116 MHz

PLINE

PORT 2

RAM

32 kB

DAA DAA

V22BIS

MODEMV22BIS

MODEM

RADIO

PORT 1 RADIOPORT 2


33/89


LM-2 Connections

The LM-2 module features a dual RJ12 socket for connection to two leased lines (PL) and a dual RJ45connector for the external VF (voice frequency) interface to external radio. These connectors arecovered by a snap-on cable cover. Earlier models are fitted with a high density DB15 connectorinstead of the dual RJ45s.

LM-2

P1

P1

RADIO

PLINE

P2

P2

LM-2

P1

RADIO

PLINE

P2

EARLY M ODELS

Radio Function LM-2 Ports 1&2RJ45


8765432112345678




BROWN / WHITE 7BROWN 8DTR 1 COM+12 V low power 2 OUTRTS 3 OUT

DCD 4 IN

GND (0 V) 5 COM

CTS 6 IN

RXA 7 IN

TXA 8 OUT


34/89


Radio Function LM-2 (EarlierModels)DB15HD

Connector

TXA1 @ -7 dBm 1 OUT

RTS1 2 OUT

CTS1 3 IN

DCD2 4 IN

DCD1 5 IN

RTS2 6 OUT

TXA2 @ -7 dBm 7 OUT

NC 8 -

RXA2 @ 0 to -30 dBm 9 IN

DTR1 10 COM

DTR2 11 COM

OV 12 COM

OV 13 COM

CTS2 14 IN

RXA1 @ 0 to -30 dBm 15 IN

Notes: 1. dBm is referenced to 600 2. RTS, CTS & CD signals active low to 0 V

Private Line Function LM-2 Ports 1, 2RJ12 Connector


654321

BLUE 1YELLOW 2GREEN 3RED 4

BLACK 5WHITE 6

123456Line - 2

Line + 5


35/89


1.8 LNA-6: Line Amplifier Module , Leas ed Line

The LNA-6 line amplifier module provides a matched leased line interface for up to six (6) leasedcircuits from a single modem. Modems with speeds up to 2400 bps may be connected via the VFcircuit interface that is bussed to the backplane connector.

There are six (6) RJ12 sockets on the front panel for connection to leased circuits. The moduleprovides galvanic isolation and surge protection from the line to the equipment side and signal voltagelimiting, line matching from the equipment side to the line side.

This module must be located within a BAX-6 backplane and cannot be fitted or mixed with standardKingfisher PLUS+ modules.

LNA-6 Sp ec ifications

Line Isolation 3000 VAC

5000 VDC

Transmit Level -10 dBm with -10 dBm input

Receive Level 0 dBm to -43 dBm

Signal Limiting +/- 4 V Peak

Surge Clamping 360 V

Max. Number of Modules 4

Internal Power Consumption 36 mA from +5 VDC bus on backplane





36/89


LNA-6 Bloc k Diagra m

BUFFER

BUFFER

TXA RXA

AMPLIFIER

& HYBRID

LINE

TRANSF.LINE 1

AMPLIFIER

& HYBRID

LINE

TRANSF.LINE 2

AMPLIFIER& HYBRID

LINETRANSF.

LINE 3

AMPLIFIER

& HYBRID

LINE

TRANSF.LINE 4

AMPLIFIER

& HYBRID

LINE

TRANSF.LINE 5

AMPLIFIER

& HYBRID

LINE

TRANSF.LINE 6

LNA-6 Conn ec tion s

LNA-6

L1PLINE

L2

L3

L4

L5

L6

Function LNA-6RJ12 Connector


654321

BLUE 1YELLOW 2

GREEN 3RED 4

BLACK 5WHITE 6

123456Line - 2

Line + 5


37/89


1.9 MC-1: Multi Commun ica tions Mod ule

The MC-1 multi communications module provides additional ports in any RTU configuration. Thismodule has three independent serial ports. Ports 1 and 2 are fixed as RS232C while Port 3 can beloaded with a plug-in option board.

This module consumes power from the +5 VDC bus on the backplane. Up to five MC-1 modules canbe installed in any I/O slot of a 4, 6 or 12 slot backplane. An RTU can have up to 16 communicationsports.

MC-1 Part Numbe rs

The MC-1 is available with one port option as detailed below.

Ordering InformationPart No. MC-1- P

POptions:

P

Option Port 3 Type0= Not FittedR= Radio, V.23 FSKP= 2-Wire Line, V.23 FSKS= Serial RS232/RS485M= 4-Wire Line, V.23 FSK

Example: MC-1-R MC-1 with radio option port

MC-1 Mod ule LEDs

Three groups of four (4) LEDs show the status of ports 1 2 and 3. Each port has Tx, Rx, RTS and CD

LEDs in a vertical group.

MC-1 LED Description

OK ON when module is functioning OK

Tx ON when port is transmitting

Rx ON when port is receiving

RTS Request to send. Set ON to begin transmitting

CD Carrier detect. ON while a communications signal is detected.

WD Processor Watchdog Timer. Set ON when the processor is reset.

DR1, DR2,T1, T2 Not used


38/89


MC-1 Sp ec ifica tion s


Word Size 16 Bit internal data bus8 Bit external data bus

Clock Speed 16 MHz

BIOS YFlash Memory 128 kB

Static CMOS RAM 128 kB

Status Indication Y


Ports 1&2 (RS232) Serial, 300 to 115200 bps

Port 3 (optional) Same options as PC-1 port 2

Communications Master or Outstation

MC-1s per RTU Maximum of 16 ports per RTUEg. Can use 5 MCs if each has 3 ports



Cyclic Redundancy Port 1, 2 and 3


Storage Temperature -40 to 85C


MC-1 Block Diag ram

CM BUSFLASH

RAM256 kB

RS232 /

RS485DUART

RS232PORT 1

BUSRESET

RS485DRIVER

uP

80C18816 MHz

PORT 2

RAM

256 kB

POWER

MANAGEMENT

3 V

PORT 3

Option port

PLUG-IN OPTION BOARD


39/89


MC-1 Con ne ctions

The MC-1 module features two serial ports accessible by the RJ45 connectors on the front of themodule and covered by the snap on cable cover. Port 1 is at the top and Port 2 is immediately belowfor RS232 connections only. Port 3 is optional and is detailed in the PC-1 Option Boardschapter.

MC-1

Port 1

Port 2

RS232

RS232/RADIO

PLINE

Port 3

RS232Link for +12 Vsupply to RS232ports. Note: +12V isalways enabled onport 3 radio boards.

Factory default:+12 V link notinstalled.

Not used

FRONT REAR

RS232CFunction

MC-1 Ports 1,2RJ45 Connector


8765432112345678




BROWN / WHITE 7BROWN 8

DTR 1 OUT

+12 V Low Power(requires link)

2 OUT

RTS 3 OUT

DCD 4 INGND (0 V) 5 COM

CTS 6 IN

RXD 7 IN

TXD 8 OUT


40/89


1.10BA-3: 3 Slot Bac kplane

The 3-slot backplane will accommodate a variety of module types in different configurations. I/Omodules and power supplies may be placed in any of the three (3) positions. In addition the centreposition will accommodate an SBX-2 and/or I/O-1, 2 or 3 module. It is not possible to fit a CP-1 or anycommunication modules to this position.

There are five (5) connectors at the far right of the backplane. The two (2) small 8-way connectors arefor inter-backplane communication links. The longer six way connector is for external power (+5 V and+24 V DC), if the standard supply is not fitted. The two lower 10 way pin headers are for the two serialports of an SBX-2 module, if used.

This backplane is designed for surface mounting. Mounting brackets (2 pieces) are supplied for userfitting.

Figure: BA-3 Mounting Details


41/89


BA-3 External Conn ec tions

J14 Power Connector Pinout (viewed from the top)

24 V 12 V*

5 V PCON

0 V 0 V

PCON = Processor controlled power enable.The 24 V pin is not used by the PC-1. The 12 V and 5 V output pins can be used to power a secondBA-4 backplane. These pins are supplied by the PC-1 when the 12 V battery or 12 V input supply isconnected to the orange BL9 connector.

*CAUTION: The 24 V and 12 V pins are shorted on early revision backplanes (prior to revision 1.3).Early revision backplanes were designed for 24 V only.

J13 (in), J15 (out) Inter-rack Backplane Comms Connectors

1

2

3

4

8

7

6

5

Pin 1: IO+ Serieal I/O linkPin 2: CM+ Serial CM link

Pin 3: 0 V Signal groundPin 4: IO- Serial I/O linkPin 5: CM- Serial CM linkPin 6: 0 V Signal groundPin 7: CSR

Pin 8: PCON Processor controlled power enable

J17, J18 Serial Ports (P1, P2)

Pin 1 CD Carrier data detect

Pin 2 RXD Receive Data

Pin 3 TXD Transmit Data

Pin 4 N/C or I/O (RS485) Port 2 only

Pin 5 0 V (RS232 and RS485)

Pin 6 N/C or +IO (RS485) Port 2 only

Pin 7 RTS Request to send

Pin 8 CTS Clear to send

Pin 9 NC

Pin 10 NC


42/89


1.11BAX-6: 6 S lo t Backplane for LNA-6 Module

The 6-slot backplane is designed to accommodate four (4) LNA-6 modules and an optional powersupply module in the far left slot location.

There are two connectors in the far right position that provide access to the UF signals that are bussedalong the backplane to each of the module positions. A third connector (6 way) on the far right is forthe external power supply input (+5 V).


Figure: Backplane Mounting Details - BAX-6


43/89


External Connec tions

J5 Power

Pin 1 NC

Pin 2 +5 V Supply

Pin 3 0 V

Pin 4 0 V

Pin 5 NC

Pin 6 NC

J9 - VF Signal Interface (Mini DIN-8)

Pin 1 CTS - Clear to send

Pin 2 0 V - Signal ground

Pin 3 NCPin 4 TXA - Transmit analog (-10 dBm)

Pin 5 NC

Pin 6 PTT - Request to send (Press to talk)

Pin 7 CD - Carrier data detect

Pin 8 RXA - Receive analog (-10 dBm)

J9 - VF Signal Interface (Mini DIN-8)

Pin 1 TXA - Transmit Analog (-100 dBm)

Pin 2 PTT - Request to send (Press to talk)

Pin 3 CTS - Clear to send



Pin 6 +5 V

Pin 7 +5 V

Pin 8 GND Chassis ground

Pin 9 GND Chassis ground

Pin 10 +5 V

Pin 11 +5 V



Pin 14 CD - Carrier data detect

Pin 15 RXA - Receive analog (-10 dBm)

NOTE: PTT, CTS and CD are active low referred to 0 V


44/89



The superseded BA-4 backplane uses Harwin data connectors for linking backplanes. The newerrevision BA-4 PLUS backplane uses Phoenix data connectors.

A BA-4 backplane is designed to be used with a PC-1 power and processor module. The PC-1 isinstalled in the left slot and any IO or communications modules can be installed in the other 3 slots.

The BA-4 has connections for an external DC power supply and a second socket (J5) is provided forthe PC-1 to be installed in the left hand slot.

Please use a BA-40 backplane if requiring a 4 slot backplane for use with a CP-xx processor and PS-xx power supply.

The 4-slot backplane is designed for surface mounting. Mounting brackets (2 pieces) are supplied foruser fitting.

102

36

DETAIL

174176

710

156194

176

J5 SL9

Dimensions shown inmillimetres


J14 Power Socket

24 V5 V0 V

12 VPCON Power Control0 V

.

.

....

J13 (in), J15 (out) Inter-rack Harwin Data Sockets

IO Link IO+Comms link CM+

Signal Ground GNDIO link IO-

. .

. ..... CM- Comms LinkGND Signal ground

CSR Processor InterruptPCON Power Control

Orange SL9 Socket


45/89


+24 V Aux. Supply Output (optional)0 V Aux. Supply Output (optional)+12 V To/From Battery0 V To/From Battery+12 V To Radio

0 V To Radio+12 V Input Supply

0 V Input SupplyEarth

.

.

.

.

.

.

.

..


46/89


1.13BA-40: 4 Slot Ba ckplane


A BA-40 backplane is the same as a BA-4 backplane except the J5 (PC-1 lower connector) and SL-9(PC-1 power) connectors have been removed. A BA-40 is designed to be used with a PS-xx powersupply and a CP-xx processor module or linked to any other backplane to provide additional slots.

The 4-slot backplane is designed for surface mounting. Mounting brackets (2 pieces) are supplied foruser fitting.

102

36

DETAIL

174176

710

156194

176

Dimensions shown inmillimetres

BA-40 Externa l Conne ctions

J14 Power Socket24 V5 V0 V


.

.

....




. .

. .....

CM- Comms LinkGND Signal ground



47/89




The BA-6 six slot backplane is designed to support any power supply, IO or communications modulein any slot position. A BA-6 is designed to be used with a PS-xx power supply and a CP-xx processormodule or linked to any other backplane to provide additional slots.

There are three (3) connectors at the far right of the backplane. There are two black 8-way Harwindata connectors for linking backplanes together and there is one 6-way connector is for external power(+5 V and +12 V DC) if a power supply module is not installed on the backplane.


102

36

DETAIL

174176

710

228266

248Figure: BA-6 Dimensions (mm)


J14 Power Socket

24 V5 V0 V


.

.

....

CAUTION:The 24 V and 12 V pins are shorted on early revision backplanes (prior to revision 1.3).Early revision backplanes were designed for 24 V only.




. .




48/89




The BA-12 twelve slot backplane is designed to support any power supply, IO or communicationsmodule in any slot position. A BA-12 is designed to be used with a PS-xx power supply and a CP-xxprocessor module or linked to any other backplane to provide additional slots.

There are three (3) connectors at the far right of the backplane. There are two black 8-way Harwindata connectors for linking backplanes together and there is one 6-way connector is for external power(+5 V and +12 V DC) if a power supply module is not installed on the backplane.

This backplane is designed for surface mounting. Mounting brackets (2 pieces) are supplied for userfitting. Mounting in a 19" rack may be achieved using the alternative MBR-3 rack mounting brackets.

102

DETAIL

174176

710

444482

464

36

Figure: BA-12 Dimensions (mm)

BA-12 Externa l Conne ctions

J14 Power Socket

24 V5 V0 V


.

.

....

CAUTION: The 24 V and 12 V pins are shorted on early revision backplanes (prior to revision 1.3).Early revision backplanes were designed for 24 V only.




. .




49/89


1.16DI-1: 12-24 Volt AC o r DC Input, 16 P oint

The DI-1 provides 16 input points in one group with common power input terminals. This input moduleis designed to have either positive or negative logic characteristics in the DC input mode. Inputcharacteristics are compatible with a wide range of user-supplied input devices, such as: pushbuttons, limit switches, and electronic proximity switches. Current into an input point results in a logic 1in the input status table (#DI). The digital inputs are powered using an external power supply (themodule does not provide field power).

LED indicators that provide the ON/OFF status of each point are located at the top of the module. ThisLED block has four vertical columns with four red LEDs in each column, the left two columns labelledA1 through 8 (points 1 through 8) and the right two columns labelled B1 through 8 (points 9 through16). An insert goes between the inside and outside surface of the hinged door. The surface towardsthe inside of the module (when the hinged door is closed) has circuit wiring information, and circuitidentification information can be recorded on the outside surface. The outside left edge of the insert iscolor-coded blue to indicate a low-voltage module. This module can be installed in any I/O slot of a 3,4, 6 or 12 slot backplane system.

DI-1 S pe cifica tion sRated Voltage + 12 to 24 V AC/DC nominal (supports reverse polarity)

Inputs per Module 16 (two groups, each with separate common)

Isolation 3000 VRMS between field and logic

500 VRMS between channel groups

(Channel groups 1-8 and 9-16 are isolated from each other

provided that the commons for each group are not linked)

Input Current 4 mA (typical) at rated voltage

Input Characteristics:

On-state Voltage 11.5 to 30 VAC/DC

Off-state Voltage 0 to +4 VAC/DC

On-state Current 4.3 mA minimum

Off-state Current 1 mA maximum

On response Time 10 ms typical

Off response Time 17 ms typical





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DI-1 Wiring Diag ra m

1

2

3

4

56

7

8

9

10

11

12

13

14

15

16

1718

19

20

CH 6

CH 1

CH 4

CH 2

CH 3

CH 5

CH 8

CH 7

0 V / Common Chs 1-8

CH 14

CH 9

CH 12

CH 10

CH 11

CH 13

CH 16CH 15

FIELD CONTACTCH x

0 V

External positive

power supply

+

Wiring Examples

FIELD CONTACT

External negativepower supply

-

POWERSUPPLY

POWER

SUPPLY

CH x

0 V

-

+

CH x

0 V

+

-

POWERSUPPLY

POWER

SUPPLY

CH y

-

+

Combined positiveand negative powersu lies


0 V / Common Chs 9-160 V / Common Chs 9-16


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1.17DI-2: 48 Volt AC o r DC Input, 16 P oint

The DI-2 48 volt DC input module provides 16 input points in one group with a common power inputterminal. This input module is designed to have either positive or negative logic characteristics in theDC input mode. This input module is designed to function with DC user inputs. Input characteristicsare compatible with a wide range of user-supplied input devices, such as: push buttons, limit switches,and electronic proximity switches. Current into an input point results in a logic 1 in the input statustable (#DI). Power to operate the field devices must be supplied by the user.

LED indicators which provide the ON/OFF status of each point are located at the top of the module.This LED block has four vertical columns with four red LEDs in each column, the left two columnslabelled A1 through 8 (points 1 through 8) and the right two columns labelled B1 through 8 (points 9through 16). An insert goes between the inside and outside surface of the hinged door. The surfacetowards the inside of the module (when the hinged door is closed) has circuit wiring information, andcircuit identification information can be recorded on the outside surface. The outside left edge of theinsert is color-coded blue to indicate a low-voltage module. This module can be installed in any I/O slotof a 4, 6 or 12 slot backplane system.

DI-2 S pe cifica tion sRated Voltage 48 VAC or DC

Input Voltage Range 0 to 60 VAC or DC

Inputs per Module 16 (two groups, each with separate common)



(Channel groups 1-8 and 9-16 are isolated from

each other provided that the commons for each

group are not linked)

Input Current 4 mA (typical) at rated voltageInput Characteristics On-state Voltage 23 to 60 VDC

Off-state Voltage 0 to 20 VDC

On-state Current 4.8 mA minimum

Off-state Current 2.2 mA maximum

On response Time 10 ms maximum

Off response Time 17 ms maximum




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DI-2 Wiring Diag ra m

1

2

3

4

56

7

8

9

10

11

12

13

14

15

16

1718

19

20

CH 6

CH 1

CH 4

CH 2

CH 3

CH 5

CH 8

CH 7


CH 14

CH 9

CH 12

CH 10

CH 11

CH 13

CH 16CH 15

FIELD CONTACTCH x

0 V

External positive

power supply

+

Wiring Examples

FIELD CONTACT

External negativepower supply

-

POWERSUPPLY

POWER

SUPPLY

CH x

0 V

-

+

CH x

0 V

+

-

POWERSUPPLY

POWER

SUPPLY

CH y

-

+

Combined positiveand negative powersu lies


0 V / Common Chs 9-160 V / Common Chs 9-16


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1.18DI-3: 120 Volt AC Input, 16 P oint

The DI-3 120 volt AC input module provides 16 input points with two common power input terminals.The input circuits are reactive (resistor/capacitor) inputs. Current into an input point results in a logic 1in the input status table (#DI). Input characteristics are compatible with a wide range of user-suppliedinput devices, such as: push buttons, limit switches and electronic proximity switches. Power tooperate the field devices must be supplied by the user. This module requires an AC power source; itcannot be used with a DC power source for field inputs.

LED indicators that provide the ON/OFF status of each point are located at the top of the module. ThisLED block has four vertical columns with four red LEDs in each column, the left two columns labelledA1 through 8 (points 1 through 8) and the right two columns labelled B1 through 8 (points 9 through16). An insert goes between the inside and outside surface of the hinged door. The surface towardsthe inside of the module (when the hinged door is closed) has circuit wiring information, and circuitidentification information can be recorded on the outside surface. The outside left edge of the insert iscolor-coded red to indicate a high-voltage module. This module can be installed in any I/O slot of a 3,4, 6 or 12 slot backplane system.

DI-3 S pe cifica tion sRated Voltage 120 VAC

Input Voltage Range 0 to 132 VAC, 50/60 Hz

Inputs per Module * 16 (two groups, each with separate common)



(Channel groups 1-8 and 9-16 are isolated from

each other provided that the commons for each

group are not linked)

Input Current 12 mA (typical) at rated voltageInput Characteristics On-state Voltage 74 to 132 VAC

Off-state Voltage 0 to 20 VAC

On-state Current 6 mA minimum

Off-state Current 2.2 mA maximum

On response Time 15 ms maximum

Off response Time 34 ms maximum



* Number of inputs on is dependent upon ambient temperature as shown below


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Kingfisher PLUS+ Hardware Manual 6.0 www.cse-semaphore.com/myk

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Superseded Hardware 7.1